SRM - An Advanced SCM Technique
SRM - An Advanced SCM Technique
SRM - An Advanced SCM Technique
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firms pursue supply chain optimization (SCO), they do so in a sequential manner. Beginning internally, with efforts aimed at reducing costs, particularly through better sourcing, improved logistics, inventory control and order management, firms progress to demand management and capacity planning, especially through components like sales and operations planning (S&OP) and advanced planning and scheduling (APS). As achievements are accomplished and documented, some firms determine the higher-level achievements come with external help from key allies, and they enter the arena of Advanced Supply Chain Management (ASCM). Each of the previous efforts will serve as necessary precursors to taking the high ground in a market or industry by getting the internal house in order before collaborating and applying technology in an inter-enterprise network. But now the focus moves to using the advantages gained internally to collaborate with selected allies to make similar or larger gains through a networked effort.
As
This higher, Level 3 and beyond supply chain effort, begins on the supply side, as
the purchasing and sourcing function takes advantage of all the work that went into reducing the supply base, segmenting the suppliers in terms of importance, and beginning work with a few of those suppliers to build advanced level models, which will be beneficial to both organizations. Such an effort requires moving the firm into the realm of ASCM, with the assistance of a few strategic suppliers being an absolutely crucial ingredient to success. The vehicle for funneling that assistance into a proactive and beneficial format is Supplier Relationship Management (SRM), a keystone for constructing a successful ASCM system.
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appropriate for our situation? Most importantly, why has technology implementation been so hard to achieve in a network environment? Generally, the answer to the last query is because of the lack of communications standards, common business processes recognized by all parties, and the inability to link disparate software and applications across an extended enterprise where each constituent is an expert on the one best way to communicate. Its also because of political considerations around who should dominate the relationship, who has the greatest experience, and who will compromise for the good of the alliance. In spite of the Internet environment in which all forms of information can be shared at the click of a mouse, supply chain constituents will cling to their databases and only share what they think is inconsequential as they gather all they can to enhance their performance. The new thinking says that attitude prevents you from getting to the hidden values and savings that could come from a more open, sharing relationship. Important parts of the database that help both parties should be opened and shared through an interactive extranet designed for such a purpose. That knowledge, gained by whatever means, becomes a crucial element in SRM. Supplier relationship management emerges from this difficult situation as companies seek the means to establish a more disciplined, honest, and strategically oriented environment around supplier relations to assure that the network effort is harmonized to bring optimum conditions to all participants. From a purchasing perspective, this condition goes well beyond strategic sourcing, e-procurement and advanced purchasing techniques. It involves selecting a few, strategic suppliers and working diligently with them to find the optimized means of collaborating for mutual advantage. From another perspective, it also involves an alliance between the Chief Purchasing Office (CPO) and the Chief Information Officer (CIO). With this internal collaboration, their two organizations seek out those suppliers with whom they can design, test and apply the interactive communication systems needed for network cooperation. Most importantly, SRM requires collaboration as a supplement to negotiation. As the participants to SRM move to a more disciplined and strategically focused and technically enhanced relationship, the sourcing effort moves toward using the supply side to establish a meaningful business model that supports and enhances joint business strategies. When accomplished, the distances between buyers and sellers will diminish and an integrated entity will be prepared to extend the network effort to the customer side. With the enhancements that come from the involvement of IT and the application of technology to bring features of the relationship online to speed cycle times and connect upstream activities to the downstream necessities the budding network only gets stronger. Then the firm goes forward toward customers knowing the network house is really in order.
different ways depending on the nature of the relationships and their strategic value ? Create competitive advantage and drive revenue by jointly ? bringing new, better and more customer-centric solutions to market faster ? Lengthen and strengthen critical supplier relationships ? integrate suppliers into your business processes
? Drive profit enhancement through reduced supply chain and ?
