Sustainable Construction Solutions

From modest beginnings to The Chemical Company to the world

1865
Badische Anilin & Soda Fabrik begins manufacturing textile dyes and other chemicals in a modest plant in Ludwigshafen, then part of the kingdom of Bavaria.

2010

Based in Ludwigshafen, Germany, BASF SE is the worlds leading chemical company, doing business on six continents and serving a wide and varied range of industries throughout the world.
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The World's Leading Chemical Company @ Ludwigshafen

Leading the Industry in the World

Fortune magazine:
Americas Most Admired Chemical Company, 2008

Global 100
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Worlds most sustainable corporations, 2009

BASFs business segments

Chemicals

Products as diverse and varied as chemistry itself

Performance Products Oil and Gas Plastics Functional Solutions

Agricultural Solutions
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BASF in India

At a glance

Key Customer Industries

Chemicals

Construction

Automotive

Agriculture

Pharmaceuticals

Health and Beauty

Packaging

Sustainable Construction Solutions

Sustainable Construction What is it?

Sustainable construction (Green Buildings) aims at reducing the environmental impact of a building over its entire lifetime, while optimizing its economic viability and the comfort and safety of its occupants.

A building designed and constructed in a sustainable way minimizes the use of water, raw materials, energy, land, etc. over the whole life cycle of the building.
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Salient Features Of Green Buildings

Effective use of soil & landscapes

Structure design efficiency

Efficient use of water & electricity

Use of renewable energy

Waste reduction

Use of recycle/recyclable materials

Energy efficient & eco-friendly equipments

Operations & maintenance optimization

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Improved indoor air quality for health & comfort

Indias Green Building Movement

Green Building Movement in India spearheaded by;

IGBC (India Green Building Council)

TERI (The Energy & Resources Institute)

(Formerly Tata Energy Research Institute)

BEE (Bureau of Energy Efficiency)

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Energy Conservation and Green Buildings Codes & Rating Systems

LEED India

(Leadership in Energy & Environmental Design)

GRIHA

(Green Rating For Integrated Habitat Assessment)

ECBC (Energy Conservation For Buildings Code)

BEE Star Rating for Buildings

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Rating System LEED India

Sustainable Sites 13 Pts Water Efficiency 6 Pts

TOTAL

Innovation & Design Process 5 Pts

Energy & Efficiency 17 Pts

69 Pts

Certified: 26 32 Pts Silver: Gold: 33 38 Pts 39 51 Pts Platinum: 52 69 Pts 12

Indoor Environmental Quality 15 Pts

Materials & Resources 13 Pts

Rating System GRIHA

Site Planning

Building Envelope Design TOTAL

Indoor Environmental Quality

Building System Design

100 Pts

1 Star: 50 60 Pts Generate Energy Onsite 2 Star: 61 70 Pts 3 Star: 71 80 Pts 4 Star: 81 90 Pts 5 Star: 91 100 Pts13

EcologicallyIndoor Sustainable Environmental Materials Quality Water & 15 Pts Waste Management

Rating System BEE

Rating

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BASFs Offerings For The Green Buildings

Building Envelope

Roof Insulation (Thermal + Moisture) Wall Insulation (EIFS)

Admixtures

Pervious Concrete Light Reflective Pavements

Repair Products

FRP Retrofitting Acrylic & SBR Latex

Adhesives & Sealants (No / Low VOC)

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Coatings/Floorings (No / Low VOC)

Building Envelope Insulation

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Energy Efficiency in Buildings

Humans prefers 21 26 oC

Ambient temperatures varies in 15 45 oC

Two approaches to achieve comfort

1. Prevent entry of heat/cold

2. Cool/Heat the work environment

Major source of heat/cold exchange is

Roof

Walls
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Collectively we refer to them as Building Envelope

Heat Gain in a Building

Occupant, 4% Equipment, 11% Roof, 35%

Lighting, 12%

Floor, 4%

Doors & Windows, 16%

Wall, 18%
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Energy Consumption in a Building

