Impact of Processing Conditions On Rheol
Impact of Processing Conditions On Rheol
Impact of Processing Conditions On Rheol
Article
Impact of Processing Conditions on Rheology, Tribology and
Wet Lubrication Performance of a Novel Amino Lipid
Hair Conditioner
Omolade Ajayi, Aina Davies and Samiul Amin *
Abstract: The objective of this work was to carry out a comprehensive evaluation of the performance
of a novel cationic amino lipid surfactant, Brassicyl Valinate Esylate (BVE), in contrast to conventional
alkyl quaternary ammonium surfactants (quats), through a study of the effects of process mixing
speed on its overall rheological, tribological and wet lubrication performance in comparison to BTAC
and CTAC, two cationic surfactants widely used in cosmetics. The major cosmetic application of
cationic surfactants is in the preparation of hair conditioners. Hence, this analysis was done firstly
by conducting tensile combing tests to evaluate reduction in wet lubrication which translates to
conditioning performance. The combing results serve as a testing metric that adequately corresponds
to consumer perception of conditioned hair. To correlate this technically, yield stress measurements
were conducted to establish rheologic profiles of the conditioner formulations, and in vitro tribolog-
ical testing of the emulsion systems between two steel surfaces were done to technically simulate
the spreading and rubbing of conditioner on the hair. The effect of processing conditions on the
formulations was then evaluated. BVE was found to be an effective conditioning surfactant suitable
Citation: Ajayi, O.; Davies, A.; Amin,
S. Impact of Processing Conditions on
as an eco-friendly replacement for BTAC and CTAC in hair conditioner formulations. The results
Rheology, Tribology and Wet showed that higher shear mixing rates during formulation lead to poorer performance effects evident
Lubrication Performance of a Novel through decreased yield stress values, lower percentage reduction in combing force and a higher
Amino Lipid Hair Conditioner. coefficient of friction.
Cosmetics 2021, 8, 77. https://
doi.org/10.3390/cosmetics8030077 Keywords: sustainability; rheology; cationic amino lipid surfactant; tribology; hair conditioner
surfactants serve as the formulation backbone, as they aid in the formation of the lamellar
gel network (LGN) and provide the overall lubrication benefits of the conditioner [3,18].
Lamellar gels are multiphase mixtures formed through the dispersion of fatty am-
phiphiles, such as surfactants, in water. These surfactants have numerous functions which
include acting as emulsifiers, wetting agents, foaming agents, and dispersants. In its most
basic form, a surfactant molecule is an amphiphilic or amphipathic surface-active molecule
with a hydrophilic head group and a hydrophobic tail group [20]. Surfactants are classified
according to the electric charge present at the hydrophobic head group, as either cationic,
anionic, amphoteric, or non-ionic [21]. Cationic surfactants, which have a positive charge
on their hydrophobic head group, can adsorb at negatively charged damaged surfaces
of the hair as active ingredients in the formulation of hair conditioners [21]. There are
numerous cationic surfactants used for varying applications across different industries, but
the most popular group of cationic surfactants are referred to as quaternary ammonium
compounds (or quats). Alkyl quaternary ammonium compounds (or alkyl quats) are
a subset group of quats popularly used in cosmetic applications [21–24]. They are a class
of compounds having three methyl groups and one long chain alkyl on nitrogen [22].
Steartrimonium Chloride, Behentrimonium Chloride (BTAC), and Cetrimonium Chloride
(CTAC) are the most widely used alkyl quats in hair conditioner preparations [25]. How-
ever, these compounds are known to have poor biodegradability and have been reported
present in wastewater and surface waters with the potential of impacting the environment
negatively [26–28].
Increasing consumer awareness of the health impacts of ingredients used in the for-
mulation of cosmetic and personal care products has led to a need for more eco-friendly
alternatives for cosmetic applications. Just like any other rinse-off product, hair condition-
ers potentially end up in aquatic habitats where they can be persistent and act as toxins.
Thus, a strategy to minimize the environmental impact of hair conditioners is to improve
the biodegradability of the ingredients used in the formulas [29].
Bio-ingredients from renewable, plant-based sources with improved performance
and decreased toxicity such as biosurfactants and amino acid-based surfactants (AAS)
are a promising class of ingredients due to their biocompatibility and biodegradability
characteristics [30–42]. AAS’s are synthesized from natural amino acids and comprise
of the amino acid group with a chemical formula HO2 C-CHR-NH2 or its residue [32,43].
