HMP-0980E (1/16)

Operation Manual

Coolant Pump with motor

(Bell-housing Type)

HMP-0980E

Please read this manual before you use this pump.

Sumitomo Precision Products Co.,Ltd.

< Industrial Hydraulic Department >

Tokyo Sales and Marketing Group

Office Tower Y, 1-8-11, Harumi, Cyuou-ku, Tokyo 104-6108 Japan
Tel 81-3-6220-0724 Fax 81-3-6220-0734

Osaka Sales and Marketing Group

1-10, Fuso-cho, Amagasaki City, Hyogo 660-0891 Japan
Tel 81-6-6489-5946 Fax 81-6-6489-5998

'08.01.15 B
 HMP-0980E (2/16)
--- Contents ---

1. Before use 3
1) Introduction 3
2) Comparison with the article 3
3) Safety matters 3

2. Notes concerning safety 3

1) Notes on mounting, removal, installation of product 3
2) During operation 4
3) Maintenance 5

3. Notes on handling and use 5

1) Explanation about Model No. 5
2) Suction pressure of pump 6
3) Suction filter 6
4) Piping 6
5) Wiring 6
6) Outlet pressure 7
7) Coolant 8
8) Operation environment 9

4. Notes on operation 9
1) Cleaning inside the tank 9
2) Putting coolant 9
3) Confirmation of rotating direction 9
4) Start the operation of pump 9
5) Trial operation 10

5. Maintenance procedure 10
1) Cleaning suction filter 10
2) Control of coolant 10

6. Troubleshooting 12

7. Disassembly, assembly and repair 12

 HMP-0980E (3/16)
1. Before use
1) Introduction

Before use, please read this Operation Manual carefully and use Coolant Pump with motor
after you understand all the contents.

a) This Operation Manual is for correct and safe use of Coolant Pump with motor.
b) Please observe method of use and restrictions described in this Operation Manual.
c) Method of use not described in this Operation Manual and use deviating from the
restrictions described in this Operation Manual will result in a risk of human injury
and/or damage to property due to stop of function and/or damage of pump, etc..
Do not use Coolant Pump with motor in a method not described in this Operation Manual
and/or deviating from the restrictions described in this Operation Manual.
If you use Coolant Pump with motor in a method not described in this Operation Manual,
it is fully due to your responsibility.
d) As a result of design change or improvement, the product you bought may differ
from the contents described in this Operation Manual.
e) If you have any question about Coolant Pump with motor you bought or the contents of
this Operation Manual, please do not hesitate to contact us.

2) Comparison with the article

When you receive the Coolant Pump with motor, please compare your order with model
number written in the nameplate of Coolant Pump and motor.

3) Safety matters

In this Operation Manual, necessary matters to use this Coolant Pump with motor correctly
and safely are marked with the following symbols.

! DANGER : Serious danger which may result in death or serious injury if not
avoided.
! WARNING : Potential danger which may result in death or serious injury if not
avoided.
! CAUTION : Potential danger which may result in minor or moderate injury or
damage to property.

2. Notes concerning safety

1) Notes on mounting, removal and installation of product

For mounting, please hang by means of hanging bolt of motor and just bolt the motor
to mounting base by means of mounting holes of bell-housing.
Since not only weight of pump and motor but also motive load during operation will apply to
mounting base, it may cause vibration. Therefore, mounting base must be of solid
construction.

! DANGER
DANGER : When you carry the pump, please do not lift the pump up by hands.
Please make sure to use hanging bolt of motor and hang the pump up
by whist, etc..
While you hang and carry the product (the product is being hung),
please do not approach it.
 HMP-0980E (4/16)
! WARNING : When using hanging bolts, please use them after you check they are
firmly tightened. After installation of product to the machine, please
do not hang up the whole machine by hanging bolts of motor.
It may result in damage to hanging bolts, injury due to overturn, and
damage of the machine.

! WARNING : Don't place in the condition which stood a product.

It may cause a tumble of the product.