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With these requirements in mind, the firm proceeds with its SRM effort by carefully separating the buy categories into some meaningful segmentation so sourcing and pricing plans can be attached to each group. A four-segment approach is illustrated in Exhibit 2. Note that the scales vary. On the vertical axis of the matrix, the ranking moves from low spend volumes and low purchasing leverage to high positions. On the horizontal axis, the variation is from low to high product and service complexity. Beginning on the lower left side of the matrix, with the low volumes and low complexity categories quadrant dubbed Odds and Ends, the procurement objectives become something like: Ensure getting the best price and service for volume tendered Provide users self-service capabilities, minimizing contact time with suppliers Reduce administrative costs through streamlining and e-procurement techniques, where appropriate
Moving up to the area of high volume and leverage and still low complexity, we find the Commodities quadrant where the objectives become: Leverage buying power to seek the best consolidated arrangement Rationalize SKUs to industry standards Manage contracts closely to obtain negotiated benefits
In the lower right hand side, where we have high complexity and low volumes, the Specialty quadrant calls for these objectives: Gain access to cost and technology information from key suppliers Enable suppliers to provide value-adding features and services to internal customers Reduce administrative costs through improved online RFQ procedures
Odds and Ends Odds and Ends Mature industry products Mature industry products Suppliers are differentiated Suppliers are differentiated by price and service by price and service Administrative costs are Administrative costs are high relative to purchase high relative to purchase costs costs Low Low
Finally, in the upper right, we see high product and service complexity matched with high spend volume and leverage and the category marked High Impact. Now the objectives become: Leverage buying power with limited suppliers Understand industry cost drivers, emerging technologies, and full capabilities of key suppliers Encourage supplier involvement in product development and the search for added features and values Involve most critical suppliers in strategy planning and customer satisfaction initiatives Page 4
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A firm may care to add to the decision criteria, based on its internal needs, but it is in this last quadrant that the search for SRM candidates centers. If an effort is going to be made to find advanced relationships, where the company will share very important information, it should be with suppliers in this category. What comes out of the eventual SRM effort will establish a framework and decision rules for dealing with the other categories, but partner selection should start with the high-impact quadrant.
Exhibit 3 Supplier Relationship Attribute Model Supplier Category/Focus Relationship Basic Product or service as commodity Competitive bid Fulfill to requirements Limited electronic Value Added Impacts operational efficiency Performance incentive Deploy specific competencies Limited tactical Preferred Process expertise valued Continuous improvement Customized expertise & skills 2-way controlled dialogue Incentives and information linkages Joint planning with end point Confident in expertise; performance agility Best practice relationship Impacts individual customers Strategic Unique advantage is valued Flexible, agile, collaborative Ability to assist with market changes/demands Direct linkage access to parts of company database Process management, shared risk/reward No end point, joint strategic planning Shared vision, ownership of intellectual capital Business results; shared incentives Impacts major number of customers
Operation Mode Selecting the Right Suppliers is Crucial to Success With a good fix on where the action should begin, the next element in the SRM sequence is to decide on a selection criterion that makes sense to the firm, its internal partners, and the few companies selected for a collaborative effort. That means the firm needs to apply a format for picking the names of the most likely candidates for SRM activities, such as that represented in Exhibit 3. Capability
Information sharing
Risk Management
Contract penalties
Planning horizon
Current deal
Ongoing, near-term
Nature of trust
This matrix can be modified or extended to cover other characteristics that a firm believes will help segment its supply base. The idea is to move from the basic suppliers that a firm needs to get its work accomplished to those offering more Supplier Relationship Management CSC Proprietary Page 5
