WW Audit
WW Audit
WW Audit
SIZE SET
BUYER : DATE :
KIMBAL NO : ORDER QTY :
STYLE : INSP.NAME :
DESCRIPTION :
WORKEMENSHIP :
FITTING
VISUAL :
PASS FAIL
QI FACTORY REP QAM
WINWINS IMPEX
TRIMS PACKAGING INSPECTION REPORT
ORDER NO : DATE :
JOB NO : BUYER :
DESCRIPTION :
SAMPLE / DESCRIPTION OF ITEM
1 YARN COVER
2 KNITTING
START
END
3 DYEING
START
END
4 FABRIC INHOUSE
5 FABRIC RELAXATION
6 FABRIC INSPECTION
7 SIZE SET
8 PILOT
9 BULK CUTTING
10 INLINE
11 MID
12 REFINER
WINWINS IMPEX
BUYER WISE MONTHLY SHIPMENT DETAILS
EXCESS /
S.NO INS DATE KIMBALL NO STYLE NO PO NO BUYER ORD QTY SHIPPED QTY FACTORY REMARKS
SHORT
WINWINS IMPEX
MONTHLY WISE SHIPMENT DETAILS
EXCESS /
S.NO INS DATE KIMBALL NO STYLE NO PO NO BUYER ORD QTY SHIPPED QTY FACTORY REMARKS
SHORT
WIN WINS IMPEX
CUT PANEL AUDIT REPORT
DATE : STYLE NO : ORDER QTY :
KIMBALL NO : TOTAL ORDER QTY : OFFER QTY :
PART DESCRIPTION : BUYER :
CHECKED
DATE BUNDLE SIZE PCS PASS PCS DEFECTS DETAILS OF DEFECTS
QTY
NO PCS
CHECKED
DATE BUNDLE SIZE PCS PASS PCS DEFECTS DETAILS OF DEFECTS
QTY
NO PCS
NO SAMPEL REQUIRED
1 APPROVED SAMPLE
2 APPROVED MSMT SPEC
MEASUREMENTS
CRITICAL
CORRECTIVE ACTION
LINC QC LINE SUPERVISOR PRODUCTION MANAGER QAM
WINWINS IMPEX
INLINE/MID INSPECTION REPORT
DATE FACTORY
BUYER ORDER QTY
Kimball No OFFER QTY
Style No INSPTD BY
Inspector
COMMENTS
INSPECTED BY Factory Rep QAM
DATE: CORRECTIVE ACTION CODE F REJECTION
BUYER: A G
WIN WINS IMPEX
SOLVE WITH LINE QC/SU/QAM REPAIR
7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7
7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7
7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7
7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7
7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7
7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7
7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7
7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7
REMARKS :
7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7
TOTAL PCS CHECKED TOTAL
DHU %
TOTAL PCS REWORK TOTAL
1. S.S-SKIP STITCH 2. I.C.S-INCORRECT STITCH 3. R.E-RAW EDGES 4. N.H-NEEDLE HOLES 5. L.S-LOOSE STITCH
6. T.C-THREAD CUT 7. C.O-CENTRE OUT 8. O.S-OPEN SEAM 9. L.B.L-LABELE MISTAKE 10. P.B.T-POOR BACK TACK
11. U.E-UNEVEN 12. B.S-BROKEN STITCH 13. MO - MISSING OPERATION 14. JS - JOINT STITCH 15. UD - UP AND DOWN
16. SO- SAFE OUT 17. WA- WATER APPLY 18. YM - YARN MISTAKE 19. FM-FUSING MISTAKE 20. SN-STAIN
21. HO- HOLES 22. SV-SHADE VARIATION 23. RJ - REJECTION 24. CC-CARE LABEL COMPOSITION 30- OT - OUT OF TOLERANCE
26 - UPC - BARCODE 27. MK - MARKING 28. TR - TRACEMARKING 29. SPI -
31. CM-COLOR MATCHING
