LabMan 0
LabMan 0
LabMan 0
Safety Manual
CASE WESTERN RESERVE
UNIVERSITY
Page 1
SCOPE AND APPLICATION................................................................................................................... 4
CHEMICAL HYGIENE PLAN ................................................................................................................. 5
GENERAL CONSIDERATIONS ...................................................................................................... 9
CWRU SAFETY POLICY ........................................................................................................................ 9
RESPONSIBILITY ................................................................................................................................... 9
EMERGENCIES AND HAZARDOUS CHEMICAL SPILLS................................................................ 10
Emergencies ........................................................................................................................................ 10
Hazardous Chemical Spills ................................................................................................................. 11
Decontamination Procedures ............................................................................................................. 12
LABORATORY DECOMMISSIONING PROCEDURES ..................................................................... 13
SAFETY RULES FOR LABORATORIES ...................................................................................... 14
STANDARD OPERATING PROCEDURES.......................................................................................... 14
Introduction to Safe Laboratory Practices ......................................................................................... 14
Laboratory Practices for Specific Procedures .................................................................................... 18
PERSONAL PROTECTION: ADMINISTRATIVE CONTROLS, ENGINEERING CONTROLS, AND
PPE .......................................................................................................................................................... 23
Introduction ........................................................................................................................................ 23
Administrative Controls ...................................................................................................................... 23
Engineering Controls .......................................................................................................................... 23
Personal Protective Equipment .......................................................................................................... 27
CHEMICAL STORAGE ......................................................................................................................... 30
General Rules ..................................................................................................................................... 30
Storage of Flammable Chemicals ....................................................................................................... 31
Storage of Corrosive Chemicals ......................................................................................................... 31
Hazardous Waste Storage ................................................................................................................... 32
CWRU HAZARD WARNING SIGNS.................................................................................................... 34
Description.......................................................................................................................................... 35
Policy .................................................................................................................................................. 35
Methods of Posting ............................................................................................................................. 35
NFPA Signage..................................................................................................................................... 36
Availability of Signs ............................................................................................................................ 36
HEALTH HAZARDS ...................................................................................................................... 37
TOXICOLOGY ....................................................................................................................................... 37
General Definitions ............................................................................................................................. 37
Dose-Response Relationships ............................................................................................................. 37
Routes of Entry Into the Body ............................................................................................................. 37
Exposure Definitions ........................................................................................................................... 38
Other Factors Affecting Toxicity......................................................................................................... 39
MATERIAL SAFETY DATA SHEETS.................................................................................................. 39
Definition and Policy .......................................................................................................................... 39
CLASSIFICATION OF TOXIC MATERIALS....................................................................................... 39
Physical Classifications ...................................................................................................................... 39
Physiological Classifications .............................................................................................................. 40
WORKING SAFELY WITH HAZARDOUS CHEMICALS .................................................................. 43
Suggested References on Hazardous Chemicals ................................................................................. 43
PRADYOT PATNAIK, A COMPREHENSIVE GUIDE TO THE HAZARDOUS
PROPERTIES OF CHEMICAL SUBSTANCES, 3RD EDITION, WILEY, 2007 .............................. 43
Hazardous Chemicals ......................................................................................................................... 44
Controlled Substances ........................................................................................................................ 45
Chemical Safety .................................................................................................................................. 45
Select Carcinogens, Reproductive Hazards, and Chemicals with a High Degree of Acute Toxicity .. 46
Creating a Designated Area ............................................................................................................... 46
Page 2
General Procedures ............................................................................................................................ 46
Operational Procedures...................................................................................................................... 47
Working with Select Carcinogens ....................................................................................................... 48
Working with Reproductive Hazards .................................................................................................. 49
Working with Substances with High Acute Toxicity ............................................................................ 50
Experimentation with Animals ............................................................................................................ 50
ULTRAVIOLET RADIATION EXPOSURE ......................................................................................... 50
Effects of Exposure ............................................................................................................................. 50
Protection Against Ultraviolet Radiation Exposure ........................................................................... 50
BIOLOGICAL HAZARDS ..................................................................................................................... 51
Select Agent Program ......................................................................................................................... 51
WASTE DISPOSAL AND WASTE REDUCTION .......................................................................... 52
DISPOSAL OF CHEMICAL WASTE .................................................................................................... 52
Table of Incompatible Chemicals ....................................................................................................... 53
Disposal of Chemicals in Sanitary Sewers (Drains) ........................................................................... 57
DISPOSAL OF EXPLOSIVE OR EXTREMELY REACTIVE MATERIALS ....................................... 58
DISPOSAL OF SELECT AGENT........................................................................................................... 58
DISPOSAL OF OTHER LABORATORY WASTE ................................................................................ 59
Classification of Waste and Disposal Procedures .............................................................................. 59
DISPOSAL OF RADIOACTIVE WASTE .............................................................................................. 62
WASTE REDUCTION AND RECYCLING ........................................................................................... 62
Waste Reduction Procedures .............................................................................................................. 62
Recycling Procedures ......................................................................................................................... 63
E-Waste ............................................................................................................................................... 64
SPECIFIC LABORATORY PROCEDURES .................................................................................. 65
CENTRIFUGE SAFETY......................................................................................................................... 65
COMPRESSED GASES IN CYLINDERS.............................................................................................. 67
General Standards .............................................................................................................................. 67
Restricted Products ............................................................................................................................. 71
Flammable Gases................................................................................................................................ 72
Accepting Cylinders from Vendors ..................................................................................................... 73
Pressure Regulators and Needle Valves ............................................................................................. 73
Leak Testing ........................................................................................................................................ 75
ULTRAVIOLET LIGHTS – USE AND MAINTENANCE .................................................................... 75
Guidelines ........................................................................................................................................... 75
DECONTAMINATION OF LABORATORY SINK DRAINS TO REMOVE AZIDE SALTS ............. 76
WORKING WITH BLOODBORNE PATHOGENS .............................................................................. 77
Z-LIST OF TOXIC SUBSTANCES.................................................................................................78
LIST OF EXTREMELY HAZARDOUS CHEMICALS ....................................................................82
Carcinogens ........................................................................................................................................ 82
Reproductive Hazards ......................................................................................................................... 91
Chemicals with a High Degree of Acute Toxicity ............................................................................... 91
GLOVE COMPATIBILITY CHART ................................................................................................ 92
TABLE OF CHEMICAL INCOMPATIBILITIES ............................................................................. 94
SMALL SPILL CLEAN-UP GUIDELINES ..................................................................................... 95
SELECT BIBLIOGRAPHY ............................................................................................................. 97
GLOSSARY OF TERMS ................................................................................................................ 99
GLOSSARY OF ORGANIZATIONS ............................................................................................ 109
Page 3
THE OSHA LABORATORY
STANDARD AND THE UNIVERSITY
LABORATORY SAFETY MANUAL
INTRODUCTION
to as the Laboratory Standard (29 CFR 1910.1450), was to be
implemented by January 31, 1991. The Laboratory Standard is a
generic, performance-based standard, emphasizing safe handling
and use of hazardous chemicals through procedures to be
established by the employer and outlined in a written Chemical
Hygiene Plan (CHP).
Page 4
29 CFR 1910.1450 supersedes the requirements of all other OSHA standards
applicable to laboratories, except for the requirement to maintain employee
exposures below permissible exposure limits (PELs). PELs are maximum air
concentrations of hazardous chemicals to which an employee can be exposed to
within an 8-hour work shift. If atmospheric concentrations are routinely high, then
specific exposure monitoring and medical surveillance requirements may apply.
In addition, if any regulated chemical under SARA Title 313 Appendix A is being
used or stored, applicable standards must be followed (see Appendix A).
Outlined below are the major elements that must be included in each laboratory’s
CHP:
Included in this LSM are approved operating procedures for dealing with
hazardous chemicals. These procedures shall be adopted by individual
laboratories to meet the requirements of the Laboratory Standard. In
addition, the Material Safety Data Sheets (MSDSs) for every chemical in
use in the laboratory must be available to all employees of that laboratory
at all times. The MSDS provides essential information on chemical
handling, containment, labeling procedures, and emergency medical
information. MSDSs are available on the EHS website
(http://case.edu/ehs) under “MSDS.”
Page 5
2. Control measures
3. Chemical hoods
In most cases, the “employer” will be the PI. The PI may wish to institute
procedures for prior approval for the use of certain extremely hazardous
chemicals. A list of extremely hazardous chemicals, as defined by
OSHA, can be found in Appendix B of this LSM.
Except for Class IA flammable liquids (those having flash points below
73ºF and a boiling point below 100ºF), Safety Services does not require
prior approval for the possession of any chemicals (check with Safety
Services for exceptions). However, an approved laboratory chemical
protocol is required as part of the University Laboratory Standard.
Page 6
6. Provisions for medical consultation and medical exams whenever:
8. Protective measures
Page 7
This introduction summarizes the requirements of the OSHA Laboratory
Standard, Code of Federal Regulations (CFR), Chapter 29, Section 1910.1450
entitled: “Occupational Exposure to Hazardous Chemicals in Laboratories.” If
you have any questions as to what is required for the development of the CHP,
or wish to obtain a copy of the Laboratory Standard or information on any aspect
of the Standard, contact Safety Services (368.2907).
