Mutoh XPJ661UF Service Manual

MAINTENANCE
MANUAL
661UF
XPJ661UFE-M-01
XPJ661UFE-M-01
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3 Parts Replacement . . . . . . . . . . . . . . . . . . . . . . . 24
4 Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . 251
5 Self-Diagnosis Function . . . . . . . . . . . . . . . . . . . 320
6 Maintenance Mode 2 . . . . . . . . . . . . . . . . . . . . 460
7 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . 462
8 Exploded View . . . . . . . . . . . . . . . . . . . . . . . . . . 472
2
XPJ661UFE-M-01
1 Introduction
1.1 About this manual .................................................................4
1.2 Important Notice ....................................................................5
1.3 Warning Labels......................................................................6
1.4 Before starting maintenance ................................................7
3
1.1 About this manual XPJ661UFE-M-01
1.1 About this manual 8. Appendix
Explains the maintenance information and the exploded views for this
(1) Purpose and Target Readers printer.
This manual explains preparations needed before maintaining and checking operations
for MUTOH Full Color Ink Jet Printer. This manual is prepared for the maintenance
(3) Manual Notation
personnel of this printer. Before using this printer, fully understand the contents and
directions in this manual. The following symbols are used in this manual for easier understanding of the
information.
(2 )Manual Configuration
Must be followed carefully to avoid death or serious bodily injury.
1. Introduction
Explains types of warnings, cautions and warnings labeled on the printer for the both Must be observed to avoid slight or moderate bodily injury or damage to your
operators of the printer and maintenance personnel. equipment.
2. Troubleshooting
Contains important information and useful tips on the operation of the
Explains troubles that may occur when using the printer and how to solve them. product.
3. Parts Replacement Indicates useful tips for operating or understanding the equipment.
Explains the procedures of replacement and removal of the service parts of the printer. (4) Firmware version covered by this document
Firmware version:1.00
4. Adjustment
Explains the adjusting procedures of the printer parts. (5) Establishment Date of This Document
This document was established on August 21, 2020

5. Self-Diagnostic Mode
Explains the self-diagnostic functions of the printer.

Chapter TOC
6. Maintenance Mode 2 => 1 Introduction
Explains the maintenance mode 2 of the printer.
7. Maintenance
Explains daily maintenance of the printer.
4
1.2 Important Notice XPJ661UFE-M-01
1.2 Important Notice

(1) Trademark Mentioned in this Manual
• MUTOH XpertJet XPJ-426UF are registered trademarks or product names of MUTOH Chapter TOC
INDUSTRIES LTD. => 1 Introduction
• Windows Vista, Windows 7, Windows 8, Windows 10 and MS-DOS are registered
trademarks or product names of Microsoft Corporation.
• Intel and Pentium are trademarks or registered trademarks of Intel Corporation.
• Other company and product names may be registered trademarks or product names.
• No part of this product or publication may be reproduced, copied, or transmitted in any

form or by any means, except for personal use, without the permission of MUTOH
INDUSTRIES LTD.
• The product and the contents of this publication may be changed without prior
notification.
• MUTOH INDUSTRIES LTD. has made the best efforts to keep this publication free from
error, but if you find any uncertainties or misprints, please call us or the shop where you
bought this equipment.
• MUTOH INDUSTRIES LTD. shall not be liable for any damages or troubles resulting from
the use of this equipment or this manual.
5
1.3 Warning Labels XPJ661UFE-M-01
1.3 Warning Labels

This section explains the handling of warning label, pasting location and types. Warning
labels are attached to parts of the printer that need special caution. Understand the
locations and the descriptions of the danger associated with each label before operating Chapter TOC=> 1 Introduction
the printer.
Follow all instructions and warnings on this manual when installing, operating, or maintaining
the equipment.
• All warning labels must be visually recognized.

If the text or illustrations cannot be seen clearly, clean or replace the label.
When cleaning warning labels, use cloth with water or neutral detergent.
• Do not use solvent or gasoline.
If a warning label is damaged, lost, or cannot be recognized, replace the label.
• Location and type of warning labels
=> Installation Manual
6
1.4 Before starting maintenance XPJ661UFE-M-01
1.4 Before starting maintenance Note the following points when using UV ink.
Note the following points when performing the maintenance.
UV ink may cause strong irritation to your skin.

Wear butyl rubber glovesand protective goggles to prevent skin contact.
• Read the installation manual and operation manual carefully before starting the
operation.Otherwise, you may be injured.
=> Installation manual
=> Operation manual
• Before starting part(s) replacement, always perform following operations.
- Turn OFF power.
- Remove Power plug from outlet. The printer uses UV ink.
Otherwise, you may suffer electric shock or system circuit may be damaged.
There is a possibility that the ink would be cured by strong light from fluorescent lamps or
• Remove any cable(s) connected to the printer. sunlight.
Otherwise, the printer may be damaged.
Do not leave for a long time (1 or more days) with the cover removed.
• Components in printer can be disassembled only if instructed so in this manual.

Chapter TOC=> 1 Introduction
- Donot disassemble Frame components and/or other components that are not instructed.
- The printer has been assembled in MUTOH factory with extremely high precision up to 1/
100mm.
- If disassembled inappropriately, normal functionality may not be restored.
• Check if there is sufficient space around the printer when performing maintenance work.
• When servicing the machinery inside with some covers removed, pay special attention not
to be injured by the driving mechanisms.
7
XPJ661UFE-M-01
2 Troubleshooting
2.1 Introduction .......................................................................9
2.2 Error Messages ...............................................................10
2.3 Troubleshooting Without Error Messages....................14
2.3.1 Initial Operation Problems..................................... 15
2.3.2 Media Feed Problems ........................................... 17
2.3.3 Printing Problems .................................................. 18
2.3.4 Noise Problems..................................................... 21
2.3.5 Online Function Problems ..................................... 22
2.3.6 Other Problems ..................................................... 23
8
2.1 Introduction XPJ661UFE-M-01
2.1 Introduction
This chapter provides information on possible causes of machine errors/damage and recovery actions.
If the machine is malfunctioning but no error messages are displayed, refer to2.3Troubleshooting Without Error MessagesIf cause of errors/damage and recovery actions are not found in this
chapter, or the machine cannot restore to normal status, please contact the distributor you purchased the product from or our customer support center.
Trouble Contents Reference

When the message is displayed Trouble with an error message displayed on Operation 2.2Error Messages
panel when the printer is malfunctioning.
When the message is not displayed Trouble without an error message displayed on 2.3Troubleshooting Without Error Messages
Operation panel even when the printer is malfunctioning.
Chapter TOC=> 2 Troubleshooting
9
2.2 Error Messages XPJ661UFE-M-01
2.2 Error Messages

This section describes the messages displayed in normal operation and upon an error occurrence as well as how to correct the error. The available messages are as follows.
Error Symptom Cause
E016 Interrupt [00] (Interrupt problem) Interrupt handling problem Main board is damaged
E016 TLB Modify [01] (TLB Modification exception) Instruction boundary error
E016 TLB – L / I [02] (TLBL: TLB exception (load or instruction fetch))

Instruction boundary error
E016 TLB – S [03] (TLBS: TLB exception (store)) Instruction boundary error
E016 Add Err – L / I [04] (Address error exception (load or instruction fetch))
Address error in loading a command or at a time of fetch
E016 Add Err – S [05] (Address error exception (store)) Address error in data
storing process
E016 Bus Err – I [06] (Bus exception error (instruction fetch)) Bus error in
loading or storing a command
E016 Bus Err – L / S [07] (Bus error (data reference: load or store)) Bus error in
loading or storing a command
E016 System Call [08] (System Call) System call error
E016 Break Point [09] (Break Point) Breakpoint error
• including zero-divide operation

• the compiler generates codes so as to
generate an error when the operation is a
zero-divide
E016 Reserved [10] (Reserved instruction) Reserved instruction error
10
Error Symptom Cause
E016 Copro [11] (Coprocessor Unusable) Coprocessor error Main board is damaged
E016 Overflow [12] (Arithmetic overflow) Occurrence of overflow
E016 Trap [13] (Trap) Occurrence of trap
E016 Floating [15] (Floating Point) Floating point error
E016 Watch [23] (Watch exception error) Error in Watch
E016 Watch Dog [32] (Watchdog time-out) Time-out error in watchdog
E016 Abort Err[33] (Abort Error) CPU becomes aborted
CPU ERROR [35] (Checksum error) The content of Flash ROM may be
damaged
E016 Exception Err [XX] EXC error (undefined) other than above (EXC error
number will be displayed in XX.)
E065 Error: PF Motor Error in media feeding motor (X-axis) during printer PF Motor is damaged
operation. Main board is damaged
E066 Error: CR Motor Error in head moving motor (Y-axis) during printer T Fence is damaged
operation CR Motor is damaged
CR board is damaged
Main board is damaged
E067 Error: PF Encoder Error in media feeding amount (X-axis) during printer PF Motor is damaged
operation Main board is damaged
E068 Error: CR Encoder Error in head moving amount (Y-axis) during printer CR board is damaged
operation Main board is damaged
E069 Error: PF Time-out Time-out error in media moving amount (X-axis) during PF Motor is damaged
printer operation Main board is damaged
E070 Error: CR Time-out Time-out error in head moving amount (Y-axis) during T Fence is damaged
printer operation CR Motor is damaged
CR board is damaged
E071 Error: PF Over current Problem caused by the media feeding motor (X-axis) PF Motor is damaged
overload during printer operation Main board is damaged
11
Error Symptom Cause
E072 Error: CR Over current Problem caused by the head moving motor (Y-axis) T Fence is damaged
overload during printer operation CR Motor is damaged
CR board is damaged
E073 Error: PF2 Over current E071 error detected by the firmware PF Motor is damaged
E074 Error: CR2 Over current E072 error detected by the firmware T Fence is damaged
CR Motor is damaged
CR board is damaged
E075 Error: Head Temperature Head cable or head thermistor problem- Head FFC (D): Connection failure or damage
Cable break of the head cable or defect in the head Print Head is damaged
thermistor
E081 Error: CR Origin CR origin cannot be detected CR HP Sensor is damaged
E085 Error: Head overheat Defect in the head driver or print head- Head FFC (D): Connection failure or damage
Defect in the print head or cable break of the head cable Print Head is damaged
E087 Error: Head transistor thermistor Defect in the head transistor- Print Head is damaged
Defect in the temperature of the head transistor on the Main board is damaged
main board or sensor abnormality
E092 Error: CR Overload E072 Error detected by the firmware Carriage Lock Solenoid is damaged
T Fence is damaged
CR Motor is damaged
CR board is damaged
CR Return Pulley is damaged
Roller Strip (front) is damaged
Roller Strip (slope) is damaged
E097 Error: NVRAM Problem with the NVRAM Main board is damaged
E154 Error: AC Voltage drop Power-supply disconnection or brownout- CR board is damaged

Disconnected AC cable, Temporary blackout, or Defect
in the power supply board
E155 Error: Abnormal end Defect in CPU memory- “E016” is shown on the screen.
E224 Error: UV Fan 1 UV Fan 1 is stopped.- Defect in UV Fan 1
E226 Error: UV Temp Err. UV Lamp is overheated.- Defect in UV Lamp
12
Error Symptom Cause
E240 Error: PG Origin PG origin cannot be detected.- Defect in the PG origin

sensor assembly or main board assembly
E241 Error: PG Limit PG limit cannot be detected.- Defect in the PG limit

sensor assembly or main board assembly
13
2.3 Troubleshooting Without Error Messages XPJ661UFE-M-01
2.3 Troubleshooting Without Error Messages

This section describes the symptoms of errors without an error message as well as the check items and recovery actions.
=> 2.3.1 Initial Operation Problems
=> 2.3.2 Media Feed Problems

=> 2.3.3 Printing Problems
=> 2.3.4 Noise Problems
=> 2.3.5 Online Function Problems
=> 2.3.6 Other Problems
TOC=> 2 Troubleshooting
14
2.3.1 Initial Operation Problems
No. Symptom Possible Error Factor
1 Printer cannot be turned on Power cable is damaged

Main Side AC Inlet Fan Box Cable: Connection failure or damage
Fuse-Terminal Block Cable: Connection failure or damage
Terminal Blocks Power Supply Cable: Connection failure or damage
Main BoardDC Cable: Connection failure or damage
AC Fuse is damaged
Panel FFC: Connection failure or damage
Panel Unit is damaged
AC Inlet is damaged
Power Supply board is damaged
2 LCD display malfunction Panel FFC: Connection failure or damage

Panel Unit is damaged
3 Initial ink charge does not start [Cover open] displayed:

Maintenance cover is open
Front cover is open
Cover switch: Connection failure or damage
[No Cartridge] displayed:
Ink cartridges are not installed.
Ink cartridge is not MUTOH exclusive ones.
4 Initial ink charge started, but ink does not reach Head Cap Head is damaged
Capping Station is damaged
Ink tube: Connection failure or damage
DC Pump is damaged
Valve Head is damaged
Print Head is damaged
5 Ink does not come out even after initial ink charge is completed Cap Head is damaged
Wiper Solenoid is damaged
DC Pump is damaged
Valve Head is damaged
Head FFC (D): Connection failure or damage
CR-FFC: Connection failure or damage
CR board is damaged
6 The printer does not stop operation even when Front cover or Maintenance Cover switch: Connection failure or damage
cover is opened.
7 After the printer is turned on, "Initializing" is displayed and the printer resets Panel FFC: Connection failure or damage
2.3.1 Initial Operation Problems 15

8 Loading media does not start the initial operation Cover switch: Connection failure or damage
9 The printer does not operate even when Front cover or Maintenance cover is Cover switch: Connection failure or damage
closed.
10 The printer does not recognize the installed ink cartridges Ink cartridge is not MUTOH exclusive ones.
11 Nothing can be input from Operation panel Panel is contaminated

12 Printing does not start even after receiving data.
2.3.1 Initial Operation Problems 16

2.3.2 Media Feed Problems

1 Media size is not correctly detected after media initialization. Media is not MUTOH recommended media.
2.3.2 Media Feed Problems 17

2.3.3 Printing Problems
Symptom Possible Error Factor

The printer does not print continuously. Wrong F/W in Main side
After printing, the printer feeds an extra amount of media. If no problem with other data:
Data damaged
Wrong F/W in Main side
Nozzles are clogged during printing Daily maintenance is not performed

Ink accumulation in flushing box
Cleaning does not mend the clogged nozzles or skewed ink discharge. Cleaning is not sufficient.
Ink adhered on wiper
Wiper is not fixed properly.
No ink in ink tube
Nozzle is clogged.
Wrong head rank
Ink adhered on head surface or in nozzle.
DC Pump is damaged
CR board is damaged
Cannot print at all CR-FFC: Connection failure or damage

A specific color is missing Valve Head is damaged
Head FFC (D): Connection failure or damage
DC Pump is damaged
CR board is damaged
The page is printed all black. Head FFC (D): Connection failure or damage
CR-FFC: Connection failure or damage
CR board is damaged
The page is printed blocky. Daily maintenance is not performed

Printer used in such environment that exceeds operating condition range.
2.3.3 Printing Problems 18


Images are printed unevenly. Printing immediately after initial ink replenishment
Lines in the CR direction look split. Media feed compensation value inccorrect
White or black lines appear on printed media Incorrect print head adjustment
Nozzle clog
Printing in banner mode
Oil or grease adhered on media
X speed reduction belt tension is not correct
Pressure rollers do not operate smoothly
Adsorption Fan is damaged
Wiper blade is damaged
Wiper is damaged
T Fence is damaged
DC Pump is damaged
Wrong head rank
CR board is damaged
The printed borders are blurred. Cleaning is not sufficient.

Media is not MUTOH recommended media.
Heater temperature setting is incorrect
Incorrect print head adjustment
CR board is damaged
There are unwanted dots (satellites). Printer used in such environment that exceeds operating condition range.
Lines are printed blurry (messy printing result) Cleaning is not sufficient.
Printing immediately after initial ink replenishment
Ink adhered on wiper
Ink left in cartridge is not sufficient
PG is too high
Interference between CR encoder and T fence.
Wiper blade is damaged
Wiper is damaged
DC Pump is damaged
Wrong head rank
CR board is damaged


Mixed color lines are not overlapped. Incorrect print head adjustment
Interference between CR encoder and T fence.
The printed results are uneven. (Vertical direction against the printer unit) Interference between CR encoder and T fence.
X speed reduction belt tension is not correct
Roll Media holder flange is not installed properly
Pressure rollers do not operate smoothly
T fence is contaminated.
Main board malfunction
X speed reduction belt is loose
Media feed compensation value inccorrect
Dust adhere on grid roller.
Wrong head rank
Roller guide is contaminated.
Bare Steel Shees is damaged
VJ Cursor Roller Arm is damaged
Cursor is damaged

2.3.4 Noise Problems

1 Abnormal noise is heard when media is sucked Foreign material or obstacle on adsorption fan or its neighborhood.
2 Abnormal noise is heard during waiting time Foreign material or obstacle makes noise.
Board makes noise.
3 Abnormal noise is heard while cursor is moving laterally Client thinks mechanical sound as noise.
Roller guide is contaminated.
Foreign material in bearing(s).
Noise generation due to loose screw(s)
Rattling noise heard when carriage is moved to the left or right
CR FFC makes noise.
Cable cover of carriage makes contact noise.
CR return pulley makes noise.
CR motor makes noise.
4 Abnormal noise is heard when feeding media Jumping gear teeth between X speed reduction belt and PF speed reduction pulley
PF motor makes noise.
Dust adhere on grid roller.
PF encoder scale is contaminated
PF encoder is not installed properly
2.3.4 Noise Problems 21

2.3.5 Online Function Problems

1 Other functions do not work correctly Main board is damaged
2 Printing position is incorrect Incorrect print head adjustment

3 Data or printing is garbled Wrong F/W in Main board
4 Part of the data is not printed (missing) T fence is contaminated.

CR Encoder is damaged
Section Top => 2.3 Troubleshooting Without Error Messages
2.3.5 Online Function Problems 22

2.3.6 Other Problems

1 System hang up during operation Main board malfunction
2 Power outage during operation Power cable is damaged

Short circuit.
3 Ink cartridge cannot be inserted Ink cartridge is not installed properly

Ink cartridge is not MUTOH exclusive ones.
4 Ink overflow in waste fluid tank Waste ink bottle is damaged
5 Ink overflow in flushing box Ink accumulation in flushing box
6 Ink overflow in X rail and its neighborhood Ink accumulation in flushing box
Wiper tube connection failure
Maintenance tube connection failure
CR board is damaged
Section Top => 2.3 Troubleshooting Without Error Messages
2.3.6 Other Problems 23

XPJ661UFE-M-01
3 Parts Replacement 3.3.3 Exhaust Fan (right-side) ........................................... 60
3.3.4 Exhaust Fan Filter (left-side)..................................... 62

3.1 Introduction..........................................................................28
3.3.5 Exhaust Fan Filter (right-side) .................................. 64
3.2 Cover-Remove / Assemble .................................................29
3.3.6 Front Cover Switch (left-side) ................................... 66
3.2.1 Waste Fluid Bottle Cover........................................... 30
3.3.7 Front Cover Switch (right-side) ................................. 68
3.2.2 Maintenance Cover ................................................... 32
3.3.8 Laser Sensor ............................................................ 70
3.2.3 Front Cover................................................................ 34
3.3.9 Maintenance Cover Switch (left-side) ....................... 73
3.2.4 Side Cover R ............................................................. 37
3.3.10 Maintenance Cover Switch (right-side)..................... 75
3.2.5 Side Cover L.............................................................. 39
3.3.11 PF Belt ...................................................................... 77
3.2.6 Rear Cover ................................................................ 41
3.3.12 PF Encoder............................................................... 79
3.2.7 Base Rear Cover ....................................................... 43
3.3.13 PF Motor ................................................................... 81
3.2.8 Top Cover.................................................................. 45
3.3.14 PF Pulley .................................................................. 83
3.2.9 Side Outer Cover R ................................................... 48
3.3.15 PF Scale ................................................................... 85
3.2.10 Side Outer Cover L.................................................... 51
3.4 Table .................................................................................... 87
3.2.11 Cover F...................................................................... 53
3.4.1 Maintenance Part(s) ................................................. 87
3.2.12 Panel Cover............................................................... 55
3.4.2 Rear plate - Remove / Assemble.............................. 88
3.3 Frame....................................................................................57
3.4.3 Z motor ..................................................................... 90
3.3.1 Maintenance Part(s) .................................................. 57
3.4.4 Shaft ......................................................................... 92
3.3.2 Exhaust Fan (left-side) .............................................. 58
24
XPJ661UFE-M-01
3.5 Cover ....................................................................................95 3.7.2 Manual Release of Carriage Lock .......................... 124
3.5.1 Maintenance Part(s) .................................................. 95 3.7.3 Valve Head Cleaning .............................................. 126
3.6 Board Box ............................................................................96 3.7.4 Carriage Cover-Remove / Assemble ...................... 129
3.6.1 Maintenance Part(s) .................................................. 96 3.7.5 CR Board Cover-Remove / Assemble .................... 131
3.6.2 LAN Cover-Remove / Assemble................................ 97 3.7.6 CR Board Base-Remove / Assemble ..................... 133
3.6.3 Power Cover-Remove / Assemble ............................ 99 3.7.7 Cursor roller arm (left-side)..................................... 136
3.6.4 UV CONT Cover-Remove / Assemble .................... 101 3.7.8 Cursor Roller Arm (Right-side) ............................... 138
3.6.5 AC Inlet.................................................................... 103 3.7.9 CR Board ................................................................ 140
3.6.6 Cooling Fan ............................................................. 105 3.7.10 CR encoder............................................................. 142
3.6.7 Junction Board (left-side)......................................... 107 3.7.11 Cursor Assy ............................................................ 144
3.6.8 Junction Board (right-side) ...................................... 109 3.7.12 LED Pointer ............................................................ 148
3.6.9 Main Board .............................................................. 111 3.7.13 Mini Latch ............................................................... 150
3.6.10 Power Supply Board................................................ 114 3.7.14 Print Head............................................................... 152
3.6.11 Terminal Block......................................................... 117 3.7.15 UV-LED................................................................... 157
3.6.12 Power Supply Board (UV-LED) ............................... 119 3.7.16 Valve head.............................................................. 159
3.6.13 LED_CONT Board................................................... 121 3.8 Y-Rail.................................................................................. 163
3.7 CR .......................................................................................123 3.8.1 Maintenance Part(s) ............................................... 163
3.7.1 Maintenance Part(s) ................................................ 123 3.8.2 CR belt.................................................................... 164
25
XPJ661UFE-M-01
3.8.3 CR motor ................................................................. 167 3.11.5 Circulation pump..................................................... 197
3.8.4 CR origin sensor...................................................... 169 3.12 Maintenance ...................................................................... 200
3.8.5 CR Return Pulley..................................................... 171 3.12.1 Maintenance Part(s) ............................................... 200
3.8.6 T-fence .................................................................... 174 3.12.2 Pump Cover-Remove / Assemble .......................... 201
3.8.7 T-fence guide........................................................... 176 3.12.3 Cap Head................................................................ 203
3.8.8 T-fence spring.......................................................... 178 3.12.4 Waste Fluid Pump .................................................. 206
3.9 Cable Guide........................................................................180 3.12.5 Wiper Solenoid ....................................................... 209
3.9.1 Maintenance Part(s) ................................................ 180 3.12.6 Wiper Unit ............................................................... 212
3.10 IH-R .....................................................................................181 3.13 Panel .................................................................................. 214
3.10.1 Maintenance Part(s) ................................................ 181 3.13.1 Maintenance Part(s) ............................................... 214
3.10.2 Cartridge holder....................................................... 182 3.13.2 Panel Unit ............................................................... 215
3.10.3 Holder pressure spring ............................................ 185 3.14 Accessories....................................................................... 218
3.10.4 Ink ID board ............................................................. 187 3.14.1 Maintenance Part(s) ............................................... 218
3.11 IH-L......................................................................................189 3.14.2 Waste Fluid Bottle................................................... 219
3.11.1 Maintenance Part(s) ................................................ 189 3.14.3 Wiper ...................................................................... 222
3.11.2 Cartridge holder....................................................... 190 3.15 Periodic Replacement Parts ............................................ 224
3.11.3 Holder pressure spring ............................................ 193 3.15.1 Maintenance Part(s) ............................................... 224
3.11.4 Ink ID board ............................................................. 195 3.15.2 Maintenance Unit.................................................... 225
26
XPJ661UFE-M-01
3.16 FFC......................................................................................227
3.16.1 Maintenance Part(s) ................................................ 227
3.16.2 CR-FFC ................................................................... 228
3.16.3 Head-FFC................................................................ 232
3.16.4 JUNC-FFC (left-side)............................................... 235
3.16.5 JUNC-FFC (right-side)............................................. 238
3.16.6 Panel-FFC ............................................................... 241
3.16.7 FFC Folding Instruction ........................................... 245
27
3.1 Introduction
This chapter provides information on removal and replacement of service parts.
Chapter TOC
=> 3 Parts Replacement
Index by section
=> 3.2 Cover-Remove / Assemble
Before starting part(s) replacement, always perform following operations. => 3.3 Frame
• Turn OFF power. => 3.4 Table
• Remove Power plug from outlet. => 3.5 Cover
Otherwise, you may suffer electric shock or system circuit may be damaged. => 3.6 Board Box
• Remove any Cable connected to the printer. => 3.7 CR
=> 3.8 Y-Rail
=> 3.9 Cable Guide
=> 3.10 IH-R
=> 3.11 IH-L
=> 3.12 Maintenance
• Components in printer can be disassembled only if instructed so in this manual. Do not
=> 3.13 Panel
disassemble Frame components and/or other components that are not instructed.
=> 3.14 Accessories
• The printer has been assembled in MUTOH factory with extremely high precision up to 1/
100mm. If disassembled inappropriately, normal functionality may not be restored. => 3.15 Periodic Replacement Parts
• The printer uses UV ink. => 3.16 FFC
sunlight.
• Do not leave for a long time (1 or more days) with the cover removed.
Pictures and illustrations are taken at development phase.

Thus specification and procedure may not be up-to-date.
28
3.2 Cover-Remove / Assemble XPJ661UFE-M-01
3.2 Cover-Remove / Assemble
Parts Replacement
Index by section
=> 3.1 Introduction
Exploded View
=>8.3_ 0300 Cover - Overview
The following table lists the printer covers.

This section describes how to remove/reinstall the printer covers.
No Name Reference
1 Waste Fluid Bottle Cover 3.2.1 Waste Fluid Bottle Cover
2 Maintenance Cover 3.2.2 Maintenance Cover
3 Front Cover 3.2.3 Front Cover
4 Side Cover R 3.2.4 Side Cover R
5 Side Cover L 3.2.5 Side Cover L
6 Base Rear Cover 3.2.6 Rear Cover
7 Top Cover 3.2.7 Base Rear Cover
8 Side Outer Cover R 3.2.8 Top Cover
9 Side Outer Cover L 3.2.9 Side Outer Cover R
10 Panel Cover 3.2.10 Side Outer Cover L
11 Cover F 3.2.11 Cover F
12 Panel Cover 3.2.12 Panel Cover
29
3.2.1 Waste Fluid Bottle Cover Procedure
1 Remove screw(s).
A : waste fluid bottle cover - round head screw with split washer_M3x6 (x7)
2 Remove waste fluid bottle cover.
3 Reverse the above procedure to reinstall the parts.
Tools, Jigs, and Maintenance Part(s)
Mainte. Part(s) No. Name Reference

- Phillips screwdriver No.2 -
3.2.1 Waste Fluid Bottle Cover 30

Procedure (Details)
1 Remove screw(s). Section top

A : round head screw with split washer_M3x6 (x7) => 3.2 Cover-Remove / Assemble
B: waste fluid bottle cover
2 Remove waste fluid bottle cover.
Do not pinch the waste fluid tube.
3.2.1 Waste Fluid Bottle Cover 31

3.2.2 Maintenance Cover Procedure
1 Insert the media.

A : front cover
2 Open the maintenance cover.
3 Remove screw(s).
- truss head small screw (black)_M4x6 (x4)
4 Remove maintenance cover.
6 Check the operation of maintenance cover sensor.

3.2.2 Maintenance Cover 32

Procedure (Details)
1 Insert media. Section top

A : media => 3.2 Cover-Remove / Assemble
B: hinge
Insert the media under the hinge to protect the top

cover.
3 Remove screw(s).
A : truss head small screw (black)_M4x6 (x4)
B: hinge

=> 4.2 Adjustment Item
3.2.2 Maintenance Cover 33

3.2.3 Front Cover Procedure
1 Remove cover(s).
A : front cover - maintenance cover
2 Remove left damper.
- hexagon socket round head screw_M3x6 (x2)
3 Remove right damper.
- hexagon socket round head screw_M3x6 (x2)
4 Remove screw(s).
- flat head hexagon socket screw (black)_M4x8 (x4)
5 Remove front cover.
Tools, Jigs, and Maintenance Part(s) 6 Reverse the above procedure to reinstall the parts.
7 Check the operation of front cover sensor.
- Hex Wrench (2.5mm) -
- Hex Wrench (2.0mm) -
3.2.3 Front Cover 34

Procedure (Details)
3 Remove right damper.
A : hexagon socket round head screw_M3x6 (x2)
1 Remove cover(s).
- maintenance cover B: damper Stay
C: damper
2 Remove left damper. D: tape
A : hexagon socket round head screw_M3x6 (x2) (1) Remove screws fixing the damper stay.
B: damper Stay
C: damper
D: tape
• Support the front cover with your hand.
(1) Remove screws fixing the damper stay.
• Otherwise, the cover may fall off when removing the
screws.
• Support the front cover with your hands. (2) Remove damper.
• Otherwise, the cover may fall off when removing the
screws. (3) Fix the damper to the front cover with tape.
(2) Remove damper.
(3) Fix the damper to the front cover with tape.

continue

4 Remove screw(s)
A : flat head hexagon socket screw (black)_M4x8 (x4)
B: hinge cover (x2)
Do not lose the hinge cover since it is required for the

installation.
5 Remove front cover.

Section top

3.2.4 Side Cover R Procedure
1 Loosen the screw fixing the top cover.

A : Side Cover R - tap tight s bind screw (black)_M4x8 (x1)
2 Remove screw(s).
-s tight cup tapping screw_M4x10 (x3)
- tap tight s bind screw (black)_M4x8 (x2)
3 Remove side cover R.
5 Check the operation of laser sensor.

3.2.4 Side Cover R 37

Procedure (Details)
A : tap tight s bind screw (black)_M4x8 (x1)
B: top cover
C: side cover R Section top
2 Remove screw(s).
A : s tight cup tapping screw_M4x10 (x3)
B: tap tight s bind screw (black)_M4x8 (x2)
C: side cover R
3 Remove side cover R.
Pull out the cover horizontally.
3.2.4 Side Cover R 38

3.2.5 Side Cover L Procedure

A : side cover L - tap tight s bind screw (black)_M4x8 (x1)
2 Remove screw(s).
3 Remove side cover L.

3.2.5 Side Cover L 39

Procedure (Details)
B: top cover
C: side cover L
Section top
2 Remove screw(s).
C: side cover L
3 Remove side cover L.
Pull out the cover horizontally.
3.2.5 Side Cover L 40

3.2.6 Rear Cover Procedure
1 Remove screw(s).
A : rear cover - tap tight s bind screw (black)_M3x6 (x1)
2 Remove rear cover.