! WARNING : Please do not lift up only the pump sides and do not subject it to
impact. It may cause trouble.

! WARNING : Personnel having expertise must mount, remove and install the
product.

! WARNING : Before mounting, removal and installation of the product, please make
sure to turn the power OFF and take action to remove the remaining
pressure in the circuit. After operation, since Coolant Pump, motor
and coolant may be very hot, please take that action after you check
an appropriate temperature (30℃～40℃) is achieved.

! WARNING : Please do not put flammable objects around the motor. It may cause
a risk of fire.

! WARNING : Please do not put objects which disturb free air draft around motor.
It will disturb the cooling and it may cause a risk of explosion, fire or
scald due to abnormal heating.

! CAUTION : Please do not get on, beat or apply a force to the product.
It may cause an human injury and/or damage to product.

2) During operation

! WARNING : Please use product within the range of specified operating conditions
such as ambient temperature, temperature of coolant, etc..
If you use beyond this range, it may cause malfunction, damage to
product and fire.

! WARNING : In case of power failure, make sure to stop the operation immediately.
In case of sudden recovery, the pump and the motor may begin to
work and it may cause human injury.

! WARNING : In case of abnormal condition, make sure to stop the operation

immediately.
It may cause a risk of electrical shock, human injury and fire.

! CAUTION : Since the pump and the motor becomes very hot during operation,
please do not touch them by bare hands.

! CAUTION : Please do not put fingers etc. in a fan cover.

This may cause a risk of human injury and damage of the motor.
 HMP-0980E (5/16)
3) Maintenance

! CAUTION : Please do not disassemble or reconstruct the product without our

approval in writing. If the product is disassembled or reconstructed
without our approval, since it is beyond the scope of our warranty,
we shall not have no responsibility to such disassembly or
reconstruction.

3. Notes on handling and use

! CAUTION : Please observe the following cautions for handling and use.

1) Explanation of Model No.

CQTM 5 3 - 63 F + 15 - 2- T-6 M C 400 - S**** - A

Basic type Design No.
Pump size Special Spec. No.
4～6 Motor voltage
Pressure None:200/220V
2: Medium 400: 400/440V
3: High Motor standard
Theoretical displacement None: standard
(cm3/rev) C : CE correspondence
Direction of delivery port N : NEMA correspondence
to suction port Motor maker
None : same direction T : Toshiba
F : opposite direction M : Mitsubishi
Bell-housing type H : Hitachi
Motor output F : Fuji
Direction of suction port of pump (See “Fig.1”) Motor poles
Terminal box on the left, None: 4P
viewing from the pump side 6 : 6P
1: Upper side Mounting method of motor
2: Left side Flange mounting (Vertical type)
3: Right side
4: Lower side

Fig 1. Direction of suction port of pump

 HMP-0980E (6/16)
2) Suction pressure of pump

Please set the suction pressure of pump to –0.03～+0.03MPa (-0.3～+0.3kgf/cm2).

3) Suction filter

a) Please make sure to install suction filter to pump suction side.

b) For mesh size, please choose the range of 60～150 meshes according to installation
environment and operating conditions of the unit.
c) For the capacity of filter, please select enough size in consideration of clogging of filter .

4) Piping

a) For suction line, please set the flowing speed in the pipe to within 1.5m/sec..
b) Please make sure that constrained force by piping does not apply to the pump.
c) In order to reduce vibration and noise of the unit and to avoid constraint force on the pump,
we recommend you to use rubber hose in pressure line.
d) Please install the pipes after washed by acid and neutralized in advance.
e) Please make sure to lay a pipe of external drain for the back pressure to be equal to or less
than 0.03MPa as follows.
Pump size 3 4 5 6
Caliber of pipe and fitting(mm) min 4 min 8 min 10 min 14

And please make sure to lay a pipe in the position which is higher than the pump partially to
fill the pump with coolant.

5) Wiring

! WARNING : Please check the voltage and frequency written in nameplate are
consistent with those you supply.
It may cause a risk of burn or fire.