Page 8
GENERAL CONSIDERATIONS
This LSM has been written to acquaint all laboratory personnel with
an important phase of their responsibility – safety, or accident
prevention. Accident prevention must be included in the
performance of every task. It cannot be considered a separate
CHAPTER ONE
entity but is an integral part of everyone’s work. Safety is made
possible by careful planning of all work based on an understanding
of the hazards involved and a knowledge of the work area and safe
working procedures. Accident prevention pays in the injuries it
prevents, the research time it saves, and the healthy attitude it
creates.
RESPONSIBILITY
Page 9
Safety Services will assist supervisory personnel in establishing and maintaining
a safe working environment. EHS interprets the standards and regulations to
ensure the safety, education, information monitoring, and recommendations for
improvements. EHS will initiate the establishment of standards and regulations
for safety, education, information monitoring, and recommendations for
improvements. Safety Services will also maintain and provide general safety
training, while PIs provide site-specific training.
Emergencies
Each laboratory should develop its own protocol for emergency situations, taking
into account the following information:
Page 10
4. In case of an accident, serious illness or injury, do not attempt to move the
injured person. Call Security (368.3333). Remember: All injuries are
potentially dangerous. It is better to err conservatively and have the injury
inspected as soon as possible by medical personnel.
2. Call Security at 368.3333 at any time, 24/7, and they will contact the
proper authorities, including Safety Services.
3. DO NOT RE-ENTER THE AREA until the proper authorities indicate that it
is safe to re-enter.
Page 11
c. Any incident in University Hospitals that involves CWRU personnel
must be reported to Safety Services (368.2907) in addition to
University Hospitals Protective Services (844.4357).
Decontamination Procedures
Spill kits should be available in every laboratory. Spill kits suitable for
responding to typical laboratory spills are available from commercial
vendors. Alternatively, you may prepare your own spill kits. A spill kit
should contain the following items:
a. Spill pillows
b. Silicon-based absorbent such as Oil-Dry, kitty litter, or vermiculite
c. Dust pan
Page 12
d. Broom or brush
e. Plastic bags
f. Hazardous waste labels
g. Rubber gloves (check chemical compatibility before use)
h. Rubber boots or foot protectors
i. Chemical splash goggles
The guidelines for decommissioning and relocation are located on the EHS
website (http://case.edu/ehs) under “Forms/Manuals,” and pertain to PIs who are
transferring their laboratory to another location either within or outside the
University.
Contact Safety Services (368.2907) if you have any questions concerning the
above procedures. Procedures for decommissioning laboratories using
radioactive materials are available in the Radiation Safety Lab User Manual
(available on the EHS website http://case.edu/ehs under “Forms/Manuals”). It is
important that these items be completed before equipment is disposed of, or you
leave the University.
Page 13
SAFETY RULES FOR
LABORATORIES
CHAPTER TWO
This listing is intended to provide a practical base line for
laboratories required to handle hazardous chemicals. Because of
the nature of specific chemical hazards, this list is not
comprehensive, but it will help PIs provide an appropriate safety
plan for their laboratories. EHS is available for consultation on all
safety and health-related issues.
1. General safety
Page 14
e. No undergraduate laboratory class work shall be
carried out in the absence of an instructor.
Unauthorized experiments, as well as misconduct, are
prohibited. Unapproved variations in experiments,
including changing the quantities of reagents, may be
dangerous and must be strictly guarded against in
undergraduate laboratories.
If you are concerned that the hand lotion you are using contains
petroleum, contact Safety Services (368.2907).
Page 15
c. Contact lenses are a risk when working with hazardous chemicals.
Particulate matter, vapors, and liquids can lodge behind the contact
lens, causing considerable eye damage before they can be washed
with water from an eyewash station. In addition, solvent vapors can
weld contact lenses to the eyes, requiring surgery to remove them.
d. Select appropriate gloves when working with toxic or corrosive
materials. Call the glove manufacturer or consult Appendix C of
this LSM for a discussion of glove compatibilities. Glove
compatibilities can also be found under “Laboratory Safety” –
“Glove Page” on the EHS website (http://case.edu/ehs) under
“Chemical Safety.”
3. Housekeeping
c. Avoid slippery floors by picking up any ice, glass beads, glass rods,
or other small items. Mop up any spilled water.
Page 16
4. Safety with chemicals
5. Waste disposal
b. Chemicals shall not be poured down the sanitary drains except for
specific instances described in Chapter Four of this LSM.
Page 17
Laboratory Practices for Specific Procedures
1. Flammable substances
2. Reactive substances
Page 18
3. Corrosive substances
a. Always pour acid into water. NEVER add water to acid as it can
cause an exothermic reaction. For the same reason, pour
concentrated solutions into water or less concentrated solutions
while stirring.
d. Use the proper techniques for inserting and removing a glass tube
from a stopper. Protect your hands. Shortcuts can lead to a
severe puncture wound.
4. Electrical equipment
f. Do not try to repair equipment yourself unless you are qualified and
fully understand the repairs required. Qualified personnel should
do all repairs.
Page 19
5. Apparatus
e. Make certain all personnel who operate centrifuges are well trained.
Centrifuge tubes should be in good condition with no chips or other
flaws. Tubes and rotor buckets must be balanced when in use.
Inspect the rotors periodically and do not use them beyond their
stated lifetime.
Page 20
k. Sink traps and floor drains should be kept filled with water at all
times to prevent escape of sewer gases into the laboratory. Such
gases may be toxic or flammable and may be ignited, causing flash
fires.
Prevents vapors and related odors from being emitted back into the
laboratory or system exhaust.
Do not release the vacuum in any apparatus when the temperature is greater
than 167ºF. The hot vapors may explode. To prevent contamination, all lines
leading from experimental apparatus to the vacuum source should be equipped
with filtration or other trapping as appropriate.
Page 21
ii. For most aqueous or non-volatile liquids, a filter flask at
room temperature is adequate to prevent liquids from getting
to the vacuum lines and vacuum source.
iii. For solvents and other volatile liquids, use a cold trap of
sufficient size and cold enough to condense vapors
generated, followed by a filter flask capable of collecting fluid
that could be aspirated out of the cold trap.
Page 22
PERSONAL PROTECTION: ADMINISTRATIVE CONTROLS,
ENGINEERING CONTROLS, AND PPE
Introduction
Administrative Controls
Engineering Controls
Engineering controls include tools or devices that reduce the hazard at the
source. These include: Local and general ventilation (e.g. use of chemical fume
hoods); use of biological safety cabinets or glove boxes; placing walls or
increased distance between the operator and the hazard; and using appropriate
disposal containers.
1. Laboratory ventilation
Page 23
2. Chemical hoods
Page 24
NOTE: Use perchloric acid only in a specifically designated
chemical fume hood. DO NOT use other chemicals in that
chemical hood. Clearly mark that the chemical fume hood is
for use only with perchloric acid.
vii. Keep sources of emission at least six inches inside the fume
hood.
ix. Avoid blocking the baffle exhaust slots in any manner. Keep
large equipment two inches off the base of the chemical
fume hood and at least two inches from the sides of the
hood.
xi. Avoid cross drafts and disruptive air currents in front of the
chemical fume hood.
Page 25
xii. Use the sash as a safety shield when boiling materials or
conducting an experiment with reactive materials.
xiii. Close the chemical fume hood sash when the hood is not in
use.
ii. The HEPA filter housing has been properly sealed around
the edges to prevent unfiltered air from bypassing the filter.
Page 26
The pre-filter is periodically cleaned or replaced when the magnahelic gauge
indicates it is full because of a pressure drop.
The BSC protects both product and operator and may be used for
organisms which exceed Biosafety Level 2. (See CDC/NIH publication
“Biosafety in Microbiological and Biomedical Laboratories” for a list of
organisms and applicable biosafety levels. Check the CDC/NIH website
regularly for updated information: http://www.cdc.gov/ods/ohs.) Safety
and desirability of using this equipment to contain infectious material
should be determined on an individual basis, depending upon the agent,
the proposed activity, and the need to prevent cross-contamination. This
hood, however, cannot replace the standard gastight Class III BSC for
extremely hazardous work.
Of principal importance in the selection of PPE for protection from chemicals is:
the rate at which chemicals permeate clothing materials, and the time elapsed
Page 27
between the contact with the chemical, and the appearance of the chemical on
the inside of the PPE (called breakthrough time).
1. Respiratory Protection
The basic purpose of any respirator is to protect the respiratory system from
inhalation of hazardous atmospheres. Respirators provide protection either
by removing contaminants from the air before it is inhaled or by supplying an
independent source of respirable air.
2. Dermal protection
Page 28
3. Eye protection
This LSM defines eye hazard areas where wearing eye protection equipment
is mandatory. It also sets forth the supervisor’s responsibilities, both in
identifying locations where possible damage to the eyes could occur and in
enforcing precautionary procedures in those areas.
The Occupational Safety and Health Act of 1970 and good safety practices
dictate that “protective eye and face equipment shall be required where there
is a reasonable probability of injury that can be prevented by such equipment
– suitable eye protectors shall be provided where machines or operations
present the hazard of flying objects, glare, liquids, injurious radiation, or a
combination of these factors.”
The type of eye protection required depends on the hazard. For most
situations, safety glasses with side shields are not adequate. Where there is
danger of splashing chemicals or hazardous gases/vapors, special non-
ventilated sealed goggles are required. For more hazardous operations, a
face shield or a combination face shield and safety goggles shall be used.
Failure to wear and to require the persons supervised to wear the
prescribed eye protection equipment will present grounds for
disciplinary action. Safety Services can assist in the choice of suitable
protective eye equipment.