60%

55%

50%

40% 27%

30%

Energy Consumption

20% 14%

10%

4%

0% HVAC Lighting Electronics Others

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Insulation Effect

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Insulation Effect Temperature vs Time

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Energy Calculations

Building Type: Medium Income House (2 Floors, 230 Sqm)

Central Aircon: Each Floor

Windows: Ordinary, Single Glass, Light Coloured

Walls 2.6 0.57 Building A 74700 9491 Total / Year 84391 Roof 1.8 0.57 Building B 49020 6228 55248

Heat Transfer Coefficient U-Value (W/m2 K)

Building A (Non-Insulated)

Building B (Insulated 50mm)

Annual Energy Consumption (kWh)

For Cooling

For Heating

Energy Saving: 35%

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Buildings Envelope Insulation Components

Roof Insulation

Thermal Insulation

Waterproofing

Slope Built-up

Wall Insulation

Thermal Insulation

Waterproofing
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Finish Coat

Total Roof Insulation

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Roof Insulation

Purpose

Reduce Air Conditioning Expenses

Energy Conservation

Eliminate Water/Moisture Entry

Develop Terrace Gardens

Develop Terrace Water Bodies

For Green Buildings

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Roof Components

Wide Range to Choose From

Waterproofing

Cementitious polymer modified Modified Polyurethane Preformed TPO membrane Spray applied PU elastomers

Insulation

Peripor board (Polystyrene) Elastopor board (PU) Masterseal 755 SPF (Spray PU)

Slope Built-up / Overlay

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Thermocrete

Component Overview

Overlay THERMOCRETE

Light Weight EPS Mortar

Site Batched, Thixotropic

Thermal Insulating

Dry Density: 700-950 kg/m3

Compressive Strength: 40-60 kg/cm2

Thermal Conductivity (k): 0.23-0.26 W/mK

Excellent Replacement For Brick-bat Coba

Extremely Useful For Dead Load Reduction

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R-values For 150mm Overlays

0.7 0.6

0.6

0.5
400%

0.4

0.3

R Value, sqm.K/W

0.2 0.15

0.1

0.09 Brick-bat Coba EPS Bead Concrete

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Concrete

Dead Load For 150mm Overlays

400

350 300
-60%

375

300

250

200

150 120

Dead Load, Kg/sq.m.

100

50 Brick-bat Coba EPS Bead Concrete

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Concrete

Component Overview

Waterproofing - Masterpren TPO Membrane

Single ply waterproofing membrane

Reinforced with glass or polyester fibres

High weather & UV stable

High puncture resistant

High mechanical & chemical properties

Rot proof & root proof

Can be installed as un-adhered or adhered system

Long material life (> 25 years)

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Component Overview

Waterproofing - Coniroof System

Polyurethane based membrane

Option of spray or hand applied

Suitable for different substrate materials

Fast installation / Highly elastic

Solvent free / Fast setting / Monolithic

Can take traffic loads

Fire retardant; meets DIN 4102, Part 7, BS 476: Part 3

Specially suited for profiled roofs

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Component Overview

Insulation - PERIPOR Board

High Density (32 kg/m3) next gen. EPS Board

Distinct Orange Colour

Tongue & Groove Interlocking

Self Extinguishing

Thickness: 50 mm (Standard)

Compressive Strength: 220-250 kN/m2

Thermal Conductivity (k): 0.032 W/mK

Water Absorption (% vol): <0.05%

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(by total immersion)

Component Overview

Insulation - ELASTOPOR Board

High Density (40, 55 kg/m3) PUR Board

Thickness: Can be made to specification

Compressive Strength: 250-260 kN/m2

Thermal Conductivity (k): 0.025 W/mK

Water Absorption (% vol): <0.1% (by total immersion)

Complies to B3 Fire Rating (DIN Standard 4102-1)