! WARNING : Please connect the power cable and lead wire of motor according to
connection diagram in terminal box or Operation Manual.
Otherwise, it may cause a risk of electric shock and/or fire.

! WARNING : Do not bend, pull, or pinch the power cable or lead wire of motor
forcibly.
It may cause a risk of electrical shock.

! WARNING : Wiring must be conducted by personnel having expertise.

It may cause a risk of burn or fire.

! WARNING : When measuring insulation resistance, do not touch the terminals.

It may cause a risk of electrical shock.

! WARNING : Please note motor is not provided with protection device.

Please make sure to provide overload protection device.
We recommend you also provide protection device other than for
overload(earth leakage breaker etc.).

! WARNING : Make sure to ground the earth terminal.

Otherwise, it may cause a risk of electrical shock.

! WARNING : After connection, make sure to mount the terminal box cover in place
again.
 HMP-0980E (7/16)
a) Power cable
･ If the wiring distance is long, because voltage drop becomes high, make sure to use the wire
of appropriate diameter.
･ Please wire so that the cable is not damaged at cable inlet during operation.

b) Connection of lead wires

･ For connection between the power cable and lead wires of motor, please refer to “Fig.2”.

R S T WYE-DELTA STARTER

U V W U V W
Lead
Y Z X Terminal Y Z X

A . Across-the-line Starting B . Wye-Delta Starting

Fig. 2 Connection of lead wires

c) Grounding
You can find earth terminal provided inside the terminal box, then make sure to ground it .

6) Outlet Pressure

a) Maximum working pressure varies according to combination of pump and motor. Please
refer to “Table 1”. You can not use the pump at the condition exceeding maximum
working pressure and 100% of motor load. ( You can use the pump at the condition
exceeding 100% of motor load according to working condition. Please contact us.)

b) Surge pressure
When you turn the solenoid valve ON and OFF, surge pressure occurs on pressure line
and it will have a bad influence to the pump or other equipment. Give your
consideration to design of circuit to avoid surge pressure possibly.
 HMP-0980E (8/16)
Table 1. List of combinations of pump and motor
50Hz(1500rpm) 60Hz(1800rpm)
Model No. Motor Maximum working Maximum working
output Delivery pressure at 100% Delivery pressure at 100%
of motor load of motor load
(KW) (L/min) MPa(kgf/cm2) (L/min) MPa(kgf/cm2)
CQTM52-40 39.3 3.4(35) * 50.8 3.4(35) *
CQTM52-50 5.5 54.6 3.4(35) * 70.9 2.9(30)
CQTM52-63 74.0 2.9(30) 93.8 2.5(25)
CQTM52-50 - - 69.1 3.4(35) *
CQTM52-63 72.1 3.4(35) * 90.2 3.4(35) *
CQTM53-40 7.5 38.8 6.4(65) 53.3 4.4(45)
CQTM53-50 58.4 4.4(45) 74.7 3.4(35)
CQTM53-63 78.1 3.4(35) 97.8 2.5(25)
CQTM53-40 37.7 6.9(70) * 49.3 6.9(70) *
CQTM53-50 52.9 6.9(70) * 69.6 5.9(60)
CQTM53-63 11 73.7 5.4(55) 93.7 4.4(45)
CQTM62-80 85.8 3.4(35) * 108.0 3.4(35) *
CQTM62-100 113.0 3.4(35) * 145.0 2.9(30)
CQTM62-125 149.0 2.9(30) 187.0 2.5(25)
CQTM53-50 - - 67.6 6.9(70) *
CQTM53-63 70.5 6.9(70) * 88.6 6.9(70) *
CQTM62-100 - - 142.0 3.4(35) *
CQTM62-125 15 145.0 3.4(35) * 181.0 3.4(35) *
CQTM63-80 84.9 6.4(65) 113.0 4.9(50)
CQTM63-100 120.0 4.4(45) 151.0 3.4(35)
CQTM63-125 155.0 3.4(35) 193.0 2.5(25)
CQTM63-80 83.1 6.9(70) * 108.0 6.4(65)
CQTM63-100 18.5 114.0 5.9(60) 148.0 4.4(45)
CQTM63-125 152.0 4.4(45) 190.0 3.4(35)
CQTM63-80 - - 106.0 6.9(70) *
CQTM63-100 22 111.0 6.9(70) * 143.0 5.9(60)
CQTM63-125 146.0 5.9(60) 186.0 4.4(45)
CQTM63-100 30 - - 140.0 6.9(70) *
CQTM63-125 143.0 6.9(70) * 178.0 6.9(70) *

