Eaton 438DBBS

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ITEM QUAN DESCRIPTION PART NO.


2 1 MOUNTING FLANGE 513391
6 16 STUD 000245X0105
26.58 DISENGAGED
[675.1] 8 48 FRICTION DISC 515978
26.18 ENGAGED 12 16 CLAMP TUBE 307941-10
[665.00] #38(.101 Ø) X .31 DEEP AT ASSY
CLEAN THREADS THAT ENGAGE 4.75° 14 1 PRESSURE PLATE 514391
25.18 20 17 2 SETS OF 4 HOLES EACH
[639.6] IN PRESSURE PLATE WITH TOTAL 8 HOLES 16 1 SPRING HOUSING 514125
27 LOCTITE LOC-QUIC PRIMER LOCATE FROM ITEM 32 17 37 FLAT WASHER 000067X0042
°
D GRADE "T" ASSEMBLE WITH 22.5 D
.40 [10.2]
LOCTITE #262 AND TORQUE TO A 18 16 LOCKNUT 000110X0075
750 FT LBS 19 1 CYLINDER 513988
24 26 32 20 16 HEX HEAD SCREW 000197X1338
ASSEMBLE WITH 57 32 26 25 21 2 SEAL 000402X0005
LOCTITE #262 22 56 OUTER SPRING 416751-07
TORQUE TO 20 FT LBS
23 2 SEAL 000402X0006
.06
[1.6] 24 1 WARNING DECAL 203627
ENLARGED VIEW SHOWING 25 1 NAME PLATE 307640
! CAUTION GEAR &
INSTALLATION OF POLYPAK SEALS
DISC TEETH MUST BE 26 8 DRIVE SCREW 000153X0644
FREE OF DIRT &
27 16 SPACER TUBE 308150-06
DEBRIS TO ENSURE
PROPER OPERATION 28 1 GEAR SEE NOTE 11
LUBRICATE ALL SEAL 29 48 WEAR SPACER 308150-05
SURFACES PER 31 3 REACTION PLATE 513393
SK-1260-10 32 2 DECAL PLATE 307753
34 16 RELEASE SPRING 416751-01 C
28 52 56 INNER SPRING 416751-08
53 16 SPRING RETAINER 416504
57 288 FLAT HEAD SCREW 000294X0405
]
1130.24
1130.12
Ø44.498
44.493

C 58 4 DISC 515336 C
105 1 BRASS PIPE PLUG 000077X0021
B
[

1.00 18.00 106 5 SLEEVE NUT 308242-02


[25.4] [457.2]
]
[1136.7]

Ø36.380
36.375
924.05
923.93

Ø16.50
Ø44.75

C
[600.3]

[419.1]
Ø23.63

ØA

1. TORQUE = 2,570,000 LB-INS (NEW LINING).


2. MIN PRESSURE TO RELEASE BRAKE = 105 PSIG.
3. ! CAUTION! MAX OPERATING PRESSURE TO BE 120 PSIG.
[

4. AIR TEST CYLINDER SEALS AT 110 PSIG PRIOR TO SHIPPING.


5. SPRAY EXTERIOR WITH PAINT PER SK-1326-1 EXCEPT CLAMP TUBES & RELEASE
SPRINGS.
6. GREASE GEAR AT INSTALLATION WITH A THIN COAT MOLUB-ALLOY O.G. HEAVY
GREASE OR EQUIVALENT.
7. FOR RECOMMENDED TIGHTENING SEQUENCE SEE MAINTENANCE MANUAL DBB
8110.
8. FOR PROPER SPRING ARRANGEMENT, INSIDE SPRING HOUSING, SEE SK-1357-5.
9. FOR RECOMMENDED TIGHTENING TORQUES, SEE SCREW CALL OUT. ALL VALUES
ARE DRY EXCEPT WHERE OTHERWISE SPECIFIED.
58 10. ! CAUTION! SEE OPERATION INSTALLATION AND MAINTENANCE MANUAL DBB
8110 FOR ALLOWABLE PARALLEL AND ANGULAR MISALIGNMENT.
11. GEAR P/N 416461 NOT INCLUDED WITH P/L, ORDER SEPARATELY.
21 12. ! DANGER: MAX DISC FREE WHEELING SPEED = 950 RPM.
8 13. ! DANGER: PRIOR TO REMOVAL OR DISENGAGEMENT OF THE BRAKE. ENSURE
THAT THE MACHINERY WILL REMAIN IN A SAFE POSITION. FAILURE COULD
22 90° CAUSE SERIOUS INJURY OR DEATH.
14. ALL MIN BORES BASED ON 10,000 PSI TORSIONAL SHAFT STRESS.
15. ALL MAX BORES BASED ON 14,500 PSI GEAR STRESS OVER KEYWAY.

Ø4 158.2

! WARNING: 19 4X 16. CUSTOMER MUST PROVIDE A SUPPORT BRACKET FOR STUDS ON SPRING

5.6 ]
1
FRICTION LINING TO BE HOUSING FLANGE ITEM 16 AS SHOWN. BRACKET TO BE .75 THICK AND SUPPORT

Ø2 .0]
22

[Ø6

0
[Ø1054
.50

Ø41.50
FIVE (5) STUDS USING SLEEVE NUTS ITEM 106 AS SHOWN. AFTER SUPPORT
B REPLACED WHEN WORN TO B

.60
° BRACKET IS IN PLACE, TORQUE LOCKNUTS ITEM 18 TO 750 FT LBS LUBED.