Page 29
iv. Cryogenic materials are handled
v. Airborne particles may be generated (grinders, mills, power
saws, drill presses, lathes, etc.)
vi. Molten metal is used or metal is melted (soldering, leading
joints, etc.)
vii. Gas or electric arc welding is performed
viii. Processes can produce aerosols of infectious agents (e.g.
removing lyophil vials from liquid nitrogen)
CHEMICAL STORAGE
General Rules
3. Use spill trays under containers of strong reagents. Perchloric acid should
be kept on glass or ceramic trays of sufficient capacity to hold all of the
acid in case of breakage.
4. Do not store chemicals past their expiration date. Ethers, for example,
generally contain inhibitors to prevent the build-up of peroxides. Any
distilled or processed ether no longer contains any inhibitors and should
be used immediately or disposed using the University guidelines on waste
disposal described in Chapter Four of this LSM.
Page 30
incompatible chemicals or consult an MSDS.
The following guidelines establish policy and describes cabinets for storing
flammable chemicals in the laboratory. In this guide, flammable chemicals are
defined as liquid substances having a flash point below 140ºF and having a
vapor pressure not exceeding 40 p.s.i.a. at 100ºF. All flammable chemical
supplies exceeding a cumulative total of two gallons when kept in one laboratory
room must be stored in National Fire Protection Association (NFPA) approved
flammable chemical storage cabinets. Safety Services can advise on NFPA
approved cabinets.
The following guidelines establish policy and provide information pertinent to the
safe storage of corrosive chemicals (acids and bases).
Page 31
flammable storage cabinet.
4. Acids and bases shall not be stored with active metals such as sodium,
potassium, or magnesium. Contact Safety Services for more information.
The proper storage of hazardous chemical waste is no different than the proper
storage of hazardous chemicals. Hazardous waste is still hazardous chemicals.
5. Segregate all hazardous waste toxic materials from acids, oxidizers, and
flammable liquids.
6. Hazardous waste can be stored properly with chemicals still in use as long
as care is taken to avoid incompatibilities.
Page 32
Group 2-A Group 2-B
Aluminum Wastes in Group 1-A or 1-B
Beryllium
Calcium
Magnesium
Sodium
Other reactive metals and metal hydrides
Page 33
Potential consequences: Generation of toxic hydrogen
cyanide or hydrogen sulfide gas
In an effort to bring the system of signs used at CWRU into agreement – to warn
of danger and to direct pedestrian traffic away from laboratory work areas –
uniform hazard warning signs have been designed. This LSM describes these
signs and sets forth the conditions under which the signs are to be posted. It is
important that all employees and visitors comply with the policy for entering areas
where these signs have been posted.
Page 34
Description
Samples of commonly used warning signs are illustrated on the EHS website
(http://case.edu/ehs – see “Labels and Warnings” under “Laboratory safety”).
The signs inform employees and visitors that a hazard exists in an area. The
degree of danger is indicated by the sign. In high-risk areas, admission is
forbidden except to those assigned to that area. In low-risk areas, visitors must
obtain permission from the PI to enter the laboratory.
Policy
The signs will be posted only while a hazard exists and must be taken
down as soon as the source of danger is removed. Hazard signs will not
be posted when no hazard exists simply to discourage pedestrian traffic
through an area.
The PI named on the hazard sign will determine when visitors are permitted in
the laboratory. The PI is ultimately responsible for everyone’s including visitor’s
safety while they are in the laboratory. Visits are restricted to those who have a
need to observe laboratory procedures. Social visits by unauthorized individuals
are prohibited in areas where biohazards are present.
Methods of Posting
Page 35
material that would damage the doors, walls, or building when the signs are
removed.
NFPA Signage
OSHA has adopted the National Fire Protection Association’s (NFPA) standard
704 signage to indicate the hazards present in a given location. The NFPA
diamond contains four sections. Each section contains a number from zero (for
minimal hazard) to four (for the highest possible hazard). These signs shall be
posted outside each laboratory and shall be filled in with the information on the
highest possible hazard present in each laboratory. The color of the diamond
indicates the type of hazard, while the number represents the degree of hazard.
Availability of Signs
Special signs for shared cold or warm rooms, and experiments in progress, are
available from Safety Services. Experiments that are in progress after regular
business hours (8:30 a.m. – 5:00 p.m.) or on weekends and holidays, must have
an “Experiment in Progress” sign posted on the door. The signs and labels can
be ordered from EHS by following instructions in the order form:
(http://case.edu/ehs – see “Caution Sign and Label order form” on the bottom of
the page under “Laboratory Safety” link).
Page 36
HEALTH HAZARDS
TOXICOLOGY
General Definitions
CHAPTER THREE
1. “Toxicology” is the study of the nature, effects and detection
of poisons and the treatment of poisoning.
Dose-Response Relationships
There are four main routes by which hazardous chemicals enter the
body:
Page 37
Most exposure standards, Threshold Limit Values (TLVs), and Permissible
Exposure Limits (PELs), are based on the inhalation route of exposure when
airborne gases, fumes or particulates of the chemical enter the body via
respiratory system. These limits are normally expressed in terms of either parts
per million (ppm) or milligrams per cubic meter (mg/m3) in air.
If a significant route of exposure for a hazardous substance is through skin
absorption, its MSDS will have a “skin” notation. Examples include pesticides,
carbon disulfide, carbon tetrachloride, dioxane, mercury, thallium compounds,
xylene, hydrogen cyanide, and benzene.
Exposure Definitions
3. Local refers to the site of action of an agent and means the action takes
place at the point or area of contact. The site may be skin, mucous
membranes, the respiratory tract, gastrointestinal system, eyes, etc.
Absorption does not necessarily occur. Examples include strong acids or
alkalis.
4. Systemic refers to a site of action other than the point of contact where
presupposed absorption has taken place. Examples include an inhaled
material that may act on the liver; arsenic affects on the blood, nervous
system, liver, kidneys, and skin; benzene affects in bone marrow.
Page 38
Other Factors Affecting Toxicity
7. Host factors including genetic predisposition and the sex of the exposed
individual.
Physical Classifications
Page 39
When considering the toxicity of gases and vapors, the solubility of the
substance is a key factor. Highly water-soluble materials, such as
ammonia, irritate the upper respiratory tract. However, low water-soluble
materials, such as nitrogen dioxide, penetrate deep into the lung. Fat-
soluble materials, such as pesticides, tend to have longer residence times
in the body.
3. A liquid is the state of matter between a solid and a gas. Liquids present
skin and ingestion hazards. A liquid can evaporate to the gaseous state
and present a respiratory hazard.
Physiological Classifications
1. Respiratory
Page 40
Examples include hydrogen sulfide, and aromatic
hydrocarbons.
b. Eye toxins cause damage to the eye by direct contact, like any of
the skin or mucous membrane toxins, or by systemic chemicals.
The antimalarial drugs quinacrine and chloroquine have been
shown to affect the cornea after oral administration. Signs and
symptoms include conjunctivitis, and corneal damage.
Page 41
3. Systemic
Page 42
h. Cardiotoxic agents cause damage to the cardiovascular system.
These chemicals may either cause damage to the heart directly
(examples include aliphatic alcohols, aldehydes, and glycols) or
they may also cause damage to the vascular system (examples
include heavy metals such as lead, and cadmium).
It is the responsibility of the PI to determine the hazards associated with all of the
chemicals used in his/her laboratory. There are many excellent compilations of
the hazards associated with chemicals. The following references can be
extremely useful and it is recommended that each laboratory have at least one of
the following reference manuals available. All are available through the
University libraries.
Klaasen, C.D., Amdur, M., Doull, J., Cassarett and Doull’s Toxicology: The
Basic Science of Poisons, Third Edition, New York: Macmillan Publishing
Company, 1986.
Lenga, R.A., The Stigma-Aldrich Library of Chemical Safety Data, Edition II,
Volumes I and II, Sigma-Aldrich Corporation, 1988.
Raffle, P.A.B., Lee, W.R., McCallum, R., Murray, R., Hunter’s Diseases of
Occupations, 8th ed., London, Boston: E. Arnold, 1994.
Richard J. Lewis Sr., Hazardous Chemicals Desk Reference, 6th Edition, Wiley,
2008
Pradyot Patnaik, A comprehensive guide to the hazardous properties of
chemical substances, 3rd Edition, Wiley, 2007
Page 43
Hazardous Chemicals
The following is a list of types of hazardous chemicals, divided into eight general
classes based on the predominant effects of those general chemical types:
1. Caustic or corrosive: These are typically acids or bases which may burn
or otherwise damage human tissue on contact. The corrosion of
equipment should also be considered. Examples include chromic acid
cleaning solutions; concentrated acids such as hydrochloric, sulfuric, and
nitric; and acid-releasing substances such as thionyl chloride, and
halogens (bromine, chlorine).
3. Flammables liquids: These are materials that will easily ignite, burn, and
serve as a fuel for a fire. Examples include most common laboratory
organic solvents such as acetone, tetrahydrofuran, diethylether, and
petroleum distillates (pentanes, hexanes) as well as acetaldehyde, carbon
disulfide, ether, methanol and glacial acetic acid.
Page 44
8. Pyrophoric: These chemicals burn when exposed to air. In general, they
require absolute protection from air. Examples include:
j. Methanetellurol (CH3TeH)
Controlled Substances
Chemical Safety
The potential dangers that may be encountered when working with hazardous
chemicals are very diverse and depend greatly upon the type of exposure. The
dangers inherent in use of all chemicals in this LSM are not completely
described.