･ This table shows the values at 3mm2/s of viscosity.

･ The values marked with * are maximum working pressure of the pump.

7) Coolant

a) Density of coolant

In case of using water-soluble coolant, please control the density of coolant to more than
2%.

b) Temperature of coolant

Please use coolant within the range of 0～45℃ of temperature.

c) Pollution degree

We recommend you use coolant filtered by about 20μm filter.

 HMP-0980E (9/16)
8) Operation environment

! DANGER : Please do not use in explosive atmosphere. Otherwise, it may cause a

risk of fire and human injury.

Please do not use in unusual environment such as high temperature and high humidity , etc..
Please use under the following conditions.

Ambient temperature: -15～50℃

Relative humidity : 0～95%RH

This product is intended for indoor use.

Please contact us for use under special environment.

4. Notes on operation
1) Cleaning inside the tank

Please clean the inside of tank before putting coolant into the tank.

2) Putting coolant

a) Please put clean coolant sufficiently.

b) If putting coolant by electrical pump, etc., the coolant may foam.
In this case, operate the pump after foam fade outs.

3) Confirmation of rotating direction

! CAUTION
CAUTION : If operating with reverse rotation, pump function may be impaired.

Please confirm the rotating direction by that of motor fan. The correct rotating direction of
motor fan is clockwise.
When checking the rotation, make sure to operate the motor with no load for 5～10 times
intermittently. Make sure that operating time of motor during intermittent operation is
0.5～1 second.

4) Start the operation of pump

! WARNING : During operating the pump, make sure to mount the check window
cover in place again.
It may cause a risk of human injury .

! CAUTION : Please avoid on-load start. On-load start may cause the damage
inside the pump.

! CAUTION : Please avoid to operate in the condition of no coolant in the pump.

it may cause the damage inside the pump.

Before the start of pump, air in suction pipe must be released.

For the first operation of the unit or operation after replacement of coolant or cleaning of suction
filter, please release the air as follows and start the continuous operation.
 HMP-0980E (10/16)
a) Start the inching of pump
① Check the tank is filled with coolant and loosen the adjusting screw of relief valve to let
the pressure with no load.
② Operate the motor with no load for 5～10 times intermittently. Make sure that
operating time of motor during intermittent operation is 0.5～1 second.
③ When you repeat inching, noise of suction of air will fade out gradually. After the
noise fade outs, start the continuous operation. If noise of suction of air does not
fade out, there is a leakage of air in suction pipe.

5) Trial operation

After the start of pump, start the trial operation paying your attention to the following.

When you increase the pressure, please be careful of operation noise of pump.
Check there is no noise of air mixture and increase the pressure gradually.

If noise of air mixture does not fade out, there may be a sealing failure on suction pipe or
foams of coolant has not disappeared sufficiently.
Please correct the sealing failure and operate again after the foam disappears.

5. Maintenance procedure
Main check items, interval and criterion for determination are shown in “Table 2”.

1) Cleaning the suction filter

If you feel operating noise has changed from that when installed, please check the suction
filter.

The status of filter clogging varies due to primary filtration of the chip and installation
environment, etc.. In general, you should check the filter once per 1～3 months.

2) Control of coolant

When using coolant for long time, it may rot or sludge may grow in the tank.
Please make sure to renew the coolant at regular interval.
 HMP-0980E (11/16)
Table 2 Check items, interval and criterion for determination
Item Method Interval Criterion for Note
determination
A) Amount of level gauge Always the level of coolant
coolant shall not be lower
than lower limit.
B) Coolant By seeing Always Coolant shall not rot
and the sludge shall
not grow in tank.