Work with two people.
3.2.6 Rear Cover 41

Procedure (Details)

A : tap tight s bind screw (black)_M3x6 (x1) => 3.2 Cover-Remove / Assemble
B: rear cover
2 Loosen screw(s).
B: rear cover
3 Remove rear cover.
Pulloutthecoverbackwards and horizontally.
3.2.6 Rear Cover 42

3.2.7 Base Rear Cover Procedure
1 Remove screw(s).
A : base rear cover - tap tight s bind screw (black)_M3x6 (x10)
2 Remove base rear cover.

3.2.7 Base Rear Cover 43

Procedure (Details)

A : tap tight s bind screw (black)_M3x6 (x10) => 3.2 Cover-Remove / Assemble
B: base rear cover
C: side outer cover R
D: side outer cover L
2 Remove screw(s).
B: base rear cover
3 Remove base rear cover.
3.2.7 Base Rear Cover 44

3.2.8 Top Cover Procedure
1 Remove cover(s).
A : top cover -maintenance cover
- front cover
- base Rear cover
2 Remove screw(s).
3 Remove top cover.

3.2.8 Top Cover 45

Procedure (Details)
3 Remove screw(s).
1 Remove cover(s).
- Maintenance Cover B: tap tight s bind screw (black)_M3x6 (x6)
=> 3.2.2 Maintenance Cover C: top cover
- front cover
=> 3.2.3 Front Cover
- base rear cover
=> 3.2.6 Rear Cover
After reinstalling the front cover, check the operation of

front cover
sensor.
2 Remove screw(s).
C: top cover
continue
3.2.8 Top Cover 46

4 Remove screw(s).
C: top cover
These screws fix the base rear cover altogether
5 Remove top cover.
Section top
3.2.8 Top Cover 47

3.2.9 Side Outer Cover R Procedure
1 Remove cover(s).
A : side outer cover R - waste fluid bottle cover
2 Remove waste fluid bottle.
3 Remove waste fluid bottle base.
- round head screw with split washer_M3x6 (x4)
4 Remove screw(s).
5 Remove side outer cover R.

Phillips screwdriver No.2 -
Precautions when using UV ink
• UV ink may cause strong irritation to your skin.
Wear butyl rubber gloves and protective goggles to prevent skin contact.
• There is a possibility that the ink would be cured by strong light from fluorescent lamps or
sunlight.
• Work in an environment where UV light does not interfere as much as possible.
3.2.9 Side Outer Cover R 48

Procedure (Details)
4 Remove screw(s).
1 Remove cover(s).
- waste fluid bottle cover B: side outer cover R
=> 3.2.1 Waste Fluid Bottle Cover

=> 3.14.2 Waste Fluid Bottle
The waste fluid bottle is attached to the side outer

cover R.
• Do not spill the waste fluid.It may contaminate the floor.

• Remove tube carefully since the waste fluid still remains
inside the tube. It may contaminate the system.
3 Remove waste fluid bottle base.

A : round head screw with split washer_M3x6 (x4)
B: waste fluid bottle base
C: side outer cover R
5 Remove side outer cover R.

Section top

3.2.10 Side Outer Cover L Procedure
1 Remove screw(s).
A : side outer cover L - tap tight s bind screw (black)_M3x6 (x24)
2 Remove side outer cover L.

3.2.10 Side Outer Cover L 51

Procedure (Details)
1 Remove screw(s).
A : tap tight s bind screw (black)_M3x6 (x24) Section top
B: side outer cover L
2. Remove screw(s).
B: side outer cover L
2 Remove side outer cover L.
3.2.10 Side Outer Cover L 52

3.2.11 Cover F Procedure
1 Remove screw(s).
A : cover F - tap tight s bind screw (black)_M3x6 (x7)
2 Remove cover F.
3 Reverse the above procedure to reinstall the parts

3.2.11 Cover F 53
Procedure (Details)
1 Remove screw(s).
B: cover F.
2 Remove cover F.
Section top
3.2.11 Cover F 54
3.2.12 Panel Cover Procedure
1 Remove cover(s).
A : panel cover - cover F
2 Remove screw(s).
3 Remove panel cover.

3.2.12 Panel Cover 55

Procedure (Details)
1 Remove cover(s).
- cover F
=> 3.2.11 Cover F
2 Remove screw(s).
B: panel cover
3 Remove panel cover.
Section top
3.2.12 Panel Cover 56

3.3 Frame XPJ661UFE-M-01
3.3 Frame This section describes how to replace the maintenance parts.
The following table lists the maintenance parts.
3.3.1 Maintenance Part(s) No. Name Reference

1 Exhaust Fan (left-side) 3.3.2 Exhaust Fan (left-side)
2 Exhaust Fan (right-side) 3.3.3 Exhaust Fan (right-side)
Chapter TOC 3 Exhaust Fan Filter (left-side) 3.3.4 Exhaust Fan Filter (left-side)
4 Exhaust Fan Filter (right-side) 3.3.5 Exhaust Fan Filter (right-side)
Index by Section
=> 3.1 Introduction 5 Front Cover Switch (left-side) 3.3.6 Front Cover Switch (left-side)
Exploded View 6 3.3.7 Front Cover Switch (right-side)
Front Cover Switch (right-side)
=>8.3_ 0100 Frame Overview
7 Laser Sensor 3.3.8 Laser Sensor
8 Maintenance Cover Switch (left-side) 3.3.9 Maintenance Cover Switch (left-side)
9 Maintenance Cover Switch (right-side) 3.3.10 Maintenance Cover Switch (right-

side)
10 PF Belt 3.3.11 PF Belt
11 PF Encoder 3.3.12 PF Encoder
12 PF Motor 3.3.13 PF Motor
13 PF Pulley 3.3.14 PF Pulley
14 PF Scale 3.3.15 PF Scale
3.3.1 Maintenance Part(s) 57

3.3.2 Exhaust Fan (left-side) Procedure
1 Remove cover(s).
A : exhaust fan (left-side) - front cover
- base rear cover
- side outer cover L
2 Remove cable.
3 Remove fan unit.
- binding head screw_M3x35 (x2)
- hexagon nut_M3 (x2)
4 Remove fan.
Tools, Jigs, and Maintenance Part(s) 5 Replace the fan.
DG-45354 Cooling Fan Assy 8.3_ 0117 Frame - Details 01

- Needle-Nose Pliers -
This subsection describes how to replace the above

maintenance parts.
Here referred to as “fan”.
3.3.2 Exhaust Fan (left-side) 58

Procedure (Details)
4 Remove fan.
A : fan guide
1 Remove cover(s).
- front cover B: fan
- base rear cover
=> 3.2.7 Base Rear Cover
- side outer cover_L
=> 3.2.10 Side Outer Cover L
2 Remove cable(s).
5 Replace the fan.
=> 8.2 Electric Diagram / Tube Diagram
connecting destination:
mist fan cable Section top
=> 3.3 Frame
3 Remove fan unit.

A : binding head screw_M3x35 Ni-3 (x2)
B: hexagon nut_M3 (x2)
C: ren unit
D: filter
Do not lose the hex nut(s).
3.3.2 Exhaust Fan (left-side) 59

3.3.3 Exhaust Fan (right-side) Procedure
1 Remove cover(s).
A : exhaust fan (right-side) - waste fluid bottle cover
- front cover
- base rear cover
- side outer cover R
2 Remove cable.
3 Remove fan.

4 Remove fan.
5 Replace the fan.
DG-45354 Cooling Fan Assy 8.3_ 0117 Frame - Details 01


maintenance parts.
3.3.3 Exhaust Fan (right-side) 60

Procedure (Details)
4 Remove fan.
A : fan guide
1 Remove cover(s).
- front cover B: fan
- base rear cover
2 Remove cable(s).
5 Replace the fan.
mist fan cable Section top
=> 3.3 Frame
3 Remove fan unit.

C: ren unit
D: filter
3.3.3 Exhaust Fan (right-side) 61

3.3.4 Exhaust Fan Filter (left-side) Procedure
1 Remove cover(s).
A : exhaust fan Filter (left-side) - front cover
- base rear cover
- side outer cover L
2 Remove filter.
3 Replace the filter.

DG-44782 Resin Filter Kit 8.3_ 0117 Frame - Details 01


maintenance parts.
Here referred to as “filter”.
3.3.4 Exhaust Fan Filter (left-side) 62

Procedure (Details)
1 Remove cover(s).
- front cover
- base rear cover
2 Remove filter.
C: fan assy
D: filter
Section top
=> 3.3 Frame
3.3.4 Exhaust Fan Filter (left-side) 63

3.3.5 Exhaust Fan Filter (right-side) Procedure
1 Remove cover(s).
A : exhaust fan Filter (right-side) - waste fluid bottle cover
- front cover
- base rear cover
- side outer cover R
2 Remove filter.


DG-44782 Resin Filter Kit 8.3_ 0117 Frame - Details 01


maintenance parts.
Here referred to as “filter”.
3.3.5 Exhaust Fan Filter (right-side) 64

Procedure (Details)
1 Remove cover(s).
- rear cover
=> 3.2.6 Rear Cover
- base rear cover
- side outer cover_R
=> 3.2.9 Side Outer Cover R
2 Remove filter.
C: fan assy
D: filter
Section top
=> 3.3 Frame
3.3.5 Exhaust Fan Filter (right-side) 65

3.3.6 Front Cover Switch (left-side) Procedure
1 Remove cable.
A : front cover switch (left-side)
2 Remove switch unit.
- tapping screws tight cup M3x6 (x2)
3 Remove switch.
- round head screw with split washer (polished)_M2x12 Ni-3 (x2)
4 Replace the switch.

DG-42956 Cover Switch Assy 8.3_ 0118 Frame - Details 02

maintenance parts.
Here referred to as “switch”.
3.3.6 Front Cover Switch (left-side) 66

Procedure (Details)
3 Remove switch.
A : tapping screws tight cup_M3x6 (x1)
B: round head screw with split washer (polished)_M2x12
Ni-3 (x2)
front cover states are as per right figures. C: switch mount plate guide_L1
D: switch mount plate guide_L2
E: switch
1 Remove cable(s).

cover LR cable
6 Adjust the switch position.
=> 4.7 Cover switch adjustment (front cover)

Section top
B: switch unit => 3.3 Frame
3.3.6 Front Cover Switch (left-side) 67

3.3.7 Front Cover Switch (right-side) Procedure
1 Remove cable.
A : front cover switch (right-side)
3 Remove switch.


maintenance parts.
3.3.7 Front Cover Switch (right-side) 68

Procedure (Details)
3 Remove switch.
Ni-3 (x2)
front cover states are as per right figures. C: switch mount plate guide_R1
D: switch mount plate guide_R2
E: switch
1 Remove cable(s).

cover LR cable
6 Adjust the switch position.

Section top
3.3.7 Front Cover Switch (right-side) 69

3.3.8 Laser Sensor
A : Leaser sensor (left-side)

B: Leaser sensor (right-side) This subsection describes how to replace the above
maintenance parts.
Here referred to as “laser sensor”.
A : Leaser sensor (emitter)

B: Leaser sensor (receiver)

DH-40041 Laser Sensor 2 Assy 8.3_ 0117 Frame - Details 01
DH-40047 Laser Sensor Adjusting Jig -

- Phillips screwdriver No.2 - Precautions when handling the laser sensor
• Do not look directly into the laser light.
- Hex wrench (2.5mm) -
• Do not look directly into the laser light with optical instruments.
May cause eye damage.
3.3.8 Laser Sensor 70

Procedure Procedure (Details)
1 Remove cover(s).
- maintenance cover 1 Remove cover(s).
- front cover - maintenance cover
- top cover => 3.2.2 Maintenance Cover
- rear cover - front cover
- base rear cover => 3.2.3 Front Cover
- rear cover
2 Remove cable.
=> 3.2.6 Rear Cover
3 Remove leaser sensor (emitter) - base rear cover
- Hexagon Socket Round Head Screw (polished)_M3x16 (x4) => 3.2.7 Base Rear Cover
4 Remove leaser sensor (receiver) - top cover
- Hexagon Socket Round Head Screw (polished)_M3x16 (x4) => 3.2.8 Top Cover
5 Replace the leaser sensor(s).
2 Remove cable(s).
7 Adjust the position of leaser sensor(s). => 8.2 Electric Diagram / Tube Diagram
=> 4.11 Position Adjustment (Laser Sensor)
laser sensor (emitter): Main board -J43
laser sensor (receiver): Main board -J42
3 Remove laser sensor (emitter).

A : hex socket screw with split washer (polished)_M3x16
Ni-3 (x2)
B: laser sensor (emitter)
continue

4 Remove laser sensor (receiver).

A : hex socket screw with split washer (polished)_M3x16
Ni-3 (x2)
B: laser sensor (receiver)
5 Replace the laser sensor(s).
• Mount the laser sensor (emitter) on the right side.

Cable color of the laser sensor (emitter) is white.
• Mount the laser sensor (receiver) on the left side.
Cable color of the laser sensor (receiver) is black.
7 Adjust the laser sensors position.

Section top
=> 3.3 Frame

3.3.9 Maintenance Cover Switch (left-side) Procedure
1 Remove cable.
A : maintenance cover switch (left-side)
3 Remove switch.



maintenance parts.
3.3.9 Maintenance Cover Switch (left-side) 73

Procedure (Details)
3 Remove switch.
Ni-3 (x2)
maintenance cover states are as per right figures. C: sensor mount plate unit
D: switch mount plate_B
E: switch
1 Remove cable(s).

maintenance cover cable
6 Check the sensor operation.
=> 4.8 Cover Switch Adjustment (Maintenance Cover)

Section top
3.3.9 Maintenance Cover Switch (left-side) 74

3.3.10 Maintenance Cover Switch (right-side) Procedure
1 Remove cable.
A : Maintenance Cover switch (right-side)
3 Remove switch.



maintenance parts.
3.3.10 Maintenance Cover Switch (right-side) 75

Procedure (Details)
3 Remove switch.
Ni-3 (x2)
maintenance cover states are as per right figures. C: sensor mount plate unit
D: switch mount plate_A
E: switch mount plate_B
F: switch
1 Remove cover(s).
- side cover_R
=> 3.2.4 Side Cover R 4 Replace the switch.
- pump cover
=> 3.12.2 Pump Cover-Remove / Assemble
2 Remove cable(s).
=> 8.2 Electric Diagram / Tube Diagram 6 Check the sensor operation.
Section top
maintenance cover cable
=> 3.3 Frame
3.3.10 Maintenance Cover Switch (right-side) 76

3.3.11 PF Belt Procedure
1 Remove cover(s).
A : PF Belt - rear cover
2 Loosen the tension of PF belt.
3 Remove PF belt.
4 Replace the PF belt.
5 Adjust the tension of PF belt.

DG-44775 PF Belt Assy 8.3_ 0115 Frame - PF

maintenance parts.
Here referred to as “PF belt”.
3.3.11 PF Belt 77
Procedure (Details)
1 Remove cover(s).
- rear cover
=> 3.2.6 Rear Cover
2 Loosen tension of PF belt.

- Loosen screw which fixes the PF motor.
B: PF motor
C: PF belt
Loosen the screws so that the tension of the PF belt

loosens.
3 Remove PF belt.
4 Replace the PF belt.

D
5 Adjust the PF motor position.

=> 4.10 Position adjustment (PF motor)
Section top
=> 3.3 Frame
3.3.11 PF Belt 78
3.3.12 PF Encoder Procedure
1 Remove cover(s).
A : PF Encoder - Rear cover
2 Remove cable.
3 Remove PF encoder unit.
4 Remove PF encoder.
5 Replace the PF encoder.

DG-46427 CR Encoder Assy 8.3_ 0115 Frame - PF


maintenance parts.
Here referred to as “PF encoder”.
3.3.12 PF Encoder 79
Procedure (Details)
1 Remove cover(s). Section top

- rear cover => 3.3 Frame
=> 3.2.6 Rear Cover
2 Remove cable(s).
PF encoder cable
3 Remove PF encoder unit.

B: PF encoder unit
A : cup screw_M2x6 (x2)
B: PF encoder
5 Replace the PF encoder.
3.3.12 PF Encoder 80
3.3.13 PF Motor Procedure
1 Remove cover(s).
A : PF Motor - rear cover
2 Remove cable.
3 Remove PF motor.
4 Replace the PF motor.
Tools, Jigs, and Maintenance Part(s) 7 Reset the counter.

DF-49020 PF Motor Assy 8.3_ 0115 Frame - PF

maintenance parts.
Here referred to as “PF motor”.
3.3.13 PF Motor 81
Procedure (Details)

- rear cover => 3.3 Frame
=> 3.2.6 Rear Cover
2 Remove cable(s).
PF motor cable
3 Remove PF motor.
A : round head screw with split washer (polished)_M4x10
(x2)
B: PF belt
C: PF motor
4 Replace the PF motor.

7 Reset counter.
=> 5.12.1 Parameter 1: Initialization
3.3.13 PF Motor 82
3.3.14 PF Pulley Procedure
1 Remove cover(s).
A : PF Pulley - rear cover
4 Remove PF belt.
5 Remove pulley unit.
- set screw (cup point)_M4x3 (2)
6 Replace the pulley.
Mainte. Part(s) No. Name Reference - round head screw with split washer_M4x10 (x2)
DG-44772 PF Pulley Assy 8.3_ 0115 Frame - PF

- Hex wrench (2mm) -

maintenance parts.
Here referred to as “pulley”.
3.3.14 PF Pulley 83
Procedure (Details)
6 Remove PF pulley.
- Remove PF scale from PF pulley.
1 Remove cover(s).
A : PF scale
- rear cover
=> 3.2.6 Rear Cover B: seal
C: PF pulley
=> 3.3.12 PF Encoder

B: PF motor
C: PF belt
7 Replace the PF pulley.
Loosen the screws so that the tension of the PF belt D
loosens. 8 Reverse the above procedure to reinstall the parts.

4 Remove PF belt.
=> 3.3.11 PF Belt
5 Remove PF pulley unit.

Section top
A : set screw (cup point)_M4x3 (x2) => 3.3 Frame
B: PF pulley unit
3.3.14 PF Pulley 84
3.3.15 PF Scale Procedure
1 Remove cover(s).
A : PF Scale - rear cover
4 Remove PF belt.
- set screw (cup point)_M4x3 (2)
Tools, Jigs, and Maintenance Part(s) 6 Remove PF scale.
7 Replace the PF scale.
Mainte. Part(s) No. Name Reference 8 Reverse the above procedure to reinstall the parts.
DG-44773 PF Scale Assy 8.3_ 0115 Frame - PF 9 Adjust the tension of PF belt.
- round head screw with split washer_M4x10 (x2
DG-45219 PF Seal Assy 8.3_ 0115 Frame - PF

- Hex wrench(2mm) -
This subsection describes how to replace

the above maintenance parts.
Here referred to as “PF scale”.
3.3.15 PF Scale 85
Procedure (Details)
6 Remove PF scale.
- Remove PF scale from PF pulley.
1 Remove cover(s).
A : PF pulley
- rear cover
=> 3.2.6 Rear Cover B: seal
C: PF scale
=> 3.3.12 PF Encoder

B: PF motor
C: PF belt
7 Replace the PF scale.
Loosen the screws so that the tension of the PF belt D
loosens. 8 Reverse the above procedure to reinstall the parts.

4 Remove PF belt.
=> 3.3.11 PF Belt

Section top
A : set screw (cup point)_M4x3 (x2) => 3.3 Frame
B: PF pulley unit
3.3.15 PF Scale 86
3.4 Table XPJ661UFE-M-01
3.4 Table This section describes how to replace the maintenance parts.
1 Z motor 3.4.3 Z motor
2 Shaft 3.4.4 Shaft
Chapter TOC
=> 3 Parts Replacement The following table lists the other procedure.
Index by Section
=> 3.1 Introduction
No. Name Reference
Exploded View
=>8.3_ 0200 Table - Overview 1 Rear plate 3.4.2 Rear plate - Remove / Assemble

3.4.2 Rear plate - Remove / Assemble Procedure
1 Remove cover(s).
A : rear plate - rear cover
2 Move the table.
3 Remove screw(s).
- round top screw with split washer_M3x6 (x4)
4 Remove the rear plate.

3.4.2 Rear plate - Remove / Assemble 88

Procedure (details)

- rear cover => 3.4 Table
=> 3.2.6 Rear Cover
2 Move the table.

- Move table to rear side.
3 Remove screw(s).
A : round top screw with split washer_M3x6 (x4)
B : rear plate
4 Remove the rear plate.
3.4.2 Rear plate - Remove / Assemble 89

3.4.3 Z motor Procedure
1 Remove cover(s).
A : Z motor - rear cover
- rear plate
2 Remove cable(s).
3 Loosen screw(s).
- hex socket screw_M4x4 (x2)
4 Remove Z motor.
―round top screw with split washer_M3x6 (x4)
5 Replace Z motor.
7 Check the operation of table.
8 Initialize the coubter.
DG-48124 Z motor Assy 8.3_ 0203 Table - Z Motor

- hex wrench (1.5mm) -

maintenance parts.
Here referred to as “ Z motor ”
3.4.3 Z motor 90
Procedure (details)
5 Replace Z motor.
- Separate Z motor and shaft.
1 Remove cover(s).
A : shaft
- rear cover
=> 3.2.6 Rear Cover B : Z motor
- rear plate
=> 3.4.2 Rear plate - Remove / Assemble
2 Remove cable(s). If it is difficult to separate Z motor from shaft, loosen screw

=> 8.2 Electric Diagram / Tube Diagram further.

LED CONT board- J12
3 Loosen screw(s).
8 Initialize the coubter.
A : hex socket screw_M4x4 (x2) => 5.12.1 Parameter 1: Initialization
B : coupling
C : Z motor
Section top
=> 3.4 Table
4 Remove Z motor.
A : round top screw with split washer_M3x6 (x4)
B : Z motor
3.4.3 Z motor 91
3.4.4 Shaft Procedure
1 Remove cover(s).
A : shaft - rear cover
- rear plate
2 Remove the handle.
3 Remove the shaft collar.
4 Remove Z motor.
―round top screw with split washer_M3x6 (x4)
Tools, Jigs, and Maintenance Part(s) 5 Remove the shaft.
- round top screw with split washer_M3x6 (x2)
Mainte. Part(s) No. Name Reference 6 Replace the shaft.
DH-40042 Screw Shaft Assy 8.3_ 0203 Table - Z Motor 7 Reverse the above procedure to reinstall the parts.
- hex wrench (1.5mm) -

maintenance parts.
Here referred to as “shaft”
3.4.4 Shaft 92
Procedure (details)
4 Remove Z motor.
=> 3.4.3 Z motor
1 Remove cover(s).
- rear cover
=> 3.2.6 Rear Cover 5 Remove the shaft.
- rear plate A : round top screw with split washer_M3x6 (x2)
=> 3.4.2 Rear plate - Remove / Assemble
B : screwdriver insertion hole
C : shaft
2 Remove the handle.
A : hex socket screw_M3x3 (x1)
B : handle
C : D-cut face
D : shaft
When assembling, fix the setscrew on the D-cut face.
3 Remove the shaft collar.

A : hex socket screw_M3x3 (x1)
B : shaft collar
C : D-cut face 6 Replace the shaft.
D : shaft
When assembling, fix the setscrew on the D-cut face. 8 Check the operation of table.
3.4.4 Shaft 93
Section top
=> 3.4 Table
3.4.4 Shaft 94
3.5 Cover XPJ661UFE-M-01
3.5 Cover This section describes how to replace the maintenance parts.

-
Chapter TOC
Index by Section
=> 3.1 Introduction
Exploded View
=>8.3_ 0300 Cover - Overview

3.6 Board Box XPJ661UFE-M-01
3.6 Board Box This section describes how to replace the maintenance parts.

1 AC Inlet 3.6.5 AC Inlet
2 Cooling Fan 3.6.6 Cooling Fan
Chapter TOC 3 Junction Board (left-side) 3.6.7 Junction Board (left-side)

=> 3 Parts Replacement 4 Junction Board (right-side) 3.6.8 Junction Board (right-side)
Index by Section
5 Main Board 3.6.9 Main Board
=> 3.1 Introduction
Exploded View 6 Power Supply Board 3.6.10 Power Supply Board
=>8.3_ 0401 Board Box - Overview 01 7 Terminal Block 3.6.11 Terminal Block
8 Power Supply Board (UV-LED) 3.6.12 Power Supply Board (UV-LED)
9 LED_CONT board 3.6.13 LED_CONT Board
The following table lists the other procedure.
No. Name Reference

1 LAN Cover 3.6.2 LAN Cover-Remove / Assemble
2 Power Cover 3.6.3 Power Cover-Remove / Assemble
3 UV CONT Cover 3.6.4 UV CONT Cover-Remove / Assemble

3.6.2 LAN Cover-Remove / Assemble Procedure
1 Remove cover(s).
A : LAN cover - maintenance cover
- front cover
- base rear cover
- top cover
2 Remove panel FFC.
3 Remove screw(s).
- tapping screw_M3x6s tight bind (x2)
4 Remove LAN cover.

3.6.2 LAN Cover-Remove / Assemble 97

Procedure (Details)
3 Remove screw(s).
A : tapping screw_M3x6s tight bind (x2)
1 Remove cover(s).
- maintenance cover B: LAN cover
=> 3.2.2 Maintenance Cover
- front cover
- base rear cover
- top cover
=> 3.2.8 Top Cover
4 Remove LAN cover.

Precautions when replacing the maintenance cover
After installing the cover, check the operation of cover
sensor.
Section top
=> 3.6 Board Box
Precautions when replacing the front cover

sensor.
2 Remove panel FFC.

A : panel FFC
B: LAN cover
3.6.2 LAN Cover-Remove / Assemble 98

3.6.3 Power Cover-Remove / Assemble Procedure
1 Remove cover(s).
A : Power Cover - base rear cover
2 Remove screw(s).
3 Remove power cover.

3.6.3 Power Cover-Remove / Assemble 99

Procedure (Details)
1 Remove cover(s).
- rear cover
=> 3.2.6 Rear Cover
- base rear cover
2 Remove screw(s).
B: power cover
3 Remove power cover.
Section top
=> 3.6 Board Box
3.6.3 Power Cover-Remove / Assemble 100

3.6.4 UV CONT Cover-Remove / Assemble Procedure
1 Remove cover(s).
A : UV CONT Cover - rear cover
- base rear cover
2 Remove screw(s).
3 Remove UV CONT cover.

3.6.4 UV CONT Cover-Remove / Assemble 101

Procedure (Details)
1 Remove cover(s).
- rear cover
=> 3.2.6 Rear Cover
- base rear cover
2 Remove screw(s).
B: UV CONT Cover
3 Remove UV CONT cover.
Section top
=> 3.6 Board Box
3.6.4 UV CONT Cover-Remove / Assemble 102

3.6.5 AC Inlet Procedure
1 Remove cover(s).
A : AC Inlet - maintenance cover
- front cover
- base rear cover
- top cover
2 Remove cable(s).
3 Remove AC inlet.
- flat head small screw_M3x6 (x2)
4 Replace the AC inlet.

DG-46952 AC Inlet Assy 8.3_ 0407 Board Box - Main / PS

maintenance parts.
Here referred to as “AC inlet”.
3.6.5 AC Inlet 103

Procedure (Details)
3 remove AC inlet.
A : flat head small screw_M3x6 Zn-CM2 (x2)
1 Remove cover(s).
- maintenance cover B: AC inlet
- front cover
- base rear cover
- top cover
=> 3.2.8 Top Cover
4 Replace the AC inlet.

sensor.
Section top
=> 3.6 Board Box

sensor.
2 Remove cable(s).
Remove all the cables.
3.6.5 AC Inlet 104

3.6.6 Cooling Fan Procedure
1 Remove cover(s).
A : Cooling Fan - maintenance cover
- front cover
- base rear cover
- top cover
2 Remove cable.
3 Remove fan unit.
4 Remove fan.
- round head screw with split washer (polished)_M3x30 (x2)
5 Replace the fan.
DG-45354 Cooling Fan Assy 8.3_ 0407 Board Box - Main / PS

maintenance parts.
3.6.6 Cooling Fan 105

Procedure (Details)
3 Remove fan unit.
1 Remove cover(s).
- maintenance cover B: fan unit
- front cover
- base rear cover
- top cover
=> 3.2.8 Top Cover
4 Remove fan.
A : round head screw with split washer (polished)_M3x30
(x2)
Precautions when replacing the maintenance cover B: fan bracket
After installing the cover, check the operation of cover C: fan
sensor.

sensor.
2 Remove cable(s). 5 Replace the fan.

Main board -J30 Section top
=> 3.6 Board Box
3.6.6 Cooling Fan 106

3.6.7 Junction Board (left-side)
A : Junction board (left-side)

Precautions when replacing the board
• When handling the board, do not touch the elements on the board with bare hands.
The element may be destroyed by static electricity.

Precautions when replacing FFC
• Before replacing board or plugging/unplugging FFC, unplug power cable and leave it for a
while.
DG-43396 Junction 2 Board 8.3_ 0403 Board Box - Junction / If operating with power cable still plugged, board may be damaged or operators may get
Terminal an electric shock by standby electricity.
• Before plugging FFC, check FFC terminal (to see corner of terminal is not crooked and
reinforcement is not peeled off).
• When plugging/unplugging FFC, do it vertically to connector.
Never insert or remove it diagonally to or from the connector.
If plugged/unplugged obliquely, it may damage, shunt, or disconnect terminals inside
connector, and may damage elements on board.
This subsection describes how to replace • Plug in FFC all way.
the above maintenance parts. After plugging, check if FFC and connector terminal are aligned and that FFC is not
plugged obliquely.
Here referred to as “Junction board”.
3.6.7 Junction Board (left-side) 107

1 Remove cover(s).
- side cover L 1 Remove cover(s).
- side cover L
2 Remove cable.
=> 3.2.5 Side Cover L
3 Remove Junction board.
4 Replace the Junction board. 2 Remove cable(s).
5 Reverse the above procedure to reinstall the parts. => 8.2 Electric Diagram / Tube Diagram
3 remove junction board.

B: junction board.
4 Replace the junction board.
Section top
=> 3.6 Board Box
3.6.7 Junction Board (left-side) 108

3.6.8 Junction Board (right-side)
A : Junction board (right-side)


while.
DG-43396 Junction 2 Board 8.3_ 0403 Board Box - Junction / If operating with power cable still plugged, board may be damaged or operators may get
Terminal an electric shock by standby electricity.
reinforcement is not peeled off).
This subsection describes how to replace the above • Plug in FFC all way.
maintenance parts. After plugging, check if FFC and connector terminal are aligned and that FFC is not
plugged obliquely.
Here referred to as “Junction board”.
3.6.8 Junction Board (right-side) 109

1 Remove cover(s).
- side cover R 1 Remove cover(s).
- side cover R
2 Remove cable.
=> 3.2.4 Side Cover R
3 Remove Junction board.
-s tight cup tapping screw_M3x6
4 Replace the Junction board. 2 Remove cable(s).
5 Reverse the above procedure to reinstall the parts. => 8.2 Electric Diagram / Tube Diagram
3 remove junction board.

B: junction board.
4 Replace the junction board.
Section top
=> 3.6 Board Box
3.6.8 Junction Board (right-side) 110

3.6.9 Main Board
A : Main board

while.
DH-40017 MAIN Board 8.3_ 0407 Board Box - Main / PS If operating with power cable still plugged, board may be damaged or operators may get
an electric shock by standby electricity.
- MSA (MUTOH Service Assistance) Ver.5.0.2 or later reinforcement is not peeled off).
• Plug in FFC all way.
This subsection describes how to replace the above After plugging, check if FFC and connector terminal are aligned and that FFC is not
maintenance parts.
plugged obliquely.
Here referred to as “main board”.
The symbol on the left means "Please see the manual".