Page 45
It is the responsibility of the PI to be aware of hazards that exist when
using the chemicals in his/her laboratory. MSDS’ are available on the EHS
website (http://case.edu/ehs) under “MSDS” and contain detailed information to
inform workers of potential dangers of these materials.
In general, engineering controls such as chemical fume hoods or glove boxes are
required to be used to contain select hazardous substances which may become
volatile, result in the release of aerosols during manipulation, or may, through
handling or reaction, result in the uncontrollable release of the substance. In
addition, procedures for decontamination and the safe removal of contaminated
material must be outlined. The PI is strongly urged to seek the advice of Safety
Services prior to experimentation with these substances.
General Procedures
1. All guidelines for safe laboratory practice – such as use of proper eye
protection, wearing proper protective clothing, following correct pipetting
procedures, wearing the appropriate gloves, and not permitting smoking,
eating, chewing gum, drinking, taking medications, or application of
cosmetics in the laboratory – must be observed at all times in the
laboratory, including when working with extremely hazardous chemicals.
Page 46
3. Disposable gloves should be discarded after each use and immediately
after overt contact with extremely hazardous chemicals. Gloves should
never be worn outside of the laboratory area.
4. All personnel must wash their hands immediately after removing gloves
and after the completion of any procedure using chemical hazards.
Operational Procedures
2. Work areas where select hazards are being used should only be entered
by authorized personnel. When extremely hazardous chemicals are being
used in an area of a larger laboratory, the area should be clearly identified
and should not be a high pedestrian traffic area in order to minimize
exposure to uninvolved laboratory personnel with hazardous substances.
Page 47
6. Minimum containment for tissue culture can be provided by a Class II,
Type B BSC. The PI should refer to the CDC/NIH publication “Biosafety in
Microbiological and Biomedical Laboratories,” 5th Edition, USDHHS, 2007,
for information concerning appropriate containment equipment and its
usage (CDC website ).
7. Stock and sample containers of regulated chemicals, as found in 29 CFR
1910 Subpart Z, should be stored in a designated area that is clearly
marked with the warnings such as, “CAUTION – POTENTIAL CANCER
HAZARD” or “CAUTION – POTENTIAL REPRODUCTIVE HAZARD.” The
PI must maintain an inventory of each carcinogen and other hazardous
substances defined by OSHA as “regulated chemicals”. This inventory
should include the quantities and the date purchased. The storage vessel
should also be marked with a label indicating the specific potential danger
of the substance. Working quantities should be kept to a minimum and
should also have the same label. Chemical-specific labels are available
from Safety Services.
9. In order to ensure that the laboratory meets the standards for the use of a
select chemical hazard (i.e. flow rate of the chemical fume hood), the PI
should contact Safety Services prior to initiating experiments.
Page 48
4. It is listed in either Group 2A or 2B by IARC or under the category
“reasonably anticipated to be carcinogens” by NTP. These chemicals
cause statistically significant tumor incidence in experimental animals in
accordance with any of the following criteria:
a. After inhalation exposure of 6-7 hours per day, 5 days per week, for
a significant portion of a lifetime at dosages of less than 10 mg/m3;
c. After oral dosages of less than 50 mg/kg of body weight per day (<3
g/day for an average adult).
The most recent list which fulfills the first three of these criteria is in Appendix B.
Additional information on the use of chemical carcinogens can be obtained from
the U.S. Department of Health and Human Services by requesting “NIH
Guidelines for the Laboratory Use of Chemical Carcinogens” and from Chemsyn
Science Laboratories which will supply “Handling Chemical Carcinogens: A
Safety Guide for the Laboratory Researcher” by Mary K. Dornhoffer. Refer to the
MSDS to determine whether a particular chemical falls into this category.
Page 49
The use of PPE or chemical fume hoods may substantially reduce exposures
and they are of particular significance for a pregnant employee. Examples of
reproductive toxins include benzene, mercury, ethylene dibromide, carbon
monoxide, anesthetic gases (halothane), ionizing radiation, ethylene oxide, and
glycidyl ethers. A more complete list of known reproductive hazards is presented
in Appendix B. In addition, the MSDS may be consulted for information on
additional chemicals with reproductive toxicity which may be in use in the
laboratory. Safety Services is available for consultation on both hazards and
means of reducing exposures.
The Laboratory Standard requires that “substances with high acute toxicity
such as hydrogen cyanide, hydrogen sulfide and nitrogen dioxide are included
under the category of substances for which employers must consider the need
for special precautions. Such substances may be fatal or cause damage to
target organs as a result of a single exposure or exposures of short durations.”
Effects of Exposure
The eyes and skin should not be exposed to direct or strongly reflected ultraviolet
(UV) radiation. The effect of UV radiation overexposure is dependent on such
factors as dosage, wavelength, portion of body exposed, and the sensitivity of
the individual. Overexposure of the eyes will result in a painful inflammation of
the conjunctiva, cornea, and iris. Symptoms will develop 3 to 12 hours following
exposure. There is a very unpleasant foreign body sensation accompanied by
watery eyes. The symptoms usually disappear in a day or two. Overexposure to
the skin will produce erythema (reddening) 1 to 8 hours following exposure.
Adequate eye and skin protection must be worn when working in a UV radiation
area. Contact lenses do not offer protection against UV radiation. Safety
glasses designed specifically for use with UV light and with side shields, or
goggles with solid side pieces should be worn. The side pieces prevent the
entrance of reflected UV radiation and direct radiation from a side source.
Page 50
Skin protection is afforded by face shields, caps, gloves, gowns, etc.
Overexposure to UV radiation should be reported to University Health Services.
BIOLOGICAL HAZARDS
Any person working with infectious agents should be familiar with the CDC/NIH
manual “Biosafety in Microbiological and Biomedical Laboratories.” Safety
Services recommends the CDC website for up-to-date information or to order a
copy of the manual (http://www.cdc.gov/od/ohs).
All persons having access to select agents and toxins MUST complete forms and
training which are available at Safety Services. The select agents and toxins are
housed and used in special biological safety facilities and are specifically
equipped for prion research.
Page 51
WASTE DISPOSAL AND WASTE
REDUCTION
CHAPTER FOUR
Agencies (EPA & OhioEPA), the Nuclear Regulatory Commission
(NRC), the Department of Transportation (DOT), the Occupational
Health and Safety Administration (OSHA), and the Ohio Department
of Health (ODH).
Disposal of Chemicals
Page 52
Laboratories are permitted to accumulate and store waste under
what is known as Satellite
Accumulation. Bins and labels for Satellite Accumulation are available by
contacting Safety Services (368.2907). A laboratory may not store more than 55
gallons of waste chemicals. Safety Services must be notified when storage
capacity exceeds 55 gallons or 1 kilogram of acutely hazardous waste.
Chemicals may be sorted and stored in the following categories. Care should be
taken since it is not unknown for two chemicals in the same group to be
incompatible.
Acids Bases
Oxidizers Reducers
Flammable Liquids Non-Flammable Liquids
Toxics/Poisons Non-Hazardous Chemicals
Page 53
The following general classes of chemicals are incompatible with one another:
*These examples of oxidizing and reducing agents are illustrative of common laboratory
chemicals; they are not intended to be exhaustive. See Appendix D for a table of specific
chemical incompatibilities.
All materials destined for disposal, that are regulated by the EPA under CFR 40
and may not be disposed to the environment, are considered hazardous wastes.
Containers must be labeled “hazardous waste” and contain all the information
previously listed above.
Laboratories must maintain “weekly leakage logs” for the storage containers
used for chemical waste. The log must be in a bound composition book with
date of inspection, name of inspector, and the status of the waste container at
that time (“acceptable” or “leaking”). It is recommended that the PI choose a
member of his/her staff to conduct the weekly (every seven days) inspections
and to keep the log in the laboratory area for future Safety Service inspections.
iii. For larger waste volumes, use a covered 5-gallon metal can.
Page 54
iv. For smaller waste volumes, or for solvents that react with
metal, use a covered 1-gallon glass (or, preferably, plastic)
container (check compatibility).
Page 55
i. Broken mercury thermometers
iii. For larger spills of mercury (>3 cc), evacuate the area and
call Safety Services. They will respond, clean the spill, and
monitor the room air to ensure the area is safe to re-enter.
For a spill in a University Hospitals’ laboratory, operated by
Case Western Reserve University employees, contact
Protective Services at 368-3333. They will then call Safety
Services.
a. Gas cylinders
Page 56
Disposal of Chemicals in Sanitary Sewers (Drains)
Hazardous wastes are regulated by the EPA under the Resource Conservation
and Recovery Act (RCRA). In general, these regulations do not permit any drain
disposal, except for those items listed below. For questions, contact Safety
Services (368.2907).
5. Mixed waste handling must be taken care of properly, and all waste
handling protocols must be included in the laboratories Chemical Hygiene
and Exposure Control Plans. SAFETY SERVICES and/or THE
RADIATION SAFETY OFFICE MUST BE CONTACTED BEFORE ANY
MIXED WASTE IS GENERATED FOR DISPOSAL. Mixed wastes
include:
Page 57
a. Radioactive-Chemical mixed waste must be classified by chemical
and level of radioactivity before drain disposal. Refer to the
Radiation Safety Laboratory User Manual for disposal procedures
and acceptable limits. The manual is available on the EHS website
(http://case.edu/ehs) under “Forms/Manuals.”