C) Suction filter Disassemble 1～3 months No clogging of filter If the working time of
and check machine tool is long,
interval of check should be
shortened.
If suction filter clogs,
operating noise of
pump becomes loud.
D) Operating status of pump
1) Noise of pump By hearing 1 month Comparing with Be careful of loosening of
and motor initial operating suction pipes by vibration.
noise, it shall not be
louder.
2)temperature of Thermometer 1 month Comparing with Pressure shall not
motor initial operating increase.
temperature, it shall
not be hotter.
3) Vibration of Touch 1 month No abnormal Check also delivery
pump and motor vibration pipes of pump.
4) Delivery of Pressure 1～3 months Pressure does not
pump lower.
E) Pump Return to 2～3 years Abrasion of
disassembling manufacturer components
check
 HMP-0980E (12/16)
6. Troubleshooting
When the following troubles occur, please stop the motor immediately and check according to
“Table 3” and “Table 4”.

1) Coolant is not issued.

2) Pressure does not increase.
3) Noise of pump or motor is big.

! WARNING : Before check, please make sure to turn the power OFF and remaining
pressure in circuit is released.

7. Disassembly, assembly and repair

Please contact us for repairing pump and motor.

! CAUTION : Please do not disassemble or reconstruct the pump and motor without
our approval.
If the pump and motor are disassembled or reconstructed without our
approval, it is beyond the scope of our warranty and we shall be no
responsible for such disassembly or reconstruction.

When you remove the pump from motor for replacement of pump only, or when you connect the
pump to motor, please refer to construction of connection of pump and motor in “Fig.4”, please
remove or connect according to the following.

! WARNING : Before removal of pump and motor, please make sure to turn the
power OFF and remaining pressure in circuit is released.

<Removal>
a) Remove pipes and coolant pump with motor from the tank.
b) Make a stand to put the coolant pump with motor on, put it on the stand.
c) Remove ②Hexagon head bolts in the condition which raised cart to the pump bottom.
d) ① pump comes off in the condition which had⑤coupling( of the pump side ) when lowering the
cart. Then, remove④ set screw and ⑤ coupling ( of the pump side )
e) Because ⑤ coupling on the side of the motor or pump has spider ( made from resin ) , be
careful not to be lost.

<Connection>
a) Installs ⑤ coupling (of the pump side ) to ① pump and fixes ④ set screw.(As for the
installation position of ⑤ coupling, refer to figure 3 and table 5.)
b) At this time, put the spider in ⑤ coupling of the pump side.
c) Connect ⑤coupling not to hit the nail of each couplings, while raising the cart and changing
the direction of ⑤coupling.
d) Fix ① pump with the ② Hexagon head bolts. The tightening torque is as in table 6.
e) Install coolant pump with motor and lay pipes.
f) Make sure to install the cover of the check window of the ⑥ bell housing before operation.
 HMP-0980E (13/16)

Table 3. Causes and actions to be taken for general troubles on Coolant pump.