Read information below.
If the printer uses a lithium battery, use the designated battery only.
The use of other battery type may cause explosion.
Dispose used battery in accordance with relevant laws and regulations.
3.6.9 Main Board 111

1 Follow the instructions in the board replacement wizard (MSA).

2 Remove cover(s).
1 Follow the board replacement wizard. (MSA)
- maintenance cover
- front cover 2 Remove cover(s).
- base rear cover - maintenance cover
- LAN cover - front cover
3 Remove cable. => 3.2.3 Front Cover
4 Remove main board. - base rear cover
- cup screw_M3x6 Zn-cm2 (x6) => 3.2.7 Base Rear Cover
5 Replace the main board. - top cover
6 Reverse the above procedure to reinstall the parts. => 3.2.8 Top Cover
- LANcover
7 Follow the instructions in the board replacement wizard (MSA).
=> 3.6.2 LAN Cover-Remove / Assemble
8 Specify the settings.

sensor.

sensor.
3 Remove cable(s).
continue

4 Remove main board.

A : cup screw_ M3x6 (x6)
B: main board
5 Replace the main board.
7 Follow the board replacement wizard. (MSA)
8 Perform necessary adjustment.

Section top
=> 3.6 Board Box

3.6.10 Power Supply Board
A : power supply board

Precautions when replacing the power board
• When replacing the power board, remove the power cable and leave it for 5 minutes or
more to completely discharge the residual electric charge of the electrolytic capacitor
before starting work.
There is a risk of electric shock if the board is handled before the electric capacitor
discharges.

DG-46873 Power Supply Board Assy 8.3_ 0407 Board Box - Main / PS

maintenance parts.
Here referred to as “power supply board”.
3.6.10 Power Supply Board 114

1 Remove cover(s).
- base rear cover => 3.2.2 Maintenance Cover
- top cover - front cover
2 Remove cable.
- base rear cover
3 Remove power supply board. => 3.2.7 Base Rear Cover
- cup screw_M3x6 Zn-cm2 (x9) - top cover
4 Replace the power supply board. => 3.2.8 Top Cover

sensor.

sensor.
2 Remove cable(s).
continue

3 Remove power supply board.

A : cup screw_ M3x6 Zn-CM2 (x9)
B: power supply board
4 Replace the board.
Section top
=> 3.6 Board Box

3.6.11 Terminal Block Procedure
1 Remove cover(s).
A : Terminal Block - side cover L
2 Remove cable.
3 Remove terminal block.
-s tight cup tapping screw_M3x6(x2)
4 Replace the terminal block.

DG-44799 Terminal Block 8.3_ 0403 Board Box - Junction /
Terminal

maintenance parts.
Here referred to as “terminal block”.
3.6.11 Terminal Block 117

Procedure (Details)
1 Remove cover(s).
- side cover L
2 Remove cable(s).
3 remove terminal block.

B: terminal block
4 Replace the terminal block.
Section top
=> 3.6 Board Box
3.6.11 Terminal Block 118

3.6.12 Power Supply Board (UV-LED)
A : power supply board (UV-LED)

Precautions when replacing the power board
• When replacing the power board, remove the power cable and leave it for 5 minutes or
more to completely discharge the residual electric charge of the electrolytic capacitor
before starting work.
There is a risk of electric shock if the board is handled before the electric capacitor
discharges.

DH-40016 Switching Power Supply Board 8.3_ 0405 Board Box - LED Cont

maintenance parts.
Here referred to as “power supply board”.
3.6.12 Power Supply Board (UV-LED) 119

1 Remove cover(s).
- rear cover 1 Remove cover(s).
- base rear cover -rear cover
- power cover => 3.2.6 Rear Cover
- base rear cover
2 Remove cable.
3 Remove power supply board. - power cover
- cup screw_M3x6 (x4) => 3.6.3 Power Cover-Remove / Assemble
4 Replace the power supply board.
2 Remove cable(s).
3 Remove power supply board.

B: power supply board
4 Replace the board.
Section top
=> 3.6 Board Box
3.6.12 Power Supply Board (UV-LED) 120

3.6.13 LED_CONT Board Procedure
1 Remove cover(s).
A : LED_CONT board - rear cover
- base rear cover
- UV_CONT cover
2 Remove cable.
3 Remove LED_CONT board.
- cup screw_M3x6 (x4)
4 Replace the LED_CONT board.

DH-40048 LED_CONT Board 8.3_ 0405 Board Box - LED Cont

maintenance parts.
Here referred to as “LED_CONT board”.
3.6.13 LED_CONT Board 121

Procedure (Details)
1 Remove cover(s).
-rear cover
=> 3.2.6 Rear Cover
- base rear cover
- UV_CONT cover
=> 3.6.4 UV CONT Cover-Remove / Assemble
2 Remove cable(s).
3 Remove LED_CONT board.

B: LED_CONT board
4 Replace the LED_CONT board.
Section top
=> 3.6 Board Box
3.6.13 LED_CONT Board 122

3.7 CR XPJ661UFE-M-01
3.7 CR This section describes how to replace the maintenance parts.


1 Cursor Roller Arm (Left-side) 3.7.7 Cursor roller arm (left-side)
2 Cursor Roller Arm (Right-side) 3.7.8 Cursor Roller Arm (Right-side)
Chapter TOC 3 CR Board 3.7.9 CR Board

=> 3 Parts Replacement 4 CR Encoder 3.7.10 CR encoder
Index by Section
5 Cursor Assy 3.7.11 Cursor Assy
=> 3.1 Introduction
Exploded View 6 LED Pointer 3.7.12 LED Pointer
=>8.3_ 0501 CR - Overview 7 Mini Latch 3.7.13 Mini Latch
8 Print Head 3.7.14 Print Head
9 UV-LED 3.7.15 UV-LED
10 Valve Head 3.7.16 Valve head
The following table lists the other procedure.
No. Name Reference

1 Release of Carriage Lock 3.7.2 Manual Release of Carriage Lock
2 Valve Head Cleaning 3.7.3 Valve Head Cleaning
3 Carriage Cover 3.7.4 Carriage Cover-Remove / Assemble
4 CR Board Cover 3.7.5 CR Board Cover-Remove / Assemble
5 CR Board Base 3.7.6 CR Board Base-Remove / Assemble

3.7.2 Manual Release of Carriage Lock Procedure
1 Push the carriage by hand.

A : Carriage Lock

- - -
3.7.2 Manual Release of Carriage Lock 124

Procedure (Details)
• If the Carriage Lock is released with the software, the carriage moves to the
origin position after the power is off.
• This section describes how to release the Carriage Lock manually with the
power off.
1 Push the carriage by hand.

A : Carriage
• Push in the direction of the arrow, and release the lock.

• To lock the carriage again, push and release the carriage
in the direction of the arrow.
Section top
=> 3.7 CR
3.7.2 Manual Release of Carriage Lock 125

3.7.3 Valve Head Cleaning
A : Valve Head
The printer uses UV ink.

• There is a possibility that the ink would be cured by fluorescent lamps.
Work in an environment where there is as little UV light as possible.

DG-41787 Valve Head Cleaning Kit (VJ Ink) - Precautions when using cleaning liquid
- Dedicated Cleaning Fluid • Do not let the cleaning solution get into your eyes.
• If the cleaning solution gets into your eyes, immediately wash your eyes with running water
for at least 15 minutes and seek medical attention.
A : Valve Head Cleaning Kit 1

B: Valve Head Cleaning Kit 2
Precautions when replacing the valve head
• Fill the new valve head with cleaning solution.
If ink is charged without being filled with cleaning liquid, the valve head or print head may
be damaged.
• The valve head is shipped with an aqueous cleaning liquid in it for inspection and quality
maintenance.
For this reason, it is necessary to clean with a special cleaning liquid before replacement.
• Do not press the transparent film on the side of the valve head with your hand.
The cleaning liquid filled inside the valve head is pushed out to the tube.
• Do not scratch the transparent film on the side of the valve head.
3.7.3 Valve Head Cleaning 126

1 Attach the valve head.

2 Attach the cleaning cartridge.
1 Attach the valve head.
- Attach the new valve head to the valve head cleaning
3 Clean the valve head. jig.
4 Spread the dedicated cleaner evenly. - Check if the filter (silver part) side is connected to the
5 Draw all cleaner into the syringe. valve head cleaning kit 1.
6 Remove valve head. A : Valve Head Cleaning Kit 1
C: Valve Head
D: Silver portion
Attach the valve head cleaning jig to the new valve head.
At this time, connect the valve head filter (silver portion)
side to the valve head cleaning jig 1 side.
2 Attach the cleaning cartridge.

- Attach the dedicated cleaning cartridge to the valve
head cleaning kit 1.
A : Cleaning Liquid Cartridge
Attach the dedicated cleaning liquid cartridge to the tip of

the valve head cleaning jig 1.
continue

3 Clean the valve head. 6 Remove valve head.

- Draw 3cc of cleaner into the syringe. - Remove valve head from the jig.
The amount does not include air. • When removing the tube, cover the tip with a poly-knit
Check if the amount of cleaning liquid is 3cc. wiper so that the cleaner does not spill out.
• Use a clean polyknit wiper
Since foreign substance on the polyknit wiper may
damage the print head.
4 Spread the dedicated cleaner evenly.
Turn the valve head upside down to spread the cleaner

evenly inside the valve head. Section top
=> 3.7 CR
5
Draw all cleaner into the syringe.
- Remove cleaning cartridge from the jig.
- Draw the syringe, and remove all cleaner inside the
valve head.
This step is just to prevent the leakage.

You do not need to drain all liquid
completely.

3.7.4 Carriage Cover-Remove / Assemble Procedure
1 Move the carriage.

A : carriage cover
2 Remove screw(s).
3 Remove carriage cover.

3.7.4 Carriage Cover-Remove / Assemble 129

Procedure (Details)
Section top
=> 3.7 CR
Prolonged exposure to sunlight or strong fluorescent light may cause the UV
ink curing on the nozzle surface.
Do not leave the print head without the carriagecover for a long period of time.
Just put the carriage cover over the print head during prolonged maintenance.

=> 3.7.2 Manual Release of Carriage Lock
2 Remove screw(s).
B: carriage cover
3 Remove carriage cover.
3.7.4 Carriage Cover-Remove / Assemble 130

3.7.5 CR Board Cover-Remove / Assemble Procedure
1 Remove cover(s).
A : CR board cover - waste fluid bottle cover
- side cover R
2 Remove screw(s).
3 Remove CR board cover.

3.7.5 CR Board Cover-Remove / Assemble 131

Procedure (Details)
1 Remove cover(s).
- waste fluid bottle cover
=> 3.2.1 Waste Fluid Bottle Cover
- side cover R
2 Remove screw(s).
B: CR board cover
3 Remove CR board cover.
Section top
=> 3.7 CR
3.7.5 CR Board Cover-Remove / Assemble 132

3.7.6 CR Board Base-Remove / Assemble Procedure
1 Discharge ink.
A : CR board base
2 Remove cover(s).
- maintenance cover
- front cover
- side cover R
- side cover L
- base rear cover
- top cover
- carriage cover
- CR board cover
Tools, Jigs, and Maintenance Part(s) 3 Move the carriage.
s
4 Remove CR board.
Mainte. Part(s) No. Name Reference 5 Remove cable.
- Phillips screwdriver No.2 - 6 Remove head FFC.
- Air Cap -
7 Remove valve head connector.
8 Remove screw(s).
- Aluminum zipper bag - - round head screw with split washer_M3x6 (x3)
(UV opaque)
9 Remove CR board base.
11 Charge ink.
3.7.6 CR Board Base-Remove / Assemble 133

Procedure (Details)
4 Remove CR board.
=> 3.7.9 CR Board
1 Discharge ink.
=> 5.9.11 Adjustment 11: Ink Discharge
5 remove cable(s).
2 Remove cover(s).
- maintenance cover B: cable cover
=> 3.2.2 Maintenance Cover C: UV-LED cable
- front cover
=> 3.2.3 Front Cover D: FG cable
- side cover R E: CR encoder
- side cover L
- base rear cover
- top cover
- carriage cover
=> 3.7.4 Carriage Cover-Remove / Assemble
- CR board cover
=> 3.7.5 CR Board Cover-Remove / Assemble
Precautions for removing/attaching the front cover

After installing the front cover, check the operation of the
front cover sensor.
Precautions for removing/attaching the maintenance cover

After installing the maintenance cover, check the operation
of the maintenance cover sensor.
6 Remove head-FFC.
=> 3.16.3 Head-FFC
=> 3.7.2 Manual Release of Carriage Lock continue

7 Remove head connector. 10 Reverse the above procedure to reinstall the parts.
- Turn head connector by 45 degree clockwise.
A : valve head connector 11 Charge ink.
B: aluminum pack => 5.8 Check 2: Ink Charge
Mark all the valve head connector.

Section top
=> 3.7 CR
Store removed valve head connector(s) in the UV shield

aluminum or equivalent pack.
8 Remove screw(s).

- Remove CR board base from the cursor.
• Remove CR board base together with steel bare and

other units.
• Store on the air cap.
Do not apply pressure on steel bare and /or other parts.

3.7.7 Cursor roller arm (left-side) Procedure
1 Remove cover(s).
A : Cursor roller arm (left-side) - carriage cover
- CR board cover
3 Remove UV-LED.
4 Remove lamp plate.
5 Remove roller arm.
6 Replace the roller arm.

DF-49065 Roller Arm Assy 8.3_ 0100 Carriage
DH-40022 UV LED Adjustment Jig For UV-LED

- Slotted screwdriver -

maintenance parts.
Here referred to as “roller arm”.
3.7.7 Cursor roller arm (left-side) 136

Procedure (Details)

- carriage cover => 3.7 CR

3 Remove UV-LED mount plate.

A : hex socket screw with split washer _M3x6 (x4)
B: mount plate

A : roller arm
• Spring is strong.
• Avoid damaging roller arm and/or Y rail.
3.7.7 Cursor roller arm (left-side) 137

3.7.8 Cursor Roller Arm (Right-side) Procedure
1 Remove cover(s).
A : Cursor Roller Arm (Right-side) - carriage cover

DF-49065 Roller Arm Assy 8.3_ 0100 Carriage


maintenance parts.
Here referred to as “roller arm”.
3.7.8 Cursor Roller Arm (Right-side) 138

Procedure (Details)
1 Remove cover(s).
- carriage cover


A : roller arm
• Spring is strong.
• Avoid damaging roller arm and/or Y rail.
Section top
=> 3.7 CR
3.7.8 Cursor Roller Arm (Right-side) 139

3.7.9 CR Board
A : CR board
Precautions for FFC installation / removal
• When replacing the board or connecting/disconnecting the FFC, disconnect the power
cable and leave it for a while before starting work.
Working while power cable plugged in, there is a risk of damage to the board due to residual
charge and electric shock to the operator.
• Before inserting the FFC, check the condition of the FFC terminal (the terminal angle is not
bent, the reinforcing plate is not removed).
• Insert and remove the FFC vertically with respect to the connector.
Tools, Jigs, and Maintenance Part(s) Do not insert or remove the FCC diagonally to or from the connector.
• If you insert or remove the FCC at an angle, the terminals in the connector may be
damaged, short-circuited or broken, and the elements on the board may be damaged.
• Insert the FFC all the way into the connector.
DG-42959 CR Board Assy 8.3_ 0506 CR - Board After inserting, check that the FFC and connector terminals are not laterally displaced and
that they are not inserted obliquely.

maintenance parts.
Here referred to as “CR board”.
3.7.9 CR Board 140

1 Remove cover(s).
- CR board cover - side cover R
2 Remove cable.
- CR board cover
3 Remove CR board. => 3.7.5 CR Board Cover-Remove / Assemble
- Cup Screw_M3x6 (x4)
4 Replace the CR board.
5 Reverse the above procedure to reinstall the parts. 2 remove cable(s).
remove all the cables.
3 REMOVE CR board.
A : cup screw_M3x6 (x4)
B: CR board
4 Remove CR board.
Section top
=> 3.7 CR
3.7.9 CR Board 141

3.7.10 CR encoder Procedure
1 Remove cover(s).
A : CR encoder - side cover R
- carriage cover
- CR board cover
3 Remove CR board.
4 Remove cable.
5 Remove CR encoder unit.
Tools, Jigs, and Maintenance Part(s) 6 Remove CR encoder.
- round head screw with split washer (Small)_M2x6 (x2)
Mainte. Part(s) No. Name Reference 7 Replace the CR encoder.
DG-42947 CR Encoder Assy 8.3_ 0503 CR - Cursor


maintenance parts.
Here referred to as “CR encoder”.
3.7.10 CR encoder 142

Procedure (Details)
6 Remove CR encoder.
A : round head screw with split washer_(small) M2x6 (x2)
1 Remove cover(s).
- side cover R B: CR encoder
- carriage cover
- CR board cover

7 Replace CR encoder.
3 Remove CR board.
=> 3.7.9 CR Board T-fence must be located in the middle of the sensor slit.
4 remove cable(s).
=> 8.2 Electric Diagram / Tube Diagram 8 Reverse the above procedure to reinstall the parts.
Access point:
CR board-J17 Section top
=> 3.7 CR
5 Remove CR encoder unit.

B: CR encoder unit
3.7.10 CR encoder 143

3.7.11 Cursor Assy
A : Cursor Assy

maintenance parts.
Here referred to as “cursor Assy”.

DG-44771 Carriage Assy 8.3_ 0100 Carriage
8.3_ 0200 Head Cap
DH-40022 UV LED Adjustment Jig For UV

DG-43193 PG Adjusting Jig (1.1/1.3) - The printer uses UV ink.
- Phillips screwdriver No.1 - • There is a possibility that the ink would be cured by fluorescent lamps.
- Hex wrench (2.5mm) -
- Air Cap -
- Aluminum zipper bag -
(UV opaque)
- Stainless Steel Plate -

- Poly-knit -
- Dedicated Cleaning Fluid -
3.7.11 Cursor Assy 144

1 Discharge ink.
2 Remove cover(s).
1 Discharge ink.
- maintenance cover
- front cover
- side cover L - maintenance cover
- carriage cover => 3.2.3 Front Cover
- CR board cover - side cover R
3 Move the carriage. => 3.2.4 Side Cover R
4 Remove CR board. - side cover L
5 Remove UV-LED. => 3.2.5 Side Cover L
6 Remove lamp plate. - base rear cover
- hex socket screw with split washer_M3x6 (x4)
- top cover
7 Remove LED pointer. => 3.2.7 Base Rear Cover
8 Remove CR board base. - carriage cover
9 Remove print head. => 3.7.4 Carriage Cover-Remove / Assemble
10 Remove CR belt. - CR board cover
11 Remove cursor Assy. => 3.7.5 CR Board Cover-Remove / Assemble
12 Replace the cursor Assy.
14 Charge ink.
15 Perform the adjustment of each parts. Precautions for removing/attaching the front cover
front cover sensor.

continue

3 Move the carriage. 9 Remove print head.

=> 3.7.14 Print Head
- Spread the polyknit wiper on the stainless tray.
4 Remove CR board.
=> 3.7.9 CR Board - Pour cleaning fluid on it to soak. (Apply dedicated
cleaning fluid for the ink)
5 Remove UV-LED. - Rest the print head of which the nozzle face down.
=> 3.7.15 UV-LED
A: stainless tray
B: polyknit wiper
6 Remove UV-LED mount plate.
C: print head
A : hex socket screw with split washer _M3x6 (x4)
B: mount plate
• Exposed in sunlight and/or strong fluorescent light may

harden UV ink or mixture in the print head.
• Do not leave print head for a long time (1 or more days)
with the cover removed.
7 Remove LED pointer. • If the operation is expected to take a long time, cover with
=> 3.7.12 LED Pointer carriage cover.
(Cleaning fluid alone does not harden.)
=> 3.7.6 CR Board Base-Remove / Assemble
10 Remove CR belt.
=> 3.8.2 CR belt
continue

11 Remove cursor Assy.

- Pinch roller arm and carriage arm to squeeze the
spring. (Do it on both right and left side
simultaneously.)
- Remove both roller arms from Y rail.
- remove cursor from Y rail.
• Do not damage T fence.

• Cursor arm spring is strong.
Do not collide roller with Y rail.
12 Replace cursor Assy.
14 Charge ink.
=> 5.8 Check 2: Ink Charge

Section top
=> 3.7 CR

3.7.12 LED Pointer Procedure
1 Remove cover(s).
A : LED Pointer - side cover R
- carriage cover
- CR board cover
3 Remove cable.
4 Remove LED pointer.
5 Replace the LED pointer.
7 Perform the adjustment of LED pointer.
DG-44903 LED Pointer Assy 8.3_ 0504 CR - Headbase

maintenance parts.
Here referred to as “LED pointer”.
3.7.12 LED Pointer 148

Procedure (Details)

- side cover R => 3.7 CR
- carriage cover
- CR board cover

3 Remove cable(s).
Access point:
CR board-J13

B: LED pointer
5 Replace LED pointer.
7 Adjust LED pointer.

=> 5.9.5 Adjustment 5: LED Pointer
3.7.12 LED Pointer 149

3.7.13 Mini Latch Procedure
1 Remove cover(s).
A : Mini Latch - side cover R
3 Remove screw(s).
- flat head small screw_M2.5x4 (x2)
4 Remove mini latch.
5 Replace the mini latch.

DG-44689 Mini Latch S Assy 8.3_ 0503 CR - Cursor


maintenance parts.
Here referred to as “mini latch”.
3.7.13 Mini Latch 150

Procedure (Details)
1 Remove cover(s).
- side cover R

3 Remove screw(s).
A : flat head small screw_M2.5x4 Ni-3 (x2)
B: mini latch
4 Remove mini latch.

- Apply pressure on mini latch (insert) nail.
- Remove mini latch (insert).
A: mini latch (insert)

B: nail
C: removal direction
5 Replace the mini latch.
Section top
=> 3.7 CR
3.7.13 Mini Latch 151

3.7.14 Print Head
A : Print Heady

Here referred to as “print head”
A : Print Head
B: Aluminum zipper bag (UV opaque)
Tools, Jigs, and Maintenance Part(s) C: Clamp

DG-49990 Print Head Assy_I9472(Set) 8.3_ 0505 CR - Prin Head

- Air Cap -
- Waste clothes -
3.7.14 Print Head 152

The printer uses UV ink. Precautions for FFC installation / removal

• UV ink may cause strong irritation to your skin. • When replacing the board or connecting/disconnecting the FFC, disconnect the power
Wear butyl rubber glovesand protective goggles to prevent skin contact. cable and leave it for a while before starting work.
• There is a possibility that the ink would be cured by fluorescent lamps. Working while power cable plugged in, there is a risk of damage to the board due to residual
Work in an environment where there is as little UV light as possible. charge and electric shock to the operator.
Do not insert or remove the FCC diagonally to or from the connector.
Precautions when replacing the print head (UV ink) • Insert the FFC all the way into the connector.
• Exposed in sunlight and/or strong fluorescent light may harden print head. After inserting, check that the FFC and connector terminals are not laterally displaced and
Do not leave print head for a long time (1 or more days) with the cover removed. that they are not inserted obliquely.
If the operation is expected to take a long time, cover with carriage cover.
(This prevents hardening effectively.)
• Do not touch print nozzle surface. Keep print head from dust.
• Print head is adjusted. Do not disassemble print head.
• Do not touch head circuit board and/or cable/FFC.
• Do not touch cable/FFC when remove/reassemble the head cover.
be damaged.
maintenance.

1 Discharge ink.
2 Remove cover(s).
1 Discharge ink.
- maintenance cover
- front cover
- base rear cover - maintenance cover
- carriage cover - front cover
- CR board cover => 3.2.3 Front Cover
3 Move the carriage. - side cover R
4 Remove valve head connector. => 3.2.4 Side Cover R
5 Remove LED pointer. - side cover L
Loosen pressure spring => 3.2.5 Side Cover L
- round head screw with split washer_M3x6 (x1) - base rear cover
6 Remove print head unit. => 3.2.7 Base Rear Cover
- top cover
7 Remove head-FFC. - carriage cover
8 Remove print head. => 3.7.4 Carriage Cover-Remove / Assemble
- round head screw with split washer_M2.5x8 (x4) - CR board cover
9 Replace the print head. => 3.7.5 CR Board Cover-Remove / Assemble
10 Replace head rank seal.
11 Remove valve head.
12 Dip new valve head in cleaning fluid for curing.
13 Reverse the above procedure to reinstall the parts. Precautions for removing/attaching the front cover
14 Reverse the above procedure to reinstall the parts. After installing the front cover, check the operation of the
15 Charge ink. front cover sensor.

continue

3 Move the carriage. 7 Remove print head unit.

- Raise notch to the top.
- Remove screw(s) to release the head base. (x4)
4 Remove head connector.
- Turn head connector by 45 degree clockwise. - Remove head and the head base altogether.
A : valve head connector A: adjustment notch

B: aluminum pack B: round head screw with split washer_ M3x6 (x4)
C: print head unit
Store removed valve head connector(s) in the UV shield

8 Remove head-FFC.
=> 3.16.3 Head-FFC
aluminum or equivalent pack.
A : head-FFC (x4)
B: print head unit

=> 3.7.12 LED Pointer
6 Loosen head pressure spring. 9 Remove print head.
A: round head screw with split washer_ M3x6 (x1) A : round head screw with split washer_M2.5x8 (x4)
B: head pressure spring B: print head
C: print head
10 Replace the print head.

continue

11 Change the head rank seal. 12 Remove valve head.

- Remove head cover. (Pull it up vertically.)
A: valve head
- Adhere new seal on the head cover. B: hose nose pliers
A: head cover
B: nail
C: print head
Pull out the valve head with hose nose pliers.
D: head rank seal
Do not scratch or damage the transparent film of valve
head.
• If it is difficult to remove the head cover, release

protrusion of the head from the cover first, then pull up the
cover.
13 Fill new valve head with cleaning fluid to cure.
• Remove new seal from the head and adhere on the head => 3.7.3 Valve Head Cleaning
cover.
15 Charge ink.

Section top
=> 3.7 CR

3.7.15 UV-LED Procedure

A : UV-LED
2 Remove cable.
3 Remove UV-LED.
4 Replace the UV-LED.

DH-40000 UV-LED Lamp Assy 8.3_ 0507 CR - UV LED

maintenance parts.
Here referred to as “UV-LED”.
The UV lamp emit UV light or other harmful light.

Turn OFF the power before replacing the UV-LED.
3.7.15 UV-LED 157

Procedure (Details)
1 Move the carriage. Section top

=> 3.7.2 Manual Release of Carriage Lock => 3.7 CR
2 remove cable(s).

B: cable cover
C: UV-LED cable
D: UV-LED
3 Remove UV-LED.

B: UV-LED
4 Replace UV-LED.
3.7.15 UV-LED 158

3.7.16 Valve head
A : Valve head
Here referred to as “valve head”
A : Valve Head
B: Valve Head Connector
C: Joint Screw
Tools, Jigs, and Maintenance Part(s) D: O Ring

DG-41543 Valve Head Assy 8.3_ 0505 CR - Prin Head

3.7.16 Valve head 159

Procedure
1 Discharge ink.
2 Remove cover(s).
The printer uses UV ink. - maintenance cover
• UV ink may cause strong irritation to your skin. - front cover
Wear butyl rubber glovesand protective goggles to prevent skin contact. - side cover R
- base rear cover
- top cover
- carriage cover
- CR board cover
4 Remove valve head connector.
5 Replace the valve head connector.
6 Remove print head.
Precautions when replacing the print head (UV ink) 7 Remove valve head.
• Exposed in sunlight and/or strong fluorescent light may harden print head. 8 Replace the valve head.
Do not leave print head for a long time (1 or more days) with the cover removed.
(This prevents hardening effectively.) 10 Charge ink.
• Do not touch print nozzle surface. Keep print head from dust. 11 Perform necessary adjustment.

be damaged.
maintenance.

Procedure (Details)
4 Remove head connector.
- Turn head connector by 45 degree clockwise.
1 Discharge ink.
A : valve head connector
B: aluminum pack
2 Remove cover(s).
- maintenance cover
- front cover
- side cover R 5 Replace the connector valve head.
- side cover L - Remove fitting screw, O-ring, and connector valve
=> 3.2.5 Side Cover L head from the fitting.
- base rear cover
=> 3.2.7 Base Rear Cover - Attach new O-ring near the tip of fitting.
- top cover - Push in O-ring with new connector valve head.
- carriage cover - Connect the fitting screw and the connector valve
=> 3.7.4 Carriage Cover-Remove / Assemble head.
- CR board cover
=> 3.7.5 CR Board Cover-Remove / Assemble A: fitting
B: fitting screw
C: O-ring
D: connector valve head
front cover sensor.
• Do not recycle the O-ring. Use new ones.

• Dip O-ring in the dedicated cleaning fluid before
assembly.


=> 3.7.2 Manual Release of Carriage Lock continue


Section top
=> 3.7 CR
7 Remove the valve head.
A: valve head
B: hose nose pliers
• Pull out the valve head with hose nose pliers.

• Do not scratch or damage the transparent film of valve
head.
8 Replace the valve head.
Fill the new valve head with cleaning solution.

=> 3.7.3 Valve Head Cleaning
10 Charge ink.


3.8 Y-Rail XPJ661UFE-M-01
3.8 Y-Rail This section describes how to replace the maintenance parts.

1 CR Belt 3.8.2 CR belt
2 CR Motor 3.8.3 CR motor
Chapter TOC 3 CR Origin Sensor 3.8.4 CR origin sensor

=> 3 Parts Replacement 4 CR Speed Reduction Pulley 3.8.5 CR Return Pulley
Index by Section
5 T-Fence 3.8.6 T-fence
=> 3.1 Introduction
Exploded View 6 T-Fence Guide 3.8.7 T-fence guide
=>8.3_ 0601 Y Rail - Overview 01 7 T-Fence Spring 3.8.8 T-fence spring

3.8.2 CR belt Procedure
1 Remove cover(s).
A : CR belt - side cover R
- side cover L
- front cover
- base rear cover
- top cover
4 Loosen the tension of CR belt.
- Round Head Small Screw_M4x30 (x1)
5 Remove CR belt.
6 Replace the CR belt.
7 Adjust the tension of CR belt.
DF-49044 CR Belt A1 Assy 8.3_ 0606 Y Rail - R / L - Round Head Small Screw_M4x30 (x1)
- Phillips screwdriver No.2 - 8 Check the carriage operation.
- Thread Locker -
- Air Cap -
- Aluminum zipper bag (UV -
opaque)

maintenance parts.
Here referred to as “CR belt”.
3.8.2 CR belt 164

Procedure (Details)
v
1 Remove cover(s). A: round head small screw_M4x30 (x1)

- maintenance cover
B: CR belt.
- front cover
- side cover R
=> 3.2.4 Side Cover R Precautions when loosening the CR belt tension
- side cover L
• CR belt tension adjustment screw is fixed with thread
locker.
- base rear cover
- top cover
=> 3.2.8 Top Cover
5 Remove the CR belt.
A: CR belt.
B: CR return pulley

front cover sensor.
6 Replace the CR belt.

