TMW Ageing Tanks

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Thank you for your choice. MATRIX s.a.

hope that this machine will bring you great satisfaction.


This manual has been produced to enable you to intervene on the various components, and to
perform various maintenance and intervention operations.
One should adhere closely to the norms cited in the text, so that the machine functions efficiently,
with a good output and long working life.
We would like to thank you in advance for any suggestions which might further improve the
machine.

Note:
The manufacturer reserves the right to
modify the machine, for whatever
commercial or manufacturing reason,
without being obliged to up date the
instruction manual and spare parts list at
the same time.

MATRIX ENGINEERING s,a,


Piazza Cioccaro 4
CH-6900 Lugano – Switzerland
CHE-109.850.057
Tel. 0041-91-9211340
Cell. 0041-79-7648509
www.matrix-gelatomachines.net

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INSTALLATION USE AND
MAINTENANCE BOOK

MODELLO
AGEING TANK
MODEL

SERIE NUMERO
SERIAL NUMBER

ANNO
YEAR
2022

NOTE
NOTES

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YEAR

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WATER AGEING VAT

SUMMARY

1 INTRODUCTION
2 SAFETY
3 PRODUCT
4 IDENTIFICATION
5 INSTALLATION
6 COOLING CONTROL
7 TROBLES
8 WARRANTY

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1 INTRODUCTION

Having chosen the milk cooling tank MATRIX you have chosen a perfect product, made by those who perfectly
know the secrets of cooling and conserving milk. The milk cooling tank is constructed by using the most modern
equipment and technology.
The milk refrigeration is performed by a stainless steel straight direct expansion evaporator plate, which is operated
in an economical way with the maximum performance.

The materials that are used for the construction of the milk cooling tank are the most trustworthy at the European
Trade Market and guarantee a long life and faultless operation of your milk cooling tank.
The cooling controller is made by Dixell with a malfunction rate of less than 1%.
The agitation motor is made in France by Sirem and its power is 90W/230V/30 rpm (models TMV50 - TMV1250)
and 120W/230V/30 rpm (models TMV1500 - TMV2500).
The close type compressors are manufactured by the most trusted manufacturers in the European market.
The base of the milk cooling tank has been designed for safe operation, easy maintenance and high aesthetics. The
refrigerating unit and the control panel are well protected from the external environmental conditions and from small
animals and rodents entering the refrigerating unit.
It has to be mentioned that the entrance of small animals where the mechanisms are placed is a very serious
problem and affects the milk tank's life duration. The rodents eat the cables and the insulation material of the piping
as well as even tota l-ly destroy the refrigerating unit.

2 SAFETY AND GENERAL

During the designing and the construction of this machine, we have spared no effort to make your job more efficient
and secure. However, caution is always important. Prevention is better than cure.
This machine is designed and constructed according to the Annex V directive 98/37 EU and the EN 292-1, EN 292-
2, EN 294, EN 349, EN 418, EN 1672-1, EN 1672-2, EN 60204-1 standards.

. This exclamation point in the yellow, equilateral triangle alerts the user about danger and measures to be taken to
avoid risks, injuries and damages. Upon seeing it, you are highly advised to pay attention to the warning and be UA
careful about risks.

An instruction follows this symbol.

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3. PRODUCT INTRODUCTION

ATTENTION! This manual is an integral part of the milk cooling tank and must be kept at a safe place, close to
the milk cooling tank; all users must know its presence and content. Do not expose this manual to rain or mois
ture.

Do not neglect to read this manual, despite your previous experience. A few moments of careful reading
will save you time and prevent many problems. Read carefully the instructions, before the start-up of the
machine, its normal use, maintenance or other functions and follow exactly the instructions and warnings
as mentioned below. Place the stickers on the machine and replace any lost or damaged sticker or label
immediately!
Only adequately trained staff, responsible for the use of the machine should handle it. A trained person is
adequately informed or can supervise by another trained person in order to prevent or eliminate any risk
of accident.

4. PRODUCT IDENTIFICATION

Below is the identification plate of the machine applied on the rear panel of the machine.
On it are indicated the specific data of the machine in your possession as for example:
1) the machine model;
2) the serial number;
3) the year of construction;
4) specific supply values (eg: electric, pneumatic, etc.).

When contacting MATRIX for information or ordering spare parts related to this machine, you will need to inform us of
the serial number printed on the plate to get what is requested in the shortest possible time and without risk of error.

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5. INSTALLATION INSTRUCTIONS

The Maturation tank consists of three parts:

1. The pasteurizer

2. Control panel (optional)


3. Heating cooling system (optional)
Before you can operate the pasteurizer, you need to install the power and water system in order to
provide the pasteurizer with hot and cold water for heating and cooling functions.

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6. COOLING CONTROL

Milkplan open type tanks are equipped with Dixell XR80CX controller specialized in controlling milk
cooling and preservation processes.