Trouble Cause Action

A) Coolant is not issued from Rotating direction of motor is Stop the motor immediately,
pump. wrong. then repair to correct direction.
(Rotating direction of motor fan
is clockwise.)
Level of coolant is low. Fill coolant to upper limit of
level gauge.
Suction pipe or suction filter Clean the suction pipe or
clogs. suction filter.
If the clogging is too terrible,
please replace coolant with new
one.
Air is sucked from suction pipe. Check the amount of the
coolant is appropriate by level
gauge.
Repair the packing of pipe
connection or tighten the
fitting
sufficiently.
Pump shaft does not rotate. Check the motor fan can be
rotated easily by hands .
If it can not, the inside of pump
may be damaged.
B) Pressure does not increase. Set pressure of relief valve is Adjust to correct value by
low. precise pressure gauge.
Relief valve is stuck. Disassemble and clean the
pressure adjusting part, modify
or replace the components.
There is much leakage inside Block the circuit in order, check
circuit system.(cylinder･valve) the components and modify or
replace the components.
C) Noise of pump Coolant in reservoir is foaming Check if coolant is not foaming
or air is sucked from suction or air is not sucked from
pipe. suction pipe.
Suction pipe or part of suction Clean suction pipe and suction
filter clogs. filter.
D) Abnormal heat of pump Abrasion of moving part of Replacement of pump
pump itself.
Over-pressure Set the pressure again.
Coolant is not sucked. See Item A).
E) Remarkable rise of coolant Abnormal increase of internal Replace the pump.
temperature leakage due to trouble of pump
 HMP-0980E (14/16)
Table 4. Causes and actions to be taken for general troubles on the equipment

Trouble Cause Action

A) The motor does not start The motor is not powered. Check if it is powered.
with no load. Two of jointing wires are bad. Modify the bad part.

Error of operation or contact of Check the jointing wires and

switches and actuator. connection.
B) Abnormal noise Abrasion･damage of bearing. Replace the bearing.
Single phase drive. Check the power supply by
voltmeter.
C) Reverse rotation Wrong wire connection According to the wiring figure,
it wires once more.
D) Fuse is broken. Coil winding and lead wires are Check the short-circuited point
short-circuited. and repair it.
Overload Lower the load to appropriate
value.
Lack of capacity of fuse Replace with suitable one.
E) Rotation speed does not Wrong connection of star delta Connect properly.
increase. actuator.
F) Howling Over-current and heating due Replace and repair the motor.
to contact of rotor and stator.
The spacing between rotor and Replace and repair the motor.
stator is not uniform
One phase of coil winding of Replace and repair the motor.
stator is short-circuited.
G) Over-current relay operates. Error of picking the relay, lack Replace with suitable one.
of capacity of switch.
Switch is heating. Overload Lower the load to appropriate
value.
H) Overheat Unbalance of power supply Contact the electric power
company.
Voltage drop Contact the electric power
company.
Overload Lower the load to appropriate
value.
I) The speed decreases Voltage drop Contact the electric power
immediately. company.
Overload Lower the load to appropriate
value.
Trouble of star delta actuator Adjust the contact part.
 HMP-0980E (15/16)

Fig.3 The installation figure of shaft - coupling

Table 5.The installation measure of shaft - coupling(mm)

Model No. measure measure
"A" "B"
CQTM52-*F+5.5-*-T-****-S****-A
CQTM52-*F+7.5-*-T-****-S****-A 0 0
CQTM53-*F+7.5-*-T-****-S****-A
CQTM53-*F+11-*-T-****-S****-A
0 0
CQTM53-*F+15-*-T-****-S****-A
CQTM62-*F+11-*-T-****-S****-A
CQTM62-*F+15-*-T-****-S****-A 0 0
CQTM63-*F+15-*-T-****-S****-A
CQTM63-*F+18.5-*-T-****-S****-A
2 0
CQTM63-*F+22-*-T-****-S****-A
CQTM63-*F+30-*-T-****-S****-A 0 0

Table 6.②・⑦bolt tightening torque(N-m)

Model No. ②bolt ⑦bolt
CQTM52-*F+5.5-*-T-****-S****-A
CQTM52-*F+7.5-*-T-****-S****-A 245 93.2
CQTM53-*F+7.5-*-T-****-S****-A
CQTM53-*F+11-*-T-****-S****-A
245 245
CQTM53-*F+15-*-T-****-S****-A
CQTM62-*F+11-*-T-****-S****-A
CQTM62-*F+15-*-T-****-S****-A 490 245
CQTM63-*F+15-*-T-****-S****-A
CQTM63-*F+18.5-*-T-****-S****-A
490 245
CQTM63-*F+22-*-T-****-S****-A
CQTM63-*F+30-*-T-****-S****-A 490 245
HMP-0980E (16/16)