=> 4.9 Tension Adjustment (CR Belt)
8 Check the carriage operation.

Move the carriage by hand to check sliding.
3 Remove the CR board base.

=> 3.7.6 CR Board Base-Remove / Assemble
3.8.2 CR belt 165

Section top
=> 3.5 Cover
3.8.2 CR belt 166

3.8.3 CR motor Procedure
1 Remove cover(s).
A : CR motor - side cover R
- side cover L
3 Remove cable.
5 Remove CR motor.
- Cup Screw_M4x8 (x4)
Tools, Jigs, and Maintenance Part(s) 6 Replace the CR motor.
Mainte. Part(s) No. Name Reference 8 Check the carriage movement.
DG-44693 CR Motor Assy 8.3_ 0606 Y Rail - R / L
10 Initialize history.
- Thread Locker -

maintenance parts.
Here referred to as “CR motor”.
3.8.3 CR motor 167

Procedure (Details)
5 Remove the CR motor.
1 Remove cover(s). A: cup screw_M4x8 (x4)

- side cover R B: CR belt
=> 3.2.4 Side Cover R C: CR motor
- side cover L

6 Replace the CR motor.

3 Remove cable(s).
Access point:
CR motor cable Move the carriage by hand to check sliding.
4 Loosen the tension of CR belt. 9 Reverse the above procedure to reinstall the parts.
A: round head small screw_M4x30 (x1)

10 Initialize the counter.
B: CR belt
Precautions when loosening the CR belt tension

• CR belt tension adjustment screw is fixed with thread Section top
locker.
=> 3.5 Cover
3.8.3 CR motor 168

3.8.4 CR origin sensor Procedure
1 Remove cover(s).
A : CR origin sensor - side cover R
3 Remove cable.
4 Remove sensor.
5 Replace the sensor.

DF-49471 CR HP Sensor. Lever Sensor 8.3_ 0606 Y Rail - R / L

- Thread Locker For sensor

maintenance parts.
Here referred to as “PF sensor”.
3.8.4 CR origin sensor 169

Procedure (Details)
1 Remove cover(s).
- side cover R
=> 3.2.4 Side Cover R Section top
=> 3.3 Frame

3 remove cable(s).
Access point:
CR origin sensor cable
4 Remove the sensor.
A : thread locker
B: sensor
Sensor is fixed with thread locker.
5 Replace the sensor.
Fix sensor with thread locker.
3.8.4 CR origin sensor 170

3.8.5 CR Return Pulley Procedure
1 Remove cover(s).
A : CR Return Pulley - side cover R
4 Remove pulley unit.
5 Remove pulley.
Tools, Jigs, and Maintenance Part(s) 8 Check the carriage movement.
DF-49047 CR Return Pulley Assy 8.3_ 0606 Y Rail - R / L

- Thread Locker -

maintenance parts.
Here referred to as “pulley”.
3.8.5 CR Return Pulley 171

Procedure (Details)
5 Remove the pulley.
1 Remove cover(s).
- side cover R
• Remove bearing holder.
• Remove pulley shaft.
A: bearing holder
=> 3.7.2 Manual Release of Carriage Lock B: pulley shaft
C: pulley
A: round head small screw_M4x30 (x1)

B: CR belt

Precautions when loosening the CR belt tension
• CR belt tension adjustment screw is fixed with thread
locker.
• Reassemble the pulley shaft.

• Reassemble the bearing holder.
• Material notation (<POM>) must come to the top.
4 Remove the pulley unit. • The narrower axis of the shaft must be located in
the lower side.
A : pulley unit
B: CR belt

continue

Section top
=> 3.5 Cover

3.8.6 T-fence Procedure
1 Remove cover(s).
A : T-fence - side cover R
- side cover L
3 Remove T-fence spring.
4 Remove T-fence.
5 Replace the T-fence.

DF-49024 T Fence A1 Assy 8.3_ 0604 Y Rail - T Fence


maintenance parts.
Here referred to as “T-fence”.
3.8.6 T-fence 174

Procedure (Details)
5 Replace T-fence.
1 Remove cover(s).
- side cover R
• Fold T fence at 9mm from the tip.
- side cover L • Do not fold the other end.
=> 3.2.5 Side Cover L • Remove seal attached on T Fence.
• Attach T-fence in the hook on the right side.


=> 3.8.8 T-fence spring
4 Remove T-fence. Section top

=> 3.5 Cover
A: T-fence
B: fence guide
• Do not pull fence guide with a force, since it is easy to

break.
• Do not damage/scratch T-fence.
3.8.6 T-fence 175

3.8.7 T-fence guide Procedure
1 Remove cover(s).
A : T-fence guide - side cover R
- side cover L
4 Remove T-fence.
5 Remove T-fence guide.
6 Replace the T-fence guide.

DF-49027 Fence Guide Assy 8.3_ 0604 Y Rail - T Fence


maintenance parts.
Here referred to as “T-fence guide”.
3.8.7 T-fence guide 176

Procedure (Details)
6 Replace T-fence guide.
1 Remove cover(s).
- side cover R
• Attach T-fence guide with dual-sided adhesive tape.
- side cover L Adhere the tape on T-fence guide.
Remove the seal.
Adhere the T-fence guide.
• Attach in the right location.

=> 3.8.8 T-fence spring
4 Remove T-fence.
Section top
=> 3.8.6 T-fence
=> 3.5 Cover
5 Remove T-fence guide.
A: T-fence guide
B: T-fence
3.8.7 T-fence guide 177

3.8.8 T-fence spring Procedure
1 Remove cover(s).
A : T-fence spring - side cover R
- side cover L
4 Replace the T-fence spring.

DG-44690 T-Fence Spring_Assy 8.3_ 0604 Y Rail - T Fence


maintenance parts.
Here referred to as “T-fence spring”.
3.8.8 T-fence spring 178

Procedure (Details)
1 Remove cover(s).
- side cover L

A : T-fence
B: T-fence spring
C: needle nose plier
4 Replace T-fence spring.
Section top
=> 3.5 Cover
3.8.8 T-fence spring 179

3.9 Cable Guide XPJ661UFE-M-01
3.9 Cable Guide This section describes how to replace the maintenance parts.
Chapter TOC
Index by Section
=> 3.1 Introduction
Exploded View
=>8.3_ 0701 Cable Guide - Overview

3.10 IH-R XPJ661UFE-M-01
3.10 IH-R This section describes how to replace the maintenance parts.

1 Cartridge holder 3.10.2 Cartridge holder
2 Holder pressure spring 3.10.3 Holder pressure spring
Chapter TOC 3 Ink ID board 3.10.4 Ink ID board

Index by Section
=> 3.1 Introduction
Exploded View
=>8.3_ 0801 IH R - Overview

3.10.2 Cartridge holder
A : cartridge holder
maintenance parts.
Here referred to as “cartridge holder”
A : I/C Holder Assy 1

B: I/C Holder Assy 2
C: I/C Holder Assy 3

DH-40002 I/C Holder Assy 1 8.3_ 0500 I/C Holder 01

- Dedicated Cleaning Fluid -

3.10.2 Cartridge holder 182

1 Discharge ink.
2 Remove cover(s).
1 Discharge ink.
- side cover R => 5.9.11 Adjustment 11: Ink Discharge
4
v
Remove cable.
2 Remove cover(s).
5 Remove tube guide.
6 Remove tube(s).
- side cover R
7 Remove cartridge holder. => 3.2.4 Side Cover R
8 Replace the cartridge holder.
4 Remove cable(s).
- Remove target cable(s) (x2x2) from JUNCTION
board
Access point:
Slot.1: JUNCTION board-J8/J16
5 Slide the tube guide.
A: tube guide
B: cartridge holder
continue

6 Remove the tube. 9 Reverse the above procedure to reinstall the parts.
A: tube
B: cartridge holder
• Do not recycle the O-ring. Use new ones.

assembly.
7 Remove cartridge holder.
A: S tight cup tapping screw_M3x12 (x2)

B: cartridge holder
Section top
=> 3.10 IH-R
A: IH lid
B: spring
C: cartridge holder

3.10.3 Holder pressure spring Procedure
1 Discharge ink.
A : holder pressure spring
2 Remove cover(s).
- side cover R
5 Remove spring plate.
- P Tight Cup Screw_M3x6 (x2)
6 Replace the spring plate.

DF-43967 Pressure Roller Holder Spring 8.3_ 0802 IH R - Breakdown

maintenance parts.
Here referred to as “spring plate”.

3.10.3 Holder pressure spring 185

Procedure (Details)
1 Discharge ink. Section top

=> 5.9.11 Adjustment 11: Ink Discharge => 3.10 IH-R
2 Remove cover(s).
- side cover R


=> 3.10.2 Cartridge holder
A: P tight cup tapping screw_M3x6 ni-3 (x1)

B: spring plate (x1)
6 Replace spring plate.

3.10.4 Ink ID board Procedure
1 Discharge ink.
A : Ink ID board
2 Remove cover(s).
- side cover R
6 Remove cable.
7 Replace the ink ID board.

DH-40005 Ink ID board 8.3_ 0802 IH R - Breakdown

maintenance parts.
Here referred to as “ink ID board”.

3.10.4 Ink ID board 187

Procedure (Details)
6 Remove cable(s).
1 Discharge ink.
=> 5.9.11 Adjustment 11: Ink Discharge A: cable

v
B: ink ID board
2 Remove cover(s).
- side cover R
=> 3.7.2 Manual Release of Carriage Lock 8 Reverse the above procedure to reinstall the parts.

Section top
5 Remove spring plate. => 3.10 IH-R

C: ink ID board

3.11 IH-L XPJ661UFE-M-01
3.11 IH-L This section describes how to replace the maintenance parts.

1 Cartridge holder 3.11.2 Cartridge holder
2 Holder pressure spring 3.11.3 Holder pressure spring
Chapter TOC 3 Ink ID board 3.11.4 Ink ID board

=> 3 Parts Replacement 4 Circulation pump 3.11.5 Circulation pump
Index by Section
=> 3.1 Introduction
Exploded View
=>8.3_ 0901 IH L - Overview

3.11.2 Cartridge holder
A : cartridge holder
Here referred to as “cartridge holder”
A : I/C Holder Assy 1

B: I/C Holder Assy 2
C: I/C Holder Assy 3


- Dedicated cleaning fluid -


1 Discharge ink.
2 Remove cover(s).
1 Discharge ink.
- side cover L => 5.9.11 Adjustment 11: Ink Discharge
4 Remove holder guide plate.
v
2 Remove cover(s).
5 Remove cable.
6 Remove tube guide. - side cover L
7 Remove tube(s). => 3.2.5 Side Cover L
10 Reverse the above procedure to reinstall the parts. => 3.6.11 Terminal Block
4 Remove the holder guide.

B: holder guide
C: cartridge holder
5 Remove cable(s).
- Remove target cable(s) (x2x2) from JUNCTION
board
Access point:
continue

6 Slide the tube guide. 9 Replace cartridge holder.
A: tube guide A: IH lid

B: cartridge holder B: spring
C: cartridge holder
D:
7 Remove the tube.
A: tube
B: cartridge holder


B: cartridge holder • Do not recycle the O-ring. Use new ones.
assembly.
Section top
=> 3.11 IH-L

3.11.3 Holder pressure spring Procedure
1 Discharge ink.
A : holder pressure spring
2 Remove cover(s).
- side cover L
- P Tight Cup Screw_M3x6 (x2)

DF-43967 Pressure Roller Holder Spring 8.3_ 0902 IH L - Upper

maintenance parts.
Here referred to as “spring plate”.


Procedure (Details)
1 Discharge ink. Section top

=> 5.9.11 Adjustment 11: Ink Discharge => 3.10 IH-R
2 Remove cover(s).
- side cover L
3 Remove the cartridge holder.

4 Remove the spring plate.


3.11.4 Ink ID board Procedure
1 Discharge ink.
A : ink ID board
2 Remove cover(s).
- side cover L
5 Remove cable.

DH-40005 Ink ID Board 8.3_ 0902 IH L - Upper

maintenance parts.
Here referred to as “ink ID board”.


Procedure (Details)
1 Discharge ink.
v

=> 3.10 IH-R
- side cover L
3 Remove the spring plate.

C: ink ID board
4 Remove cable(s).
A: cable
B: ink ID board

3.11.5 Circulation pump
A : circulation pump


DH-40001 DC Pump Assy 8.3_ 0400 DC Pump

- tweezers -
- tube cutter -

maintenance parts.
Here referred to as “pump”.
3.11.5 Circulation pump 197

1 Discharge ink.
2 Remove cover(s).
1 Discharge ink.
- side cover L => 5.9.11 Adjustment 11: Ink Discharge
3 Remove circulation tube cover.
- tapping screw_M3x6 S tight cup
4 Remove cable. 2 Remove cover(s).
5 Remove tube(s). - side cover L

6 Remove pump unit. => 3.2.5 Side Cover L
7 Remove pump.
- round head screw with split washer_M3x6 (x2) 3 Remove circulation tube cover.
8 Replace the pump. A: S tight cup tapping screw_M3x6 (x2)
9 Attach the new pump.
B: circulation tube cover
11 Reset the lifetime counter. C: pump unit
4 Remove cable(s).
Access point:
relay cable (MIST fan cable Assy)
continue

5 Remove tube(s). 7 Remove the pump.

A: round head screw with split washer_M3x6 (x2)
A: I-fitting B: pump
B: pump unit
Precautions when removing the tube

8 Replace the pump.
• Ink remains in the tube.
Place a waste cloth or waste media that can be dirty so => 8.2 Electric Diagram / Tube Diagram
that it does not drip from the tube outlet to the outside of
the product.
Cut the pump tube in proper length.

6 Remove pump unit.

B: pump unit 9 Reverse the above procedure to reinstall the parts.

=> 5.4 Reset Waste Ink Counter
Section top
=> 3.11 IH-L

3.12 Maintenance XPJ661UFE-M-01
3.12 Maintenance This section describes how to replace the maintenance parts.

1 Cap Head 3.12.3 Cap Head
2 Waste Fluid Pump 3.12.4 Waste Fluid Pump
Chapter TOC 3 Wiper Solenoid 3.12.5 Wiper Solenoid

=> 3 Parts Replacement 4 Wiper Unit 3.12.6 Wiper Unit
Index by Section
=> 3.1 Introduction The following table lists the other procedure.
Exploded View
=>8.3_ 1001 Maintenance - Overview No. Name Reference
1 Pump Cover 3.12.2 Pump Cover-Remove / Assemble

3.12.2 Pump Cover-Remove / Assemble Procedure
1 Remove cover(s).
A : Pump Cover - side cover R
3 Remove screw(s).
- S Tight Bind tapping Screw_M3x6
4 Remove pump cover.

3.12.2 Pump Cover-Remove / Assemble 201

Procedure (Details)
Section top
=> 3.10 IH-R
UV ink may cause strong irritation to your skin.
Place the waste clothes or waste media under the printer as ink may drop.
1 Remove cover(s).
- side cover R

3 Remove screw(s).
A : S Tight Bind tapping Screw_M3x6
B: Pump Cover
4 Remove pump cover.
3.12.2 Pump Cover-Remove / Assemble 202

3.12.3 Cap Head
A : Cap Head


DG-48134 Head Cap Assy 8.3_ 0200 Head Cap

Tweezers -
Tube Cutter -

maintenance parts.
Here referred to as “cap”.
3.12.3 Cap Head 203

1 Remove cover(s).
- Pump Cover - side cover R
3 Remove tube(s).
4 Remove cap. - pump cover
5 Replace the cap. => 3.12.2 Pump Cover-Remove / Assemble
3 Remove tube(s).
A : tube (x2)
B: F-fitting
C: waste fluid pump
D: tube
E: valve holder

Place a waste cloth or waste media that can be dirty so
the product.
continue
3.12.3 Cap Head 204

4 Remove the cap

- Remove the cap while press it down.
- Remove cap spring from the cap.
A: cap
B: cap spring
5 Replace the cap.
Section top
=> 3.10 IH-R
3.12.3 Cap Head 205

3.12.4 Waste Fluid Pump
A : Waste Fluid Pump


DH-40001 DC Pump Assy 8.3_ 0400 DC Pump

Tweezers -
Tube Cutter -

maintenance parts.
Here referred to as “pump”.
3.12.4 Waste Fluid Pump 206

1 Remove cover(s).
3 Remove cable(s).
4 Remove tube(s). - pump cover
5 Remove pump unit. => 3.12.2 Pump Cover-Remove / Assemble
6 Remove pump.
7 Replace the pump. => 3.7.2 Manual Release of Carriage Lock
3 remove cable(s).
Access point:
relay cable (vacuum fan relay 2)
continue

4 Remove tube(s). 6 Remove pump.

A: F-fitting B: pump
B: I-fitting
C: pump unit
7 Replace the pump.

When removing tube, there remains ink inside of the
tube. => 8.2 Electric Diagram / Tube Diagram
Lay waste cloth or waste media on floor to prevent
contamination by splattered ink.
Cut the tube in proper length.

5 Remove pump unit.

B: pump unit 8 Reverse the above procedure to reinstall the parts.
Section top
=> 3.10 IH-R

3.12.5 Wiper Solenoid
A : Wiper Solenoid


DG-41090 Wiper Solenoid SDC630KG 8.3_ 1004 Maintenance - Upper
Details

- Needle-nose Pliers -

maintenance parts.
Here referred to as “solenoid”.
3.12.5 Wiper Solenoid 209

1 Remove cover(s).
3 Remove cable.
4 Remove tube(s). - pump cover
5 Remove wiper unit. => 3.12.2 Pump Cover-Remove / Assemble
6 Remove solenoid.
7 Replace the solenoid. => 3.7.2 Manual Release of Carriage Lock
3 remove cable(s).
Access point:
relay cable (wiper SOLcable Assy)
continue

4 Remove tube(s). 7 Replace the solenoid.

A: spring pin
A: tube B: washer
B: wiper unit C: spring
D: solenoid
When removing tube, there remains ink inside of the

tube. Spring pin, washer, and spring are subject to reuse. Do
Lay waste cloth or waste media on floor to prevent not lose.
contamination by splattered ink.
5 Remove wiper unit.
A: S tight cup tapping screw_M3x6 tight cup(x2) 8 Reverse the above procedure to reinstall the parts.
B: wiper unit
C: solenoid
Section top
=> 3.10 IH-R
6 Remove solenoid.

B: wiper unit

3.12.6 Wiper Unit Procedure
1 Remove cover(s).
A : Wiper Unit - side cover R
- Pump Cover
3 Remove cable.
5 Replace the wiper unit.

DG-49070 Replaceable Wiper Assy(26UF) 8.3_ 0300 Wiper

maintenance parts.
Here referred to as “wiper unit”.

3.12.6 Wiper Unit 212

Procedure (Details)
1 Remove cover(s). A: S tight cup tapping screw_M3x6 tight cup (x2)

- side cover R B: wiper unit
- pump cover
2 Move the carriage. 6 Replace the wiper unit.

3 Remove cable(s).
Section top
=> 3.10 IH-R
Access point:
relay cable (wiper SOLcable Assy)
4 Remove tube(s).
A : tube
B: wiper unit

the product.
3.12.6 Wiper Unit 213

3.13 Panel XPJ661UFE-M-01
3.13 Panel This section describes how to replace the maintenance parts.

1 Panel Unit 3.13.2 Panel Unit
Chapter TOC
Index by Section
=> 3.1 Introduction
Exploded View
=>8.3_ 1101 Panel

3.13.2 Panel Unit
A : panel unit
Precautions when replacing board
There is a risk that the element will be destroyed by static electricity.

Precautions for FFC installation / removal
• When replacing the board or connecting/disconnecting the FFC, disconnect the power
DG-49289 Panel Unit Assy 8.3_ 1101 Panel Working while power cable plugged in, there is a risk of damage to the board due to residual
maintenance parts. • If you insert or remove the FCC at an angle, the terminals in the connector may be
Here referred to as “panel unit”. • Insert the FFC all the way into the connector.
After inserting, check that the FFC and connector terminals are not laterally displaced and
3.13.2 Panel Unit 215

1 Remove cover(s).
- panel cover 1 Remove cover(s).
2 Remove panel unit. - panel cover
3 Remove panel-FFC. => 3.2.12 Panel Cover
4 Replace the panel unit.
2 Remove panel unit.
- Apply pressure on the front nail(s). (x2)
- Lift in the front.
- Pull out.
A: latch (x2)
B: panel unit
C: clamp
D: panel-FFC
Before removing the panel unit, release panel-FFC

from the clamp(s).
Otherwise panel-FFC may be damaged.
3 Remove cable(s).
A: panel-FFC
B: panel unit
Access point:
panel-FFC
continue

4 Replace the panel unit.

- Turn on SW2.
A: SW2
B: panel unit
Check again if SW2 is ON before reassembling the panel unit.
Section top
=> 3.13 Panel

3.14 Accessories XPJ661UFE-M-01
3.14 Accessories This section describes how to replace the maintenance parts.

1 Waste Fluid Bottle 3.14.2 Waste Fluid Bottle
2 Wiper 3.14.3 Wiper
Chapter TOC
Index by Section
=> 3.1 Introduction
Exploded View
=>8.3_ 1201 Accessories

3.14.2 Waste Fluid Bottle
A : waste fluid bottle


DH-40006 Waste Fluid Bottle Assy 8.3_ 0600 Waste Fluid Bottle

maintenance parts.
Here referred to as “waste fluid bottle”.
3.14.2 Waste Fluid Bottle 219

1 Drain the waste fluid.

2 Remove cover(s).
1 Drain the waste fluid.
- waste fluid bottle cover => Operation manual
3 Remove tube(s).
2 Remove cover(s).
5 Replace the waste fluid bottle.
- waste fluid bottle cover
7 Reset the waste ink counter. => 3.2.1 Waste Fluid Bottle Cover
3 Remove the tube.
A: tube
B: waste fluid bottle

the product.
continue


- Release open/close cock from the clamp.
-Remove waste fluid bottle from waste fluid tank
support plate.
A: open/close cock clamp

B: open/close cock
C: waste fluid tank support plate
D: waste fluid bottle

the product.
5 Replace the waste fluid bottle.

Section top
=> 3.14 Accessories

3.14.3 Wiper Procedure

A : Wiper
2 Remove wiper.
3 Replace the wiper.

DG-41001 VJ16 Wiper Assy 8.3_ 1004 Maintenance - Upper
Details

maintenance parts.
Here referred to as “wiper”.

3.14.3 Wiper 222

Procedure (Details)

2 Remove the wiper Assy. Section top

=> Operation manual => 3.14 Accessories
3 Remove wiper.
=>Remove wiper from wiper holder.
A: wiper holder
B: wiper
4 Replace the wiper.

- Attach wiper in wiper holder.
A: wiper holder
B: wiper
Precautions when replacing wiper

• Do not touch wiper with bare finger.
• Keep wiper clean from dirt, dust, oil, etc.
• Wiper has orientation. Install wiper in the right direction.
3.14.3 Wiper 223

3.15 Periodic Replacement Parts XPJ661UFE-M-01
3.15 Periodic Replacement Parts This section describes how to replace the maintenance parts.

1 Maintenance Unit 3.15.2 Maintenance Unit
2 Wiper Operation manual
Chapter TOC
Index by Section
=> 3.1 Introduction
Exploded View A : Maintenance Unit
=>8.3_8.5 Periodic Replace Parts B: Wiper Unit

3.15.2 Maintenance Unit Procedure
1 Remove cover(s).
A : Maintenance Unit - side cover R
- Pump Cover
3 Remove tube(s).
4 Remove maintenance unit.
-s tight cup tapping screw_M3x6(x2)
5 Replace the maintenance unit.

DH-40023 XPJ-461UF Periodic Maintenance 8.3_ 0100 Maintenance Unit
Kit

maintenance parts.
Here referred to as “maintenance unit”.

3.15.2 Maintenance Unit 225

Procedure (Details)
4 Remove the maintenance unit.
1 Remove cover(s). A: S tight cup tapping screw_M3x6 tight cup (x2)

- side cover R B: maintenance unit
- pump cover
When removing screw in the left, bring the slide base
to the right.
3 Remove tube(s).
A : tube
B: wiper unit 5 Replace the maintenance unit.
C: waste fluid pump

Place a waste cloth or waste media that can be dirty so Section top
=> 3.15 Periodic Replacement Parts
the product.
3.15.2 Maintenance Unit 226

3.16 FFC XPJ661UFE-M-01
3.16 FFC This section describes how to replace the maintenance parts.

1 CR-FFC 3.16.2 CR-FFC
2 Head-FFC 3.16.3 Head-FFC
Chapter TOC 3 JUNC-FFC (Left-side) 3.16.4 JUNC-FFC (left-side)

=> 3 Parts Replacement 4 JUNC-FFC (Right-side) 3.16.5 JUNC-FFC (right-side)
Index by Section
5 Panel-FFC 3.16.6 Panel-FFC
=> 3.1 Introduction
Exploded View
=>8.3_ 0100 Electric Diagram

3.16.2 CR-FFC
A : CR-FFC
B: Main Board Precautions for FFC installation / removal
C: CR Board • When replacing the board or connecting/disconnecting the FFC, disconnect the power

DG-44703 CR_FFC_Assy 8.3_ 0100 Electric Diagram


maintenance parts.
Here referred to as “CR-FFC”.
3.16.2 CR-FFC 228

1 Remove cover(s).
- CR Board Cover => 3.2.3 Front Cover
- base rear cover
3 Remove steel bear. - top cover
- round head screw with split washer_M3x6 (x3) => 3.2.7 Base Rear Cover
4 Remove CR-FFC fixing plate - CR board cover
- tapping screw_M3x8 P tightcup (x1) => 3.7.5 CR Board Cover-Remove / Assemble
- tapping screw_M3x6 S tightcup (x1)
5 Remove CR-FFC from CR board.
6 Remove CR-FFC from CR board base.
7 Attach steal bear. Precautions for removing/attaching the front cover
8 Remove CR-FFC from bear attachment. After installing the front cover, check the operation of the
front cover sensor.
9 Remove CR-FFC from fixing plate.
- tapping screw_M3x14 S tightcup (x2)
10 Remove CR-FFC from Main board.
11 Replace the CR-FFC.
13 Check the carriage operation. Precautions for removing/attaching the maintenance cover

continue
3.16.2 CR-FFC 229

3 Remove steel bare. 4 Remove CR-FFC fixing plate.

- Release from the clamp most near the carriage.
A: P tight cup tapping screw_M3x8 tight cup (x1)
- Remove steel bare. B: S tight cup tapping screw M3x6 tight cup (x1)
A : round head screw with split washer_M3x8 (x3) C: CR-FFC fixing plate
B: steel bare
C: clamp bare
D: clamp_FFC
Release hook of the clamp with the screwdriver

(precision).
5 Remove CR-FFC (from CR board)
A: CR-FFC (x5)
Hold steel bare with the hand. B: CR board
Steel bare may jump and get hurt.
Access point:
CR board-J1,J2,J3,J4,J5
6 Remove CR-FFC. (from CR board base)

- Remove the tube guide film from CR board base.
- Remove CR-FFC from CR board base.
A: CR-FFC (x5)
B: CR board base
C: tube guide film
continue
3.16.2 CR-FFC 230

7 Reassemble the steel bare. 12 Reverse the above procedure to reinstall the parts.
A: round head screw with split washer_ M3x8 (x3)
B: steel bare
8 Remove CR-FFC (friom steel bare)

- Remove clamp_bare.
- Remove CR-FFC from clamp-FFC.
9 Remove CR-FFC (friom steel bare) Section top

=> 3.16 FFC
- Remove clamp_bare.
- Remove CR-FFC from clamp-FFC.
A : taping screw M3x14 S tight cup (x2)

B: bare fixing plate
C: CR-FFC (x5)
10 Remove CR-FFC (from MAIN board)

A : CR-FFC (x5)
B: MAIN board
Access point:
MAIN board - J7,J8,J9,J10,J11
11 Replace the CR-FFC.
3.16.2 CR-FFC 231

3.16.3 Head-FFC
A : Head-FFC
B: CR Board Precautions for FFC installation / removal
C: Print Head • When replacing the board or connecting/disconnecting the FFC, disconnect the power

DG-44687 Head FFC Assy 8.3_ 0100 Electric Diagram

maintenance parts.
Here referred to as “Head-FFC”.
3.16.3 Head-FFC 232

1 Discharge ink. 1 Discharge ink.

2 Remove cover(s).
- side cover R
- carriage cover 2 Remove cover(s).
- CR Board Cover
3 Remove head-FFC from CR board. - side cover R
4 Remove print head. => 3.2.4 Side Cover R
5 Remove head-FFCfrom print head. - carriage cover
6 Replace the Head-FFC.
8 Charge ink. - CR board cover
9 Perform necessary adjustment. => 3.7.5 CR Board Cover-Remove / Assemble
3 Remove head-FFC (from CR board)
A: Head FFC (x4)

B: CR board
Access point:
CR board-J6,J7,J8,J9

5 Remove head-FFC (from CR board)
A: Head FFC(x4)
B: print head
3.16.3 Head-FFC 233

6 Replace the head-FFC.
8 Charge ink.

Section top
=> 3.16 FFC
3.16.3 Head-FFC 234

3.16.4 JUNC-FFC (left-side)
A : JUNC-FFC (left-side)
C: junction board (left-side) • When replacing the board or connecting/disconnecting the FFC, disconnect the power

DG-44716 JUNC_FFC_Assy 8.3_ 0100 Electric Diagram

maintenance parts.
Here referred to as “JUNC-FFC”.
3.16.4 JUNC-FFC (left-side) 235

1 Remove cover(s).
- side cover L 1 Remove cover(s).
2 Remove JUNC-FFC from Junction board.
- side cover L
3 Remove JUNC-FFCfrom board box. => 3.2.5 Side Cover L
4 Remove JUNC-FFC from Main board (J20). - base rear cover
5 Replace the JUNC-FFC. => 3.2.7 Base Rear Cover
6 Reverse the above procedure to reinstall the parts. - top cover

front cover sensor.

continue

2 Remove JUNC-FFC. (from JUNCTION board) 4 Release JUNC-FFC. (from MAIN board)
A: JUNC-FFC A: JUNC-FFC
B: JUNCTION board (left side) B: MAIN board
Access point: Access point:

JUNCTION board - J1 MAIN board - J20
3 Release JUNC-FFC (from board box) 5 Replace the JUNC-FFC.
A: JUNC-FFC
B: board box
Section top
=> 3.16 FFC

3.16.5 JUNC-FFC (right-side)
A : JUNC-FFC (right-side)
C: junction board (right-side) • When replacing the board or connecting/disconnecting the FFC, disconnect the power

DF-49017 Head Cable Assy 8.3_ 0100 Electric Diagram

maintenance parts.
Here referred to as “JUNC-FFC”.
3.16.5 JUNC-FFC (right-side) 238

1 Remove cover(s).
- base rear cover
2 Remove JUNC-FFC from Junction board. - front cover
3 Remove JUNC-FFCfrom board box. => 3.2.3 Front Cover
4 Remove JUNC-FFC from Main board (J19).
- side cover R
5 Replace the JUNC-FFC.
6 Reverse the above procedure to reinstall the parts. => 3.2.4 Side Cover R
- base rear cover
- top cover

front cover sensor.

continue

2 Remove JUNC-FFC. (from JUNCTION board)
A: JUNC-FFC Section top

B: JUNCTION board (right side) => 3.16 FFC
Access point:
JUNCTION board - J1
3 Remove JUNC-FFC (from board box)
A: JUNC-FFC
B: board box
4 Release JUNC-FFC. (from MAIN board)
A: JUNC-FFC
B: MAIN board
Access point:
MAIN board - J19
5 Replace the JUNC-FFC.