EACH OPERATION NEED TO CHECK 7 GARMENTS.DEFECT FOUND BELOW 1 MOVE TO NEXT OPERATION.IF DEFECT FOUND EXCEED OF 1 NEED TO CHECK AGAIN 7 GARMENTS IN SAME OPERATION
MEASUREMENT
FOUND
ALLOWED
LEVEL II NORMAL AQL ACPT
SAMPLE
2.5/4.0ACPT
LOT SIZE
SIZE MAJOR MINOR
51-90 13 1 1
91-150 20 1 2
151-280 32 2 3
281-500 50 3 5
501-1200 80 5 7
1201-3200 125 7 10
3201-10000 200 10 14
FOUND 10001-35000 315 14 21
ALLOWED 35001-150000 500 21 21
PASS FAIL 150001-500000 800 21 21
RESULT
500001-ABOVE 1250 21 21
REMARKS
QA IN-CHARGE QAM
WINWINS IMPEX
Accessories Inspection Report
Buyer : Received Qty
KIMBALL Rec Date
Style No: Supplier DC No:
Sourcing : Inspection Date :
Order Qty Inspection Qty :
PO NO : Inspected by
PO Qty :
Description :
Check point ok not ok Check point ok not ok
REMARK :
Accessories
QI Incharge QAM
WIN WINS IMPEX
AUTHORIZATION FOR ISSUEING NEW NEEDLE
DATE :
BUYER :
LINE NO :
MACHINE NO :
STYLE :
COLOUR :
SIZE :
BUNDLE NO :
NO OF Pcs :
OPERATION :
BROKEN TIME :
NEEDLE TYPE :
ACTION TAKEN :
Surrounding area checked with magnet and nearest bundles are checked
through metal detectionmachine broken needle part not found. Authorized
to issue a new needle to start production.
METAL OPERATOR :
LINE QC :
MECHANIC :
QAM
WINWINS IMPEX
NEEDLE CONSUMPTION REPORT
NEEDLE TYPE : MONTH :
NEEDLE SIZE :
STORE QTY
OPENING RECEIVED QTY CLOSING
DATE RECEIPT TOTAL CHECKED BY REMARKS
BALANCE FROM ISSUED BALANCE
NO STORE
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
WIN WINS IMPEX
BROKEN NEEDLE RECORD SINGER
NEEDLE BUNDLE ORDER NEEDLE
DATE MACHINE NO OPERATION TYPE SIZE COLOUR LINE BROKEN NEEDLE
SIZE NO NO CLERK
WIN WINS IMPEX
BROKEN NEEDLE RECORD OVER LOCK
NEEDLE BUNDLE ORDER NEEDLE
DATE MACHINE NO OPERATION TYPE SIZE COLOUR LINE BROKEN NEEDLE
SIZE NO NO CLERK
WIN WINS IMPEX
BROKEN NEEDLE RECORD FLATLOCK
NEEDLE BUNDLE ORDER NEEDLE
DATE MACHINE NO OPERATION TYPE SIZE COLOUR LINE BROKEN NEEDLE
SIZE NO NO CLERK
WIN WINS IMPEX
BROKEN NEEDLE RECORD BUTTON HOLE / BARTACK
NEEDLE BUNDLE ORDER NEEDLE
DATE MACHINE NO OPERATION TYPE SIZE COLOUR LINE BROKEN NEEDLE
SIZE NO NO CLERK
WIN WINS IMPEX
BROKEN NEEDLE RECORD BUTTON ATTACH
NEEDLE BUNDLE ORDER NEEDLE
DATE MACHINE NO OPERATION TYPE SIZE COLOUR LINE BROKEN NEEDLE
SIZE NO NO CLERK
WIN WINS IMPEX
SHARP TOOLS CONTROL LOG
DATE : DEPATMENT : SECTION :
ITEM QTY SIGN
S.NO NAME I.D No
CUTTING SINGER SCREW DRAWCORD ALLEN
TRIMMER TAG GUN GIMLET OTHERS ISSUED TO ISSUED BY RECEIVED BY
SCISSOR SCISSOR DRIVER INSERTER KEY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
SUMMARY
CUTTING SINGER SCREW DRAWCORD ALLEN
TRIMMER TAG GUN GIMLET OTHERS
SCISSOR SCISSOR DRIVER INSERTER KEY