NOTE: Hazardous waste cannot be diluted with a material which is not a waste
(e.g. fresh water) in order to bring them to concentration suitable for drain
disposal, unless this dilution is part of an experimental procedure.
1. Potentially explosive materials, such as dry picric acid or old ethers, will be
picked up separately from other hazardous wastes. Contact Safety
Services (368.2907) as soon as possible upon discovering potentially
explosive materials.
The “Destruction of Select Agent” form must be completed when a select agent
and toxin is destroyed. The form can be downloaded from DOES web site under
“Biological Safety” link in “Select Agents”.
Page 58
Before any destruction, please contact Safety Services (368.2907) to obtain
permission and to verify the procedure. Destruction of select agents and toxins
requires a 5-day notice to either APHIS or CDC. Ignoring the notification
procedure can result in fines and/or imprisonment.
Wastes which contain both chemical waste and another type of waste (e.g.
animal parts stored in formalin) must be separated and disposed according to
each pertinent waste policy. That is, the animal waste is disposed as
biohazardous waste, and the formalin is disposed as chemical waste.
SHARPS
Page 59
Under no circumstances are hypodermic needles, syringes,
scalpel blades; or materials designed for use in biological,
etiological, bacteriological, or tissue culture work permitted to be
disposed of in any container other than the red rigid SHARPS
container. All needles, syringes, scalpel blades and razor blades,
whether contaminated with biologicals or not, must be disposed of
in a properly marked and labeled rigid sharps container.
2. Non-SHARPS
Definition: All infectious plastic Petri plates and plastic tissue culture
vessels containing media, cultures, and stocks of infectious agents;
devices used to transfer, inoculate or mix such agents; and paper or cloth
material contaminated with these agents.
Page 60
records for all instruments and equipment (including pH meters, analytical
balances, incubators, refrigerators, autoclaves, and water baths). Steam
sterilization for the appropriate amount of time and at the proper
temperature is the simplest, most effective method. STEAM SHOULD BE
CONDUCTED AS CLOSE TO THE POINT AND TIME OF WASTE
GENERATION AS POSSIBLE.
EXCEPTIONS
Page 61
Definition: All laboratory waste which has not been contaminated by
radioactive, chemical, or infectious agents, such as: Petri plates, plastic
tissue culture vessels, paper cloths, gloves, tubing, non-sharp laboratory
wastes, empty chemical containers, as well as “ordinary trash” such as
computer paper, cardboard, packing materials, and the like.
Wastes regulated by the EPA are not permitted to be disposed of in the sanitary
sewer or into a landfill, making them expensive to dispose of in an
environmentally responsible manner. Reducing the amount of hazardous waste
produced, both before the experimental procedure and after, and recycling
whenever possible, provides a vital means of controlling the amount of
hazardous waste generated.
1. Pre-experiment techniques
Page 62
disposal for the unused portion of the chemical greatly
exceeds the initial savings. The University’s supplies store
(Fisher Scientific stock room) sells chemicals in smaller
quantities at bulk prices to facilitate waste minimization in
laboratories.
2. Post-experiment techniques
a. When cleaning with solvents, use spent solvent for the initial
cleaning and use fresh solvent only for the final rinse.
Recycling Procedures
Fluorescent lamps contain small amounts of mercury (0.6 mg), as well as lead
found in the end caps. These items are currently managed as a recyclable
material. Custodial Services will pick-up and remove fluorescent lamps provided
they are properly boxed and marked. The laboratory may also treat fluorescent
lamps as hazardous waste by labeling the boxed lamps with the hazardous
waste tag, completing the Hazardous Waste Disposal Form, and submitting the
form to Safety Services. This may be necessary with smaller laboratory scale
lamps since they are considered laboratory materials.
Page 63
E-Waste
Computers and computer monitors and other electronic devices contain large
amounts of lead in the solder of the circuit boards. Monitors in the form of
Cathode Ray Tubes (CRT) also contain barium. Both are highly regulated
materials. If you wish to dispose of any electronic waste please complete the
online e-Waste disposal request form which can be submitted via email by
clicking the "SUBMIT" button at the bottom of the form. The form can be found on
DOES web site under “Laboratory Safety” link:
https://www.case.edu/ehs//LabSafety/equipment.html
Page 64
SPECIFIC LABORATORY
PROCEDURES
CENTRIFUGE SAFETY
This LSM provides standards for the use of bench and floor
centrifuges commonly used in clinical and biochemical laboratories,
and procedures to be followed if a centrifuge accident occurs. Each
employee using the centrifuge must become familiar with
CHAPTER FIVE
requirements for operation of the instrument. Assistance is available
upon request from Safety Services (368.2907).
1. Safety precautions
a. Laboratory area
Page 65
b. Tubes
When centrifuge tubes are used in dirty or rough cups, the tubes
expand and seize against the walls of the cup, making it very
difficult to remove the tubes. In some instances, tubes have had to
be pulled with pliers and have been torn or broken in removal. To
avoid this possibility, the inside of the cups may be sprayed with a
silicon aerosol spray or similar product (see instructions that come
with these ultra-centrifuges, as rotors require special care which
may differ from instructions in this guide).
Page 66
2. Post-accident procedures
a. Major accident
b. Spill response
Users of compressed gases should be familiar with the pertinent equipment and
the characteristics of the gases. Safety Services has information available on
most of the gases likely to be used in CWRU laboratories. It has detailed
information available on detecting leaks, selecting needle valves and regulators,
toxicity, explosion hazards, chemical incompatibilities, etc. Use of flammable or
explosive gases (i.e. hydrogen gas) requires notification of and prior approval by
Safety Services.
General Standards
d. Leave valve caps on cylinders until secured and ready for use.
Page 67
f. Use the proper regulator for the particular gas.
i. See the table below for maximum size and quantity of cylinders
permitted in any one laboratory unit.
Page 68
m. Cylinders not in use must have cylinder caps in place.
Page 69
a. Oxygen cylinders in storage shall be separated from fuel-gas
cylinders or combustible materials (especially oil or grease), a
minimum distance of 20 feet or by a non-combustible barrier at
least 5 feet high having a fire resistance rating of at least one-half
hour.
a. Oil should never be used with oxygen. Oxygen under pressure will
rapidly oxidize oil or grease and result in an explosion. Only
equipment cleaned for oxygen service must be used for oxygen
application.
c. Regulators can leak and build pressure within a closed gas delivery
system. Insert pressure relief devices and include appropriate
traps in outlet lines to prevent liquid from flowing back into the
cylinder. If the liquid phase is being delivered from the cylinder, a
trap will not prevent backflow, but a check valve will. Traps should
be of sufficient capacity to hold all of the materials which could be
drawn back into a cylinder during its operation.
d. Open the cylinder valve only after connecting the regulator to the
cylinder using a proper National Compressed Gas Association
regulator.
Page 70
i. Any system should be leak-tested before it is used. To check for
leaks, use a leak detector or spread liquid soap or soapy water over
all joints. The system is leaking if any bubbles appear.
Restricted Products
1. Some highly toxic gases may have regulations concerning their use.
Ethylene oxide is one such gas. Therefore, consult and obtain written
permission from Safety Services before purchase of any such product.
Safety Services must be notified of intent prior to their proposed purchase
to allow time for making necessary safety preparations. Large cylinders of
toxic gases should not be purchased if it is possible to use small cylinders.
2. Laboratories using toxic gases should have respirators available that are
effective against the agent. The supervisor is responsible for ensuring
that employees are instructed in how to use respirators and other
protective equipment. Respirators can only be used after training by
Safety Services. Contact Safety Services (368.2907) for information on
respirator selection and training requirements of the University’s
Respiratory Protection Program.
Page 71
Purchase and use of the following gases are controlled and some require
respirator training before use:
Flammable Gases
Because of the fire and explosion hazards that can result when these products
are used in confined spaces, special care must be taken:
1. When reactive cylinders are kept inside a building, do not manifold two or
more cylinders together. However, several instruments may be operated
from one cylinder.
Page 72
5. Close valves on flammable gas cylinders before all employees leave the
laboratory at the end of their work day, unless the cylinders are being
used in a controlled experimental environment.
6. Tank adapters may be used only upon written permission from Safety
Services. Only the approved regulator and valve units specified for use
with a specific gas may be used.
7. Piping must be compatible with the gas (e.g. no copper piping for
acetylene; no plastic tubing in any high-pressure portion of a system).
8. Only the appropriate regulator and valve unit specified for use with a
specific gas may be used.
2. Cylinders must not be accepted from a vendor unless the valve safety
covers are in place and properly tightened.
1. The valve fittings of cylinders used to store different families of gases are
different and will only allow regulators or needle valves to be attached that
are safe for use with those gases. Cylinders must not be purchased or
accepted whose fittings do not conform to standards of the National
Compressed Gas Association. Use of adapters to connect regulators to
cylinder valves defeats this safeguard and must not be used without
written permission from Safety Services. Only pressure regulators and
needle valves approved for the specific gases may be used.
Page 73
3. When attaching regulators or needle valves, personnel must firmly tighten
the connections. Nonadjustable wrenches of the proper size should be
used. Pliers or adjustable wrenches should not be used as they damage
the nuts, most of which are brass and rather soft. Need for excessive
force often indicates that the regulators or needle valves do not fit the
cylinders. Leaks at the unions between the regulators and the cylinder
valves are usually due to damage to the faces of the connections.