3.16.6 Panel-FFC
A : Panel FFC
C: Panel Unit • When replacing the board or connecting/disconnecting the FFC, disconnect the power

DH-40045 Panel FFC 8.3_ 0100 Electric Diagram

maintenance parts.
Here referred to as “panel-FFC”.
3.16.6 Panel-FFC 241

1 Remove cover(s).
- side cover R
- cover F
- panel cover => 3.2.3 Front Cover
2 Remove panel-FFC from Main board. - side cover R
3 Remove panel-FFC from LAN Cover. => 3.2.4 Side Cover R
4 Remove panel-FFC from frame.
- base rear cover
5 Remove panel-FFCfrom panel unit.
6 Replace the panel-FFC. => 3.2.7 Base Rear Cover
7 Reverse the above procedure to reinstall the parts. - top cover
=> 3.2.8 Top Cover
- cover F
=> 3.2.11 Cover F
- panel cover
=> 3.2.12 Panel Cover

front cover sensor.

continue

2 Remove panel-FFC (from MAIN board) 4 Remove panel-FFC (from the frame)
A: panel-FFC A : panel-FFC
B: MAIN board
Access point:
MAIN board - J33
3 Remove panel-FFC. (from LAN cover)
A: panel-FFC
B: LAN cover
continue

5 Remove panel-FFC. (from panel unit)

- Remove panel unit.
=> 3.13.2 Panel Unit
- Remove panel-FFC.
A: panel-FFC
B: panel unit
Access point:
panel unit - J1
6 Replace the panel-FFC.
Section top
=> 3.16 FFC

3.16.7 FFC Folding Instruction
Chapter TOC
Index by Section
=> 3.1 Introduction
3.16.7 FFC Folding Instruction 245

0100 Head FFC

0200 CR FFC

0300 Panel FFC

0400 JUNC FFC

Section top
=> 3.16 FFC

XPJ661UFE-M-01
4 Adjustment 4.8 Cover Switch Adjustment (Maintenance Cover)............ 293
4.8.1 Cover Switch Adjustment (Maintenance Cover)_check ........... 294

4.1 Introduction........................................................................252
4.8.2 Cover Switch Adjustment (Maintenance Cover)_adjust ........... 296
4.2 Adjustment Item ................................................................253
4.9 Tension Adjustment (CR Belt)......................................... 299
4.3 Head adjustment_slant .....................................................263
4.9.1 Tension adjustment (CR Belt)_adjust....................................... 300
4.3.1 Head slant adjustment_check................................................... 264
4.10 Position adjustment (PF motor) ...................................... 302
4.3.2 Head slant adjustment_adjust .................................................. 266
4.10.1 Position adjustment (PF motor)_adjust .................................... 303
4.3.3 Head slant adjustment_how to use lever.................................. 269
4.11 Position Adjustment (Laser Sensor)............................... 305
4.4 Head adjustment_Uni-D ....................................................270
4.11.1 Position adjustment (laser sensor)_jig mount/remove ............. 306
4.4.1 Uni-D adjustment_check........................................................... 271
4.11.2 Position adjustment (laser sensor)_check................................ 309
4.4.2 Uni-D adjustment_adjust .......................................................... 273
4.11.3 Position adjustment (laser sensor)_adjust ............................... 312
4.5 Head adjustment_Bi-D ......................................................275
4.5.1 Bi-D adjustment_check (print 1) ............................................... 276
4.5.2 Bi-D adjustment_check (print 2) ............................................... 278
4.5.3 Bi-D adjustment_adjust............................................................. 280
4.6 Height adjustment (print head) ........................................282
4.6.1 Height adjustment (print head)_check ...................................... 283
4.6.2 Height adjustment (print head)_adjust...................................... 285
4.7 Cover switch adjustment (front cover)............................287
4.7.1 Cover switch adjustment (front cover)_check........................... 288
4.7.2 Cover switch adjustment (front cover)_adjust........................... 290
251
4.1 Introduction
This chapter provides information on necessary adjustment items and procedure.
252
4.2 Adjustment Item XPJ661UFE-M-01
4.2 Adjustment Item

This section describes the adjustment items required in part replacement procedures.
Chapter TOC
=> 4 Adjustment
Index by section
=> Cover-Remove / Assemble
=> Frame
=> Table
=> Cover
=> Board Box
=> CR
=> Y-Rail
=> Cable Guide
=> IH-R
=> IH-L
=> Maintenance
=> Panel
=> Accessories
=> Periodic Replacement Parts
=> FFC
253
Cover-Remove / Assemble
Parts Replaced Order Adjustment Item Reference

Section Top
Maintenance Cover 1 Maintenance Cover Switch 4.8 Cover Switch => 4.2 Adjustment Item
Adjustment Adjustment (Maintenance
Cover)
Front Cover 1 Front Cover Switch 4.7 Cover switch

Adjustment adjustment (front cover)
Side Cover R 1 Laser Sensor Adjustment 4.11 Position Adjustment

(Laser Sensor)
Side Cover L 1 Laser Sensor Adjustment 4.11 Position Adjustment

(Laser Sensor)
254
Frame Table
Parts Replaced Order Adjustment Item Reference Parts Replaced Order Adjustment Item Reference
Front Cover Switch 1 Front Cover Switch 4.7 Cover switch Z motor 1 Lifetime Counter Reset 5.12.1 Parameter 1:
(Left-Side) Adjustment adjustment (front cover) Initialization
Front Cover Switch 1 Front Cover Switch 4.7 Cover switch 2 Z Motor Endurance 5.14.3 Endurance 3: PG
(Right-Side) Adjustment adjustment (front cover) Motor
Laser Sensor 1 Laser Sensor Adjustment 4.11 Position Adjustment Shaft 1 Z Motor Endurance 5.14.3 Endurance 3: PG
(Laser Sensor) Motor
Maintenance Cover 1 Maintenance Cover Switch 4.8 Cover Switch

Switch (Left-Side) Adjustment Adjustment (Maintenance
Cover)
Maintenance Cover 1 Maintenance Cover Switch 4.8 Cover Switch Section Top
Switch (Right-Side) Adjustment Adjustment (Maintenance => 4.2 Adjustment Item
Cover)
PF Belt 1 PF Motor Position Adjustment 4.10 Position adjustment

(PF motor)
2 PF Motor Endurance 5.14.2 Endurance 2: PF
Motor
PF Encoder 1 PF Encoder Test 5.7.5 Test 5: Encoder

Motor
PF Motor 1 PF Motor Position Adjustment 4.10 Position adjustment

(PF motor)
2 Lifetime Counter Reset 5.12.1 Parameter 1:
Initialization
Motor
PF Pulley 1 PF Motor Position Adjustment 4.10 Position adjustment

(PF motor)
Motor
PF Scale 1 PF Motor Position Adjustment 4.10 Position adjustment

(PF motor)
Motor
255
Cover Board Box
- - - - MAIN Board 1 It varies by the condition of -
MAIN board
2 Nozzle Check 5.9.1 Adjustment 1: Head
Nozzle Check
Section Top
256
CR CR
Cursor Roller Arm (Left- 1 CR Motor Endurance 5.14.1 Endurance 1: CR Print Head 1 Nozzle Check 5.9.1 Adjustment 1: Head
side) Motor Nozzle Check
Cursor Roller Arm 1 CR Motor Endurance 5.14.1 Endurance 1: CR 2 Head Adjustment (Slant) 4.3.1 Head slant
(Right-side) Motor adjustment_check
3 Head Adjustment (Uni-D) 4.4.1 Uni-D
CR Board 1 Nozzle Check 5.9.1 Adjustment 1: Head
adjustment_check
Nozzle Check
4 Head Adjustment (Bi-D) 4.5 Head adjustment_Bi-D
CR Encoder 1 CR Encoder Test 5.7.5 Test 5: Encoder
5 LED Pointer Adjustment 5.9.5 Adjustment 5: LED
2 CR Motor Endurance 5.14.1 Endurance 1: CR Pointer
Motor
6 Daily Maintenance Log Check 5.7.7 Test 7: History
Nozzle Check UV-LED 1 Lifetime Counter Reset 5.12.1 Parameter 1:
Initialization
Cursor Assy 1 Head Height Adjustment 4.6 Height adjustment
(print head) Valve Head 1 Nozzle Check 5.9.1 Adjustment 1: Head
Nozzle Check
2 CR Motor Endurance 5.14.1 Endurance 1: CR
Motor 2 Head Adjustment (Slant) 4.3.1 Head slant
adjustment_check
Nozzle Check 3 Head Adjustment (Uni-D) 4.4.1 Uni-D
adjustment_check
4 Head Adjustment (Slant) 4.3.1 Head slant
adjustment_check 4 Head Adjustment (Bi-D) 4.5 Head adjustment_Bi-D
5 Head Adjustment (Uni-D) 4.4.1 Uni-D 5 LED Pointer Adjustment 5.9.5 Adjustment 5: LED
adjustment_check Pointer

7 Side Margin Adjustment 5.9.4 Adjustment 4: Margin
Adjustment
8 LED Pointer Adjustment 5.9.5 Adjustment 5: LED Section Top
Pointer => 4.2 Adjustment Item
257
Y-Rail Cable Guide
CR Belt 1 CR Belt Adjustment - - - -
Adjustment
Motor Section Top
CR Motor 1 CR Belt Adjustment => 4.2 Adjustment Item

Initialization
Adjustment
Motor
CR Speed Reduction 1 CR Belt Adjustment

Pulley 2 Side Margin Adjustment 5.9.4 Adjustment 4: Margin
Adjustment
Motor
T-Fence 1 CR Encoder Test 5.7.5 Test 5: Encoder

Adjustment
T-Fence Guide 1 CR Encoder Test 5.7.5 Test 5: Encoder

Adjustment
T-Fence Spring 1 CR Encoder Test 5.7.5 Test 5: Encoder

Adjustment
258
IH-R IH-L
- - - - Circulation Pump 1 C-pump Endurance 5.14.5 Endurance 5:
Circulation Pump
Initialization
Section Top
259
Maintenance Panel
Waste Fluid Pump 1 Lifetime Counter Reset 5.12.1 Parameter 1: - - - -
Initialization
Wiper Solenoid 1 Wiper Endurance 5.14.7 Endurance 7: Wiper
Wiper Unit 1 Wiper Endurance 5.14.7 Endurance 7: Wiper

Section Top
260
Accessories Periodic Replacement Parts
Waste Fluid Bottle 1 Waste Ink Counter Reset 5.12.1 Parameter 1: - - - -
Initialization
Section Top
261
FFC
Parts Replaced Order Adjustment Item Reference

Section Top
CR-FFC 1 CR Motor Endurance 5.14.1 Endurance 1: CR => 4.2 Adjustment Item
Motor
Nozzle Check
Head-FFC 1 Nozzle Check 5.9.1 Adjustment 1: Head

Nozzle Check
2 Head Adjustment (Slant) 4.3.1 Head slant
adjustment_check
3 Head Adjustment (Uni-D) 4.4.1 Uni-D
adjustment_check
5 LED Pointer Adjustment 5.9.5 Adjustment 5: LED
Pointer
262
4.3 Head adjustment_slant XPJ661UFE-M-01
4.3 Head adjustment_slant

Adjust the slant of print head.
Precautions when using UV ink
Slant is the clockwise/counter-clockwise inclination when • UV ink is very irritating to the skin.
viewed from above. Wear vinyl gloves to prevent ink from getting on your skin when working.
• Fluorescent lamps may cure the UV ink.
- Repeat check and the adjustment until result is OK. • Avoid such environment where UV light (ultraviolet light) enter as much as possible.
=> 4.3.1 Head slant adjustment_check
=> 4.3.2 Head slant adjustment_adjust
Precautions when replacing the print head (UV ink)

• If the print head is exposed to sunlight or strong fluorescent light for a long time, the head
• 4-color pattern is presented here.
may be cured.
Adjustment procedure in 4-color and in 6-color are the
Do not leave the carriage cover removed for a long time.
same.
If the work will take a long time, put the carriage cover on.
• In this adjustment procedure, adjust the slant of the head (The head can be hardened just by putting it on.)
in the direction of the arrow.
• Do not touch the nozzle surface of the head nor dust.
• The name of each head nozzle is as shown in the figure
• The head is adjusted. Do not disassemble.
• Do not touch the head circuit board and tape wire already installed in the head.
Also, do not touch the area around the tape wire when the head cover is attached.
Chapter TOC
=> 4 Adjustment
263
4.3.1 Head slant adjustment_check Procedure
Tools, Jigs, and Maintenance Part(s) 1 Activate the self diagnosis mode.
Mainte. Part(s) No. Name Reference 2 Set the media.

Loupe Recommend: 25x Loupe 3 Print adjustment pattern.
Penlight - [Check 3: Adjustment] - [Adjustment 2: Head slant check] - [Head slant: slant 1]
Media for the adjustment 4 Check the adjustment pattern.
4.3.1 Head slant adjustment_check 264

Procedure (details)
1 Activate the self diagnosis mode.

=> 5.1.2 Turning on the printer
2 Set the media.

=> 5.2 Media Loading Status Switching
3 Print adjustment pattern.

=> 5.8.2 Adjustment 2: Head Slant Check
4 Check the adjustment pattern.

- Check the position of black and other color.
: No adjustment needed.
×: Adjustment needed.
=> 4.3.2 Head slant adjustment_adjust
Section top
=> 4.3 Head adjustment_slant
4.3.1 Head slant adjustment_check 265

4.3.2 Head slant adjustment_adjust Procedure
Tools, Jigs, and Maintenance Part(s) 1 Remove cover(s).
Mainte. Part(s) No. Name Reference - Side cover R
- Phillips Screwdriver No.2 - Carriage cover
3 Loosen screw(s).
4 Adjust head slant.
5 Tighten screw(s).
7 Reassemble the cover(s).

- Carriage cover
8 Check the result.

- Side cover R
4.3.2 Head slant adjustment_adjust 266

Procedure (details)
4 Adjust head slant.
1 remove cover(s).
- Move the lever.
- Side cover R A: notch

=> 3.2.3 Side cover R
- Carriage cover
=> 3.6.4 Carriage cover-Remove / Assemble
• Click sound => one (1) notch
• One (1) notch = half dot up/down
=> 3.6.2 Manual release of carriage lock
3 Loosen screw(s).
How to use lever
A: round head screw with split washer_M3x6 (x4) => 4.3.1 Head slant adjustment_check
• Do not touch terminal(s) with wrench/screwdriver.

This may cause damage. 5 Tighten screw(s).
• Loosen/tighten each screw in the same amount,
in order to keep accuracy. A: round head screw with split washer_M3x6 (x4)
• Do not touch terminal(s) with wrench/screwdriver.

This may cause damage.
• Loosen/tighten each screw in the same amount,
in order to keep accuracy.

- Cap-in.
Continue


- Carriage cover
8 Check the result.

=> 4.3.1 Head slant adjustment_check

- Side cover R
Section top

4.3.3 Head slant adjustment_how to use lever Move lever to the end, then to the target.
=> Dot goes up.
If lever position passes the target, move lever to the start
position, then to the target.
Move lever to the target.

=> Dot goes down.
Lever must be in contact with plate. Press lever to the

plate while shifting.
Gap between lever and plate may cause innacurate
adjustment.
Section top
4.3.3 Head slant adjustment_how to use lever 269

4.4 Head adjustment_Uni-D XPJ661UFE-M-01
4.4 Head adjustment_Uni-D

Adjust the line gap in a head.
Adjust drawing position by entering value (parameter) in touch panel.
- Repeat check and the adjustment until result is OK.
=> 4.4.1 Uni-D adjustment_check
=> 4.4.2 Uni-D adjustment_adjust

Adjustment procedure in 4-color and in 6-color are the same.
• Uni-D (Uni-Direction) indicates Uni-Directional printing.
• The basis nozzle line of the head is E line.
• Adjust all the combination listed below when the print head is replaced.
Name Contents
UniD 320 VSD2 Uni-D adjustment in 320cps, VSD2
Chapter TOC
=> 4 Adjustment
4.3.3 Head slant adjustment_how to use lever 270

4.4.1 Uni-D adjustment_check Procedure
Tools, Jigs, and Maintenance Part(s) 1 Start in Self-diagnosis mode.

Loupe Recommend: 25x Loupe 3 Print the adjustment pattern.
Penlight - [Check3: Adjustment]-[Adjustment 3:Uni/Bi Low]-[Low*:UniD***]-[UniD ***:Print]
Media for the adjustment width: 210mm x length: 210mm
4.4.1 Uni-D adjustment_check 271

Procedure (Details)
1 Start in Self-diagnosis mode. Section top

=> 5.1.2 Turning on the printer => 4.4 Head adjustment_Uni-D
2 Set the media.

3 Print the adjustment pattern.

- [Check3: Adjustment]-[Adjustment 3:Uni/Bi Low]
- [Low1: UniD 320 VSD2]-[UniD 320 VSD2: Print]
=> 5.8.3 Adjustment 3: UniD/BiD, Low Adjustment
4 Check the pattern.

- Check if there is any lateral displacement between the
upper and lower line.
OK: Positions are aligned
(OK half dot)
No adjustment needed.
NG: Displacement is greater than one-half dot
Adjustment needed.
=> 4.4.2 Uni-D adjustment_adjust
4.4.1 Uni-D adjustment_check 272

4.4.2 Uni-D adjustment_adjust Procedure
Mainte. Part(s) No. Name Reference 2 Change parameter(s).

- [Check3: Adjustment]-[Adjustment 3:Uni/Bi Low]-[Low*:UniD***]-[UniD ***:Setup]
4.4.2 Uni-D adjustment_adjust 273

Procedure (Details)
1 Start in Self-diagnosis mode.

2 Change parameter(s).
• A - H (total 7) are available for parameter change.

(Excluding E: basis line)
• Dot movement differs according to media and waveform.
Explanation here is based on MF-3G media.
3 Repeat the check procedure.

=> 4.4.1 Uni-D adjustment_check
Section top
=> 4.4 Head adjustment_Uni-D

4.5 Head adjustment_Bi-D XPJ661UFE-M-01
4.5 Head adjustment_Bi-D

• Align dot placement for Bi-directional printing.
• Print 1:
Check the misalignment only with the base lines printed from one nozzle.
• Print 2:
Check the misalignment between the base line and lines printed from all the other nozzle.
- Enter the value (parameter) on the panel, and adjust the printing position.

Adjustment procedure in 4-color and in 6-color are the same.
• Bi-D (Bi-direction) indicates bi-directional printing.
• The basis nozzle line of the head is E line.
• Adjust all the combination listed below when the print head is replaced.
Name Contents
BiD 320 VSD2 Bi-D adjustment in 320cps, VSD2
Chapter TOC
=> 4 Adjustment

4.5.1 Bi-D adjustment_check (print 1) Procedure

Loupe Recommend: 25x Loupe 3 Print pattern(s).
Penlight - [Check3: Adjustment]-[Adjustment 3:Uni/Bi Low]-[Low*:BiD***]-[BiD ***:Print1]
Media for the adjustment width: 210mm x length: 210mm 4 Check the pattern.
4.5.1 Bi-D adjustment_check (print 1) 276

Procedure (Details)

=> 5.1.2 Turning on the printer => 4.5 Head adjustment_Bi-D
2 Set the media.

3 Print pattern(s).
- [Low4: BiD 320 VSD2]-[BiD 320 VSD2: Print1]

(OK half dot)
Adjustment needed.
=> 4.5.3 Bi-D adjustment_adjust

4.5.2 Bi-D adjustment_check (print 2) Procedure

Loupe Recommend: 25x Loupe 3 Print pattern(s).
Penlight - [Check3: Adjustment]-[Adjustment 3:Uni/Bi Low]-[Low*:BiD***]-[BiD ***:Print2]
Media for the adjustment width: 210mm x length: 210mm 4 Check the pattern.

Procedure (Details)

=> 5.1.2 Turning on the printer => 4.5 Head adjustment_Bi-D
2 Set the media.

3 Print pattern(s).

(OK half dot)
Adjustment needed.
=> 4.5.3 Bi-D adjustment_adjust

4.5.3 Bi-D adjustment_adjust Procedure
Mainte. Part(s) No. Name Reference 2 Change parameter(s).

- - - - [Check3: Adjustment]-[Adjustment 3:Uni/Bi Low]-[Low*:BiD***]-[BiD ***: Setup]
4.5.3 Bi-D adjustment_adjust 280

Procedure (Details)

2 Change parameter(s).
- [Low4: BiD 320 VSD2]-[BiD 320 VSD2: Setup]
• Only one value may be entered in Bi-D adjustment.

• Dot movement differs according to media and waveform.
Explanation here is based on MF-3G media.
3 Repeat the check procedure.

=> 4.5.1 Bi-D adjustment_check (print 1)
=> 4.5.2 Bi-D adjustment_check (print 2)
Section top
=> 4.5 Head adjustment_Bi-D

4.6 Height adjustment (print head) XPJ661UFE-M-01
4.6 Height adjustment (print head)

Check and adjust the gap between the print head and table.
=> 4.6.1 Height adjustment (print head)_check

=> 4.6.2 Height adjustment (print head)_adjust
Precautions when replacing the print head (UV ink)

• Exposed in sunlight and/or strong fluorescent light may harden print head.
Do not leave print head for a long time (1 or more days) with the cover removed.
(This prevents hardening effectively.)
• Do not touch print nozzle surface. Keep print head from dust.
Chapter TOC
=> 4 Adjustment

4.6.1 Height adjustment (print head)_check Procedure
Tools, Jigs, and Maintenance Part(s) 1 Set table height.
Mainte. Part(s) No. Name Reference 2 Move the carriage.

DG-43193 PG Adjusting Jig (1.1/1.3) -
3 Check the head height.
- Media height guide => Operation manual
4.6.1 Height adjustment (print head)_check 283

step ( )
- Place PG adjusting jig (1.1/1.3) on the table.
1 Set the table height.
- Check if the head clears 1.1mm step, but the jig stops
- Tap menu key.
at 1.3mm step.
- After mechanism initialization is finished, select
- Do the same from the other side (counter-origin side).
[Check9: Media Feed]
- Hold [ ] key to feed table to the front. A: PG adjusting jig (1.1/1.3)
B: table
C: step
Move the table tp the position where jig can be set.

• Slide the jig on the table.
• Check from the both side.
• Check the head height by whether the jig goes through
protruding portions on both sides
If the jig stops at 1.1 mm step, or pass through 1.3 mm

step, go to
=> 4.6.2 Height adjustment (print head)_adjust
Section top
=> 4.6 Height adjustment (print head)
4.6.1 Height adjustment (print head)_check 284

4.6.2 Height adjustment (print head)_adjust Procedure
Phillips Screwdriver No.2 - - Carriage cover
3 Loosen screw(s).
- Round Head Screw with Split Washer (Polished)_M3x10 (x4)
4 Adjust the head height.
5 Tighten screw(s).
- Round Head Screw with Split Washer (Polished)_M3x10 (x4)
7 Reassemble cover(s).
- Carriage cover
- Side cover R
4.6.2 Height adjustment (print head)_adjust 285

Procedure (Details)
1 Remove cover(s).
- Cap-in.
- Side cover R
- Carriage cover
- Carriage cover

=> 4.6.1 Height adjustment (print head)_check
3 Loosen screw(s).
A: Round Head Screw with Split Washer (Polished)_M3x10
- Side cover R
(x4)
Section top
4 Adjust the head height.
=> 4.6 Height adjustment (print head)
- Move head base up/down.
A: head base
5 Tighten screw(s).
A: Round Head Screw with Split Washer (Polished)_M3x10

(x4)

4.7 Cover switch adjustment (front cover) XPJ661UFE-M-01
4.7 Cover switch adjustment (front cover)

Adjust the position of front cover flag plate.
=> 4.7.1 Cover switch adjustment (front cover)_check

=> 4.7.2 Cover switch adjustment (front cover)_adjust
A: Front Cover
B: Front Cover Switch (Left-Side)
C: Flag Plate (Left-Side)
D: Front Cover Switch (Right-Side)
E: Flag Plate (Right-Side)
Chapter TOC
=> 4 Adjustment

4.7.1 Cover switch adjustment (front cover)_check Procedure
Mainte. Part(s) No. Name Reference 2 Check the status of the cover switch (when front cover is physically open.)
- [Check 1: Test]-[Test 4: Sensor]-[Sen. 3: Cover L ***]/[Sen. 4: Cover R ***]
3 Check the status of the cover switch (when front cover is physically close.)
- [Check 1: Test]-[Test 4: Sensor]-[Sen. 3: Cover L ***]/[Sen. 4: Cover R ***]
4.7.1 Cover switch adjustment (front cover)_check 288

Procedure (Details)
3 Check the status of the cover switch (when front cover

is physically close.)
- Close the front cover.
- Check the cover status on the panel.
2 Check the status of the cover switch (when front cover - [Check 1: Test]-[Test 4: Sensor]-[Sen. 3: Cover L ***]/
is physically open.) [Sen. 4: Cover R ***]
- Open the front cover. => 5.6.4 Test 4: Sensor

- [Check 1: Test]-[Test 4: Sensor]-[Sen. 3: Cover L ***]/
[Sen. 4: Cover R ***]
• [Sen. 3: Cover close]
=> 5.6.4 Test 4: Sensor : go to next step.
• [Sen. 3: Cover open]
: Adjust
=> 4.7.2 Cover switch adjustment (front cover)_adjust
• [Sen. 3:Cover open]

: go to next step.
• [Sen. 3:Cover close]
: Check front cover switch.
=> 3.3.7 Front cover switch (left side) Panel shows "close" when both left and right cover
=> 3.3.8 Front cover switch (right side) switches are ON.
Section top
4.7.1 Cover switch adjustment (front cover)_check 289

4.7.2 Cover switch adjustment (front cover)_adjust Procedure
Mainte. Part(s) No. Name Reference 2 Select the menu.

Phillips Screwdriver No.2 - - [Check 1: Test]-[Test 4: Sensor]-[Sen. 3: Cover L ***]/[Sen. 4: Cover R ***]
3 Loosen screw(s).
- Binding Head Screw_M3x5_ Ni-3bk (x4)
4 Adjust the position of flag plate.
5 Tighten screw(s).
- Binding Head Screw_M3x5_ Ni-3bk (x4)
6 Check the status of the cover switch
4.7.2 Cover switch adjustment (front cover)_adjust 290

Procedure (Details)

- Move the flag plate until cover switch is ON.
- Do the same in the other side.
- Check if panel shows “close.”
2 Select the menu. A: flag plate (right)

- [Check 1:Test]-[Test 4:Sensor]-[Sen. 3:Cover ***] B: front cover switch (right)
=> 5.6.4 Test 4: Sensor C: flag plate (left)
D: front cover switch (left)
3 Loosen screw(s).
A: binding head screw_M3x5_Ni-3bk (x4)

B: front cover Panel shows "close" when both left and right cover
C: flag plate (right) switches are ON.
D: flag plate (left)
5 Tighten screw(s).
A: binding head screw_M3x5_Ni-3bk (x4)

B: front cover
C: flag plate (right)
D: flag plate (left)
6 Check the status of the cover switch.

=> 4.7.1 Cover switch adjustment (front cover)_check

Section top

4.8 Cover Switch Adjustment (Maintenance Cover) XPJ661UFE-M-01
4.8 Cover Switch Adjustment (Maintenance

Cover)
Adjust the position of the maintenance cover.
A: Maintenance Cover
B: Maintenance Cover Switch (Left-Side)
C: Flag Plate (Left-Side)
D: Maintenance Cover Switch (Right-Side)
E: Flag Plate (Right-Side)
Chapter TOC
=> 4 Adjustment

4.8.1 Cover Switch Adjustment (Maintenance Cover)_check Procedure

2 Select the menu.
Phillips Screwdriver No.2 - - [Check 1:Test]-[Test 4:Sensor]-[Sen. 5:M.Cover L] / [Sen. 6:M.Cover R]
3 Check the status of the cover switch (when maintenance cover is physically close.)
- [Check 1:Test]-[Test 4:Sensor]-[Sen. 5:M.Cover L] / [Sen. 6:M.Cover R]
4.8.1 Cover Switch Adjustment (Maintenance Cover)_check 294

Procedure (Details)
3 Check the status of the cover switch (when

maintenance cover is physically close.)
- Close the maintenance cover.
2 Check the status of the cover switch (when - [Check 1: Test]-[Test 4: Sensor]-[Sen. 3: Cover L ***]/
maintenance cover is physically open.) [Sen. 4: Cover R ***]
- Open the maintenance cover. => 5.6.4 Test 4: Sensor

- [Check 1: Test]-[Test 4: Sensor]-[Sen. 3: Cover L ***]/
[Sen. 4: Cover R ***]
• [Sen. 3: Cover close]
=> 5.6.4 Test 4: Sensor : go to next step.
• [Sen. 3: Cover open]
: Adjust
=> 4.8.2 Cover Switch Adjustment (Maintenance
Cover)_adjust
• [Sen. 3:Cover open]
: go to next step.
• [Sen. 3:Cover close]
: Check maintenance cover switch.
=> 3.3.9 Maintenance Cover Switch (left-side)
=> 3.3.10 Maintenance Cover Switch (right-side) Panel shows "close" when both left and right cover
switches are ON.
Section top
4.8.1 Cover Switch Adjustment (Maintenance Cover)_check 295

4.8.2 Cover Switch Adjustment (Maintenance Cover)_adjust Procedure
Mainte. Part(s) No. Name Reference 2 Select the menu.

- hex wrench (2.5mm) - - [Check 1: Test]-[Test 4: Sensor]-[Sen. 3: Cover L ***]/[Sen. 4: Cover R ***]
3 Loosen screw(s).
5 Tighten screw(s).
6 Check the status of the cover switch
4.8.2 Cover Switch Adjustment (Maintenance Cover)_adjust 296

Procedure (Details)
4 Adjust the position of maintenance cover switch.

- Move the maintenance cover switch until switch is
ON.
- Do the same in the other side.
2 Select the menu. - Check if panel shows “close.”
- [Check 1: Test]-[Test 4: Sensor]-[Sen. 3: Cover L ***]/[Sen. 4: Cover R ***] A: maintenance cover switch (right)
=> 5.6.4 Test 4: Sensor B: maintenance cover switch (left)
3 Loosen screw(s).
A: hex socket screw with split washer_M3x6 (x2) Panel shows "close" when both left and right cover
B: maintenance cover unit switch (right) switches are ON.
C: maintenance cover unit switch (left)
5 Tighten screw(s).
A: hex socket screw with split washer_M3x6 (x2)

B: maintenance cover unit switch (right)
C: maintenance cover unit switch (left)
6 Check the status of the cover switch.