TOTAL STOCK
TOTAL ISSUED
BALANCE
TOTAL RECEIVED
WINWINS IMPEX
METAL DETECTOR CALIBRATION LOG - 1
DATE:
ORDER CARD CALIBRATION
TIME BUYER A1 A2 A3 A4 A5 A6 A7 A8 A9 OPERATOR SIGN QAM SIGN REMARKS
NO DIA PASSED FAILED
8.30 to 9.30
9.30 to 10.30
10.50 to 11.50
11.50 to 12.30
1.35 to 2.35
2.35 to 3.35
3.50 to 4.50
4.50 to 5.30
8.30 to 9.30
9.30 to 10.30
10.50 to 11.50
11.50 to 12.30
1.35 to 2.35
2.35 to 3.35
3.50 to 4.50
4.50 to 5.30
WIN WINS IMPEX
Initial Risk Assessment
Supplier Name ALLAN SOLLY Style Risk Level Risk Status Buyer Materiel base STYLE FRONT VIEW
10
Style Number H HI Risk 0%
CO
T TO
M M Risk N PI Q
Divisions MENS COLLAR PLACKET WITH POCKET UE
F AB
Date L L Risk RIC
Suitability
Testing
Key Areas Description Yes/ Risk level Comments/suggestions/proposals
Required
NO/NA
suitability of embroidery Yes Sharp Edge Test H All Emb Panal we check Matel Decetor Mechine
Suitability for dry and wet processes YES COTTON TAPE / BUTTON L SHOICKING TEST PASS
Machine limitation Yes Mechine Speed Control L Reduse The Mechine Speed As per Fab character
Feasibility on quoted gauge against the styling Yes Adjust mechine Presure L Adjust the Lever And Presure Gauge
Composition/construction YES
Facric
Trims width & size suitable for the style & fit YES
Buttons YES
Sholder tape NO
Reverts NO
Other
comments
WIN WINS IMPEX
LAYER QUALITY CHECK REPORT
BUYER FABRIC
ORDER NO COLOUR
DESCRIPTION GSM
MARKER LENGTH MARKER WIDTH NO OF PLIES NO OF PARTS PLY NO OF
DATE LOT CUT NO REMARKS
REQUIRED ACTUAL REQUIRED ACTUAL REQUIRED ACTUAL REQUIRED ACTUAL TENSION ROLES
CUTTING QC CUTTING IN CHARGE QAM
WINWINS IMPEX
100% NECK STRETCH CHECK
BUYER DESCRIPTION
ORDER NO COLOUR
BUNDLE CHECKED PASSED DEFECT
DATE SIZE BUNDLE REMARKS CHECKER QA QAM
NO QTY QTY QTY QTY
WINWINS IMPEX
BINGO CARD PROCEDURE
1 2 3
PAST TESTED MOCKUP HEAR PAST TESTED MOCKUP HEAR PAST TESTED MOCKUP HEAR
PO NO : ORDER QUANTITY :
Total Found
Total Allowed
KIMBALL NO
STYLE NO
DESCRIPTION
CHECK POINTS
NO.OF UNEVEN HOLES IN PAINTING
DATE MISALIGNMENT LEG OUT SHARP EDGE CHECKED QTY DEFECTS QTY PASSED QTY QAM REMARKS
POPPERS FOUNDATION BINDING MISTAKE
1 2 3 4
TOTAL TOTAL
Penelty Points are assigned for each defects as shown in the below table Linear Yardage Calculation
Size of defect ( Length in Inches ) No of Penalty Points Step 1 - { Weight (In kg)X 1000 } / GSM = A
3 inches or less 1 Step 2 - { Open width ( in inch ) X 2.54 } / 100 = B
Over 3 but less than 6 inches 2 Step 3 - A/B Total Linear Meterage of the roll
Over 6 but less than 9 inches 3 Step 4 - Total Linear Meterage of the roll X 1.0936 = Total Linear Yardage
Over 9 inches 4