Attempts to force a tight fit may damage the previously undamaged half of
the connection. If the cylinder valve faces are damaged, the cylinders
must be returned to the vendor. Employees must not attempt to repair
cylinders in regulators. Damaged regulators must not be used until
repaired.
7. If the gases are not to be used over a considerable length of time (24
hours), the cylinder valves should be closed, the lines bled, and the
pressure-adjusting screws turned back until they turn freely. Damage to
gauges and inaccurate readings may result if pressure is left on the
gauges during extended periods of non-use.
Page 74
Leak Testing
Compressed gas cylinders are tested for leaks when they are filled. However,
leaks have been detected when cylinders were received in laboratories.
Personnel should not attempt to repair cylinder leaks or leaks caused by loose
valve stem packing.
1. Leak testing using a soap solution should be performed twice. The first
test should be made before the regulator or needle valve is attached to
determine if there are leaks at the union of the cylinder and the cylinder
valve, and to determine if the valve is leaking. The second test should be
made after the regulator is attached and the cylinder valve is opened to
detect leaks around the valve stem packing, the connecting fittings, the
regulator or needle valve, or the transfer lines to the instrument.
Ultraviolet (UV) radiation includes that portion of the radiant energy spectrum
between visible light and X-rays (approximately 3900 to 136 angstrom units).
Under certain conditions, including radiation intensity and exposure time, UV
radiation will kill many types of microorganisms – its greatest effectiveness being
against vegetative forms of organisms. UV light is not a sterilizing agent, except
in certain exceptional circumstances. Rather, it is used to substantially reduce
the number of microorganisms on surfaces and in the air.
Guidelines
Low-pressure mercury vapor lamps, which emit 95% of their radiation in the 2537
angstrom unit region, are generally used for germicidal purposes. These lamps
are used to reduce the number of microorganisms on exposed surfaces and in
the air. Since such factors as lamp age and dust accumulation contribute to
decreased efficiency of these lamps, and since care is required to maintain and
use them properly and safely, the following guidelines have been developed:
Page 75
1. Laboratories shall perform periodic intensity testing of all UV installations.
UV lamps in constant use should be replaced every six months. NOTE:
UV lights often continue to emit blue light after effective energy output has
fallen well below a useful range. Periodic monitoring with an appropriate
light energy meter is necessary to verify proper output of UV light sources.
Contact Radiation Safety (368.2906) to perform UV light monitoring.
UV lamps in BSCs will be turned on only when the cabinet is not in use.
The lamps in the BSC lethal chamber above the filters are turned on
automatically when the blower is turned on. Personnel must wear PPE
(goggles, caps, gowns, and gloves) or turn off the lights before entering
laboratories, animal rooms, or exposed spaces which have UV
installations.
3. All UV lamps except those located in the BSC lethal chamber above filters
must be cleaned at two-week intervals, or more often if located in an
unusually dusty area. The lamps should be turned off and wiped with a
soft cloth moistened with alcohol. Cleaning is the responsibility of the
personnel in charge of the laboratory. Cleaning dates should be logged
on a card and attached to the installation.
All laboratory sink traps and drains which have not been converted to polyvinyl
chloride (PVC) are potentially contaminated with azides. Therefore, they must be
chemically treated prior to any maintenance to remove the salts (usually lead
azide). If you believe that azides were previously disposed in your laboratory’s
drain and they have not been decontaminated, contact Safety Services
(368.2907) for information or assistance in decontaminating prior to any
maintenance work.
Page 76
WORKING WITH BLOODBORNE PATHOGENS
2. Any unfixed tissue or organ (other than intact skin) from a human (living or
deceased).
Page 77
Z-LIST OF TOXIC SUBSTANCES
APPENDIX A
before beginning work:
Page 78
Acetaldehyde sec-Butyl alcohol Cobalt metal (dust and fume)
Acetic acid tert-Butyl alcohol Coke oven emissions
Acetic anhydride Butylamine Copper dusts and mists
Acetone tert-Butyl chromate (as CrO3) Copper fume
Acetonitrile n-Butyl glycidyl ether Cotton dust
2-Acetylaminofluorene Butyl mercaptan Crag herbicide (Sesone)
Acetylene dichloride p-tert-Butyltoluene Cresol, all isomers
Acetylene tetrabromide Cadmium (as Cd) Crotonaldehyde
Acrolein Calcium carbonate Cumene
Acrylamide Calcium hydroxide Cyanides (as CN)
Acrylonitrile Calcium oxide Cyclohexane
Aldrin Calcium silicate Cyclohexanol
Allyl alcohol Calcium sulfate Cyclohexanone
Allyl chloride Camphor, synthetic Cyclohexene
Allyl glycidyl ether Carbaryl (Sevin) Cyclopentadiene 2,4-D
Allyl propyl disulfide Carbon black Decaborane
alpha-Alumina Carbon dioxide Demeton (Systox)
Aluminum Metal Carbon disulfide Diacetone alcohol
4-Aminodiphenyl Carbon monoxide 1,2-Diaminoethane
2-Aminoethanol Carbon tetrachloride Diazomethane
2-Aminopyridine Cellulose Diborane
Ammonia Chlordane 1,2-Dibromo-3-chloropropane
Ammonium sulfamate Chlorinated camphene (DBCP)
n-Amyl acetate Chlorinated diphenyl oxide 1,2-Dibromoethane
sec-Amyl acetate Chlorine Dibutyl phosphate
Aniline and homologs Chlorine dioxide Dibutyl phthalate
Anisidine (o-,p-isomers) Chlorine trifluoride o-Dichlorobenzene
Antimony and compounds Chloroacetaldehyde p-Dichlorobenzene
(as Sb) a-Chloroacetophenone 3,3'-Dichlorobenzidine
ANTU Chlorobenzene Dichlorodifluoromethane
Arsenic, organic and o-Chlorobenzylidene 1,3-Dichloro-5,5-dimethyl
inorganic compounds malononitrile hydantoin
Arsine Chlorobromomethane Dichlorodiphenyltrichloroethane
Asbestos 2-Chloro-1,3-butadiene (DDT)
Azinphos-methyl Chlorodiphenyl (42% 1,1-Dichloroethane
Barium, soluble compounds Chlorine) 1,2-Dichloroethane
(as Ba) Chlorodiphenyl (54% 1,2-Dichloroethylene
Barium sulfate Chlorine) Dichloroethyl ether
Benomyl 1-Chloro-2,3-epoxypropane Dichloromethane
Benzene 2-Chloroethanol Dichloromonofluoromethane
Benzidine Chloroethylene 1,1-Dichloro-1- nitroethane
p-Benzoquinone Chloroform 1,2-Dichloropropane
Benzo(a)pyrene (Trichloromethane) Dichlorotetrafluoroethane
Benzoyl peroxide bis(Chloromethyl) ether Dichlorvos (DDVP)
Benzyl chloride Chloromethyl methyl ether Dicyclopentadienyl iron
Beryllium and beryllium 1-Chloro-1-nitropropane Dieldrin
compounds Chloropicrin Diethylamine
Biphenyl beta-Chloroprene 2-Diethylaminoethanol
Bismuth telluride, undoped 2-Chloro-6- Diethyl ether
Boron oxide trichloromethylpyridine Difluorodibromomethane
Boron trifluoride Chromic acid and chromates Diglycidyl ether
Bromine (as CrO3) Dihydroxybenzene
Bromoform Chromium (II and III Diisobutyl ketone
1,3-Butadiene compounds as Cr) Diisopropylamine
Butanethiol Chromium metal and Dimethoxymethane
2-Butanone insoluble salts (as Cr) Dimethyl acetamide
2-Butoxyethanol Chrysene Dimethylamine
n-Butyl-acetate Clopidol 4-Dimethylaminoazobenzene
sec-Butyl acetate Coal dust Dimethylaminobenzene
tert-Butyl-acetate Coal tar pitch volatiles Dimethylaniline
n-Butyl alcohol (benzene soluble fraction) Dimethylbenzene
Page 79
Dimethyl 1,2-dibromo-2,2 Grain dust (oat, wheat, Methylal
dichloroethyl phosphate barley) Methyl alcohol
Dimethylformamide Graphite (natural and Methylamine
2,6-Dimethylheptanone synthetic) Methyl amyl alcohol
1,1-Dimethylhydrazine Guthion Methyl n-amyl ketone
Dimethylphthalate Gypsum Methyl bromide
Dimethyl sulfate Hafnium Methyl butyl ketone
Dinitrobenzene (all isomers) Heptachlor Methyl cellosolve
Dinitro-o-cresol n-Heptane Methyl cellosolve acetate
Dinitrotoluene Hexachloroethane Methyl chloride
Dioxane Hexachloronaphthalene Methyl chloroform
Diphenyl n-Hexane Methylcyclohexane
Diphenylmethane 2-Hexanone Methylcyclohexanol
diisocyanate Hexone (Methyl isobutyl o-Methylcyclohexanone
Dipropylene glycol methyl ether ketone) Methylene chloride