=> 4.8.1 Cover Switch Adjustment (Maintenance Cover)_check

Section top

4.9 Tension Adjustment (CR Belt) XPJ661UFE-M-01
4.9 Tension Adjustment (CR Belt)

Adjust the tension of CR belt.
=> 4.9.1 Tension adjustment (CR Belt)_adjust
A: CR belt
B: adjustment screw
C: return pulley base
Chapter TOC
=> 4 Adjustment

4.9.1 Tension adjustment (CR Belt)_adjust Procedure
Phillips Screwdriver No.2 - 2 Move the carriage.

Thread Locker 3 Adjust the tension of CR belt.
- Round Head Small Screw_M4x30(x1)
4 Apply the screw lock.
- Side cover R
4.9.1 Tension adjustment (CR Belt)_adjust 300

Procedure (Details)
1 Remove cover(s).
- Cap-in
- Side cover R

- Side cover R

- Tighten adjustment screw until left edge of alignment Section top
pin meets the center of the scale. => 4.9 Tension Adjustment (CR Belt)
A: adjustment screw - round head small screw_M4x30(x1)

B: alignment pin
C: return pulley base
D: scale
Left edge of the pin must meet the center of the scale.
4 Appl thread locker.
A: adjustment screw - round head small screw_M4x30(x1)

4.10 Position adjustment (PF motor) XPJ661UFE-M-01
4.10 Position adjustment (PF motor)

Adjust the mounting position of PF motor.
=> 4.10.1 Position adjustment (PF motor)_adjust
A: PF deceleration belt
B: motor spacer
C: PF motor
Chapter TOC
=> 4 Adjustment

4.10.1 Position adjustment (PF motor)_adjust Procedure
1 Remove the cover(s).

- Rear Cover
2 Loosen the screw(s).
Phillips Screwdriver No.2 -
- Round Head Screw with Split Washer_M4x10 (x2)
Tension Gauge -
4 Tighten the screw(s).

- Round Head Screw with Split Washer_M4x10 (x2)
- Rear Cover
4.10.1 Position adjustment (PF motor)_adjust 303

Procedure (Details)
4 Tighten screw(s).
1 Remove cover(s). A: round head screw with split washer (polished)_M4x10

(x2)
- rear cover
B: PF deceleration belt
=> 3.2.6 Rear Cover
C : motor spacer
D: PF motor
2 Loosen screw(s).
A: round head screw with split washer (polished)_M4x10

(x2) 5 Reassemble cover(s).
B: PF deceleration belt - rear cover

C : motor spacer => 3.2.6 Rear Cover
D: PF motor
3 Adjust the tension of PF deceleration belt. Section top

- Attach the tension gauge in motor spacer. => 4.10 Position adjustment (PF motor)
- Pull the tension gauge horizontally so as to match the

set value.
A: PF deceleration belt
B: motor spacer
C: PF motor
Set value for PF deceleration belt:

212gf ± 21gf (21N± 2N)

4.11 Position Adjustment (Laser Sensor) XPJ661UFE-M-01
4.11 Position Adjustment (Laser Sensor)

Adjust the mounting position of laser sensor.
=> 4.11.1 Position adjustment (laser sensor)_jig mount/

remove
=> 4.11.2 Position adjustment (laser sensor)_check
=> 4.11.3 Position adjustment (laser sensor)_adjust
A: laser sensor (right)

B: laser sensor (left)
Precautions when handling the laser sensor

• Do not look directly into the laser light.
• Do not look directly into the laser light with optical instruments.
May cause eye damage.
Chapter TOC
=> 4 Adjustment

4.11.1 Position adjustment (laser sensor)_jig mount/remove
A: laser sensor adjustment jig

B: laser sensor (right) Below listed are laser sensor adjustment jig and other
components.
C: laser sensor (left)
B: block gauge [0.5mm]
C: block gauge [1.0mm]

DH-40047 Laser Sensor Adjustment Jig
4.11.1 Position adjustment (laser sensor)_jig mount/remove 306


2 Lower the table.
3 Mount the jig.
4 Fix the jig. 2 Lower the table.
5 Reverse the above procedure to reinstall the parts. - [Check 3: Adjustment]
This process is for mechanism initialization.
3 Mount laser sensor adjustment jig.

B: laser sensor (right)

4 Mount and fix the laser sensor adjustment jig

- Turn lever to fix.
A: fix lever
B: Mount and fix the laser sensor adjustment jig (left)
5 Reverse the above procedure to reinstall the part(s).
Section top

4.11.2 Position adjustment (laser sensor)_check Procedure

1 Adjust the body level horizontally.

DH-40047 Laser Sensor Adjustment Jig 3 Check the mounting position of the laser sensor.
4 Mount the laser sensor adjustment jig.
5 Check position of the sensor with the block gauge [0.5mm] (left)
6 Check position of the sensor with the block gauge [1.0mm] (left)
7 If result is okay, remove the jig.
4.11.2 Position adjustment (laser sensor)_check 309

Procedure (Details)
5 Check position of the sensor (left) with the block gauge

[0.5mm]
- Attach adjustment plate [0.5mm] to the jig.
=> Startup guide
- Check LED status of the laser sensor (left).
2 Start in Self-diagnosis mode. A: laser sensor adjustment jig (left)

=> 5.2.2 Turning on the printer B: block gauge [0.5mm] (left)
3 Check the mounting position of the laser sensor.
- Check if the laser is in the hole on the laser sensor
(left side).
B and C must be in contact.
A: laser sensor (left)
B: sensor slit (left)
C: hole of laser sensor (left)
• LED (green) lights on /LED (orange) lights off

: Proceed to step 6.
• The laser light hits the hole of laser sensor (left). • Otherwise
: Proceed to step 4. : Proceed to adjustment.
• Otherwise
: Proceed to adjustment.
LED (green) lights on /LED (orange) lights off

4 Mount and fix the laser sensor adjustment jig.
: Good reception
=> 4.11.1 Position adjustment (laser sensor)_jig mount/remove

6 Check position of the sensor (left) with the block gauge

[1.0mm]
Section top
- Attach adjustment plate [1.0mm] to the jig. => 4.11 Position Adjustment (Laser Sensor)
- Check LED status of the laser sensor (left).
A: laser sensor adjustment jig (left)

B: block gauge [1.0mm] (left)
B and C must be in contact.
• LED (green) lights on /LED (orange) lights on

: Proceed to step 7.
• Otherwise
LED (green) lights on / LED (orange) lights on

: reception is blocked.
7 If result is okay, remove the laser sensor adjustment jig.


4.11.3 Position adjustment (laser sensor)_adjust

The adjustment method of the laser sensor (left) is as
Mainte. Part(s) No. Name Reference shown in the figure.
DH-40047 Laser Sensor Adjustment Jig Assy -
DH-40339 DH-40339 - • When adjusting back and forth
- Loosen screw(s).
- hex wrench (2.5mm) - - Adjust the position of the sensor (left)
- flathead screwdriver (precision) -
B: hex socket screw with split washer (polished)_M3x16 Ni-
3 (x2)
• When adjusting the height

Below jig is referred hereby to as “adjustment screwdriver” - Loosen screw(s).
- Use adjustment screwdriver.
DH-40339: Eccentric Adjustment Jig(6-3)
C: hex socket screw with split washer (polished)_M3x6 Ni-
3 (x2)
D: hole for adjustment screwdriver.
4.11.3 Position adjustment (laser sensor)_adjust 312

Procedure
The adjustment method of the laser sensor (right) is as 2 Start in Self-diagnosis mode.
shown in the figure.
• When adjusting back and forth
3 Set sensitivity volume of the laser sensor to MIN.
- Loosen screw(s). 4 Adjust the position of the laser sensor.
- Adjust the position of the sensor (right)
- hex socket screw with split washer (polished)_M3x16 Ni-3 (x2)
B: hex socket screw with split washer (polished)_M3x16 Ni- 5 Mount the laser sensor adjustment jig.
3 (x2) 6 Check position of the sensor with the block gauge [0.5mm] (right)
• When adjusting the height
- Loosen screw(s). 7 Check position of the sensor with the block gauge [0.5mm] (left)
- Use adjustment screwdriver. 8 Check position of the sensor with the block gauge [1.0mm] (right)
A: laser sensor (right) 9 Check position of the sensor with the block gauge [1.0mm] (left)
C: hex socket screw with split washer (polished)_M3x6 Ni-
3 (x2) 10 Check the result.
D: hole for adjustment screwdriver.
11 Adjust the sensitivity volume of the laser sensor.
• When adjusting the slant 12 Check the result.o
- Loosen screw(s).
- Use adjustment screwdriver. 13 If result is okay, remove the jig.
E: hex socket screw with split washer (polished)_M3x6 Ni-
3 (x2)
F: hole for adjustment screwdriver.

Procedure (Details)
4 Check the laser sensors position

- Loosen screw(s). (right x2 / left x2)
- Adjust the position (back and forth) so that the laser
=> Startup guide
beam hits the sensor hole (left)
2 Start in Self-diagnosis mode. - Adjust the position (back and forth) so that the LED
=> 5.2.2 Turning on the printer (green) lights of the sensor (left) is on.
- Tighten screw(s). (right x2 / left x2)
3 Set sensitivity volume of the laser sensor to MIN.
A: hex socket screw with split washer (polished)_ M3x16
- Set sensitivity volume of the laser sensor (left) to MIN. Ni-3 (x4)
B: laser sensor (right)
C: sensor slit (right)
B: sensitivity volume
D: laser sensor (left)
E: sensor slit (left)
F: hole of laser sensor (left)
If LED (green) does not turn on after the adjustment,

raise sensitivity volume, then repeat the adjustment
procedure again.
5 Mount the laser sensor adjustment jig.

continue

6 Check position of the sensor with the block gauge [How to adjust]
- Adjust the position up/down until LED (green) of the laser
[0.5mm] (right) sensor (left) is ON.
A: laser sensor adjustment jig (right) - Loosen screw(s).

B: block gauge [0.5mm](right) - Adjust the position up/down with adjustment
C: laser sensor (left) screwdriver.
D: LED (green) - Tighten screw(s).
E: LED (orange)
F: hex socket screw with split washer_M3x6 Ni-3 (x2)
G: laser sensor (right)
• Check the position again after adjustment.
H: hole for adjustment screwdriver • If LED (green) of the laser sensor (left) would not turn ON
I: adjustment screwdriver after position of the sensor (right) was adjusted,adjust the
position of sensor (left).(step 7)
[How to ckeck]
• Remove block gauge [0.5mm].
- Attach the block gauge [0.5mm] in the adjustment jig.
- Check LED status in the laser sensor (left).
continue

Remove block gauge [0.5mm]
• Otherwise

- Adjust the position up/down until LED (green) of the laser
[0.5mm] (left) sensor (left) is ON.
A: laser sensor adjustment jig (left) - Loosen screw(s).

B: block gauge [0.5mm](left) - Adjust the position up/down with adjustment
E: LED (orange)
G: hole for adjustment screwdriver
H: adjustment screwdriver • If LED (green) of the laser sensor (left) would not turn ON
[How to ckeck] after position of the sensor (left) was adjusted, adjust the
- Attach the block gauge [0.5mm] in the adjustment jig. position of sensor (right) (step 6)
- Check LED status in the laser sensor (left). • Remove block gauge [0.5mm].
continue

Remove block gauge [0.5mm].
• Otherwise

- Adjust the position up/down until borh LED (green /
[1.0mm] (right) orange) of the laser sensor (left) are ON.
A: laser sensor adjustment jig (right) - Loosen screw(s).

B: block gauge [1.0mm](right) - Adjust the position up/down with adjustment
E: LED (orange)
G: laser sensor (right)
H: hole for adjustment screwdriver • If both LED (green / orange) of the laser sensor (left)
I: adjustment screwdriver would not turn ON after position of the sensor (right) was
adjusted, adjust the position of sensor (left). (step 9)
[How to ckeck]
• Remove block gauge [1.0mm].
- Attach the block gauge [1.0mm] in the adjustment jig.
- Check LED status in the laser sensor (left).
continue
• Both LED (green / orange) light on

• Otherwise

- Adjust the position up/down until borh LED (green /
[1.0mm] (left) orange) of the laser sensor (left) are ON.
A: laser sensor adjustment jig (left) - Loosen screw(s).

B: block gauge [1.0mm](left) - Adjust the position up/down with adjustment
E: LED (orange)
G: hole for adjustment screwdriver
H: adjustment screwdriver • If LED (green) of the laser sensor (left) would not turn ON
[How to ckeck] after position of the sensor (left) was adjusted, adjust the
- Attach the block gauge [1.0mm] in the adjustment jig. position of sensor (right). (step 8)
- Check LED status in the laser sensor (left). • Remove block gauge [1.0mm].
10 Check the result.

• Both LED (green / orange) light on
: No adjustment needed. => 4.11.2 Position adjustment (laser sensor)_check
• Otherwise 11 Adjust the sensitivity volume of sensor.
- Raise the sensitivity volume of sensor (left) to MAX.
- Lower the sensitivity volume of sensor (left) to
horizontal position. (see lower right)

B: sensitivity volume
continue

12 Check the result.

=> 4.11.2 Position adjustment (laser sensor)_check
13 If result is good, remove laser sensor adjustment jig.

Section top

XPJ661UFE-M-01
5 Self-Diagnosis Function 5.7.3 Test 3: Panel........................................................... 335
Panel 1: Key ................................................................... 336

5.1 Outline ................................................................................324
Panel 2: LCD .................................................................. 337
5.2 Key Operation ....................................................................325
Panel 3: LED ................................................................... 338
5.2.1 Turning on the main power...................................... 325
5.7.4 Test 4: Sensor ........................................................ 339
5.2.2 Turning on the printer .............................................. 325
Sensor 13: Wiper Solenoid Check .................................. 340
5.2.3 Turning off the printer .............................................. 325
Sensor 14: LED Pointer Check ....................................... 341
5.2.4 Panel Key ................................................................ 325
5.7.5 Test 5: Encoder ...................................................... 342
5.3 Media Loading Status Switching .....................................326
5.7.6 Test 6: Fan.............................................................. 343
5.3.1 Key Operation Restriction........................................ 326
5.7.7 Test 7: History......................................................... 344
5.3.2 Key Operation and Function.................................... 326
History 1: Maintenance History ....................................... 346
5.3.3 Obstacle Detection .................................................. 326 History 2: System Error ................................................... 348
5.3.4 Media Automatic Ejection ........................................ 326 History 3: Error Initialization ............................................ 349
5.4 Reset Waste Ink Counter ..................................................327 History 4: Print Information ............................................. 350
5.5 Error Message Display......................................................328 History 5: Operation Time ............................................... 363
5.6 Self-Diagnosis Function - Hierarchy #1...........................329 History 6: S/C Log ........................................................... 364
5.7 Check 1: Test .....................................................................331 History 7: S/C Log Initialization ....................................... 365
History 8: Power Off ........................................................ 366

5.7.1 Test 1: RAM Capacity.............................................. 333
History 9: Ink Conversion Log ......................................... 367
5.7.2 Test 2: Version ........................................................ 334
320
XPJ661UFE-M-01
5.7.8 Test 8: Head Waveform........................................... 368 Media Loading Position .................................................. 391
5.7.9 Test 9: Time Check ................................................. 369 5.9.5 Adjustment 5: LED Pointer ..................................... 392
5.8 Check 2: Ink Charge ..........................................................370 5.9.6 Adjustment 6: Test Printing..................................... 393
5.9 Check 3: Adjustment.........................................................371 5.9.7 Adjustment 7: Longstore......................................... 394
5.9.1 Adjustment 1: Head Nozzle Check.......................... 373 5.9.8 Adjustment 8: Software Counter Initialization ......... 395
5.9.2 Adjustment 2: Head Slant Check............................. 375 5.9.9 Adjustment 9: Send Pitch Check ............................ 396
Head Slant: Head Slant 1 ................................................376 5.9.10 Adjustment 10: Fill Pattern Check .......................... 397
Head Slant: Head Slant 2 ................................................378 5.9.11 Adjustment 11: Ink Discharge................................. 398
5.9.3 Adjustment 3: UniD/BiD, Low Adjustment ............... 379 5.10 Check 4: Cleaning............................................................. 399
Print (Print 1, Print 2, Print 3) ..........................................381 5.11 Check 5: Print.................................................................... 400

Setup (UniD) ....................................................................382 5.11.1 Print 1: Adjustment ALL .......................................... 401
Setup (BiD) ......................................................................383
5.11.2 Print 2: Parameter ALL ........................................... 402
Setup (BiD ALL) ..............................................................384
5.11.3 Print 3: Error history................................................ 403
Print Pattern (Print) ..........................................................385
5.11.4 Print 4: S/C Log ...................................................... 404
Print Patten (Print 1) ........................................................386
5.11.5 Print 5: Life Information........................................... 405
Print Pattern (Print 2) .......................................................387
5.12 Check 6: Parameter .......................................................... 406
Print Pattern (Print 3) .......................................................388
5.12.1 Parameter 1: Initialization ....................................... 407
5.9.4 Adjustment 4: Margin Adjustment............................ 389
Init. 1: Uni/BiLow ............................................................. 408
Margin Adjustment Pattern ..............................................390
321
XPJ661UFE-M-01
Init. 3: Servo ....................................................................409 5.14.2 Endurance 2: PF Motor........................................... 435
5.12.2 Parameter 2: Update ............................................... 410 5.14.3 Endurance 3: PG Motor .......................................... 436
Update 1: Uni/BiLow ........................................................411 5.14.4 Endurance 4: Pump ................................................ 437

Update 2: Margin Parameter ...........................................414 5.14.5 Endurance 5: Circulation Pump .............................. 438
Update 3: LED Pointer ....................................................415
5.14.6 Endurance 6: Head Lock ........................................ 439
Update 4: Charge Flag ....................................................416
5.14.7 Endurance 7: Wiper ................................................ 440
Update 5: Debug Bit ........................................................418
5.14.8 Endurance 8: General Endurance .......................... 441
Update 6: Dot Control ......................................................419
5.14.9 Endurance 9: Endurance Check............................. 442
Update 7: Ink Type ..........................................................420
5.15 Media Feed ........................................................................ 443
Update 8: Ink Configuration .............................................421
5.15.1 Check 9: Media Feed.............................................. 443
Update 9: Periodic CL .....................................................422
5.16 Media Initialization............................................................ 444
Update 10: Table U/D ......................................................423
Update 11: Uni/Bi Pattern ................................................424 5.16.1 Check 10: Media Initialization ................................. 444
Update 12: UV Lamp .......................................................426 5.17 Check 12: UV Lamp ON/OFF Check................................ 445
Update 13: UV System ....................................................429 5.17.1 Check 12: UV Lamp ON/OFF Check...................... 445
Update 14: Lift Speed ......................................................430 5.18 Vacuum Fan ...................................................................... 446
5.13 Check 7: Servo...................................................................431 5.18.1 Check 14: Vacuum Fan .......................................... 446
5.14 Check 8: Endurance ..........................................................433 5.19 Table Height ...................................................................... 447
5.14.1 Endurance 1: CR Motor........................................... 434 5.19.1 Check 15: Table Height .......................................... 447
322
XPJ661UFE-M-01
5.20 Check 16: Head Replace ...................................................448 5.25.4 A-4. BiD / Print2 ...................................................... 458
5.20.1 Check 16: Head Replace......................................... 448 BiD Print 2 Print Pattern - Printing Method ..................... 459
5.21 Packing...............................................................................449
5.21.1 Check 17: For Packing ............................................ 449
5.22 Adjustment print setting ...................................................450
5.22.1 Setting Values for Adjustment Printing .................... 450
5.23 Parameter Initial Values ....................................................451
5.23.1 Parameter Initial Values 1 ....................................... 451
5.23.2 Parameter Initial Values 2 ....................................... 451
5.24 Required Media Size..........................................................452
5.24.1 Check : Adjustment ................................................. 452
5.24.2 Check : Adjustment : Print, Check : Print ................ 452
5.25 Appendix A. Uni/Bi Type B Print Pattern.........................453
5.25.1 A-1. Print Pattern by Ink Configuration .................... 453
Print pattern example: UniD Low 320 VSD3 ...................454
5.25.2 A-2. UniD / Print....................................................... 455
5.25.3 A-3. BiD / Print1....................................................... 456
BiD Print 1 Print Pattern - Printing Method ......................457
323
5.1 Outline XPJ661UFE-M-01
5.1 Outline
This specification describes the self-diagnosis function on XPJ-661UF.
The self-diagnosis function mainly aims to perform mechanical adjustment and parameter
determination.
It is included in the printer firmware, and can be activated by tapping designated keys on the
touch panel.
The supported F/W versions for this specification:
Model Name F/W Version

XPJ-661UF V.1.00
324
5.2 Key Operation XPJ661UFE-M-01
5.2 Key Operation 5.2.3 Turning off the printer

To exit the self-diagnosis mode,
5.2.1 Turning on the main power
Step 1. Press the Power button.
Turn on the main power of the printer as follows:
Step 2. When the message “Power Off” appears on the panel, release the button.
Step 1. Connect the AC power cord to the printer.
*If the main power is still ON (the printer’s power cord is plugged in) after shutdown, the power
Step 2. Plug the power cord into the wall outlet LED lights up.
*In the main power ON state, the power LED on the panel lights up.
5.2.4 Panel Key
The function of panel keys varies between user mode and self-diagnosis mode as shown in
the table below.
5.2.2 Turning on the printer

Follow the steps below to start the printer in self-diagnosis mode.
Step 1. Touch the power key and hold.
Step 2. While holding the power key, wait until LED on the panel turns on, then touch [ ]+
[>] + [ ] keys. =>Outline
Step 3. Release power key.
Step 4. When the Test menu appears on the panel, release [ ] + [>] + [ ] keys.
5.2.1 Turning on the main power 325

5.3 Media Loading Status Switching XPJ661UFE-M-01
5.3 Media Loading Status Switching 5.3.4 Media Automatic Ejection

Since XPJ-661UF does not automatically detect media loaded on the table, use the Home In User Mode, the printing always starts from the origin position, but in Self-Diagnosis Mode,
key to switch the media loading status (Ready/ No media). the next printing will continue from the point where the previous printing was finished. When
the table moving distance reaches the media length specified in Media Initialization (=> Media
Initialization), the printing will be canceled.
5.3.1 Key Operation Restriction Once canceled, the printing was canceled, the printer will automatically perform media
ejecting processing and then the status will be switched to “No media”.
Key operation is not available during mechanical initialization.
Once the mechanical initialization is complete, the key operation is available under the
following menu:
• Top menu in Self-Diagnosis Mode

• Adjustment Menu Chapter TOC=>Self-Diagnosis Function
• Test Printing Menu
5.3.2 Key Operation and Function

When the printer is powered on, the media loading status is set to “No media”.
Then the status can be switched between “Ready to Print” and “No media” by tapping the
Home key.
In the “Ready to Print” state, the message “Print Ready” appears in the 2nd line of the screen.
Switch the status by tapping the Home key
5.3.3 Obstacle Detection

When the Home key is tapped in “No media” status, the printer will perform obstacle detection
on the table.
If any obstacle is detected, the table will stop at the detected point and then the red Status
LED turns on.
If it happens;
1. Tap the Home key.

2. The printer performs media ejecting process and the Status LED turns off.
3. Remove the obstacle or adjust the table height.
4. Load the media again and tap the Home key
5. The printer performs obstacle detection again.
6. If no obstacle is detected, the status will be switched to “Ready to Print”.
5.3.1 Key Operation Restriction 326

5.4 Reset Waste Ink Counter XPJ661UFE-M-01
5.4 Reset Waste Ink Counter

When the waste ink collected from the printer reaches the upper limit of the waste ink tank,
the message
“WasteInkTank Full” will be displayed on the panel and the printer will stop operating to
prevent overflowing.
To resume the printer, empty the tank and then tap the Enter key to reset the waste ink
counter.
Empty the tank before tapping the Enter key. Even if the waste ink still remains in the
tank, the counter can be reset once you tap the key.
Chapter TOC=>Self-Diagnosis Function
5.3.4 Media Automatic Ejection 327

5.5 Error Message Display XPJ661UFE-M-01
5.5 Error Message Display

Following error messages will appear on the panel when any of such error occurs during ink
sequences (ink charging, discharging, cleaning or longstore) or pattern printing.
Chapter TOC=>Self-Diagnosis Function

5.6 Self-Diagnosis Function - Hierarchy #1 XPJ661UFE-M-01
5.6 Self-Diagnosis Function - Hierarchy #1 Hierarchy #1 Hierarchy #2
Check 8: Endurance Endurance 1: CR Motor

Hierarchy #1 Hierarchy #2 Endurance 2: PF Motor
Endurance 4: Pump
Check 1: Test Test 1: RAM Capacity
Endurance 5: Circulation Pump
Test 2: Version
Endurance 6: Head Lock
Test 3: Panel
Endurance 7: Wiper
Test 4: Sensor
Endurance 8: General Endurance
Test 5: Encoder
Endurance 9: Endurance Check
Test 6: Fan
Test 7: History Media Feed
Test 8: Head Waveform
Test 9: Time Check Media Initialization
Check 2: Ink Charge Check 12: UV Lamp ON/OFF Check
Check 3: Adjustment Adjustment 1: Head Nozzle Vacuum Fan

Check
Table Height
Adjustment 2: Head Slant Check
Adjustment 3: UniD/BiD, Low Check 16: Head Replace
Adjustment
Adjustment 4: Margin Appendix A. Uni/Bi Type B Print Pattern
Adjustment
Adjustment 5: LED Pointer
Adjustment 6: Test Printing
Adjustment 7: Longstore
Adjustment 8: Software Counter
Initialization
Adjustment 9: Send Pitch Check
Adjustment 10: Fill Pattern
Check
Adjustment 11: Ink Discharge
Check 4: Cleaning
Check 5: Print Print 1: Adjustment ALL

Print 2: Parameter ALL
Print 3: Error history
Print 4: S/C Log
Print 5: Life Information
Check 6: Parameter Parameter 1: Initialization

Parameter 2: Update
Check 7: Servo

5.6 Self-Diagnosis Function - Hierarchy #1 XPJ661UFE-M-01
=>Self-Diagnosis Function

5.7 Check 1: Test XPJ661UFE-M-01
5.7 Check 1: Test Hierarchy #2 Hierarchy #3 Hierarchy #4 Hierarchy #5
Test 7: History History 1: Shot Count : Enter

Run the main board Test to check through the following items.
Maintenance History
Hierarchy #2 Hierarchy #3 Hierarchy #4 Hierarchy #5 History 2: System Error
Test 1: RAM Capacity History 3: Error Initialization
Test 2: Version History 4: Print Print 1: Number of Prints

Information
Test 3: Panel Print 2: Printed Area
Test 4: Sensor Sensor 13: Wiper Solenoid Check Print 3: Effect
Sensor 14: LED Pointer Check Print 4: Ink Type
Test 5: Encoder Print 5: Table Height

Test 6: Fan Print 6: Data Width
Print 7: Data Length
Print 8: Rotaty Unit Rotary 1: Number of Prints

by Print Mode
Rotary 2: Printed Area by

Print Mode
Rotary 3: Number of Pages

Printed per Media Diameter
Rotary 4: Printed Area per

Media Diameter
History 5: Operation Time
History 6: S/C Log
History 7: S/C Log Initialization
History 8: Power Off
History 9: Ink Conversion Log
Test 8: Head Waveform
Test 9: Time Check

=>Self-Diagnosis Function - Hierarchy #1

5.7.1 Test 1: RAM Capacity

Check the RAM capacity on the main board.
=>Check 1: Test
5.7.1 Test 1: RAM Capacity 333

5.7.2 Test 2: Version

Displays the version of firmware (program, backup parameter), setting of dip switches (ON:
0, OFF: 1, Switch No 1: LSB, 2: MSB), revision of main board, company code, and serial
number.
The version of firmware (program, backup parameter) is displayed in [XX.XX] form, the
revision of main board is displayed in [XX] form, and the setting of dip switches and the
company code are displayed in two-digit number in hexadecimal notation.
=>Check 1: Test
5.7.2 Test 2: Version 334

5.7.3 Test 3: Panel

Test the keys, OLED display, and LED lights on the touch panel to make sure it works
properly.
=>Check 1: Test
5.7.3 Test 3: Panel 335

5.7.3.1 Panel 1: Key

The name of the key tapped is displayed on the panel. To exit the panel key check, tap
[Cancel] twice.
=>Test 3: Panel
5.7.3 Test 3: Panel 336

5.7.3.2 Panel 2: LCD

The LED lights turn on sequentially, and the name of LED being lighted is displayed on the
OLED screen.
=>Test 3: Panel
5.7.3 Test 3: Panel 337

5.7.3.3 Panel 3: LED

The display test (LCD check) lights up the relevant pixels on the OLED according to the menu
selected.
=>Test 3: Panel
5.7.3 Test 3: Panel 338

5.7.4 Test 4: Sensor If more than one covers are opened, the printer detects the cover open for a cover that has
higher priority as shown below.
Check the Wiper solenoid and LED pointer.
Displays the sensor status of the CR origin, PF origin, PG origin, PG limit, cover L and R, When a user opens Front Cover L, Maintenance Cover R, or Maintenance Cover L while
maintenance cover L and R, table up/down handle cover, head thermistor, head transistor Front Cover R is opened, the printer detects that Front Cover R is opened.
thermistors 1 and 2, ink cartridge insertion (6 slots), ink end (6 slots), ink ID reading (6 slots),
and optional vacuum table.
Check the Wiper solenoid and LED pointer.
=>Check 1: Test
"Sen.15: PG Origin" is displayed on the menu only when Table U/D is set to Auto.
See =>Update 10: Table U/D for details.
Tap [Enter] on “Wiper Solenoid Check” and “LED Pointer” to go to its submenu.
Tap [Enter] or [Cancel] on the other menus to go back to “Board Check Menu”.
5.7.4 Test 4: Sensor 339

5.7.4.1 Sensor 13: Wiper Solenoid Check

Test the wiper solenoid to make sure it moves up or down properly.
=>Test 4: Sensor

5.7.4.2 Sensor 14: LED Pointer Check

Test the LED pointer to make sure it turns on or off properly.
=>Test 4: Sensor

5.7.5 Test 5: Encoder

Displays encoder values of CR (Carriage) and PF (Media feed).
=>Check 1: Test
5.7.5 Test 5: Encoder 342

5.7.6 Test 6: Fan

Test the on/off function of the fans on the printer to make sure it works properly.
Vacuum fanTurn On
Cooling fanTurn Off
Mist fanTurn On
=>Check 1: Test
5.7.6 Test 6: Fan 343

5.7.7 Test 7: History Hierarchy #2 Hierarchy #3 Hierarchy #4 Hierarchy #5
This menu allows you to check the printer logs and usage, or initialize log as follows: Test 7: History History 1: Maintenance Shot Count : Enter
- Checks maintenance history (wiper, CR motor, PF motor, PG motor, number of prints, History
cleaning, ink consumption, number of dot fired, pump, circulation pump, number of solenoid
History 2: System Error
drive, UV lamp, Waste ink, CR maintenance, CR UnlockPos).
- Checks system error history. History 3: Error Initialization
- Checks print information (number of prints and printed area per print mode. number of prints
per effect, ink type, table height setting, data width and data length). History 4: Print Information Print 1: Number of Prints
- Checks operation time (each operation mode) Print 2: Printed Area
- Checks S/C log, power off log
- Checks Ink conversion log. Print 3: Effect
- Initializes system error history and S/C log.
Print 4: Ink Type
Print 5: Table Height
Print 6: Data Width
Print 7: Data Length
Print 8: Rotaty Rotary 1: Number of Prints

Unit by Print Mode
Rotary 2: Printed Area by

Print Mode
Rotary 3: Number of Pages

Printed per Media Diameter
Rotary 4: Printed Area per

Media Diameter
History 5: Operation Time
History 6: S/C Log
History 7: S/C Log Initialization
History 8: Power Off
History 9: Ink Conversion Log
5.7.7 Test 7: History 344

=>Check 1: Test
Find link in the following page.