value, those adding special values, and those that have strategic importance. Most firms can make this analysis intuitively, but the matrix approach helps establish the criteria for selection and enables the firm to cope with a large number of suppliers. The focus with this technique changes in each of these categories, and again should reflect the distinctions the firm wants to bring to each segment. Overall, the m atrix should describe how a supplier moves through positions and provide a framework for selecting the key strategic suppliers with which it wants to embark on an SRM effort. Working with one major manufacturer of hand tools, we began with 3,500 suppliers. This group was reduced to 1,500 with 1,000 falling into the basic category, 250 into the value category, 150 into the preferred category and 100 emerging as strategic suppliers. The last group becomes a manageable number from which two or three are selected after matching their capabilities with the highimpact categories to begin an SRM effort. This step in the SRM sequence requires some cross-referencing between the lists of high-impact buy categories and the strategic suppliers. The intention is to find the small number of critical items and the small number of strategic suppliers where an advanced relationship effort will be most rewarding. That requires the firm to develop a complementary evaluation sheet that culls through the previous lists. A cross-functional team, which includes members from operations, finance, IT and logistics, in addition to purchasing and sourcing, should come together and set up decision rules around how a supplier fits into selection criteria and attains suitability to help with SRM. The team wants to make certain the selected suppliers have characteristics that relate to achieving the business strategies as well as the ability to partner in the SRM process. We suggest a simple matrix similar to that shown in exhibit 4. Exhibit 4 Supplier Relationship Matrix Strategic importance High Medium Ability to collaborate electronically High Medium Ability to provide resources for High Medium actions Quality of past relationships High Medium Ability to add network value High Medium Alignment of business thinking High Medium Share the same values High Medium Length of relationship High Medium Low Low Low Low Low Low Low Low
two or three firms selected for what will become the initial SRM pilots have the highest probability of being successful. When the names have been generated and reviewed with a cross section of senior management, a letter from the CEO inviting the selected firms to participate is prepared. This letter should include a statement outlining the opportunity to discuss the proposed vision or mission to guide the effort, the type of processing that will occur, a commitment to pursue joint benefits while using joint resources, and the preliminary list of areas of opportunity for both parties. The responding firm should also be allowed to suggest improvement ideas from its perspective.
Once again, the matrix can be modified, but it must reflect the factors of importance to the firm, as so much will be at stake as the effort goes forward. There will be a significant commitment to time and resources and a lot of eyes will be on the progress made. Therefore, the team should take the time to make certain the first Supplier Relationship Management CSC Proprietary Page 6
moved upstream and onto the books of the suppliers. The new thinking is to match demand with supply and have a flow that covers demand without excess safety stocks. The highest block is called quality costs and represents the costs of inspection, failures and warranty. Now the partners want to look at making certain there are no hidden costs in assuring the right goods at the right time and place do not have to be returned or discarded. There is generally plenty of historical information to identify these costs, but they lay buried in databases and must be rooted out and assembled in a meaningful manner, so the inventories can be reduced or eliminated, often through joint action team initiatives. As the partners unearth this information and begin using it, the supplier should be given a chance to add any elements to the total cost of ownership, which it believes are also of importance.
x%
100%
Traditional approach focused Traditional approach focused on item cost reduction through on item cost reduction through supplier leverage. Future focus supplier leverage. Future focus needs to measure the total needs to measure the total value that suppliers bring value that suppliers bring
Referring to Exhibit 5, we can see a model that will help initiate the preliminary conversations with the selected suppliers the total cost of ownership. The usual focus with any buy-sell share session is placed on the invoice price and how it can be improved. Freight is separated from the part or supply cost so a focus can be placed on both of these elements. In SRM, the focus moves higher to measure the total value that suppliers provide. Above the usual base line, we find a category marked execution costs. Here attention is brought to the costs associated with making the purchases, handling the accounts payable, systems administration, and the delivery mechanisms. Moving even higher on the chart, we encounter the inventory cost, a most elusive supply chain cost. The elements are clear enough - they contain the value of the inventory as it resides in working capital on the balance sheet, the carrying cost of holding the inventory, the warehousing costs and the cost of any obsolescence. This is a very serious part of the effort as the joint intention must be to reduce the amount of network inventory needed, through visibility and just-in-time delivery techniques, without jeopardizing manufacturing plans. Traditionally, inventories are simply Supplier Relationship Management CSC Proprietary Page 7
Reception
Possession
Utilization
Elimination
Supplier Level
Non-Cash
? Supplier vetting costs ? ? RFP costs ? ? Contract administration ? ? Litigation costs for ? ? Engineering costs ? ? Personnel training costs ? ? System adaptation costs ?
breach of contract
costs
? Supplier follow-up costs ?