Just like alkyl quats, cationic AAS’s carry a positive charge on their hydrophobic head
group making them substantive to the hair [43]. Cocoyl arginine ethyl ester, a pyrrolidone
carboxylic acid salt was the first commercially available cationic AAS shown to have
unique hair conditioning properties [44]. Since then, a lot of work has been done on
the synthesis and characterization of biocompatible AAS of various distinctive structural
features [45–51]. One of such is AminoSensylTM (Brassicyl Valinate Esylate) the surfactant
object of this study.
AminosensylTM , is a 100% natural and eco-friendly cationic AAS with high perfor-
mance hair care properties [52,53]. This novel quat-free surfactant is derived from the
combination of a protonated amine and a fatty ester resulting in an amino lipid known
as Brassicyl Valinate Esylate (Figure 1). In general, amino lipids have superior safety and
environmental profiles than conventional cationic surfactants [54]. In addition, the produc-
tion of AminosensylTM strongly aligns to the twelve principles of green chemistry [55]. It
is developed from 100% renewable raw materials, through a solvent-free process using no
heavy metal catalysts. The cationic ammonium head group, derived from valine amino
acid, is pre-neutralized with ethanesulfonic acid and linked, via a biodegradable ester
linking group, to a lipophilic alkyl tail group, derived from natural Brassica Napus seed
oil [54,56]. Even though a lot of research has been done to establish the biodegradability
and low toxicity profile of amino acid based cationic surfactants, very limited work has
been done to engineer hair conditioner formulations using them.
Cosmetics 2021, 8, 77 3 of 16
Newtonian fluids [67]. This bulk rheological property is imparted by the lamellar gel
network, which is largely dependent on the type, concentration, and ratio of fatty am-
phiphiles in the formulation [59,68]. The gel network theory of emulsions coherently
explains how fatty amphiphiles (surfactant and fatty alcohols combined as mixed emulsi-
fiers), not only stabilize oil-water emulsions but also control their viscosities [60,69]. This
theory relates the stabilities and physicochemical properties of emulsions to the fact that
the lamellar gel network (LGN) is mainly an extended, highly interconnected structure of
surfactant bilayers and interlamellar water layers, which is called the lamellar gel phase
(Lß) [60]. This gel network forms when the mixed emulsifiers in excess of what is required
to form a monomolecular film at the oil-water interface, interacts with the continuous
aqueous phase [70,71]. Typically, this causes the system to be highly viscous with high
yield stress values [72].
Davies et al. [59] studied the effect of surfactant-fatty alcohol composition on the
formation of lamellar gels in hair conditioner formulations, by measuring the yield stress
in the system. It is observed that the samples with the overall highest yield stress values
also contain high amounts of fatty alcohol and have consequent high viscosity values [59].
This can be attributed to the fact that an excess of fatty alcohol in an aqueous phase, with
surfactants in solution, controls the viscosity of the formulation as the gel phase is formed,
by the swelling of the fatty amphiphile assembly and its ability to incorporate significant
quantities of water in the interlamellar space [73]. That is, at an increased fatty alcohol
concentration of 10% w/w and an abundance of surfactant in the system, an increased
swelling rate is observed in the aqueous phase with potential stronger network in the
formed lamellar gels, leading to higher yield stress [70,74,75].
A vast amount of research has been conducted regarding the effects of processing
conditions such as temperature effects, mixing time and shear speed on the rheology of
LGNs. Cunningham et al. [58] in their study describes how the rheological properties of
an incipient LGN evolve as a function of time when different processing conditions, namely
vane speed, processing time, and processing temperature, are varied. A ternary system
of cetostearyl alcohol (FA) (7.06 wt%), behenyl trimethyl ammonium chloride surfactant
(BTAC) (2.35 wt%) and water was chosen for the emulsion system. The relationship
between the processing conditions and the final product quality was explored, in terms of
final rheological properties of the product [58]. The samples were prepared and processed
in a rheometer in three different stages: a preparation stage, a structuring stage and
a cooling stage. The effect of processing temperature on the viscosity of the incipient LGN
was explored by varying the temperature during the structuring stage and maintaining
the time and vane speed at the reference conditions of 30 min and 200 s−1 , respectively.
Temperatures of 57 ◦ C, 60 ◦ C, 63 ◦ C and 67 ◦ C were investigated. Overall, the processing
temperature was observed to only influence the rate of attaining a given microstructure,
rather than on the final microstructure achieved in the formulations. An increase in
temperature led to an increased time to achieve a maximum viscosity but did not have
a significant effect on the final yield stress of the samples [58].