5.7.7.1 History 1: Maintenance History “PG Motor” and “T. PG Motor” are displayed in this menu only when the Table U/D is set to
“Auto”.
Displays the following printer and component usage.(Displayed in decimal notation) See “Update 10: Table U/D” for more details on the table U/D operation settings.
*1. One cycle of CR motor usage is counted when CR makes one-way movement from origin
side to non-origin side or from non-origin side to origin side.
*2. For the Shot Count menu flow, see ”Shot Count : Enter”.
*3. The cleaning history includes all the cleaning modes, initial charge and little charge.
=>Test 7: History

5.7.7.1.(1) Shot Count : Enter

Check the average ink shot count per nozzle row.
=>History 1: Maintenance History

5.7.7.2 History 2: System Error

Check the system error history. CPU error is excluded.
Up to 64 error history is displayed.
Print error history => Print 3: Error history
=>Test 7: History

5.7.7.3 History 3: Error Initialization

Initialize the system error history.
=>Test 7: History

5.7.7.4 History 4: Print Information

Check the print information (number of prints and printed area by print mode. number of prints
by effect setting, ink type, table height setting, data width and data length, number of prints
and printed area in Rotary Mode). The pattern printings are excluded from the count.
=>Test 7: History

5.7.7.4.(1) Print 1: Number of Prints

Check the number of prints by print mode. Internal pattern printings are excluded.
=>History 4: Print Information

5.7.7.4.(2) Print 2: Printed Area

Check the total printed area by print mode and accumulated total printed area in all print
modes (unit: m2). Internal pattern printings are excluded.

5.7.7.4.(3) Print 3: Effect

Check the number of prints by effect setting. Internal pattern printings are excluded.

5.7.7.4.(4) Print 4: Ink Type

Check the number of prints by ink type.

5.7.7.4.(5) Print 5: Table Height

Checks the number of prints by table height setting (at approx. 10-mm intervals).

5.7.7.4.(6) Print 6: Data Width

Check the number of prints by data width.

5.7.7.4.(7) Print 7: Data Length

Check the number of prints by data length.

5.7.7.4.(8) Print 8: Rotaty Unit

Checks the number of pages printed and printed area per print mode and media diameter in
Rotary Mode.
Hierarchy #4 Hierarchy #5
Print 8: Rotaty Unit Rotary 1: Number of Prints by Print Mode
Rotary 2: Printed Area by Print Mode
Rotary 3: Number of Pages Printed per Media Diameter
Rotary 4: Printed Area per Media Diameter

5.7.7.4.(8-a) Rotary 1: Number of Prints by Print Mode

Checks the number of pages printed per print mode in Rotary Mode. Internal pattern prints
are not included.
=>Print 8: Rotaty Unit

5.7.7.4.(8-b) Rotary 2: Printed Area by Print Mode

Checks the total printed area per print mode in Rotary Mode. Internal pattern prints are not
included.

5.7.7.4.(8-c) Rotary 3: Number of Pages Printed per Media Diameter

Checks the number of pages printed per media diameter (at 10-mm intervals) when using
Rotary Mode. Internal pattern prints are not included.

5.7.7.4.(8-d) Rotary 4: Printed Area per Media Diameter

Checks the total printed area per media diameter (at 10-mm intervals) when using Rotary
Unit. Internal pattern prints are not included.

5.7.7.5 History 5: Operation Time

Check the cumulative operating time by operation mode.
=>Test 7: History

5.7.7.6 History 6: S/C Log

Check the smart chip log. Up to 24 records can be stored.
=>Test 7: History

5.7.7.7 History 7: S/C Log Initialization

Initialize the smart chip log.
=>Test 7: History

5.7.7.8 History 8: Power Off

Check the power off log.
=>Test 7: History

5.7.7.9 History 9: Ink Conversion Log

Check the ink conversion log. Up to 10 log records will be displayed.
=>Test 7: History

5.7.8 Test 8: Head Waveform

Check the head-driving waveforms.
=>Check 1: Test
5.7.8 Test 8: Head Waveform 368

5.7.9 Test 9: Time Check

Check the calendar on the main board. The calendar is managed by Real Time Clock (RTC).
MSA and the application for the manufacturing process are used for RTC setting.
=>Check 1: Test
5.7.9 Test 9: Time Check 369

5.8 Check 2: Ink Charge XPJ661UFE-M-01
5.8 Check 2: Ink Charge

This menu allows you to perform ink charging.
The ink charge menu includes the following items.
=>Turning on the printer

5.9 Check 3: Adjustment XPJ661UFE-M-01
5.9 Check 3: Adjustment Hierarchy #2 Hierarchy #3

Adjustment 1: Head Nozzle Check
Perform the mechanical adjustment (head slant) and firmware parameter adjustment. The
adjustment items are shown in Table 4-1. In a manufacturing process, every item (except for Adjustment 2: Head Slant Check Head Slant: Head Slant 1
the send pitch check, fill pattern check and ink discharge) is adjusted. When the head is Head Slant: Head Slant 2
replaced, the head cleaning (turn the power off to replace the head after the cleaning is
Adjustment 3: UniD/BiD, Low Adjustment Print (Print 1, Print 2, Print 3)
completed), head nozzle check, UniD adjustment, BiD adjustment, margin adjustment and
test pattern printing are performed. If the dot placement becomes less precise after the head Setup (UniD)
replacement, BiD adjustment should be performed. Setup (BiD)
Setup (BiD ALL)
Print Pattern (Print)
Print Patten (Print 1)
Print Pattern (Print 2)
Adjustment 4: Margin Adjustment
Adjustment 5: LED Pointer
Adjustment 6: Test Printing
Adjustment 7: Longstore
Adjustment 8: Software Counter Initialization
Adjustment 9: Send Pitch Check
Adjustment 10: Fill Pattern Check
Adjustment 11: Ink Discharge
See next page for panel chart.


5.9.1 Adjustment 1: Head Nozzle Check

Once ink charging is complete, use this menu to run the nozzle check print to check that all
nozzles fire ink properly. If any nozzles are missing, go to ‘NozzleChk: Cleaning’ to perform
cleaning. If no media or ink cartridge is loaded, the printer request to load it. Once installed,
it prints the nozzle check pattern.
Note: The printer requests to load media or ink cartridge when needed.
See next page for Head nozzle check pattern
5.9.1 Adjustment 1: Head Nozzle Check 373

=>Check 3: Adjustment
5.9.1 Adjustment 1: Head Nozzle Check 374

5.9.2 Adjustment 2: Head Slant Check Hierarchy #3

The I9472 print head consists of 8 nozzle rows per head. Use this menu to print the Head Slant: Head Slant 1 1. Head twist adjustment pattern
adjustment pattern to check the dot placement alignment, If misalignment is found, calibrate 2. Head tilt adjustment pattern
the print head angle and twist. 3.Pattern Details (Head tilt adjustment
pattern)
Head Slant: Head Slant 2 Pattern 1
Pattern 2
5.9.2 Adjustment 2: Head Slant Check 375

5.9.2.1 Head Slant: Head Slant 1 1. Head twist adjustment pattern
4-color config.:
A sample is printed in the CW direction from the media origin side in the combination of nozzle
G and A, G and C, G and E, H and B, H and D and H and F.
6-color config.:
A sample is printed in the CW direction from the media origin side in the combination of nozzle
E and A, E and C, F and B, F and D.
2. Head tilt adjustment pattern
4/6-color config.:
A sample is printed in the CW and CCW directions from the media origin side in the order of
nozzle A, C, E and G.
*Note: The patterns 1 and 2 are printed on the full width of the media (up to 3 places).

3.Pattern Details (Head tilt adjustment pattern)
=>Adjustment 2: Head Slant Check

5.9.2.2 Head Slant: Head Slant 2 Pattern 1
4/6-color config.:
Pattern 1 is printed from the origin side of the media in order from the nozzle A to H rows.
Pattern 2
4-color config.:
Pattern 2 is printed in CW/CCW directions from the origin side of the media in order of the
nozzle A, C, E and G.
6-color config.:
Pattern 2 is printed in CW/CCW directions from the origin side of the media in order from the
nozzle A to H rows.
See the previous page for more details on patterns 2.
*Note: Above patterns are an example of printing in 4-color config.

In 6-color config., the patterns will be printed according to the ink color of nozzles.
=>Adjustment 2: Head Slant Check

5.9.3 Adjustment 3: UniD/BiD, Low Adjustment

This menu is used to align dot placement for Uni-directional or Bi-directional printing.
For the UniD adjustment, after the pattern is printed in CW direction, check the result and
enter the value to align dot placement of each nozzle row.
For the BiD adjustment, after pattern is printed in both CW/CCW direction, check the result
and enter the value to align dot placement between the CW and CCW direction. Due to the
characteristics of IA5540 head, only one BiD adjustment entry is available. The pattern
printing is performed by E row only (Magenta, odd-numbered nozzle). The same parameter
value will be applied to all nozzle rows.
5.9.3 Adjustment 3: UniD/BiD, Low Adjustment 379

UniD/BiD Adjustment Detail
Setup Setup (UniD)
Setup (BiD)
Setup (BiD ALL)
Print Print (Print 1, Print 2, Print 3)

Print Pattern (Print)
Print1 Print (Print 1, Print 2, Print 3)

Print Patten (Print 1)


=>Adjustment 3: UniD/BiD, Low Adjustment

5.9.3.1 Print (Print 1, Print 2, Print 3)

* The panel display is common for UniD and BiD.

5.9.3.2 Setup (UniD)
=>UniD/BiD Adjustment Detail

5.9.3.3 Setup (BiD)

5.9.3.4 Setup (BiD ALL)

5.9.3.5 Print Pattern (Print) <Print Information>

Depending on the selected pattern, the following information will be printed next to the
* If “Type B” is selected from Parameter > Uni/Bi Pattern, the block and line pattern will be
pattern.
printed. See Update 11: Uni/Bi Pattern for details on the Type B print pattern.
Menu Name:Pattern Information (Direction / Head Height / CR Speed / Head
* To change the print pattern, see Appendix A. Uni/Bi Type B Print Pattern.
Waveform)
Item to adjust Uni-direction printing
UniD320 VSD2: Uni-Lo 320cps VSD2
Print mode UniD, Selected print speed and dot family, Medium dot UniD320 VSD3: Uni-Lo 320cps VSD3
Pattern See below for the details. UniD320 VSD4: Uni-Lo 320cps VSD4

5.9.3.6 Print Patten (Print 1)

Item to adjust Bi-direction printing
Print mode BiD, Selected print speed and dot family, Medium dot
<Print Information>
pattern.
Waveform)
BiD320 VSD2: Bi-Lo 320cps VSD2


5.9.3.7 Print Pattern (Print 2)

Print mode BiD, Print speed and dot family according to the selected item, Medium dot =>UniD/BiD Adjustment Detail
Pattern See below for the details.
<Print Information>
pattern.
Waveform)


5.9.3.8 Print Pattern (Print 3)

Print mode BiD, Print speed and dot family according to the selected item, Medium dot
Print the Bi-D adjustment pattern of Print 2 in all possible combination of print speed and
waveform for the selected head height in one page.
See Print Pattern (Print 2) for more details on the adjustment pattern.
Print item list:
<Print Information>
The following information will be printed next to the pattern.
Waveform)


5.9.4 Adjustment 4: Margin Adjustment

Use this function to calibrate the print start position from the guide lines.
Even if the lower right corner of paper is aligned with the guide lines, the printer may not
precisely leave the margin in top, side or bottom. Use this function to calibrate the print start
position.
See next page for Margin Adjustment Patter
5.9.4 Adjustment 4: Margin Adjustment 389

5.9.4.1 Margin Adjustment Pattern

Adjustment item Top margin (print start position in PF direction)
Side margin (print start position in CR direction)
Printing condition Black 1 pass, UniD 360dpi, 320cps, VSD4, Large
When Confirm is selected,
the pattern will be printed with Magenta.
See next page for Media Loading Position

5.9.4.2 Media Loading Position

5.9.5 Adjustment 5: LED Pointer

Calibrate the position of LED Pointer.
5.9.5 Adjustment 5: LED Pointer 392

5.9.6 Adjustment 6: Test Printing

Run the selected test printing for check.
* See [Test Printing] for more details =>Check 5: Print
Onceprinting is complete, the displaygoes back to [Adjustment Menu] =>Check 3: Adjustment
5.9.6 Adjustment 6: Test Printing 393

5.9.7 Adjustment 7: Longstore

Use this menu to clean the print head and ink lines before the print head replacement or at
the end of the production.
Once the Longstore is complete, the ink configuration setting is reset to default (Auto)
=>Update 8: Ink Configuration
5.9.7 Adjustment 7: Longstore 394

5.9.8 Adjustment 8: Software Counter Initialization

Reset the following software counter.
Make sure to perform this menu before shipping this product.
5.9.8 Adjustment 8: Software Counter Initialization 395

5.9.9 Adjustment 9: Send Pitch Check Adjustment pattern

Item to adjust: distance to feed the media per swath
Check if there is any error in the feeding amount per swath. Print mode: 320 cps, VSD4, Large
Table feed amount of H/6 (4.233mm) = table moving distance for one-sixth (1/6) of the print
head length.
Print head length 25.4 mm / 6 = 4.233 mm
Table feed amount of E/8 (0.750mm) = table moving distance for one-eighth (1/8) of encoder
diameter.
Encoder diameter 6 mm / 8 = 0.750 mm
5.9.9 Adjustment 9: Send Pitch Check 396

5.9.10 Adjustment 10: Fill Pattern Check Print Pattern

Item to adjust: Fill pattern printing
Check the accuracy of fill pattern printing. Print mode: 320cps, VSD4, Large
5.9.10 Adjustment 10: Fill Pattern Check 397

5.9.11 Adjustment 11: Ink Discharge

Discharges the ink from the ink tubes and the print head during maintenance.
5.9.11 Adjustment 11: Ink Discharge 398

5.10 Check 4: Cleaning XPJ661UFE-M-01
5.10 Check 4: Cleaning

Choose the cleaning mode and perform head cleaning.

5.11 Check 5: Print XPJ661UFE-M-01
5.11 Check 5: Print

Performs the test printing.
Print 1: Adjustment ALL -
Print 2: Parameter ALL -
Print 3: Error history -
Print 4: S/C Log -
Print 5: Life Information -

5.11.1 Print 1: Adjustment ALL

Print adjustment patterns
=>Check 5: Print
5.11.1 Print 1: Adjustment ALL 401

5.11.2 Print 2: Parameter ALL

Print adjustment parameters
=>Check 5: Print
5.11.2 Print 2: Parameter ALL 402

5.11.3 Print 3: Error history

Print system error historyL
=>Check 5: Print
5.11.3 Print 3: Error history 403

5.11.4 Print 4: S/C Log

Print smart chip log
=>Check 5: Print
5.11.4 Print 4: S/C Log 404

5.11.5 Print 5: Life Information

Print maintenance history
=> History 1: Maintenance History
=>Check 5: Print
5.11.5 Print 5: Life Information 405

5.12 Check 6: Parameter XPJ661UFE-M-01
5.12 Check 6: Parameter

This menu is to initialize or change adjustment parameters.
To backup and restore the parameters, start the printer in “Board Manager Mode” via LAN
using a PC with MSA installed.
See “Operation Manual of MUTOH Service Assistance” for more details on the board
manager mode.
Parameter 1: Initialization Init. 1: Uni/BiLow
Init. 3: Servo
Parameter 2: Update Update 1: Uni/BiLow
Update 2: Margin Parameter
Update 3: LED Pointer
Update 4: Charge Flag
Update 5: Debug Bit
Update 6: Dot Control
Update 7: Ink Type
Update 8: Ink Configuration
Update 9: Periodic CL
Update 10: Table U/D
Update 11: Uni/Bi Pattern
Update 12: UV Lamp UV Lamp 1: UV Lamp Lighting
Direction
UV Lamp 2: UV Lamp / Illuminance
Update 13: UV System
Update 14: Lift Speed
5.11.5 Print 5: Life Information 406

5.12.1 Parameter 1: Initialization

Initialize the adjustment parameters.
- UniD/BiD, margin, and servo parameters
- History of the wiper, CR motor, PF motor, PG motor, pump, circulation pump 1 / 2, UV-Lamp,
waste ink, Number of Print, Print Information and CR UnlockPos.
- All items (except servo parameter)
- Daily log
If you tap [Enter], “Initialize OK?” will be displayed on the panel. Tap [Enter] to start
initialization.
If you tap [Cancel], “Untouched Param” will be displayed and the initialization will be
canceled.
Then the display goes back to “Parameter Menu”.
=>Check 6: Parameter
5.12.1 Parameter 1: Initialization 407

5.12.1.1 Init. 1: Uni/BiLow
initialization.
canceled.
Then the display goes back to “Parameter Menu”.
=>Parameter 1: Initialization

5.12.1.2 Init. 3: Servo
initialization.
canceled.
Then the display goes to “Parameter Menu”.
=>Parameter 1: Initialization

5.12.2 Parameter 2: Update

Update the adjustment parameters.
UniD/BiD (Low only), Margin ,LED Pointer, Ink Charge Flag, Debug Bit,
Dot Control, Ink Type, Ink Configuration, Periodic Cleaning Operation,
Table up/down operation (Auto), UniD/BiD Pattern, UV Lamp, UV System, Lift Speed.
=>Check 6: Parameter
5.12.2 Parameter 2: Update 410

5.12.2.1 Update 1: Uni/BiLow
=>Parameter 2: Update

5.12.2.1.(1) Update the UniD/BiD adjustment parameters (PG Low).
=>Update 1: Uni/BiLow

5.12.2.1.(2) Update the Uni-D adjustment parameter to align dot placement of

uni-directional printing.
=>Update 1: Uni/BiLow

5.12.2.2 Update 2: Margin Parameter

This menu is used to update mechanical position parameters (top and side margins).

5.12.2.3 Update 3: LED Pointer

Update the LED pointer parameter.

5.12.2.4 Update 4: Charge Flag

Update the charge flag parameter.

5.12.2.4.(1) Ink configuration setting menu

When “User/Init: Charge” is selected, the following menu appears to specify ink configuration
if ink has not been charged in the printer and the ink configuration parameter has not been
specified yet.
When the ink configuration setting has been changed, a reboot request message will appear
(to change the memory setting).
=>Update 4: Charge Flag

5.12.2.5 Update 5: Debug Bit

Change the debug bits. This is a debug menu.
* The default values are set to 0. Before shipping this product, make sure to set the all values =>Parameter 2: Update
to 0.

5.12.2.6 Update 6: Dot Control

This menu is used for the dot control setting. This is a debug menu.
Specify the dot family and dot size for printing. =>Parameter 2: Update
If it is set to OFF, dot control is automatically determined in accordance with the printing data.

5.12.2.7 Update 7: Ink Type

Check the current ink type setting.
You cannot change the ink type from this menu.

5.12.2.8 Update 8: Ink Configuration

Check the current ink configuration.
If the ink configuration parameter has not been specified yet, “Auto” is displayed.
You cannot change the ink configuration from this menu.
After the Longstore is performed (see 4.7 Longstore), the ink configuration setting is reset to
default (Auto).

5.12.2.9 Update 9: Periodic CL

This menu is to enable or disable the auto cleaning as specified by the print head
specification.
The periodic cleanings are performed by following print head specifications in any settings
from the panel menu on the user modes.
The default setting is set to “Auto” to perform the periodic cleanings automatically.
When set “Off”, the following auto cleaning is disabled;
-the cleaning performed by each counter at the beginning of a printing
-the cleaning performed if the carriage is not in its home position when powering on the printer

5.12.2.10Update 10: Table U/D

Choose the automatic or manual table up/down operation.
For the automatic operation, the motor performs the table up/down operation.
For the manual operation, users uses the table up/down handle to lift or lower the table.
Following menu will be available depending on the table up/down operation setting.
In “Auto” setting:
Test 4: Sensor PG Origin
Test 7: History PG Motor / T. PG Motor
Parameter 1: Initialization PG Motor
Endurance 3: PG Motor

5.12.2.11Update 11: Uni/Bi Pattern

Select the Uni-D and Bi-D adjustment pattern in self-diagnosis mode.
The patterns for UniD/ BiD/ BiD ALL/ Adjust ALL will be printed with this setting.
The default setting is set to “Type A”.
When “Uni/Bi Ptn: Type A” is selected, the line pattern will be printed.
When “Uni/Bi Ptn: Type B” is selected, the line and block pattern will be printed.

5.12.2.11.(1)Adjustment pattern types:
* SeeAppendix A. Uni/Bi Type B Print Pattern for more details on Type B print pattern.
=>Update 11: Uni/Bi Pattern

5.12.2.12Update 12: UV Lamp

Specify the lighting direction and outut power of the UV Lamp to cure the ink while printing.

5.12.2.12.(1)UV Lamp 1: UV Lamp Lighting Direction

UTo set the lighting direction, following “AUTO” and “MANUAL” settings can be selected.
AUTO =>Update 12: UV Lamp

Lighting direction is specified by the print data setting (*UC command).
If the data does not contain the UV lighting setting (*UC command), lighting direction will
bespecified as follows (Duty 100%):
-In Uni-D printing, the lamp emits the LED lights in both CW/CCW directions (*1).
-In Bi-D printing, the lamp emits the LED lights in CW(*1) direction.
-Regardless of Uni-D/Bi-D printing, if the total pass of the printing is 4 pass or less, UV lamp
emits the LED lights in both CW/CCW(*1) directions.
MANUAL
The lamp emits the LED lights according to
“Parameter” > “Update” > “UV Lamp” setting.
*1 (Looking from the front of the printer)

CW direction :printing direction when the head moves from right to left.
CCW direction :printing direction when the head moves from left to right.

5.12.2.12.(2)UV Lamp 2: UV Lamp / Illuminance

Specify the UV lamp output power per block per printing direction.
=>Update 12: UV Lamp

5.12.2.13Update 13: UV System

Enable or disable the UV Lamp system for ink curing.
“On” setting:UV Lamp will be turned on
“Off” setting:UV Lamp will not be turned on.

5.12.2.14Update 14: Lift Speed

The table lifting speed can be changed from this menu. This is a debug menu.
The actual table lifting speed varies depending on the PG motor drive mode.
See Table. Lifting speed by PG motor drive mode for details.

5.13 Check 7: Servo XPJ661UFE-M-01
5.13 Check 7: Servo

Change the servo parameter setting.
Note: Do not fundamentally change the parameters because this is a menu for verifying the
unit’s problem (noise and/or vibration) or printing improvement (measures against vertical
banding).

5.13 Check 7: Servo XPJ661UFE-M-01

5.14 Check 8: Endurance XPJ661UFE-M-01
5.14 Check 8: Endurance

Performs the mechanical and head endurance test.
“PG Motor” is displayed in this menu only when "Table U/D" is set to “Auto”.
See Update 10: Table U/D for more details on table up/down operation setting.
Endurance 1: CR Motor -
Endurance 2: PF Motor - =>Self-Diagnosis Function - Hierarchy #1
Endurance 3: PG Motor
Endurance 4: Pump -
Endurance 5: Circulation Pump -
Endurance 6: Head Lock -
Endurance 7: Wiper -
Endurance 8: General Endurance -
Endurance 9: Endurance Check -

5.14.1 Endurance 1: CR Motor

Performs the CR motor endurance test. The carriage is scanned a specified travel distance
at a specified speed for a specified number of times. If “Life Count” is set to -1, this test is
repeated until [Cancel] is tapped. The maximum count number is 99,999,999 (8 digits). If it
exceeds the maximum, the count will be reset to 0.
*Note: This endurance test can be also performed with media loaded.
* 1. Selectable speed:
310cps, 320cps, 420cps
* 2. Range of the carriage travel distance
400mm to 757mm
=>Check 8: Endurance
5.14.1 Endurance 1: CR Motor 434

5.14.2 Endurance 2: PF Motor

Performs the PF motor endurance test. The PF motor runs a specified number of times. If
“Life Count” is set to -1, this test If the number of times is set to -1, the operation is repeated
until [Cancel] is tapped. The maximum count number is 99,999,999 (8 digits).
If exceeded, the count will be reset to 0.
Table has the maximum travel range. When the table moves to its limit, it will automatically
move back to the start position and will continue the endurance test.
If the table reaches its limit of travel in the middle of the media feeding, it will count as one
operation.
5.14.2 Endurance 2: PF Motor 435

5.14.3 Endurance 3: PG Motor

Performs the PG motor endurance test. The PG motor runs a specified number of times. If
“Life Count” is set to -1, this test is repeated until [Cancel] is pressed. The maximum count
number is 99,999,999 (8 digits). If it exceeds the maximum, the count will be reset to 0.
5.14.3 Endurance 3: PG Motor 436

5.14.4 Endurance 4: Pump

Performs the pump endurance test. The pump runs a specified number of times. If “Life
Count” is set to -1, this test is repeated until [Cancel] is tapped.
The maximum count number is 99,999,999 (8 digits). =>Check 8: Endurance
The operation sequence:

1.The pump endurance operation starts.
2.The pump rotates at the specified speed.
Speed Mode options:Suction time:
Super High (Ultra high speed):10.0 seconds
High (High speed):10.0 seconds
Normal (Normal speed):10.0 seconds
Low (Low speed):10.0 seconds
3.After finishing step 2, the counter counts up the number.
Return to step 2.
Repeat the procedure until it reaches a set number.
4.When it reaches a set number, the pump endurance test is completed.
5.14.4 Endurance 4: Pump 437

5.14.5 Endurance 5: Circulation Pump 5. When it reaches a set number, the circulation pump endurance test is completed.
Performs the circulation pump endurance test. The circulation pump runs a specified number
of times. If “Life Count” is set to -1, this test is repeated until [Cancel] is tapped.
The maximum count number is 99,999,999 (8 digits).
The current operation sequence:

1. The circulation pump endurance operation starts.
2. The circulation pump rotates at specified speed
Speed Mode options:Suction Time:

Super High (Ultra high speed):10.0 seconds
High (High speed):10.0 seconds
Normal (Normal speed):10.0 seconds
Low (Low speed):10.0 seconds
3. The operation stops for 60.0 seconds.

4. After finishing step 3, the counter counts up the number.
Return to step 2.
Repeat the procedure until it reaches a set number.
5.14.5 Endurance 5: Circulation Pump 438

5.14.6 Endurance 6: Head Lock

Performs the head lock endurance test. Lock/unlock operation of the head lock is performed
a specified number of times. If the specified number of times is set to -1, the operation is
repeated until [Cancel] is tapped. The maximum count number is 99,999,999 (8 digits).
5.14.6 Endurance 6: Head Lock 439

5.14.7 Endurance 7: Wiper

Performs the wiper endurance test.
Perform the ON / OFF operation of the wiper solenoid for the specified number of time.
If “Life Count” is set to -1, this test is repeated until [Cancel] is tapped.
The maximum count number is 99,999,999 (8 digits).
5.14.7 Endurance 7: Wiper 440

5.14.8 Endurance 8: General Endurance

Simultaneously performs the endurance test of the CR and PF. If the specified number of
times is set to -1, the operation is repeated until [Cancel] is tapped. The maximum count
number is 99,999,999 (8 digits).
The number of reciprocations of the carriage: Once

The number of times that the table is fed: Once
In this menu, the above operations are counted as one set of operation. As a count, the above
set of operation is displayed.
5.14.8 Endurance 8: General Endurance 441

5.14.9 Endurance 9: Endurance Check

Check the number of times that the endurance test is performed. Even if system error occurs,
you can check the number of endurance tests performed before the occurrence of the error
because the number is stored in the NVRAM.
5.14.9 Endurance 9: Endurance Check 442

5.15 Media Feed XPJ661UFE-M-01
5.15 Media Feed

5.15.1 Check 9: Media Feed
Feed the media loaded on the table.
If no media is loaded, this operation will not be performed.
5.15.1 Check 9: Media Feed 443

5.16 Media Initialization XPJ661UFE-M-01
5.16 Media Initialization

5.16.1 Check 10: Media Initialization
Specify the media initialization method in Self-Diagnosis Mode.
Enter the media width and length.
When you enter the Self-Diagnosis Mode, the media initialization method or media width/
length set in User Mode is reflected in Self-Diagnosis Mode.
Media width and length entered in User Mode will be displayed first.
5.16.1 Check 10: Media Initialization 444

5.17 Check 12: UV Lamp ON/OFF Check XPJ661UFE-M-01
5.17 Check 12: UV Lamp ON/OFF Check

5.17.1 Check 12: UV Lamp ON/OFF Check
Test the UV Lamp to make sure it turns on and off properly.
5.17.1 Check 12: UV Lamp ON/OFF Check 445

5.18 Vacuum Fan XPJ661UFE-M-01
5.18 Vacuum Fan

5.18.1 Check 14: Vacuum Fan
Specify the vacuum fan duty control. When the printer is turned on, vacuum fan is always set
to Medium.
This setting is not stored in NVRAM. Every time when the printer is booted, it is initialized to
Medium.
5.18.1 Check 14: Vacuum Fan 446

5.19 Table Height XPJ661UFE-M-01
5.19 Table Height

5.19.1 Check 15: Table Height
Select the method to determine the table height setting.
When booted with Self-diagnosis Mode, the table height specified in User Mode is displayed
in this menu.
The changes made in this menu will not be applied to User Mode.
5.19.1 Check 15: Table Height 447

5.20 Check 16: Head Replace XPJ661UFE-M-01
5.20 Check 16: Head Replace In the initial charge, following menu appears to specify ink configuration if ink has not been
charged in the printer and the ink configuration parameter has not been specified yet.
After the ink configuration parameter has been updated, the initial ink charging will
5.20.1 Check 16: Head Replace automatically start.
When the ink configuration setting has been changed, a reboot request message will appear
Enter the head rank of the new head. This head rank determines the drive voltage and after ink charging (to change the memory setting).
compensate temperature. Refer tothe specification of I9472 Head for more details..
After entering the head rank, the head lifetime counter is automatically initialized and the
menu moves to ink charging process.
5.20.1 Check 16: Head Replace 448

5.21 Packing XPJ661UFE-M-01
5.21 Packing
5.21.1 Check 17: For Packing
Prior to packing the printer, use this menu to automatically move the table to the packing
position to secure the table with shipping brackets.
Once the table moves to the bottom position, "Power Off Printer" will appear on the operation
panel to allow operators only to turn off the printer.
5.21.1 Check 17: For Packing 449

5.22 Adjustment print setting XPJ661UFE-M-01
5.22 Adjustment print setting

5.22.1 Setting Values for Adjustment Printing
The following settings are used to print an adjustment pattern in self-diagnosis mode.
Setting items in the user mode Setting values in the self-diagnosis

Effect [None] for internal pattern.
Spitting On
Side margin 5 mm
For other settings, the user mode settings will be applied to self-diagnosis mode.
5.22.1 Setting Values for Adjustment Printing 450

5.23 Parameter Initial Values XPJ661UFE-M-01
5.23 Parameter Initial Values 5.23.2 Parameter Initial Values 2

Item Initial Value Setting Range Count
5.23.1 Parameter Initial Values 1
Servo proportional gain (GP) 0x4800 0x2000~0x7800 0x200
Item Initial Value Setting Range Count 320CW 320CCW
UniD 0 -100~100 1 Servo integral gain (GI) 0x0080 0x0002~0x0800 1

(same speed and waveform) 320CW 320CCW
BiD 320 VSD2 -44 -400~400 1 Servo low-pass filter (GLPF) 228 0~255 1
320 VSD3 -39 320CW 320CCW
320 VSD4 -37 Servo PWM scale 13 10~15 1