Di-sec-octyl phthalate sec-Hexyl acetate Methyl ethyl ketone
Emery Hydrazine Methyl formate
Endrin Hydrogen bromide Methyl hydrazine
Epichlorohydrin Hydrogen chloride Methyl iodide
EPN Hydrogen cyanide Methyl isoamyl ketone
1,2-Epoxypropane Hydrogen fluoride Methyl isobutyl carbinol
2,3-Epoxy-1-propanol Hydrogen peroxide (90%) Methyl isobutyl ketone
Ethanethiol Hydrogen selenide Methyl isocyanate
Ethanolamine Hydrogen sulfide Methyl mercaptan
2-Ethoxyethanol Hydroquinone Methyl methacrylate
2-Ethoxyethyl acetate Iodine Methyl propyl ketone
Ethyl acetate Iron oxide fume alpha-Methyl styrene
Ethyl acrylate Isomyl acetate Methylene bisphenyl
Ethyl alcohol (Ethanol) Isomyl alcohol isocyanate
Ethylamine Isobutyl acetate Mica
Ethyl amyl ketone Isobutyl alcohol Molybdenum (soluble and
Ethyl benzene Isophorone insoluble compounds)
Ethyl bromide Isopropyl acetate Monomethyl aniline
Ethyl butyl ketone Isopropyl alcohol Monomethyl hydrazine
Ethyl chloride Isopropylamine Morpholine
Ethyl ether Isopropyl ether Naphtha
Ethyl formate Isopropyl glycidyl ether Naphthalene
Ethyl mercaptan Kaolin alpha-Naphthylamine
Ethyl silicate Ketene beta-Naphthylamine
Ethylene chlorohydrin Lead, inorganic (as Pb) Nickel carbonyl
Ethylenediamine Limestone Nickel (metal and insoluble
Ethylene dibromide Lindane compounds as Ni)
Ethylene dichloride Lithium hydride Nickel (soluble compounds as Ni)
Ethylene glycol dinitrate Liquified petroleum gas Nicotine
Ethylene glycol methyl acetate Magnesite Nitric acid
Ethyleneimine Magnesium oxide fume Nitric oxide
Ethylene oxide Malathion p-Nitroaniline
Ethylidene chloride Maleic anhydride Nitrobenzene
N-Ethylmorpholine Manganese (compounds and p-Nitrochlorobenzene
Ferbam fumes) 4-Nitrodiphenyl
Ferrovanadium dust Marble Nitroethane
Fluorides (as F) Mercury Nitrogen dioxide
Fluorine Mesityl oxide Nitrogen trifluoride
Fluorotrichloromethane Methanethiol Air Contaminants
Formaldehyde Methoxychlor Nitroglycerin
Formic acid 2-Methoxyethanol Nitromethane
Furfural 2-Methoxyethyl acetate 1-Nitropropane
Furfuryl alcohol Methyl acetate 2-Nitropropane
Glycerin Methyl acetylene N-Nitrosodimethylamine
Glycidol Methyl acetylene propadiene Nitrotoluene
Glycol monoethyl ether mixture Nitrotrichloromethane
Methyl acrylate Octachloronaphthalene
Page 80
Octane Rhodium (metal fume and Tetrachloromethane
Oil mist, mineral insoluble compounds as Rh) Tetrachloronaphthalene
Osmium tetroxide (as Os) Rhodium (soluble compounds Tetraethyl lead (as Pb)
Oxalic acid as Rh) Tetrahydrofuran
Oxygen difluoride Ronnel Tetramethyl lead (as Pb)
Ozone Rotenone Tetramethyl succinonitrile
Paraquat Rouge Tetranitromethane
Parathion Selenium compounds (as Se) Tetryl
PCB Selenium hexafluoride Thallium (soluble compounds as Tl)
Pentaborane Silica, amorphous 4,4'-Thiobis(6-tert, Butyl-mcresol)
Pentachloronaphthalene precipitated Thiram
Pentachlorophenol and gel Tin, inorganic compounds
Pentaerythritol Silica, amorphous, (except oxides)
Pentane diatomaceous Tin, organic compounds
2-Pentanone earth, containing less than 1% Titanium dioxide
Perchloroethylene crystalline silica Toluene
Perchloromethyl mercaptan Silica, crystalline cristobalite Toluene-2,4-diisocyanate
Perchloryl fluoride Silica, crystalline quartz o-Toluidine
Petroleum distillates Silica, crystalline tridymite Toxaphene
(Naphtha) Silicates (less than 1% Tremolite
Phenol crystalline Tributyl phosphate
p-Phenylene diamine silica) 1,1,1-Trichloroethane
Phenyl ether (vapor) Silicon 1,1,2-Trichloroethane
Phenyl ether-biphenyl mixture Silicon carbide Trichloroethylene
(vapor) Silver Trichloromethane
Phenylethylene Soapstone Trichloronaphthalene
Phenyl glycidyl ether Sodium fluoroacetate 1,2,3-Trichloropropane
Phenylhydrazine Sodium hydroxide 1,1,2-Trichloro-1,2,2-
Phosdrin (Mevinphos) Starch trifluoroethane
Phosgene Stibine Triethylamine
Phosphine Stoddard solvent Trifluorobromomethane
Phosphoric acid Strychnine 2,4,6-Trinitrophenol
Phosphorus (yellow) Styrene 2,4,6-Trinitrophenylmethyl
Phosphorus pentachloride Sucrose nitramine
Phosphorus pentasulfide Sulfur dioxide Trinitrotoluene (TNT)
Phosphorus trichloride Sulfur hexafluoride Triorthocresyl phosphate
Phthalic anhydride Sulfur monochloride Triphenyl phosphate
Picloram Sulfur pentafluoride Turpentine
Picric acid Sulfuric acid Uranium (soluble and insoluble
Pindone Sulfuryl fluoride compounds as U)
Plaster of paris Systox Vanadium (as V2O5 dust and
Platinum (soluble salts as Pt) 2,4,5-T fume)
Portland cement Talc Vegetable oil mist
Propane Tantalum (metal and oxide Vinyl benzene
beta-Propriolactone dust) Vinyl chloride
n-Propyl acetate TEDP Vinyl cyanide
n-Propyl alcohol Tellurium and compounds (as Te) Vinyl toluene
n-Propyl nitrate Tellurium hexafluoride (as Te) Warfarin
Propylene dichloride Temephos Xylenes
Propylene imine TEPP Xylidine
Propylene oxide Terphenylis Yttrium
Propyne 1,1,1,2-Tetrachloro-2,2- Zinc chloride fume
Pyrethrum difluoroethane Zinc oxide fume
Pyridine 1,1,2,2-Tetrachloro-1,2- Zinc oxide
Quinone difluoroethane Zinc stearate
RDX 1,1,2,2-Tetrachloroethane Zirconium compounds (as Zr)
Tetrachoroethylene
Page 81
LIST OF EXTREMELY HAZARDOUS
CHEMICALS
Carcinogens
APPENDIX B
The following is a list of chemicals which OSHA considers confirmed
human carcinogens:
2-Acetylaminofluorene 4-Aminodiphenyl
Benzidine bis-Chloromethyl ether
3,3’-Dichlorobenzidine (and its salts) 4-Dimethylaminoazobenzene
Ethyleneimine Methyl chloromethyl ether
Alpha-Naphthylamine beta-Naphthylamine
Beta-Propiolactone 4-Nitrobiphenyl
N-Nitrosodimethylamine
Page 82
4. It is listed in either Group 2A or 2B by IARC, or under the
category “reasonably anticipated to be carcinogens,” by NTP
and causes statistically significant tumor incidence in
experimental animals in accordance with any of the following
criteria:
Though many of these chemicals are in common use, they have been listed by
the corresponding agency as being carcinogenic. The following is a list of
chemicals which fulfill the above criteria with an indication of the agency or group
which has so classified that chemical. This compilation, though at present
complete, is a guide only. Regulating agencies add chemicals to their lists on a
regular basis. For the most current information on a chemical’s carcinogenic
status, refer to Section 3 of its MSDS, “Hazards Identification.”
Substance Source
Page 83
Substance Source
Page 84
Substance Source
Page 85
Substance Source
Page 86
Substance Source
Page 87
Substance Source
Page 88
Substance Source
Page 89
In addition, IARC has listed the following mixtures and exposure circumstances
as carcinogenic:
Mixtures:
alcoholic beverages
betel quid with tobacco
bitumens
carrageenan
chlorinated paraffins of average carbon chain length
coal-tars and coal-tar pitches
coffee (urinary bladder)
creosotes
diesel engine exhaust
diesel fuel, marine
engine exhaust, gasoline
fuel oils, residual (heavy)
gasoline
hot mate
mineral oils, untreated and mildly treated
non-arsenical insecticides (occupational exposures in spraying and application)
pickled vegetables (traditional in Asia)
polychlorinated biphenyls
polybrominated biphenyls
salted fish (Chinese-style)
shale-oils
soots
tobacco products, smokeless
tobacco smoke
toxaphene
toxins derived from fusarium moniliforme
welding fumes
Exposure Circumstances:
aluminum production
art glass, glass containers and pressed ware (manufacture of)
auramine, manufacture of
boot and shoe manufacture and repair
carpentry and joinery
coal gasification
coke production
dry cleaning (occupational exposures in)
furniture and cabinet making
hematite mining (underground) with exposure to radon
hairdresser or barber (occupational exposure as a)
iron and steel founding
isopropanol manufacture (strong-acid process)
magenta, manufacture of
painter (occupational exposure as a)
petroleum refining (occupational exposures in)
printing processes (occupational exposures in)
rubber industry
strong-inorganic-acid mists containing sulfuric acid
sunlamps and sunbeds (use of)
textile manufacturing industry (work in)
Page 90
Reproductive Hazards
Substance Effect
“Fetal effects” may include spontaneous abortion, low birth weight, still-births,
neonatal deaths, congenital anomalies, and behavioral or developmental
disabilities.