6
BOTTOM OF GROOVE ON LINING. 52
17. ON STUDS ITEM 6 INSTALL (16) WASHERS ITEM 17 AND (11) LOCKNUTS ITEM 18
IF NOT REPLACED TORQUE WILL AND (5) SLEEVE NUTS ITEM 106. POSITION SLEEVE NUTS ON STUDS AT LOCATION

.1]
BE SIGNIFICANTLY REDUCED 53 OF CUSTOMER SUPPLIED SUPPORT BRACKET. TIGHTEN THE ABOVE NUTS. ONE
TURN AT A TIME. IN AN ALTERNATING / CROSSWISE PATTERN UNTIL THE SPRING
HOUSING ITEM 16 IS SEATED FIRMLY AGAINST THE CLAMP TUBES ITEM 12.
23 (6) 1/2-13NC-2 HOLES TORQUE THE NUTS TO 750 FT LBS LUBED. THEN INSTALL (5) LOCKNUTS ITEM 18
OVER (5) SLEEVE NUTS PREVIOUSLY INSTALLED. TORQUE NUTS TO 25 FT LBS
(3 SETS OF 2 HOLES LUBED FOR SHIPPING PURPOSED ONLY.
EQ SPACED ON A 17.500 BC) 18. WEIGHT = 5,330 LBS APPROX LESS GEAR & SUPPORT BRACKET.

(5)1.75 Ø THRU HOLE (8) R .75


CUSTOMERS MTG PLATE LUBRICATE THREADS EQ SPACED AS SHOWN 2.75° [R19.05]
21.25 REF. WITH 30 WT OIL
MUST PROVIDE RIGID [539.8] 16.50
OR "NEVER SEEZ" 18.00
SUPPORT AND CONTACT [457.2] [419.1]
FOR THIS LENGTH 29 31 12 14 16 18 17
0160928 C 1C WAS 307992 AM 1/17/19 DC
2 6
EQ SPACED ON 106 17
TORQUE TO 25 FT LBS
(3) 3/4-14 NPT AIR INLET
A 105 DRAIN PLUG
(16) 1.062 Ø MTG HOLES 0159277 A - RELEASE JZ 01/08/18 TM
34 LUBED 5 PLACES FOR SHIPPING
.250 4 CLAMP TUBES EQ SPACED ON A 28.000 BC EQ SPACED ON A 42.000 BC ECO. NO. LTR. ZONE CHANGE BY & DATE CHKD.
PURPOSE ONLY SEE NOTE #17
[6.35]
2.450 TORQUE TO 750 FT LBS Eaton Corporation
[62.23] LUBED 5 PLACES SUPPORT BRACKET
Airflex Division
9919 Clinton Road
SEE NOTE #17 BY CUSTOMER SEE NOTES #16 ® Cleveland, Ohio 44144
SECTION A-A DO NOT SCALE THIS DRAWING
THIRD ANGLE PROJECTION
CRITICAL CHARACTERISTICS
A A
438DBBS 56SPR W/SLEEVE NUT & SMALL FRIC
100% INSPECTION BY AIRFLEX
STUDS TO BE ASSEMBLED FLUSH WITH MTG SURFACE
OR BE SLIGHTLY RECESSED INSIDE MTG FLANGE. UNLESS OTHERWISE SPECIFIED: TOLERANCES:

STUDS MUST NOT EXTEND PAST MTG SURFACE. CLEAN GEOMETRIC MATERIAL: SEE DETAILS
1. .010 - .020 BREAK ON EDGES AND .XX = ± .03 SYMBOLS
STUD THREADS THAT ENGAGE IN MTG FLANGE WITH CORNERS.
.XXX = ± .010 PER ASME
A, B & C DIMENSIONS TO BE SPECIFIED WITH Y14.5 MAKE FROM: SEE DETAILS
LOCTITE LOC-QUIC PRIMER GRADE "T" & ASSEMBLE WITH 2. --- MICRO FINISH X° = ± 0° 30'
LOCTITE #271. ASSEMBLE SHORTER LENGTH THREAD INTO ORDER
EATON CORPORATION - CONFIDENTIAL AND PROPRIETARY
MTG FLANGE. A (SEE NOTES 14 & 15) NOTICE TO PERSONS RECEIVING THIS DOCUMENT AND/OR TECHNICAL INFORMATION DRAWN: JZ 01/08/18 CHECKED: JZ 01/08/18 PE: JZ APPD: TM
THIS DOCUMENT, INCLUDING THE DRAWING AND INFORMATION CONTAINED THEREON, IS CONFIDENTIAL AND IS
THE EXCLUSIVE PROPERTY OF EATON CORPORATION, AND IS MERELY ON LOAN AND SUBJECT TO RECALL BY
SQUARE KEY FLAT KEY EATON AT ANY TIME. BY TAKING POSSESSION OF THIS DOCUMENT, THE RECIPIENT ACKNOWLEDGES AND
CODE IDENT. ITEM CLASS SALES ORDER NO. DRAWING NO. REV.
AGREES THAT THIS DOCUMENT CANNOT BE USED IN ANY MANNER ADVERSE TO THE INTERESTS OF EATON,
MINIMUM - 10.375[263.53] AND THAT NO PORTION OF THIS DOCUMENT MAY BE COPIED OR OTHERWISE REPRODUCED WITHOUT THE
PRIOR WRITTEN CONSENT OF EATON. IN THE CASE OF CONFLICTING CONTRACTUAL PROVISIONS, THIS NOTICE
99185 12 S12080 516062 C
SHALL GOVERN THE STATUS OF THIS DOCUMENT. MAT'L. NEXT MAT'L.
MAXIMUM - 10.375[263.53] © 2008 Eaton Corporation - All Rights Reserved. CODE - SCALE: 1/4 ASSY. - LIST 146385GC
A/CREV.B
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