320CW 320CCW
Margin Top margin 5.0mm 0.0~10.0 0.1
Servo ωC 45 30~60 5
320CW 320CCW
Side margin 5.0mm 0.0~10.0 0.1
LED Pointer (CR/PF) 0.0mm -10.0~10.0 0.1
Charge flag uncompleted uncompleted initial wash/ N/A =>Self-Diagnosis Function - Hierarchy #1
initial wash / unfilled ink
unfilled ink completed initial wash/
unfilled ink,
completed initial wash/
filled ink
Periodic CL Auto Auto / Off N/A
Table U/D Auto Auto / Manual N/A
Uni / Bi Pattern Type A TypeA / TypeB N/A
UV Lamp LT Dir. AUTO AUTO/MANUAL N/A
UV Lamp LT Illumi 100% 0~100% 1

UV System On On / Off N/A
Lift Speed High High/Medium/Low N/A
5.23.1 Parameter Initial Values 1 451

5.24 Required Media Size XPJ661UFE-M-01
5.24 Required Media Size 5.24.2 Check : Adjustment : Print, Check : Print
The table below shows the media size required for each internal pattern printing. Internal Test Print Required Media Required Media
To avoid unwanted paper waste, prepare the proper size of media. If using smaller size Pattern Type Width Length
media, the pattern cannot be fully printed (some part of the pattern might be missing), causing
unwanted paper waste. Adjust ALL 425mm 257mm
Parameter ALL 210mm 210mm
5.24.1 Check : Adjustment Log Info. 210mm 210mm
S/C Log Info. 280mm 160mm
Internal Test Print Required Media Required Media
Life Information 210mm 210mm
Pattern Type Width Length
Nozzle Check 425mm 210mm
Slant:Slant1 210mm 210mm
Slant:Slant2 280mm 210mm
UniD 210mm 210mm
(TypeA) 210mm 210mm
BiD Print1 210mm 210mm
(TypeA) 210mm 210mm
(TypeA) 210mm 210mm
(TypeA) 210mm 210mm
UniD 40mm 40mm
(TypeB) 210mm 210mm
(TypeB) 210mm 210mm
5.24.1 Check : Adjustment 452

5.25 Appendix A. Uni/Bi Type B Print Pattern XPJ661UFE-M-01
5.25 Appendix A. Uni/Bi Type B Print Pattern
=>Self-Diagnosis Function
5.25.1 A-1. Print Pattern by Ink Configuration

In UniD/BiD adjustment, the ink color on the Type B pattern varies by ink configuration on the
printer.
Here is examples of patterns for each combination and adjustment base row.
From the next page, we will explain each pattern when printing on 4-color ink configuration.
5.25.1 A-1. Print Pattern by Ink Configuration 453

5.25.1.1 Print pattern example: UniD Low 320 VSD3
=>A-1. Print Pattern by Ink Configuration
5.25.1 A-1. Print Pattern by Ink Configuration 454

5.25.2 A-2. UniD / Print
=>Appendix A. Uni/Bi Type B Print Pattern
5.25.2 A-2. UniD / Print 455

5.25.3 A-3. BiD / Print1
5.25.3 A-3. BiD / Print1 456

5.25.3.1 BiD Print 1 Print Pattern - Printing Method
=>A-3. BiD / Print1
5.25.3 A-3. BiD / Print1 457

5.25.4 A-4. BiD / Print2
5.25.4 A-4. BiD / Print2 458

5.25.4.1 BiD Print 2 Print Pattern - Printing Method

1. Print: 1stPass (CW Print)
H G B A
E-row
Head
㸫+ 㸫+ 㸫+ 㸫+
2. Print: 2ndPass (CCWPrint)
H G B A
Head
A, B, - H row from the origin side
㸫+ 㸫+ 㸫+ 㸫+
=>A-4. BiD / Print2
5.25.4 A-4. BiD / Print2 459

XPJ661UFE-M-01
6 Maintenance Mode 2
6.1 Introduction........................................................................461
460
6.1 Introduction
Maintenance 2 functions are integrated in Self Diagnosis

=> 5 Self-Diagnosis Function.
461
XPJ661UFE-M-01
7 Maintenance
7.1 Introduction........................................................................463
7.2 Periodical Services............................................................464
7.2.1 Periodic Replacement Parts .................................... 465
7.2.2 Parts Which Require Inspection / Replacement ...... 466
7.3 Part Life Information .........................................................467
7.4 Jigs and Tools ...................................................................468
7.4.1 Required Tools ........................................................ 468
7.5 Lubrication/Bonding .........................................................470
7.6 Transportation of Product ................................................471
462
7.1 Introduction
This chapter provides information about the periodical services, part life, lubrication/bonding,
and transport.
Wear butyl rubber gloves and protective goggles to prevent skin contact.
• The printer uses UV ink.
Before starting part(s) replacement, always perform following operations. sunlight.
• Turn OFF power. Do not leave for a long time (1 or more days) with the cover removed.
• Remove Power plug from outlet.
Otherwise, you may suffer electric shock or system circuit may be damaged.
• Remove any Cable s connected to the printer.
Otherwise, the printer may be damaged.
Chapter TOC
=> 7.1 Introduction
• Components in printer can be disassembled only if instructed so in this manual.

Frame components and/or other components that are notinstructed are not disassemble .
The printer has been assembled in MUTOH factory with extremely high precision up to 1/
100mm.
If disassembled inappropriately, normal functionality may not be restored.
• Check if there is sufficient space around the printer when performing maintenance work.
When servicing the machinery inside with some covers removed, pay special attention not
to be injured by the driving mechanisms.
• Maintenance must be done by two or more persons for the following work.
When disassembling or reassembling the printer and Dedicated stand.
When packing the printer for transportation.
463
7.2 Periodical Services XPJ661UFE-M-01
7.2 Periodical Services

This section describes the periodical services required for this printer.
The following periodic maintenance is conducted to ensure the consistent print quality.
• Replace a periodic maintenance parts.
• Check if the printer works properly.
=> Operation Manual
464
7.2.1 Periodic Replacement Parts

The parts in the following table require replacement once per year.
Maintenance part(s) Maintenance part name Remark

numbers
XPJ-461UF Periodic Ch8 Exp view _8.5 Periodic
Maintenance Kit Replace Parts
Chapter TOC
=> 7.1 Introduction
7.2.1 Periodic Replacement Parts 465

7.2.2 Parts Which Require Inspection / Replacement
Part Timing Check point Action

Daily maintenance check point by the user Several times per year • No ink adhesion If the stain is left, tell the user to clean it
(Platen, pressure roller, wiper, outer surface of • No foreign objects periodically according to the user manual.
the print head) • No damage (If leaving it for long time, the replacement
frequency will increase.)
• Daily maintenance is properly
performed or not
Timing fence Several times per year • No media dust accumulation • Perform the cleaning.
(CR encoder detection slit plate) • No foreign objects • If damaged, replace the parts.
• No damage
Roller strip Several times per year • No ink adhesion • Perform the cleaning.
• No foreign objects • Apply the lubricant if necessary.
• No damage => 7.5 Lubrication/Bonding
• Lubricant application
Table surface Several times per year • No media dust accumulation • Perform the cleaning.
• No foreign objects • If ink adhered, remove it with a dampened cloth, and
• No damage then wipe the area with a clean dry cloth.
Chapter TOC
=> 7.1 Introduction
7.2.2 Parts Which Require Inspection / Replacement 466

7.3 Part Life Information XPJ661UFE-M-01
7.3 Part Life Information

This section describes the lifecycle of maintenance parts.
To check the life of maintenance parts, check the maintenance counter in Self-diagnosis mode.
The parts life information for this printer is shown in the table below.
Part Replacement Panel Message Panel Message How to Restore Replacement Parts Action
Cycle Cycle
Wiper 6 months - - - Wiper Clean around the wiper.
(Periodic Replacement Kit)
Cap unit 12 months - - - Cap Clean around the cap.
(Periodic Replacement Kit)
Circulation Pump - 93.1hours Life Times [Pump] Counter Clear Circulation Pump Check the damage on peripheral parts.
OK->Enter Clean around the circulation pump.
Waste Fluid Pump - 93.1 hours Life Times [C Pump] Counter Clear Waste Fluid Pump Check the damage on peripheral parts.
OK->Enter Clean around the waste ink pump.
CR Motor - 4,370,000 shuttles Life Times [CR Motor] Counter Clear CR Motor Check the damage on ink tubes.
OK->Enter Check the damage on CR FFC.
PF Motor - 176700m Life Times [PF Motor] Counter Clear PF Motor Check the damage on peripheral parts.
OK->Enter
UV-LED - 14,250hours Life Times [UV Lamp] Counter Clear UV-LED Check the damage on peripheral parts.
OK->Enter
Print Head - 6 billion Dot - - Print Head Check the damage on peripheral parts.
[600,000,000 Dot] Clean around the head.
Chapter TOC
=> 7.1 Introduction
7.2.2 Parts Which Require Inspection / Replacement 467

7.4 Jigs and Tools XPJ661UFE-M-01
7.4 Jigs and Tools

This section provides lists of jigs and tools required for service operations.
Chapter TOC
7.4.1 Required Tools
=> 7.1 Introduction
(1) Tools for Part Replacement
No. Part(s) No. Name Reference

1 Generic product Phillips Screwdriver No.2 -
2 Generic product Phillips Screwdriver No.2 Shaft length: 250mm or longer
(For print head)
3 Generic product Phillips Screwdriver No.2 Shaft length: 50mm or shorter
4 Generic product Phillips Screwdriver No.1 Screw size: M2.5 or smaller
5 Generic product Slotted Screwdriver -
6 Generic product Screwdriver (Precision) -
7 Generic product Ratchet Screwdriver -
8 Generic product Nose Pliers -
9 Generic product Tweezers -
10 Generic product Hex wrench (2.5mm) -
11 Generic product Hex wrench (2.5mm) Shaft length: 150mm or longer
Type: Other than L-shaped (For
screw fixing the head base)
12 Generic product Hex wrench (1.5mm) -
13 Generic product Penlight -
14 Generic product Loupe (x10) For print head adjustment
15 Generic product Hex Spanner (14mm) -
16 Generic product Hex Spanner (3mm) -
17 Generic product Magic Marker -
18 Generic product Tube Cutter -
19 Generic product Plastic Bag -
20 Generic product Waste Clothes -
21 Generic product Thread Lock -
7.4.1 Required Tools 468

7.4 Jigs and Tools XPJ661UFE-M-01
(2) Tools for Adjustment

No. Part(s) No. Name Reference
1 Generic product Network Interface Cable -
2 Network Software Mutoh Service Assistance Ver.5.0.1 or later
(MSA)
3 Generic product Tension gauge Max.: 40N
4 Generic product Tension gauge Max.: 2N
5 Generic product Level For checking installation envi-
ronment
6 - Dedicated paper For adjusting printing accuracy
7 DG-41787 Valve Head Cleaning Kit For cleaning valve head
(VJ Ink)
8 DG-43193 PG Adjusting Jig (1.1/1.3) For adjusting head height
(1.1mm/1.3mm)
9 DG-45465 Jig Cartridge Assy For replacing head
10 DG-47405 Head Cleaner Jig (5540) For cleaning head
11 DH-40022 UV LED Adjustment Jig For adjusting UV-LED
12 Generic product Network Interface Cable -
Chapter TOC
=> 7.1 Introduction

7.5 Lubrication/Bonding XPJ661UFE-M-01
7.5 Lubrication/Bonding
This section covers the lubrication/bonding information. After disassembling/assembling this printer, always perform necessary lubrication/bonding referring the following table.
• Only use specified lubricants to the printer. The use of unauthorized lubricants may damage the components and shorten the printer life.
• Do not lubricate too much on single part.
Parts name Location Manufacturer Model Name
CR drive section Y rail Apply to the hole securing Y drive base. Dow Corning Toray Co., Ltd. MOLYKOTE(R)EM-60LGREASE
Apply to the hole securing the return pulley bracket. Dow Corning Toray Co., Ltd. MOLYKOTE(R)EM-60LGREASE
Pressure cam Apply to the cam part. Dow Corning Toray Co., Ltd. MOLYKOTE(R)EM-60LGREASE
Drive pulley Apply to the drive pulley. Dow Corning Toray Co., Ltd. MOLYKOTE(R)EM-60LGREASE
Roller strip Apply to the front surface of roller strip. NIPPON OIL CORPORATION SUPERMULPASS32 (Super multi
dia tetrat)
CR driven pulley adjusting screw After adjusting the steel belt, apply the screw lock. Three Bond Co., Ltd. 1401
Cursor section Rack Apply to the gear. Dow Corning Toray Co., Ltd. MOLYKOTE(R)EM-60LGREASE
Head base section Head mounting plate Apply to the screw hole securing shoulder screw. Dow Corning Toray Co., Ltd. MOLYKOTE(R)EM-60LGREASE
Head base push spring Apply to the spring and washer. Dow Corning Toray Co., Ltd. MOLYKOTE(R)EM-60LGREASE
Others Screw Apply to where the screw lock is applied. Three Bond Co., Ltd. 1401
Edges tend to be sharp Attach acetate tapes to the tape wires or harnesses to Not specified -
prevent sharp edge.
Chapter TOC
=> 7.1 Introduction

7.6 Transportation of Product XPJ661UFE-M-01
7.6 Transportation of Product

• When transporting the printer, in order to protect it from vibration or impact, it needs to be
packed in the same state as when purchased using the cushion foam and packing material.
• Regardless of whether the printer is packed or unpacked, do not tilt the printer more than
30-degree angle. It will cause misalignment in each adjusted part.
=> Installation Manual
(1) Printer Installation Requirement
• Required installation space: D 1800mm x W 1400mm

• Allowable table levelness: Less than 15mm
• Recommended table load capacity: 150kg minimum
(2) When Moving Printer
When moving the printer to change the installation site by users, follow these steps.
• Check that the printer is turned off.

(Check if the head is in the capping station)
• Empty the waste ink tank and hook the waste ink drain tube.
• Remove all cables from the printer including power cord and LAN cable.
For moving that may cause vibration to the printer,
• Perform “Ink Discharge”.

• Secure the print head and table with the shipping brackets.
• Tape the covers that can open by moving
Chapter TOC
=> 7.1 Introduction

XPJ661UFE-M-01
8 Exploded View
8.1 Maintenance Part(s) List ...................................................475
8.2 Electric Diagram / Tube Diagram .....................................492
8.3 Exploded View ...................................................................496
472
XPJ661UFE-M-01
8.4 Exploded View - Maintenance Parts ............................... 569
473
XPJ661UFE-M-01
8.5 Periodic Replace Parts......................................................578
474
8.1 Maintenance Part(s) List XPJ661UFE-M-01
8.1 Maintenance Part(s) List Part(s) No. Maintenance Part(s) Name Reference
DH-40225 Carriage Assy(UF) -
DG-44689 Mini Latch S Assy -

As of August 21, 2020 (No.00694SP01)
DG-44903 LED Pointer Assy -
DH-40000 UV-LED Lamp Assy -
DF-49027 Fence Guide Assy -
DF-49047 CR Return Pulley Assy -

The changes made to the maintenance parts list are shown below.
When ordering the service parts, apply the modified service part(s). DF-49044 CR Belt A1 Assy -
[Change]
DF-49024 T Fence A1 Assy -
• DG-44771: Carriage Assy
=> DH-40225: Carriage Assy(UF) DF-48991 CR Motor Relay A1_Assy -
• DH-40092: LED_CONT Cable Assy
=> DG-44796: LED_CONT Cable Assy DG-44690 T Fence Spring Assy -
[Addition]
DG-44691 CR Origin Sensor Cable Assy -
• DH-40048: LED_CONT Board Assy
DG-44693 CR Motor Assy -
DF-49020 PF Motor Assy -
Part(s) No. Maintenance Part(s) Name Reference DG-44772 PF Pulley Assy -
DF-46671 O Ring M6 - DG-44773 PF Scale Assy -
DG-41543 Valve Head Assy - DG-45219 PF Seal Assy -
DG-41915 Connector_Valve_Head Assy - DG-44775 PF Belt Assy -
DF-49018 Head FG_Assy - DG-46427 CR Encoder Assy -
DF-49471 CR HP Sensor. Lever Sensor - DG-48112 PF Motor Cable Assy -
DG-49990 Print Head Assy_I9472(Set) - DG-48113 PF Motor Relay Cable Assy -
DG-42947 CR Encoder Assy - DG-48114 PF Encoder Relay Cable Assy -
DG-42959 CR Board Assy - DG-48115 TF Origin Sensor Cable Assy -
DF-49065 Roller Arm Assy - DH-40040 MIST Fan Cable -
DG-44687 Head FFC Assy - DG-44782 Resin Filter Kit -
475
Part(s) No. Maintenance Part(s) Name Reference Part(s) No. Maintenance Part(s) Name Reference
DH-40041 Laser Sensor 2 Assy - DH-40003 I/C Holder Assy 2 -
DG-48118 Leveling Adjuster Assy - DH-40004 I/C Holder Assy 3 -
DG-42988 Adsorption Fan Assy - DH-40001 DC Pump Assy -
DG-48119 Vacuum Fan Cable 1 Assy - DG-46873 Power Supply Board Assy -
DG-48120 Vacuum Fan Cable 2 Assy - DG-43741 FG Cable Assy -
DG-48121 Vacuum Fan Cable 3 Assy - DG-45354 Cooling Fan Assy -
DG-48122 TZ Origin Sensor Cable 1 Assy - DG-42993 MAIN DC Cable Assy -
DG-48123 TZ Origin Sensor Cable 2 Assy - DG-46952 AC Inlet Assy -
DG-48124 Z Motor Assy - DG-43396 Junction 2 Board -
DG-48125 Z Motor Relay Cable Assy - DF-49017 Head Cable Assy -
DG-48126 Z Motor Cable Assy - DH-40017 MAIN Board -
DH-40042 Screw Shaft Assy - DG-44716 JUNC FFC Assy -
DG-48681 VJ five-layer black tube 3-4(1m) - DG-44717 JUNC ID Cable Assy -
DG-48682 VJ five-layer black tube 3-4(2m) - DG-44718 JUNC ID Cable2 Assy -
DG-44741 Clamp_FFC32_Assy - DH-40016 Switching Power Supply Board -
DG-44742 Clamp Tube Assy - DH-40048 LED_CONT Board -
DG-44743 Clamp Bare64 Assy - DG-44792 AC Cable Assy -
DG-44703 CR FFC Assy - DH-40043 Terminal Base-LED PS Cable -
DG-44704 Steel Bare Assy - DG-48130 RC Cable Assy -
DG-44705 Tube Guide Film Assy - DH-40083 LED_DC Cable -
DG-44787 Clamp Retainer_P - DG-44797 LED_TH Cable Assy -
DF-43967 Pressure Roller Holder Spring - DH-40019 LED_HEAD Cable -
DH-40005 Ink ID Board - DG-44799 Terminal Block -
DH-40002 I/C Holder Assy 1 - DG-44806 Terminal Block-Power Cable Assy -
476
Part(s) No. Maintenance Part(s) Name Reference
DG-48134 Head Cap Assy -
DG-41090 Wiper Solenoid SDC630KG -
DF-48995 Vacuum FAN Relay 2 Assy -
DG-44723 Wiper SOL Cable Assy -
DH-40006 Waste Fluid Bottle Assy -
DG-49070 Replaceable Wiper Assy(26UF) -
DG-42956 Cover Switch Assy -
DG-49289 Panel Unit Assy -
DH-40045 Panel FFC -
DG-48136 Maintenance Cover Cable Assy -
DH-40046 Front Cover Cable -
DG-41787 Valve Head Cleaning Kit (VJ Ink) -
DH-40023 XPJ-461UF Periodic Maintenance Kit -
DG-43193 PG Adjusting Jig (1.1/1.3) -
DH-40022 UV LED Adjustment Jig -
DG-45465 Jig Cartridge Assy -
DH-40047 Laser Sensor Adjusting Jig -
DG-48385 VJ626UF UV Lamp maintenance kit -
DG-47405 Head Cleaner Jig (5540) -
DG-41001 VJ16 Wiper Assy -
DG-44796 LED_CONT Cable Assy -
DH-40014 Sensor Relay Cable -
DH-40339 Eccentric Screwdriver 6-3 -
477
DF-46671 DF-49018
O Ring M6 Head FG_Assy
DG-41543 DF-49471
Valve Head Assy CR HP Sensor. Lever Sensor
DG-49990
Print Head
Assy_I9472(Set)
DG-41915
Connector_Valve_Head
Assy
478
DG-42947 DH-40225
CR Encoder Assy Carriage Assy(UF)
DG-42959 DG-44689
CR Board Assy Mini Latch S Assy
DF-49065 DG-44903
Roller Arm Assy LED Pointer Assy
DG-44687 DH-40000
Head FFC Assy UV-LED Lamp Assy
479
DF-49027 DF-48991
Fence Guide Assy CR Motor Relay A1_Assy
DF-49047 DG-44690
CR Return Pulley Assy T Fence Spring Assy
DF-49044 DG-44691
CR Belt A1 Assy CR Origin Sensor Cable Assy
DF-49024 DG-44693
T Fence A1 Assy CR Motor Assy
480
DF-49020 DG-44775
PF Motor Assy PF Belt Assy
DG-44772 DG-46427
PF Pulley Assy CR Encoder Assy
DG-44773 DG-48112
PF Scale Assy PF Motor Cable Assy
DG-45219 DG-48113
PF Seal Assy PF Motor Relay Cable Assy
481
DG-48114 DH-40041
PF Encoder Relay Cable Assy Laser Sensor 2 Assy
DG-48115 DG-48118
TF Origin Sensor Cable Assy Leveling Adjuster Assy
DH-40040 DG-42988
MIST Fan Cable Adsorption Fan Assy
DG-44782 DG-48119
Resin Filter Kit Vacuum Fan Cable 1 Assy
482
DG-48120 DG-48124
Vacuum Fan Cable 2 Assy Z Motor Assy
DG-48121 DG-48125
Vacuum Fan Cable 3 Assy Z Motor Relay Cable Assy
DG-48122 DG-48126
TZ Origin Sensor Cable 1 Assy Z Motor Cable Assy
DG-48123 DH-40042
TZ Origin Sensor Cable 2 Assy Screw Shaft Assy
483
DG-48681 DG-44743
VJ five-layer black tube 3-4(1m) Clamp Bare64 Assy
DG-48682 DG-44703
VJ five-layer black tube 3-4(2m) CR FFC Assy
DG-44741 DG-44704
Clamp_FFC32_Assy Steel Bare Assy
DG-44742 DG-44705
Clamp Tube Assy Tube Guide Film Assy
484
DG-44787 DH-40003
Clamp Retainer_P I/C Holder Assy 2
DF-43967 DH-40004
Pressure Roller Holder Spring I/C Holder Assy 3
DH-40005 DH-40001
Ink ID Board DC Pump Assy
DH-40002 DG-46873
I/C Holder Assy 1 Power Supply Board Assy
485
DG-43741 DG-43396
FG Cable Assy Junction 2 Board
DG-45354 DF-49017
Cooling Fan Assy Head Cable Assy
DG-42993 DH-40017
MAIN DC Cable Assy MAIN Board
DG-46952 DG-44716
AC Inlet Assy JUNC FFC Assy
486
DG-44717 DG-44792
JUNC ID Cable Assy AC Cable Assy
DG-44718 DH-40043
JUNC ID Cable2 Assy Terminal Base-LED PS Cable
DH-40016 DG-48130
Switching Power Supply Board RC Cable Assy
DH-40048 DH-40083
LED_CONT Board LED_DC Cable
487
DG-44797 DG-48134
LED_TH Cable Assy Head Cap Assy
DH-40019 DG-41090
LED_HEAD Cable Wiper Solenoid SDC630KG
DG-44799 DF-48995Y
Terminal Block Vacuum FAN Relay 2 Assy
DG-44806 DG-44723
Terminal Block-Power Cable Assy Wiper SOL Cable Assy
488
DH-40006 DH-40045
Waste Fluid Bottle Assy Panel FFC
DG-49070 DG-48136
Replaceable Wiper Assy(26UF) Maintenance Cover Cable Assy
DG-42956 DH-40046
Cover Switch Assy Front Cover Cable
DG-49289 DG-41787
Panel Unit Assy Valve Head Cleaning Kit

(VJ Ink)
489
DH-40023 DH-40047
XPJ-461UF Periodic Laser Sensor Adjusting Jig

Maintenance Kit
DG-43193
PG Adjusting Jig (1.1/1.3)
DG-48385
DH-40022 VJ626UF UV Lamp

maintenance kit
UV LED Adjustment Jig
DG-47405
DG-45465 Head Cleaner Jig (5540)
Jig Cartridge Assy
490
DG-41001
VJ16 Wiper Assy Chapter TOC => 8 Exploded View
DG-44796
LED_CONT Cable Assy
DH-40014
Sensor Relay Cable
DH-40339
Eccentric screwdriver 6-3
491
8.2 Electric Diagram / Tube Diagram XPJ661UFE-M-01
8.2 Electric Diagram / Tube Diagram
Chapter TOC=> 8 Exploded View
492
0100 Electric Diagram
493
0200 Tube Diagram - 4 colors
494
0201 Tube Diagram- 6 colors
495
8.3 Exploded View XPJ661UFE-M-01
8.3 Exploded View
496
0100 Frame Overview
497
0101 Frame - R view
498
0102 Frame - L view
499
0103 Frame - R Parts
500
0104 Frame - L Parts
501
0105 Frame - Front / Side
502
0106 Frame - Base 01
503
0107 Frame - Base 01 Nut
504
0108 Frame - Base 01 Screw
505
0109 Frame - Base 01 Clamp
506
507
0111 Frame - Base 02 Bracket
508
0112 Frame - Base 02 Screw
509
0113 Frame - Base 02 Nut
510
0114 Frame - Actuator
511
0115 Frame - PF
512
513
0117 Frame - Details 01
514
0118 Frame - Details 02
515
0200 Table - Overview
516
0201 Table - Breakdown
517
0202 Table - Bottom
518
0203 Table - Z Motor
519
0204 Table - UD 01
520
0205 Table - UD 02
521
0206 Table - Top 01
522
0207 Table -Table Vacuum Fan
523
0300 Cover - Overview
524
0301 Cover - Breakdown
525
0302 Cover - Front / Side / Rear
526
0303 Cover - Top 01
527
0304 Cover - Top 02
528
0305 Cover - Top 03
529
0306 Cover - Top 04
530
0307 Cover - Top 05
531
0308 Cover - Top 06
532
0309 Cover - Top 07
533
0401 Board Box - Overview 01
534
0402 Board Box - Overview 02
535
0403 Board Box - Junction / Terminal
536
0404 Board Box - PS
537
0405 Board Box - LED Cont
538
0406 Board Box - Clamp
539
0407 Board Box - Main / PS
540
0501 CR - Overview
541
0502 CR - Breakdown
542
0503 CR - Cursor
543
0504 CR - Headbase
544
0505 CR - Prin Head
545
0506 CR - Board
546
0507 CR - UV LED
547
0601 Y Rail - Overview 01
548
0602 Y Rail - Overview 02
549
0603 Y Rail - Breakdown
550
0604 Y Rail - T Fence
551
0605 Y Rail - Roller
552
0606 Y Rail - R / L
553
0607 Y Rail - Fixing
554
0701 Cable Guide - Overview
555
0702 Cable Guide - Board Box Side
556
0703 Cable Guide - CR Side
557
0801 IH R - Overview
558
0802 IH R - Breakdown
559
0901 IH L - Overview
560
0902 IH L - Upper
561
0903 IH L - Lower
562
1001 Maintenance - Overview
563
1002 Maintenance - Lower
564
1003 Maintenance - Upper
565
1004 Maintenance - Upper Details
566
1101 Panel
567
1201 Accessories
568
8.4 Exploded View - Maintenance Parts XPJ661UFE-M-01
8.4 Exploded View - Maintenance Parts
569
0100 Carriage
570
0200 Head Cap
571
0300 Wiper
572
0400 DC Pump
573
0500 I/C Holder 01
574
0501 I/C Holder 02
575
0502 I/C Holder 03
576
0600 Waste Fluid Bottle
577
8.5 Periodic Replace Parts XPJ661UFE-M-01
8.5 Periodic Replace Parts
578
0100 Maintenance Unit
579
0200 Wiper Unit
580

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MAINTENANCE

5 Self-Diagnosis Function . . . . . . . . . . . . . . . . . . . 320

6 Maintenance Mode 2 . . . . . . . . . . . . . . . . . . . . 460

8 Exploded View . . . . . . . . . . . . . . . . . . . . . . . . . . 472

1.2 Important Notice ....................................................................5

1.3 Warning Labels......................................................................6

1.4 Before starting maintenance ................................................7

1.1 About this manual 8. Appendix

This document was established on August 21, 2020

Explains the self-diagnostic functions of the printer.

Explains the maintenance mode 2 of the printer.

Explains daily maintenance of the printer.

1.2 Important Notice

• No part of this product or publication may be reproduced, copied, or transmitted in any

1.3 Warning Labels

• All warning labels must be visually recognized.

Note the following points when performing the maintenance.

UV ink may cause strong irritation to your skin.

• Components in printer can be disassembled only if instructed so in this manual.

2.2 Error Messages ...............................................................10

2.3 Troubleshooting Without Error Messages....................14

2.3.1 Initial Operation Problems..................................... 15

2.3.2 Media Feed Problems ........................................... 17

2.3.3 Printing Problems .................................................. 18

2.3.4 Noise Problems..................................................... 21

2.3.5 Online Function Problems ..................................... 22

2.3.6 Other Problems ..................................................... 23

Trouble Contents Reference

Chapter TOC=> 2 Troubleshooting

2.2 Error Messages

Error Symptom Cause

E016 TLB – L / I [02] (TLBL: TLB exception (load or instruction fetch))

E016 System Call [08] (System Call) System call error

E016 Break Point [09] (Break Point) Breakpoint error

• including zero-divide operation

E016 Reserved [10] (Reserved instruction) Reserved instruction error

Error Symptom Cause

E016 Overflow [12] (Arithmetic overflow) Occurrence of overflow

E016 Trap [13] (Trap) Occurrence of trap

E016 Floating [15] (Floating Point) Floating point error

E016 Watch [23] (Watch exception error) Error in Watch

E016 Watch Dog [32] (Watchdog time-out) Time-out error in watchdog

E016 Abort Err[33] (Abort Error) CPU becomes aborted

Error Symptom Cause

E081 Error: CR Origin CR origin cannot be detected CR HP Sensor is damaged

E154 Error: AC Voltage drop Power-supply disconnection or brownout- CR board is damaged

E224 Error: UV Fan 1 UV Fan 1 is stopped.- Defect in UV Fan 1

E226 Error: UV Temp Err. UV Lamp is overheated.- Defect in UV Lamp

Error Symptom Cause

E240 Error: PG Origin PG origin cannot be detected.- Defect in the PG origin

E241 Error: PG Limit PG limit cannot be detected.- Defect in the PG limit

Chapter TOC=> 2 Troubleshooting

2.3 Troubleshooting Without Error Messages

=> 2.3.1 Initial Operation Problems

=> 2.3.2 Media Feed Problems

2.3.1 Initial Operation Problems

No. Symptom Possible Error Factor

1 Printer cannot be turned on Power cable is damaged

2 LCD display malfunction Panel FFC: Connection failure or damage

3 Initial ink charge does not start [Cover open] displayed: