Manufacturing Technology (MPR)

12/18/23, 9:37 PM 312313-MANUFACTURING TECHNOLOGY
MANUFACTURING TECHNOLOGY Course Code : 312313

: Automobile Engineering./ Mechanical Engineering/ Mechatronics/ Production
Programme Name/s
Engineering/
Programme Code : AE/ ME/ MK/ PG
Semester : Second
Course Title : MANUFACTURING TECHNOLOGY
Course Code : 312313
I. RATIONALE
Diploma graduates frequently encounter diverse manufacturing processes. This core manufacturing technology
course aims to enhance student's comprehension of manufacturing methods, like turning, drilling, milling, casting,
forming, and joining, etc.
II. INDUSTRY / EMPLOYER EXPECTED OUTCOME

Produce a given component using various manufacturing processes.
III. COURSE LEVEL LEARNING OUTCOMES (COS)

Students will be able to achieve & demonstrate the following COs on completion of course based learning
CO1 - Produce a part using a lathe and drilling machine as per given drawing.
CO2 - Produce a part using a milling machine as per given drawing.
CO3 - Produce a part using casting processes as per given drawing.
CO4 - Produce a part using forming processes as per given drawing.
CO5 - Produce a part using joining processes as per given drawing..
IV. TEACHING-LEARNING & ASSESSMENT SCHEME

Learning Scheme Assessment Scheme
Actual
Based on LL &
Contact Based on
Theory TL
Course Course Hrs./Week SL
Course Title Abbr Credits Paper Total
Code Category/s SLH NLH Practical
Duration Marks
FA- SA-
CL TL LL Total FA-PR SA-PR SLA
TH TH
Max Max Max Min Max Min Max Min Max Min
MANUFACTURING
312313 MPR DSC 3 - 4 1 8 4 3 30 70 100 40 25 10 25@ 10 25 10 175
TECHNOLOGY
MSBTE Approval Dt. 18/12/2023 Semester - 2, K Scheme

https://services.msbte.ac.in/scheme_digi/pdfdownload/download/ 1/8
Total IKS Hrs for Sem. : 1 Hrs

Abbreviations: CL- ClassRoom Learning , TL- Tutorial Learning, LL-Laboratory Learning, SLH-Self Learning
Hours, NLH-Notional Learning Hours, FA - Formative Assessment, SA -Summative assessment, IKS - Indian
Knowledge System, SLA - Self Learning Assessment
Legends: @ Internal Assessment, # External Assessment, *# On Line Examination , @$ Internal Online Examination
Note :
1. FA-TH represents average of two class tests of 30 marks each conducted during the semester.
2. If candidate is not securing minimum passing marks in FA-PR of any course then the candidate shall be declared
as "Detained" in that semester.
3. If candidate is not securing minimum passing marks in SLA of any course then the candidate shall be declared
as fail and will have to repeat and resubmit SLA work.
4. Notional Learning hours for the semester are (CL+LL+TL+SL)hrs.* 15 Weeks
5. 1 credit is equivalent to 30 Notional hrs.
6. * Self learning hours shall not be reflected in the Time Table.
7. * Self learning includes micro project / assignment / other activities.
V. THEORY LEARNING OUTCOMES AND ALIGNED COURSE CONTENT

Theory Learning Suggested
Learning content mapped with Theory Learning
Sr.No Outcomes (TLO's)aligned Learning
Outcomes (TLO's) and CO's.
to CO's. Pedagogies.
Unit - I Fundamentals of Lathe and drilling machines
1.1 Basics of Machining: Single point cutting Tool and its
nomenclature, Mechanics of Chip formation, Types of
TLO 1.1 List various angles
Chips.
of single point cutting tool.
1.2 Lathe machine: Classification, specification of centre
TLO 1.2 List accessories of
lathe; Basic parts and accessories like chucks (three jaw,
lathe machine and their
four jaw, and magnetic chuck), mandrels, rests, faceplate,
function.
centres and angle plate of centre lathe and their functions.
TLO 1.3 Calculate Model
1.3 Lathe operations: facing, plain turning, taper turning,
machining parameters for Demonstration
1 thread cutting, chamfering, grooving, knurling and cutting
given component. Video
parameters like speed, feed, depth of cut and machining
TLO 1.4 Describe Demonstrations
time.
construction and
1.4 Drill machine: Classification, specification of drilling
specification of a drilling
machine Basic parts of radial drilling machine, Sensitive
machine.
drilling and their function.
TLO 1.5 List various
1.5 Drilling machine operations: Drilling, reaming,
drilling operations
boring, counter sinking, counter boring, spot facing and
Cutting parameters- speed, feed, depth of cut and
machining time.