The effect of vane speed during the structuring stage on the formation of lamellar
structured liquids was explored for a range of vane speeds of 50 s−1 , 200 s−1 , 400 s−1 , and
600 s−1 , respectively. The temperature and time for the structuring stage were maintained
at the reference conditions of 60 ◦ C and 30 min. Increasing the vane speed to the maximum
speed tested (and thus the kinetic energy inputted to the system) did improve the mixing
in the system, indicated by the increased rate of viscosity build, which thus improved the
final structure of the product, as evidenced by higher yield stress and consistency index.
Further work has been done to characterize the rheological profiles of emulsions
formulated using a mix of fatty alcohols and conventional surfactants [57,72,76,77]. How-
ever, research studying the effects of processing conditions on the rheology of amino acid
amphiphile based emulsions are limited. Kumika et al. characterized the rheological
profile of the gel network formed from the emulsion of disodium N-dodecanoylglutamate
(an amino-acid based surfactant), 1-hexadecanol, and water at NaCl concentrations ranging
Cosmetics 2021, 8, 77 5 of 16
−3
from 0 to 200 mmol/dm−3 using small and wide-angle X-ray scattering (SWAXS) mea-
surements. Their results showed that increasing salt concentration resulted in a decreased
amount of water present between the lamellar gel network and hence a decreased viscosity
200−1000 mmol/dm
leading to −3
destabilization of the emulsion. A further increase in salt concentration from
200−1000 mmol/dm−3 led to the formation of multilamellar vesicles leading to increased
viscosity [78].
Currently, very limited work has been done on tribological profiling of hair condition-
ers. However, a vast amount of research has been done on tribology within food industry to
describe complex concepts such as mouthfeel and food texture [81–84]. An example – is the
study conducted by Fabian et al., where the tribological profile of olive oil in comparison to
two chocolate spreads was analyzed by measuring the friction coefficients of the samples
as a function of the circumferential sliding speed of a ball rotating on a plate with the
formulations between both surfaces in a range from 0.001 to 1000 mm/s. Their results
revealed that the high viscosity of the chocolate spreads imparted better lubrication benefits
at lower sliding speeds in comparison to olive oil. At higher velocity however, the low
Cosmetics 2021, 8, 77 6 of 16
viscosity of olive oil had advantages as it showed lower friction coefficients and better
lubrication properties than the chocolate spreads [85].
Even though the enviromental compatibility and low toxicity profiles of Brassicyl
Valinate Esylate (BVE), as a cationic surfactant has been established from literature, the
objective of this study is to comprehensively evaluate its overall rheological, tribological
and wet lubrication performance as a hair conditioner ingredient in contrast to conventional
alkyl quaternary ammonium surfactants (quats). The effect of processing conditions on
these technical performance parameters (rheology, wet lubrication and tribology) of the
hair conditioners is also evaluated.
2.2. Methods
All samples used in this study were prepared through an automated formulation
platform on the Chemspeed Flex Formax (Chemspeed Technologies Inc., New Brunswick,
NJ, USA). The platform can process six formulations at a time with the ability to set and
regulate process conditions such as temperature and shear mixing rate before and during
the formulation process.
7. The reduction in combing force is expressed as a percentage of the initial wet combing
force measured before conditioner application, using the formula (Equation (1)):
99.00
98.00
Change (% reduction)
97.00
96.00
95.00
94.00 97.81 97.78
93.00
92.00
92.97
91.00
90.00
Surfactant-fatty alcohol systems (6:10)
The results obtained in this study show that AminoSensyl™ and BTAC performed
comparably, and both ingredients showed better combing results than CTAC. This could be
attributed to the difference in chain length of the hydrophobic tail group among the three
surfactants. Previous research shows that the surface adsorption of cationic surfactants
The results obtained in this study show that AminoSensyl™ and BTAC performed
Cosmetics 2021, 8, 77 9 of 16
tants increases
increases with increasing
with increasing hydrocarbon
hydrocarbon chain chain [88]. AminoSensyl™
[88]. AminoSensyl™ and BTAC
and BTAC have
have longer
longer hydrocarbon chains than CTAC. AminoSensyl™ has an optimize
hydrocarbon chains than CTAC. AminoSensyl™ has an optimized mixture of C18 -C22 ,
BTAC has 22 carbons, while CTAC has just 16 carbon atoms in its hydrophobic tail. This
Thisexplains
also also explains why AminoSensyl™
why AminoSensyl™ and BTAC
and BTAC showshow similar
similar combing
combing performance.
performance.