“Decreased fertility” may include both male and female fertility disorders.
Chemicals with a high degree of acute toxicity are so classified because they
may be fatal or cause damage to target organs as a result of a single exposure,
or exposures of short duration. Examples include hydrogen cyanide, hydrogen
sulfide, and nitrogen dioxide.
Page 91
GLOVE COMPATIBILITY CHART
The following list contains brief guidelines for glove use with common
chemicals. Refer to the glove manufacturer for additional details or if
the chemical with which you are working is not on this list.
APPENDIX C
GLOVE COMPATIBILITY CHART KEY:
E = Excellent protection
G = Good protection
F = Fair protection
P = Poor protection
-- = no available data
a
Aromatic and halogenated hydrocarbons will attack all types of
natural and synthetic glove materials. Should the gloves swell, the
user should change to fresh gloves and allow the swollen gloves to dry
and return to their normal state.
b
No data is available on the resistance to dimethyl sulfoxide of
neoprene, nitrile, or vinyl materials. The manufacturer recommends
using butyl rubber gloves.
Page 92
Chemical Neoprene Nitrile Vinyl
Acetaldehyde G E G
Acetic Acid E E E
Acetone G G F
Acrylonitrile G -- F
Ammonium hydroxide E E E
Aniline G E G
Benzaldehyde F E G
Benzenea F G F
Benzyl Chloridea P G P
Bromine G -- G
Butane E -- P
Butyraldehyde G -- G
Calcium hypochlorite G G G
Carbon disulfide P G F
Carbon tetrachloride F G F
Chlorine G -- G
Chloroacetone E -- P
Chloroforma F G P
Chromic acid F F E
Cyclohexane E -- P
Dibenzyl ether G -- P
Dibutyl phthalate G -- P
Diethanolamine E -- E
Diethyl ether G E P
Dimethyl sulfoxideb -- -- --
Ethyl acetate G G F
a
Ethylene dichloride F G P
Ethyl glycol G E E
Ethylene trichloridea P -- P
Fluorine G -- G
Formaldehyde E E E
Formic acid E E E
Glycerol G E E
Hexane E -- P
Hydrobromic acid (40%) E -- E
Hydrochloric acid (conc) G G E
Hydrofluoric acid G G E
Hydrogen peroxide G G E
Iodine G -- G
Methylamine G E E
Methyl cellosolve E -- P
Methyl chloride E -- P
Methyl ethyl ketone G G P
Methylene chloride F G F
Monoethanolamine E -- E
Morpholine E -- E
Naphthalene G E G
Nitric acid (conc) P P G
Perchloric acid G F E
Phenol E -- E
Phosphoric acid E -- E
Potassium hydroxide (sat) G G E
Propylene dichloridea F -- P
Sodium hydroxide G G E
Sodium hypochlorite P F G
Sulfuric acid (conc) G F G
Toluenea F G F
a
Trichloroethylene F G F
Tricresyl phosphate F -- F
Triethanolamine E E E
Page 93
TABLE OF CHEMICAL
INCOMPATIBILITIES
APPENDIX D
Column A Column B
Acetylene and mono-substituted Groups IB and IIB metals and their salts;
acetylenes Halogens
Acids Bases
Alkali and alkaline earth metals Water; Acids; Halogenated organic
(including carbides, hydrides, compounds; Oxidizing agents* (including
hydroxides, oxides, and chromates, dichromates, halogens,
peroxides) halogenating agents, hydrogen peroxide
and peroxides, nitric acid, nitrates,
perchlorates and chlorates,
permanganates, and persulfates)
Ammonia, anhydrous and Halogens; Halogenating agents; Silver;
aqueous Mercury
Inorganic azides Acids; Heavy metals and their salts;
Oxidizing agents*
Inorganic cyanides Acids; Strong bases
Inorganic nitrates Acids; Metals; Nitrites; Sulfur
Inorganic nitrites Acids; Oxidizing agents*
Inorganic sulfides Acids
Mercury and its amalgams Acetylene; Ammonia (anhydrous and
aqueous); Nitric acid; Sodium azide
Nitric acid Chromic acid and chromates; Metals;
Nitrites; Reducing agents;
Permanganates; Sulfides; Sulfuric acid
Organic compounds Oxidizing agents*
Organic acyl halides Bases; Organic hydroxy compounds
Organic anhydrides Bases; Organic hydroxy compounds
Organic halogen compounds Aluminum metal
Organic nitro compounds Strong bases
Oxalic acid Mercury and its salts; Silver and its salts
Phosphorus (yellow) Oxygen; Oxidizing agents*; Strong bases
Phosphorus pentoxide Halogenating agents; Water
Powdered metals Acids; Oxidizing agents*
Sulfuric acid Metals; Chlorates; Perchlorates;
Permanganates; Nitric acid
Page 94
SMALL SPILL CLEAN-UP
GUIDELINES
APPENDIX E
assistance (844.4357). UH Protective Services will then notify EHS
Safety Services.
Page 95
4. Bromine – Spilled bromine should be reacted with sodium
thiosulfate solution (5%-10%). Under no circumstance should
ammonium hydroxide be used, as an explosion may result upon
mixing any of the halogens with ammonia. An appropriate
respirator must be worn during clean-up.
Arrange a follow-up survey with Safety Services to ensure the area is completely
decontaminated. Safety Services will provide for proper waste disposal of any
spilled or contaminated materials.
Page 96
SELECT BIBLIOGRAPHY
APPENDIX F
Oxford, Boston: Butterworth-Heineman; 1995.
Furr, A.K. CRC Handbook of Laboratory Safety. 4th ed. Boca Raton,
Florida: CRC Press; 1990.
Page 97
National Institutes for Occupational Safety and Health. Pocket Guide to
Chemical Hazards. Washington DC: USDHHS; 1994.
Patty, F. A. Industrial Hygiene and Toxicology. 4th ed. New York: John Wiley
and Sons, 1991.
Zenz, Carl, editor-in-chief, Occupational Medicine. 3rd. ed. St. Louis: Mosby,
1994.
Page 98
GLOSSARY OF TERMS
APPENDIX G
death or unconsciousness by suffocation.
Simple asphyxiants, such as nitrogen, either
use up or displace oxygen in the air. They
become especially dangerous in confined or
enclosed spaces. Chemical asphyxiants,
such as carbon monoxide and hydrogen
sulfide, interfere with the body’s ability to
absorb or transport oxygen to the tissues.
Page 99
Chemical As broadly applied to the chemical industry, an element
or a compound produced by chemical reactions on a
large scale of either direct industrial and consumer use
or for reaction with other chemicals.
Designated Area An area which may be used for work with select
carcinogens, reproductive toxins, or substances with a
high degree of acute toxicity (see Appendix B). A
designated area may be the entire lab or a section of it,
such as a chemical hood.
Page 100
Page 101
Dilution Ventilation See General Ventilation.
Page 102
Flammable Liquid According to DOT and NFPA, a liquid which has a
flash point below 100ºF (see Flash Point).
Page 103
Hepatoxins Chemicals which produce liver damage. Signs and
symptoms include jaundice, liver enlargement.
Chemicals include carbon tetrachloride, nitrosamines.
Page 104
Kilogram (kg) A unit of weight in the International System (SI) of
Units equal to 2.2 U.S. pounds.
Lethal Dose 50 (LD50) The dose of a substance or chemical that will kill
50% of the test animals in a group during a single
exposure.
Page 105
Mutagen Anything that can cause a change (or mutation) in the
genetic material of a living cell.
Permissible Exposure The term used by OSHA to indicate the maximum air
Limit (PEL) concentration to which employees can be exposed.
PEL may be given as an 8-hour time-weighted average
(TWA) exposure limit, a 15-minute short-term exposure
limit (STEL), or a ceiling (C).
PPM Parts (of vapor or gas) per million (parts of air) by volume.
Page 106
Pyrophoric A chemical that will ignite spontaneously in air at a
temperature of 130ºF or below.
Skin Hazards Chemicals which affect the dermal layer of the body.
Signs and symptoms include depletion of fats of the
skin, rashes, irritation. Chemicals include ketones,
chlorinated compounds.
Page 107
Teratogen An agent or substance that may cause physical defects
in the developing embryo or fetus.
Time Weighted The average time over a given work period (e.g., an 8-
Average (TLV-TWA) hour work day) of a person’s exposure to a chemical or
agent. The average is determined by sampling for the
contaminant throughout the work period.
Upper Explosive Limit The highest concentration of a substance that will burn
(UEL) or explode when an ignition source is present. It is
expressed in the percent of vapor or gas in the air by
volume. Above the UEL, or UFL, the air/contaminant
Also known as: mixture is theoretically too “rich” to support combustion.
Upper Flammable The difference between the LEL and the UEL
Limit (UFL) constitutes the flammable range or explosive range of a
substance. That is, if the LEL is 1 ppm and the UEL is 5
ppm, then the explosive range of the chemical is 1 ppm
to 5 ppm (see also LEL).
Page 108
GLOSSARY OF ORGANIZATIONS
APPENDIX H
ANSI The American National Standards Institute is a voluntary
membership organization (operating with private funding)
that develops consensus standards nationally for a wide
variety of devices and procedures.
Page 109
NIOSH The National Institute for Occupational Safety and Health (NIOSH)
is the federal agency responsible for conducting research and
making recommendations for the prevention of work-related injury
and illness.
Page 110