(feedback)
? Supplier change costs ?
Cash
? Payment-delay savings or ? ? External transportation ?
costs
? Receiving costs ? ? Invoice and payment ? ? Internal transportation ? ? Quality control costs ? ? Production delay costs ? ? Waste collection ?
costs
processing costs
? Quantity testing costs ? ? Quality testing costs ? ? Litigation costs for ?
Unit Level
Non-Cash
? Service costs for ? ? Inventory holding costs ? ? Order picking costs ? ? Production failure costs ? ? Product failure costs ? ? Maintenance costs ? ? Installation costs ?
obsolete materials
? Disposal management ?
costs
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As the team looks at this total cost of ownership from the latter perspective, there is another format that will prove helpful, supplied by Zeger Degraeve and Filip Roodhooft in their Harvard Business Review article. These authors point out that a systematic exploration of all costs involved in the relationships with suppliers will help the firm make intelligent decisions about trade-offs using mathematical optimization models. (Degraeve: 2001, p. 22) They offer the framework illustrated in Exhibit 6 as a means for the team to identify opportunity areas by focusing across various levels unit, order, and supplier and across activities acquisition, reception, possession, utilization, and elimination. In the appropriate sectors, they call attention to costs that can be investigated to see if they can be improved. Exhibit 7 A Total Value Weighting Process Weight Element Measurement
? Quality Performance ? ? Receiving Inspection ?
As the total cost of ownership becomes clear, the firm will also want to establish a system to assign weights to the elements pinpointed for improvement. This step involves identifying the improvement areas and weighing the importance of each area. Next, the team identifies what data will be used to measure the improvements accomplished and how this data will be obtained. Then they focus on how the data will be used, obtaining the supplier commitment to help, and making supplier responsibilities part of the SRM effort. Exhibit 7 outlines a typical weighting process.
Weight 30% 20% 20% 20% 10% 30% 10% 30% 20% 10% 15% 25% 20% 20% 20% 60% 20% 20% 30% 50% 20%
25%
Quality
? Line Performance ? ? Reliability Performance ? ? Field Retrofits Required ? ? On-Time Committed Receipt Date ? ? On-Time Requested Receipt Date ?
25%
Delivery
? Standard Interval Performance ? ? Delivery Error Performance ? ? Flexibility and Lead Time ? ? Access to Obsolete Technology ? ? Process Technology ?
25%
Technology
? Early Design Involvement ? ? Long-Range Plans ? ? Technology Roadmap Match ? ? Purchasing/Materials Support ?
15%
Service
10%
Environment
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Exhibit 8 Supplier Relationship Management Review Example Category: Review Period: Key Organ. Contact: Phone/Fax #s Key Supplier Contact Organ. Site(s) Represented Period Purchases ($M): Year-to-Date Purchases ($M): Total Year Forecast ($M): Prior Year ($M) Phone/Fax #s
Review of Previously Identified Key Action Items Action Item Current Status
Remaining Required
(25
Possible
Score:
Issues
? ? ? ? ? ?
Actions
? ? ? ? ? ?
Total Score:
SRM
In some of the more advanced SRM efforts, the results from the effort with the selected supplier participants will lead to a larger understanding and set of decision rules, which can be applied by the sponsoring firm across its supply base. A Behaviors Model appears that summarizes the new actions and benefits while describing the intended rewards for both organizations. Exhibit 9 is an abbreviated version of such a model that has been extended to list the behaviors, not just for the strategic suppliers, but each of the previous categories listed in earlier matrices. CSC Proprietary Page 10
Exhibit 9 SRM Behaviors Model Rewards/ Value Supplier Value and Compensation
Basic
? Supplier provides exactly to ?
Value-Added
? Offer improvement ?
Preferred
? Commit to cost ?