91 91
90 89
89 87
% change
% change
88 85
83
87 y = − 0.0029x + 96.158
81 y = − 0.0066x + 101.55
86 R² = 0.8497
79 R² = 0.9861
85 77
84 75
2000 2500 3000 3500 2000 2500 3000 3500
Mixing speed (rpm) Mixing speed (rpm)
(a) (b)
Figure 4. Percentage reduction in combing force as a function of shear mixing speed (a) Aminosensyl (b) CTAC.
For both surfactants, it is observed that the higher the speed of mixing during the
formulation process, the lower the conditioning performance. This could be due to changes
to the lamellar get network as a result of increased shear. Lamellar gel systems are known
to exhibit shear thinning soft glassy rheological properties [89]. So, an increase in mixing
speed from 2000 rpm to 3500 rpm could lead to a breakdown of the gel network and
hence lower deposition of conditioning molecules. Datta et al. reported that a ternary
lamellar gel system of behentrimonium methosulfate and fatty alcohol experience high
shear thinning as a result of ramps in shear rate but was able to heal and recover its
original viscosity after 12 h [72]. In this study, the conditioning tests were conducted
–
between 24–72 h after processing, a period long enough to enable shear recovery. However,
even after this curing period, it is observed that the formulations made at 2000 rpm still
showed better performance than the formulations made at high mixing speeds for both
syl™ and CTAC.and CTAC.
AminoSensyl™
The change
The changeobserved
observedininthe
the AminoSensyl™
AminoSensyl™ samples
samples areare
notnot as drastic
as drastic as that
as that ob-
observed
for CTAC, however. The wet combing results show that for Aminosensyl, the % change in
combing force decreased slightly from 90.22% to 85% (with a slope of −0.0029) as − mixing
speed was increased from 2000 rpm to 3500 rpm. In contrast, the percentage change in wet
lubrication for samples containing CTAC reduced at a more drastic rate from 87.97% to
78.41% as shear mixing speed was increased from 2000 rpm to 3500 rpm (with a decreasing
− it is observed that at each shear mixing speed, the combing
slope of −0.0066). Additionally,
performance of the AminoSensyl™ formulations is higher than that of CTAC formulations
made under the same conditions. This validates the initial hypothesis and can be attributed
to the difference in their hydrophobicity’s.
syl™ formulations is higher than that
Cosmetics 2021, 8, 77 10 of 16
esis and can be attributed to the difference in their hydrophobicity’s.
1000 1000
100 100
10 10
Offset point: 27.11 Pa
Offset point: 80 Pa
1 1
0.01 1 100 0.01 1 100
Stress Amplitude [Pa] Stress Amplitude [Pa]
(a) (b)
1000 1000
100 100
10 10
Figure 5. Yield stress of AS/FA samples formulated at varying shear mixing rates (a) 2000 rpm (b) 2500 rpm (c) 3000 rpm
(d) 3500 rpm.
The highest overall yield stress value obtained is 80 Pa in the AS/FA sample formu-
lated at a mixing rate of 2000 rpm, whereas the sample formulated at 3500 rpm has a very
low yield stress value of 16.81 Pa. This same trend is observed for CTAC/FA systems.
Cosmetics 2021, 8, 77 11 of 16
Figure 5 shows the decreasing trend as the yield stress values obtained are plotted against
the
theshear
shearmixing
mixing speeds
speeds for the AminoSensyl™
for the AminoSensyl™and andCTAC
CTACsamples.
samples.
AminoSensyl™ (Figure 6a) shows a negative slope
The trend line for AminoSensyl™ (Figure 6a) shows a negative of 0.0393
slope mean-
of 0.0393 mean-
while from Figure 6b, which shows the decreasing trend line for the CTAC/FA systems,
a less steep negative slope of 0.0174 is observed. This gives an indication of how drastic the
decreasing yield stress trend is for both surfactant systems. The slope for fig 6a is steeper
than that of 6b and can be taken to mean that the yield stress in the CTAC/FA systems
is not so much affected by changes in mixing speed as the AS/FA systems. This is the
opposite of what was observed from the combing tests results.
90 70
80 60
70
y = − 0.0393x + 144.15 y = − 0.0174x + 91.322
R² = 0.9542
50 R² = 0.7328 40
40 30
30 20
20
10
10
0 0
2000 2500 3000 3500 2000 2500 3000 3500 4000
Mixing speed (rpm) Mixing speed (rpm)
(a) (b)
) AminoSensyl™
Figure 6. Yield stress trend of samples as a function of increasing mixing speed (a) AminoSensyl™( (b) CTAC.