Main characteristics:
• User friendly interface
• Accurate control
• Manual start of agitation
• All the parameters are fully configurable
• Current temperature always displayed on the screen
• Indication led for cooling and agitation operation DIXELL XR80CX CONTROLLER

Exclusively the DIXELL controller XR80CX with which your milk tank is equipped performs the control of the
refrigerating milk tank.

This controller is very flexible, and allows for the automatic operation of the tank with an ON/OFF switch.
The stirring operation is industrially regulated and the user should take no steps in order to operate it. The
stirrer operates throughout the operation of the refrigerating process. When the refrigeration is completed,
the refrigerating unit stops and the stirrer operates at mode of 3 minutes rotation and 15 minutes pause (the
time periods are adjustable).
Always remember that you should:
Set the refrigerating milk tank in operation mode as soon as the agitation paddle is covered with milk. Do
not turn the tank off as long as it contains milk.
Turn the milk cooling tank off when it does not contain milk.
Avoid opening the lid of the tank, as long as it is in operation because the stirrer stops and there is a risk of
ice formation.
If you want to take a sample of the milk while the stirring system is in the 15 minutes non-operating stage,
push and hold the C© button-key to make it operate. With this procedure you can take a homogeneous
sample. During winter and if the temperature falls under 4oC, the milk cooling tank won't start. It is
necessary to put hot milk in the tank and wait a few minutes until the refrigerating unit starts to operate.

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.ADJUSTING THE BASIC PARAMETER VALUES OF THE XR80CX

After the milk cooling tank is switched on, a dashed line is displayed on the controller's screen. Next, the
temperature of the room where the milk cooling tank is installed is displayed.

1. First press and hold the SET key-button together with the (▼) key for at least 7 seconds

2. Led Hy is displayed.
3. Repeat step 2 pressing both keys for 7 sec. Led Pr 2 will be displayed. Release the keys and Hy is
displayed.
4. Press the SET key until the Hy temperature (2.0oC) is displayed.
5. By pressing the SET key again the LS is displayed.
6. Press the SET key, and then by pressing the (AT ) keys you can set the minimum temperature.
7. The temperature is already set to 1.0°C
8. By pressing the SET key, the display blinks three times meaning that the temperature you set has been
stored.
9. After this, the led US is displayed. Press the SET key, and then by pressing the (AT ) keys you can set the
maximum temperature. The maximum temperature is already set to 5.0oC.
10. By pressing the SET key, the display blinks three times meaning that the temperature you set has been
stored.
11. Immediately after, the led Ot is displayed which calibrate the thermostat probe. Push the SET key once, and
by pressing (AT ) set the desirable temperature. Press the SET key again and the display blinks three times
meaning that the temperature set has been stored. The value of parameter is set to -0,5oC

If at start up, or during the regulation process, the input signal value is higher than the "SrS+Hy", the controller
starts the regulation considering as target temperature the parameter SrS. When the temperature reaches the
SrS value the compressor stops. Then after the time set in parameter Srt, the controller starts the regulation
based on the standard SET POINT.

How to reset the soft start parameters


In order to reset the values of the soft start parameters you have to follow the 5 first steps of the chapter
"checking the basic parameters values ". Afterwards you have to press and release the SET key until you
reach the parameter Srt. The value of this parameter is 0min. and if you wish to change it you have to press
the arrows. After the calibrating of the parameter press the SET key, the display blinks 3 times which means
that the value has been stored. After this the controller pass automatically to the parameter SrS which adjusts
the temporary stop of the compressor, the value of this parameter is 150C and if wish to change it you have to
press the arrows, after the calibrating you should press the SET key so as to store the new value.

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To exit press the SET + A or wait 15s without pressing a key.
How to see the Set Point
1 Push and immediately release the SET key: The display will show the Set point value.
1 Push and immediately release the SET key or wait for 3 seconds to display the probe value again.
How to change the Set Point
1. Push the SET key for more than 3 seconds to change the point Set value;
2. The value of the set point will be the displayed and the LED starts blinking.
3. To change the set value push A or T arrows.
4. To memorise the new set point value push the SET key again or wait for 15seconds.
How to start a manual agitation cycle
Push the Up (A) key for more than 3 seconds and the manual agitation cycle will start.
How to see the min temperature
1. Press and release the T key.
2. The Lo message will be displayed followed by the minimum temperature recorded.
3. By pressing the T key again or by waiting for 5seconds the normal display will be restored.
How to see the max temperature
1. Press and release the A key.
2. The Hi message will be displayed followed by the maximum temperature recorded.
3. By pressing the A key again or by waiting 5seconds the normal display will be restored.
How to change a parameter value
1. Enter the programming mode by pressing the SET and T key for 7s (C© and # start blinking)
2. Select the required parameter.
3. Press the SET key to display its value LED starts blinking)
4. Use (AT ) to change its value
5. Press SET to store the new value and move to the following parameter.
To exit press the SET + A or wait 15s without pressing a key.

How to lock the keyboard


1. Press and hold for more than 3seconds the (AT ) keys
2. The POF message will be displayed and the keyboard will be locked. At this point it will be possible to see
only the set point or the MAX or MIN temperature stored.