Strategic
? Value added through ?
suggestions
? Provide no special expertise; ?
improvements
? E-Procurement ? ? Non-traditional pricing ? ? Direct entry of invoices ? ? 2- to 5-year contracts for ?
expertise
? Metrics-based agreement ? ? Bonus incentives ? ? Open-ended contracts ? ? Most favored customer ?
transactions Buyer
? Paid according to agreement ?
electronic purchasing
? Negotiate early payment ?
and conditions
? Short-term transactions ?
options
? Process orders electronically ? ? Contract with fixed term and ?
multiple transactions
? Multi-year options with price ?
Supplier Pricing/Volume
? Commit to competitive ?
commitment
? Supplier shares pricing ?
awards
requirements
? Offers right of first ?
on contract Buyer
? Accepts minimal risk based ?
on contract Supplier
? Shares data as defined by ?
Information Sharing
contract
Buyer
contract
help planning
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would contain: Agile, Ariba, Clarus, Commerce One, Diligent, Emptoris, Freemarkets, Healy Hudson, iPlanet, i2Technologies, MindFlow, MRO Software, Oracle, PeopleSoft, Peregrine Systems, PurchasePro, SAP, and Verticalnet. The recommendation is that these sources, or the shorter list of viable candidates selected by the buying firm, be placed on the comparison grid and the buyers match the capabilities of the various suppliers with the needs of the lower position categories in view of the engines capability to automate and improve some or most of those categories. While there is no definitive data available to determine exactly how much of the total buy these software engines have absorbed, reasonable estimates place e-procurement at about 15 percent. So, for most firms employing such techniques, it has become a significant part of the buying process. Such electronic buying has significantly progressed beyond the use of auctions and now includes an entire field of e-sourcing tools: spend analysis and planning, sourcing directories, direct materials sourcing, RFQ workflow, collaboration, bidding events, bidding analysis, negotiation, contract development/manage-ment, trading exchanges, and supplier performance management. In short, there are a plethora of offerings and the firm is well advised to sort out those options against the needs of the categories for which they will be applied. According to experts at Information Week, the key goal is to find the best deal, the right products, sufficient product availability, and acceptable prices. Businesses need, moreover, they explain, to evaluate not only prices, but also attributes such as supplier responsiveness, service levels, delivery history, and customer satisfaction ratings. (Foust: 2002, p 1) These authors present a very good analysis of some major e-procurement suppliers that could be very useful as a firm builds its comparison grid. (Foust: 2002, pp 4 6) Similar information is available through Bostonbased AMR Research.
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Charles Poirier is a partner with CSCs National Supply Chain Management practice with nearly 40 years of experience in a variety of positions including CEO. He is an expert at helping companies increase value through more efficient and effective supply chain management, and is a nationally sought after speaker. His compelling style and real world examples have made his presentations and briefings noteworthy and topical. Additionally, Mr. Poirier has authored several books that have guided supply chain professionals for over 10 years. Included in his repertoire are The Supply Chain Managers Problem Solver, Supply Chain Optimization: Building the Strongest Total Business Network, Advanced Supply Chain Management, and EBusiness: The Strategic Impact on Supply Chain and Logistics. About CSC Computer Sciences Corporation helps clients achieve strategic goals and profit from the use of information technology. With the broadest range of capabilities, CSC offers clients the solutions they need to manage complexity, focus on core businesses, collaborate with partners and clients, and improve operations. CSC makes a special point of understanding its clients and provides experts with real-world experience to work with them. CSC is vendor-independent, delivering solutions that best meet each client's unique requirements. For more than 40 years, clients in industries and governments worldwide have trusted CSC with their business process and information systems outsourcing, systems integration and consulting needs. The company trades on the New York Stock Exchange under the symbol "CSC."
References
Gartner Consulting SRM, Enterprises Drive Competitive Advantage through SRM, White paper prepared for PeopleSoft, San Jose, CA, April 16, 2001, pp. 1 14 DeGraeve, Zeger, and Roodhooft, Filip, A Smarter Way to Buy, Harvard Business Review, June 2001, pp. 22 23 Foust, Brook, Shin, Douglas, and Shehab, Joshua, Current Offerings vary in support of supplier-relationship management, www.informationweek.com, March 11, 2002, pp. 1-6
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