Coefficient of friction
0.2 0.2
0.02 0.02
100 1000 10000 100 1000 10000
sliding speed (µm/s) sliding speed (µm/s)
(a) (b)
Stribeckcurve
Figure 7. Stribeck curve of
of AminoSensyl™
AminoSensyl™ conditioners
conditionersand CTAC
and conditioners
CTAC formulated
conditioners at varied
formulated mixing
at varied speedsspeeds
mixing (
(a) 2000 rpm (b) 3500 rpm.
4. Conclusions
Insummary,
In summary, this
this study
study shows
shows that
thatthe
thenovel
novelcationic
cationicamino
aminolipid, AminoSensyl™,
lipid, AminoSensyl™,
can be used as an eco-friendly replacement for alkyl quats in the cosmetic preparation
of hair conditioners. As already established in the literature, the overall performance of
hair conditioners is optimized by engineering their lamellar gels through a variation of
the ratio of cationic surfactant to that of the fatty alcohol in the systems. Of the 3 ratios of
AminoSensyl™ studied, the best combing performance was obtained at a
AminoSensyl™ studied, the best combing performance was obtained at a surfactant:fatty
alcohol ratio of 6:10. This is the exact optimal ratio obtained for CTAC:FA and BTAC:FA
systems studied by Davies et al. [59]. From the results for conditioner systems, we conclude
that a higher concentration of fatty alcohol relative to cationic surfactant gives better condi-
tioning performance, as this ratio affects structure of the formulation with a corresponding
effect Given
on rheological
the clearproperties.
difference between the AminoSensyl™ and CTAC
Given the clear difference between the AminoSensyl™ and CTAC-based formulations,
the effect of processing conditions on these ternary lamellar gel systems was examined.
From the results, it is clear that the overall performance of hair conditioners in terms of
their rheological properties and wet lubrication effects are diminished with an increase in
mixing speeds during processing. This result, however, is not in line with previous the
study done by Cunningham et al. on a ternary system of cetostearyl alcohol (FA) (7.06 wt%),
behenyl trimethyl ammonium chloride surfactant (BTAC) (2.35 wt%) and water. From their
study, increasing vane speed during the structuring stage resulted in an increased rate of
viscosity build and resultant increase in yield stress. The exact reason for these opposite
effects of mixing rates is not fully understood and there is a need for more research into
to that
the of AminoSensyl™
lamellar gel structure and CTAC,based
of BTAC possibly
hairthrough opticalsystems
conditioner micrographs obtaineed
in contrast by of
to that
AminoSensyl™ and CTAC, possibly through optical micrographs obtaineed by small and
wide-angle X-ray scattering (SWAXS) measurements or through laser scanning microscopy.
From the results obtained in this study, it is also observed that even though both
tests show that high mixing rates during formulation lead to lower yield stress and poorer
lubrication performance for both AminoSensyl™ ™ and CTAC,
and CTAC,thethe
rates of change
rates of yield
of change of yield
stress for both systems do not correlate with the wet lubrication results. CTAC samples
show a more drastic change in wet lubrication than yield stress and conversely AS shows
a more drastic change in yield stress than wet lubrication.
The tribology results however show a more drastic effect of increasing mixing speed
on the CTAC samples than on the AminoSensyl™ samples which correlates better with
the wet lubrication results than yield stress results. This is consistent with findings by
Jason et al. [92] which state that rheology alone does not correlate well with sensory per-
ception. For thick fluids, rheology is very insightful in the study of the initial thickness
perception, which correlates to the state of the emulsion under static conditions yet not to
Cosmetics 2021, 8, 77 13 of 16
any sensory attributes of the formulation. Hence, care should be taken when evaluating
the performance of viscous fluids based on rheological inferences. This is also supported
by studies by Rene et al. on the role of friction in perceived oral texture, which show
that rheology alone does not correlate effectively with complex sensory properties such as
creaminess, stickiness, or smoothness because these sensory properties are surface related
and may be predicted more effectively by tribology studies instead [93].
Increasing shear mixing rates led to a corresponding increase in the coefficient of
friction, which correlates closely to textural attributes observed from the wet lubrication
studies. This means that to ensure effective performance of hair conditioners, processing
conditions must also be optimized. However, it is important to note that this is not
a conclusive correlation to consumer perception of conditioner performance because the
surfaces used in this study (stainless steel plate) do not have the same topology or surface
chemistry as the surfaces in contact during conditioner application (hair and skin).
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