If a key is pressed more than 3seconds the POF message will be displayed.
To unlock the keyboard
Keep pressed together for more than 3s the AT keys.
Meaning of Led
^ON: Compressor enabled.
"^Flashing: - Programming phase (flashing with C05) - Anti-short cycle delay enabled C© ON: Agitator enabled
CS Flashing: Programming phase (flashing with*!*)

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ALARMS

EE: The instrument is provided with an internal check verifying memory integrity. The ALARM ''EE'' when a failure
in the internal memory is detected. In such case call the service.
P1: Probe alarm -P1- starts several seconds after the fault in the related probe. It automatically stops seconds
after the probe restarts normal operation. Check connections before replacing the probe. In
fault in the thermostat probe, the starting and the stopping of the compressor are regulated thought parameters
Con & COF.
HA: Maximum temperature alarm automatically stops as soon as the thermostat temperatures returns to normal
and when defrosting stops.LA: Minimum temperature alarm automatically stops as soon as the thermostat
temperature returns to normal and when defrosting stops.

Label Name Range Value


Set Set point LS-US 4,0
Hy Differential 0,1-25,5OC / 1-255OF 2,0
LS Minimum set point -50°C^SET/-58°F^SET 1.0OC

US Maximum set point SET^150°C/ SET -f 302°F 15.0OC

Ot Thermostat probe calibration -12^ 12°C / -120 -f 120°F - 0,5 OC


OdS Outputs delay at start up 0 - 255 min 0
AC Anti-short cycle delay 0 - 50 min 1
Con Compressor On time with faulty probe 0 - 255 min 15
COF Compressor OFF time with faulty probe 0 - 255 min 30
Ll_
o
1
U
Temperature measurement units oO
CF C
rES Resolution In : dE dE

AgC Agitator configuration EL = with compressor EL


In = independent

tIC Resolution for the Agt parameter nP = minutes nP


SEC = seconds
IAg Interval between agitation cycle 1 - 120 min 15
Agt Length for agitation cycle 0 - 255 min 3

APO First agitation cycle after start up Y


n= immediately y= after IAg
ALc Temperature alarms configuration rE - Ab Ab
ALU Maximum temperature alarm ALL-150OC; ALL-302OF 100
ALL Minimum temperature alarm -50.0OC-ALU; 58OF-ALU -50
ALd Temperature alarm delay 0 - 255 min 15
dAo Delay of temperature alarm at start up 0 - 23 h & 50 min 1,3
PbC Probe selection Ptc-ntc ntc
Srt Initial regulation time 0 - 59min 0
SrS Initial regulation Set point -55,0 OC - 150,0 OC 15
rEL Software release - 6,5
Ptb Map code - 1

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7. MALFUNCTION AND TROBLE

MALFUNCTION POSSIBLE CAUSE TROUBLESHOOTING

Check if the operation button is at ON position (lit lead).


Check if there is voltage at the electric line that feeds
The device does not the milk cooling tank.
operate at all. No voltage. Check the fuse of the electric line that feeds the milk
There is no voltage at the cooling tank.
control panel. Check the electric connections at the electric panel and
the socket of the tank.
Check the connection terminal blocks.
If the problem is not solved, contact authorized services.

The stirrer and the


The thermal fuse stopped Wait for 2 minutes until the thermal fuse permits
condenser ventilator work
operation probably due to operation again.
but the refrigerating
loss of voltage or If the problem occurs again, check the circuit voltage
compressor does not
compressor failure. and the voltage loss at the unit.
work.
If there is sufficient voltage and the problem is not
solved, contact authorized services.
In case any thermal protection fails, you should open the control panel and fix it

For any other problem, contact the service department of the company.

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8. WARRANTY

CONDITIONS OF WARRANTY
The warranty period begins from the date of shipment of the machine which is stated on the included invoice.
The warranty is valid only when the damaged part has returned to MATRIX.
MATRIX is obliged to replace the damaged part but doesn't cover its value and replacement expenses.
The transportation cost of the replacement part to Buyer site is covered by MATRIX.
The transportation cost of the damaged part to MATRIX is covered by the Buyer.
The device is sent for service to MATRIX with the buyer's responsibility, regardless of whether the service is
covered under warranty or not.

THE WARRANTY IS NOT VALID IF


A non-authorized technician has opened or serviced the machine.
The machine appears to be damaged from falls or by other objects crashing into it.
The damage was caused by flood, excessive moisture or fire.
The machine malfunctions were caused by voltage fluctuation, improper mechanical and electrical
installation and by lightning or voltage spikes.
Operating voltage:
230V ± 5%, 50/60Hz 230/400V ± 5%, 50Hz 120V ± 5%,
50/60Hz

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MATRIX ENGINEERING s,a, MATRIX GELATO MACHINES SRLS.
Piazza Cioccaro 4 Via per Olgiate 3
CH-6900 Lugano – Switzerland 22070 Oltrona di San Mamette – CO.
CHE-109.850.057 Italy
www.matrix-gelatomachines.net www.matrix-gelatomachines.net

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