TLO 2.1 Demonstrate Unit - II Milling Machines
working of milling 2.1 Milling Machine: Working principle, types of milling
machines. machines.
TLO 2.2 Select appropriate 2.2 Milling cutter: Different types of cutters, face milling
milling cutter for given cutters end milling cutters, staggered tooth milling cutter, Model
component. side and face milling cutter, form milling cutters and metal Demonstration
2
TLO 2.3 Describe milling slitting saw. Video
operations for given 2.3 Milling Process: Plain milling, face milling, side Demonstrations
component. milling, end milling, straddle milling, gang milling, up
TLO 2.4 Illustrate and down milling.
procedure of indexing 2.4 Dividing head; Types, function of dividing head,
methods. method of indexing.
TLO 3.1 Describe Unit - III Casting processes
significance of pattern 3.1 Pattern making: Basic steps in making pattern, types,
allowances. materials and allowances, Color coding of pattern.
Chalk-Board
TLO 3.2 Describe 3.2 Moulding: Types and properties of moulding sands,
Model
moulding methods. moulding methods, cores and core prints, gating and
3 Demonstration
TLO 3.3 Classify casting risering system.
Video
processes. 3.3 Casting: Casting in Indus valley civilization (IKS),
Demonstrations
TLO 3.4 Enumerate safety Centrifugal casting, investment casting, shell moulding
guidelines and precautions and applications, Casting defects-causes and remedies.
for a foundry workshop. 3.4 Safety practices/ precautions in foundry shop.
TLO 4.1 Select the relevant
Unit - IV Forming processes
forming process for given
4.1 Drop forging: Introduction to forging, upset forging,
component.
Press forging, open die and closed die forging operations.
TLO 4.2 Differentiate
4.2 Rolling: Principle of rolling, hot and cold rolling and
rolling and forging process. Chalk-Board
applications, rolling mill.
4 TLO 4.3 List various press Model
4.3 Press tool: Various operations performed on press,
tool operations for given Demonstration
press tool, simple, progressive and forming dies and
component.
applications.
TLO 4.4 Enumerate safety
4.4 Safety practices/ precautions in forging and press
guidelines and precautions
shop.
for a forging/press shop


TLO 5.1 Select suitable
welding process for given
component.
TLO 5.2 Describe gas Unit - V Metal joining processes
welding process. 5.1 Welding Processes: welding and weldability, types and
TLO 5.3 Differentiate classification of welding processes.
various arc welding 5.2 Gas welding: gas welding equipments, oxy-acetylene
processes. welding, types of flame.
Chalk-Board
5 TLO 5.4 Compare 5.3 Arc welding: arc welding equipment equipments, flux
Demonstration
soldering and brazing shielded metal arc welding, TIG and MIG welding.
process. 5.4 Soldering and brazing process, Comparison, fillers,
TLO 5.5 List causes of merits, demerits and applications.
welding defects and suggest 5.5 Defects in welding joints: causes and remedies.
remedies. 5.6 Safety practices/ precautions in welding shop.
TLO 5.6 Enumerate safety
guidelines and precautions
for a welding shop.
VI. LABORATORY LEARNING OUTCOME AND ALIGNED PRACTICAL / TUTORIAL EXPERIENCES.

Practical / Tutorial / Laboratory Sr Laboratory Experiment / Practical Titles / Number Relevant
Learning Outcome (LLO) No Tutorial Titles of hrs. COs
LLO 1.1 Setup a lathe machine for
given job as per operations.
LLO 1.2 Select suitable cutting *Produce a job on a lathe machine that comprises
parameters for operations as per 1 facing, plain turning and step turning operations as 4 CO1
given job. per the given drawing.
LLO 1.3 Prepare a turning job as
per given drawing.
taper turning operations.
LLO 2.2 Calculate taper angle for *Produce a job on a lathe machine that comprises
taper turning operations as per 2 taper turning and grooving operations as per the 4 CO1
given job. given drawing.
LLO 2.3 Prepare a taper turning
job as per given drawing.
chamfering and knurling
operations.
*Produce a job on a lathe machine that comprises
LLO 3.2 Select suitable cutting
3 knurling and chamfering operations as per the 4 CO1
parameters for chamfering and
given drawing.
knurling operations.
LLO 3.3 Prepare a chamfering and
knurling job as per given drawing.
LLO 4.1 Setup a drill machine for
*Produce a job on a drilling machine comprising
given job as per operations.
4 drilling and reaming operations as per the given 4 CO1
LLO 4.2 Prepare a drilling job as
drawing.
per given drawing.


LLO 5.1 Setup a drill machine and
*Produce a job on drilling machine
tool for given job as per operations.
5 comprising tapping operation as per the given 4 CO1
LLO 5.2 Prepare a tapping job as
drawing.
per given drawing.
LLO 6.1 Setup a drill machine and
Produce a job on a drilling machine
tool for given job as per operations.
6 comprising counter-boring operation as per the 4 CO1
LLO 6.2 Prepare a counter-boring
given drawing.
job as per given drawing.
LLO 7.1 Setup a milling machine
and cutter for given job. Produce a job on a milling machine that comprises
7 4 CO2
LLO 7.2 Prepare a job on milling of plain milling operation as per the given drawing.
machine as per the given drawing.
and side milling cutter for given
Produce a job on a milling machine that comprises
job. 8 4 CO2
of side milling operation as per given drawing.
LLO 8.2 Prepare a job on milling
machine as per the given drawing.
and cutter for given job.
LLO 9.2 Use dividing head for
*Produce a spline shaft with 3 slots using indexing
indexing. 9 4 CO2
mechanism as per the given drawing.
LLO 9.3 Prepare a spur gear on
milling machine as per the given
drawing.
LLO 10.1 Select material and tool
for preparing pattern. *Produce a simple wooden pattern for the given
10 4 CO3
LLO 10.2 Prepare wooden pattern component.
as per given drawing.
LLO 11.1 Choose appropriate sand
and tools for moulding a given
pattern. 11 *Produce a sand mould for the given pattern. 4 CO3
LLO 11.2 Prepare a mould for
given pattern.
LLO 12.1 Select suitable material
and melt it for required casting.
12 *Produce a casting from the given mould. 4 CO3
LLO 12.2 Prepare casting as per
given drawing.
LLO 13.1 Identify various Demonstrate components of a forging machine and
components of forging machine. its safety considerations.
LLO 13.2 Enlist various forging
13 4 CO4
operations.
LLO 13.3 Identify need of safety
while working in forging shop.
LLO 14.1 Select tool for producing
given job.
*Produce a bolt head/cold chisel/hook using
LLO 14.2 Prepare a bolt head/a 14 4 CO4
forging.
cold chisel/hook as per given
drawing.


LLO 15.1 Identify various Demonstrate the various parts of rolling
components of rolling mill/machine and various safety aspects of it.
mill/machine.
LLO 15.2 Enlist rolling methods 15 4 CO4
used in industries.
while working rolling shop.
LLO 16.1 Identify various
components of Press tool.
Demonstrate production process of washer.
LLO 16.2 Identify type of die used
16 2 CO4
for production of washer.
while working in press shop.
LLO 17.1 Prepare material for
fabricating structure.
LLO 17.2 Select suitable *Fabricate structure using arc welding machine as
17 4 CO5
equipment and tool for welding. per given drawing.
LLO 17.3 Fabricate structure as per
given drawing.
LLO 18.1 Prepare joint for
soldering/brazing by applying flux.
*Perform soldering/brazing operations on the given
LLO 18.2 Perform 18 2 CO5
components.
soldering/brazing operations on the
given components.
LLO 19.1 Enlist various welding
defects and their causes. Identify various welding defects from given
19 2 CO5
LLO 19.2 Identify casting defects castings.
in the given welded joints.
Note : Out of above suggestive LLOs -
'*' Marked Practicals (LLOs) Are mandatory.
Minimum 80% of above list of lab experiment are to be performed.
Judicial mix of LLOs are to be performed to achieve desired outcomes.
VII. SUGGESTED MICRO PROJECT / ASSIGNMENT/ ACTIVITIES FOR SPECIFIC LEARNING /

SKILLS DEVELOPMENT (SELF LEARNING)
Assignment
Justify why lathe machine is called mother of all machines.

Collect information regarding car bonnet manufacturing in automobile industry.
Collect information of material used for preparation of pattern.
Justify necessity of safety precaution in industries.
Prepare a list of machine tools seen in the industry during industrial visit.
Micro project
Collect specifications of machine tools available in the industry you have visited.
Prepare a list of similar operations that can be performed on different machine tools along with their specifications.
Collect different welding equipments required for a welding shop.

Collect a information about operations required for key manufacturing.
Prepare a list of machine tools available in the workshop of the institute with their specifications.
VIII. LABORATORY EQUIPMENT / INSTRUMENTS / TOOLS / SOFTWARE REQUIRED

Sr.No Equipment Name with Broad Specifications Relevant LLO Number
Centre lathe machine.
1 1,2,3
(Length between canters 1000 mm, swing 500 mm)
Drilling Machine
2 4,5,6
(drill diameter up to 40 mm)
Column and knee type milling machine along with dividing head
3 7,8,9
(length X width of working table 1000 mm X 500)
4 Pattern making, moulding and casting shop with necessary equipment. 10,11,12
Mini forging press
5 13,14
(Capacity upto 1 ton)
Rolling mill
6 15
(Laboratory type)
Mini press tool
7 16
(Capacity upto 1 ton)
TIG/MIG welding equipmet
8 17,18,19
(upto 160 A, 240 Volts)
IX. SUGGESTED WEIGHTAGE TO LEARNING EFFORTS & ASSESSMENT PURPOSE (Specification

Table)
Aligned Learning R- U- A- Total
Sr.No Unit Unit Title
COs Hours Level Level Level Marks
Fundamentals of Lathe and drilling
1 I CO1 10 4 6 6 16
machines
2 II Milling Machines CO2 9 4 6 6 16
3 III Casting processes CO3 9 2 6 4 12
4 IV Forming processes CO4 8 2 4 4 10
5 V Metal joining processes CO5 9 4 8 4 16
Grand Total 45 16 30 24 70
X. ASSESSMENT METHODOLOGIES/TOOLS
Formative assessment (Assessment for Learning)
Tests
Seminar/Presentation
Term Work
Summative Assessment (Assessment of Learning)
Practical
Theory
XI. SUGGESTED COS - POS MATRIX FORM


Programme
Specific
Programme Outcomes (POs)
Outcomes*
(PSOs)
Course PO-5
Outcomes PO-1 Basic Engineering
(COs) PO-3 PO-7
and PO-2 PO-4 Practices for
Design/ PO-6 Project Life PSO- PSO- PSO-
Discipline Problem Engineering Society,
Development Management Long 1 2 3
Specific Analysis Tools Sustainability
of Solutions Learning
Knowledge and
Environment
CO1 3 2 2 2 - 2 2
CO2 3 2 2 2 - 2 2
CO3 3 2 2 2 - 2 2
CO4 3 2 2 2 - 2 2
CO5 3 2 2 2 - 2 2
Legends :- High:03, Medium:02,Low:01, No Mapping: -
*PSOs are to be formulated at institute level
XII. SUGGESTED LEARNING MATERIALS / BOOKS

Sr.No Author Title Publisher with ISBN Number
McGraw Hill, New Delhi. ISBN-
1 P N RAO Manufacturing Technology Vol-1
1259062570, 9781259062575
McGraw Hill, New Delhi, ISBN:
2 P N RAO Manufacturing Technology Vol-2
9789353160524
S K Hajra Choudhury, A K
Elements Of Workshop Technology Vol- Media Propoters & Publisher PVT.
3 Hajra Choudhury, Nirjhar
1 LMT. ISBN-13 5551234102415
Roy
S K Hajra Choudhury, A K
Elements Of Workshop Technology Vol- Media Propoters & Publisher PVT.
4 Hajra Choudhury, Nirjhar
2 LMT., ISBN: 978-8-185-09915-6.
Roy
Ancient Metal Technology and
Aditya Prakashan, New Delhi.
5 D.P. Agrawal Archaeology of South Asia: a Pan-Asian
ISBN: 9788173051777
perspective
XIII . LEARNING WEBSITES & PORTALS

Sr.No Link / Portal Description
1 https://www.youtube.com/watch?v=Wc2gpWcmGK4 Lathe Machine Operations
2 https://www.youtube.com/watch?v=DGsV6RhBnbM Radial drilling machine
3 https://www.youtube.com/watch?v=zzXdddrV2so Simple Job on milling machine
4 https://www.youtube.com/watch?v=2CIcvB72dmk Basics of Metal Casting
5 https://www.youtube.com/watch?v=-w7E88zox6w Closed die forging
6 https://www.youtube.com/watch?v=RyLvVMg84xs Basics of welding process

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12/18/23, 9:37 PM 312313-MANUFACTURING TECHNOLOGY

MANUFACTURING TECHNOLOGY Course Code : 312313

II. INDUSTRY / EMPLOYER EXPECTED OUTCOME

III. COURSE LEVEL LEARNING OUTCOMES (COS)

IV. TEACHING-LEARNING & ASSESSMENT SCHEME

MSBTE Approval Dt. 18/12/2023 Semester - 2, K Scheme

MANUFACTURING TECHNOLOGY Course Code : 312313

Total IKS Hrs for Sem. : 1 Hrs

V. THEORY LEARNING OUTCOMES AND ALIGNED COURSE CONTENT

MSBTE Approval Dt. 18/12/2023 Semester - 2, K Scheme

MANUFACTURING TECHNOLOGY Course Code : 312313

MSBTE Approval Dt. 18/12/2023 Semester - 2, K Scheme

MANUFACTURING TECHNOLOGY Course Code : 312313

VI. LABORATORY LEARNING OUTCOME AND ALIGNED PRACTICAL / TUTORIAL EXPERIENCES.

MSBTE Approval Dt. 18/12/2023 Semester - 2, K Scheme

MANUFACTURING TECHNOLOGY Course Code : 312313

MSBTE Approval Dt. 18/12/2023 Semester - 2, K Scheme

MANUFACTURING TECHNOLOGY Course Code : 312313

VII. SUGGESTED MICRO PROJECT / ASSIGNMENT/ ACTIVITIES FOR SPECIFIC LEARNING /

Justify why lathe machine is called mother of all machines.

MANUFACTURING TECHNOLOGY Course Code : 312313

VIII. LABORATORY EQUIPMENT / INSTRUMENTS / TOOLS / SOFTWARE REQUIRED

IX. SUGGESTED WEIGHTAGE TO LEARNING EFFORTS & ASSESSMENT PURPOSE (Specification

Formative assessment (Assessment for Learning)

Summative Assessment (Assessment of Learning)

XI. SUGGESTED COS - POS MATRIX FORM

MSBTE Approval Dt. 18/12/2023 Semester - 2, K Scheme

MANUFACTURING TECHNOLOGY Course Code : 312313

XII. SUGGESTED LEARNING MATERIALS / BOOKS

XIII . LEARNING WEBSITES & PORTALS

MSBTE Approval Dt. 18/12/2023 Semester - 2, K Scheme

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