All holes ( Regardless size of hole ) 4
Note :
First Quaity : Less than 28 points per 100 linear yards
Second Quality : Greater than 28 points per 100 linear yards
FOUND
ALLOWED
LEVEL II NORMAL AQL 2.5/4.0
SAMPLE ACPT ACPT
LOT SIZE
SIZE MAJOR MINOR
FOUND 51-90 13 1 1
ALLOWED 91-150 20 1 2
281-500 50 3 5
501-1200 80 5 7
1201-3200 125 7 10
3201-10000 200 10 14
10001-35000 315 14 21
35001-150000 500 21 21
QA IN-CHARGE QAM
WINWINS IMPEX
NO SAMPEL REQUIRED
1 APPROVED SAMPLE
2 APPROVED MSMT SPEC
MEASUREMENTS
CRITICAL
CPL
Finishing : -
Participationts
Name Designation Signature Name Signature
STALIN.K QAM
SUBASH MERCHANDISER
Balakrishnan Production Incharge
BALA QC'S
Vionth QC'S
Balakrishnan Production Manager
Sudhakar Cutting Manager
Sakthi Finishing Manager
WINWINS IMPEX
PRINTING / EMBROIDERY / HEAT TRANSFER INSPECTION REPORT
BUYER DATE
KIMBAL NO OFFER QTY
STYLE NO INSPECTED QTY
ORDER QTY INSPECTED BY
FOUND
ALLOWED
LEVEL II NORMAL AQL 2.5/4.0
SAMPLE ACPT ACPT
LOT SIZE
SIZE MAJOR MINOR
FOUND 51-90 13 1 1
ALLOWED 91-150 20 1 2
281-500 50 3 5
501-1200 80 5 7
1201-3200 125 7 10
3201-10000 200 10 14
10001-35000 315 14 21
35001-150000 500 21 21
QA IN-CHARGE QAM
WINWINS IMPEX
REWORK /REJECTION REPORTS DEPARTMENT :
No.Of RET Passed Rejected
S.NO Style No Defect Description Sent By Received By Inspected By QAM Remarks
Pieces QTY Pcs pcs
DATE: CA CODE F REJECTION
WINWINS IMPEX BUYER:
STYLE:
A
B
SOLVE WITH LINE QC/SU/QAM
MACHINE ADJUSTED
G
H
REPAIR
INVOLVE WITH MECHANIC
QUALITY CHECKING -SEWING (INLINE RANDOM 7.0) LINE NO: C EDUCATED TO OPERATOR I TAKEN UP WITH MANAGEMENT
D CHANGE THE OPERATOR J STOP MACHINE
E 100% SHORTOUT K WATER APPLY
OP. S.S LBL T.C R.E U.E O.S M.O U.D W.A F.M H.O R.J C.C M.K OTHER C/A
NO
OPERATION NAME SPI S
TTL
CODE
PROCEDURE
L.S I.C.S P.B.T C.O N.H B.S J.S S.O Y.M S.N S.V T.R UPC LOF
DHU %
FOUND
ALLOWED
LEVEL II NORMAL AQL2.5/4.0
SAMPLE ACPT ACPT
LOT SIZE
SIZE MAJOR MINOR
FOUND 51-90 13 1 1
ALLOWED 91-150 20 1 2
281-500 50 3 5
501-1200 80 5 7
1201-3200 125 7 10
3201-10000 200 10 14
10001-35000 315 14 21
35001-150000 500 21 21
Comments
QA IN-CHARGE QAM
WINWINS IMPEX
PACKING INSPECTION REPORT
BUYER DATE
KIMBAL NO OFFER QTY
STYLE NO INSPECTED QTY
ORDER QTY INSPECTED BY
NO OF DEFECTS PRODUCT SAFETY
DEFECTS DESCRIPTION
MAJOR MINOR CHECK POINTS YES NO
METAL PARTS
INSECURE PRINT
UNCUT THREAD
ODOUR
ITCH TO SKIN
BLOOD
LIVE / DEAD INSECT
FOUND
ALLOWED
LEVEL II NORMAL AQL2.5/4.0
SAMPLE ACPT ACPT
LOT SIZE
SIZE MAJOR MINOR
FOUND 51-90 13 1 1
ALLOWED 91-150 20 1 2
281-500 50 3 5
501-1200 80 5 7
1201-3200 125 7 10
3201-10000 200 10 14
10001-35000 315 14 21
35001-150000 500 21 21
Comments
QA IN-CHARGE QAM