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Component Overview

Insulation Masterseal 755 SPF PUR Spray Foam

High Density (40-55 kg/m3) PUR Spray

Thickness: As required

Best suited for profiled roofs

Excellent adhesion with substrate

Compressive Strength: 250-260 kN/m2

Thermal Conductivity (k): 0.025 W/mK

Water Absorption (% vol): <0.1% (by total immersion)

Complies to B3 Fire Rating (DIN Standard 4102-1)

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Composite Roof Built-up

Thermal Insulation + Waterproofing

Tile Grout

Stone Tile/ China mosaic

Bedding mortar

Masterseal 300H Protective coating

Coving using, Polymer Modified Mortar

MASTERSEAL 550 Waterproof coating

Peripor/Elastopr Board/ PU Spray Foam

THERMOCRETE EPS Bead Mortar Overlay

Schematic Diagram Of A Typical Built-up

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Composite Roof Built-ups

Thermal Insulation + Waterproofing

Stone Tile/ China mosaic Bedding mortar Stone Tile/ China mosaic

Bedding mortar

THERMOCRETE EPS Bead Mortar Overlay

THERMOCRETE EPS Bead Mortar Overlay

PERIPOR/ELASTOPOR PERIPOR/ELASTOPOR MASTERPREN TGE 1.2mm thick TPO

MASTERSEAL HLM 5000R Waterproof coating

RCC Roof

RCC Roof

Typ. Built-up - 1

Typ. Built-up - 2
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Composite Roof Built-ups

Thermal Insulation + Waterproofing

Paver tiles/ blocks MASTERPREN TPE, 1.2mm thick TPO

Bedding mortar

Cement screed with reinforcement

PERIPOR/ELASTOPOR Board

ELASTOPOR Board

MASTERPREN TGE 1.2mm thick TPO Steel Deck Marine Ply board

RCC Roof

Typ. Built-up - 3

Typ. Built-up - 4
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Roof Insulation compared

2.53 2.09

2.5

1.5

R Value (sq.m.K/W)

1
0.218
150mm RCC+ 100mm Brickbat Coba 150mm RCC+ 50mm PERIPOR +100mm Thermocrete 150mm RCC+ 50mm Elastopor +100mm Thermocrete

0.5

0.095

150mm RCC

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Indoor Temperature Profiling

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Indian Reference

Bangalore International Airport

Job:

Roof Insulation with Waterproofing

System:

Insulation board

Masterpren TPO (Waterproofing)

Area:

60000 sqm.

Status:

Completed.

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Indian Reference

WHO South-East Asia HQ

Job: System:

Roof Insulation with Waterproofing Peripor board (Insulation) Thermocrete (Slope built-up) Coniroof (PU Waterproofing)

Area: Status:

500 sqm. Completed.

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Indian Reference

Godrej IT Park, Mumbai

Job:

Roof Insulation cum waterproofing

System:

Elastopor board (Insulation)

MasterprenTPO (Waterproofing)

Area:

16000 Sqm

Status:

Under execution.

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Indian Reference

Marriott Hotel, Jaipur

Job:

Roof Insulation cum waterproofing

System:

Peripor board (Insulation)

Masterseal 550 EL (Waterproofing)

Area:

7000 Sqm Under execution.

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Status:

Indian Reference

IIT, Mumbai

Job:

Roof Insulation cum waterproofing

System:

Peripor board (Insulation)

Masterpren TPE (Waterproofing)

Area:

4500 Sqm
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Status:

Under execution.

Typical Green Roof Components

A Roof Substrate

B - Peripor/Elastopor board

C - Waterproofing Membrane

D - Thermocrete

E - Sealer Coat

F - Garden Soil Built-up

G - Plantation

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Metal Deck

Insulation cum waterproofing solution

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Corrugated Roof Sheets

Insulation cum waterproofing solution

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Loose Ballast

Insulation cum waterproofing solution

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Pitched Roof Metal Sheets

Under-deck Insulation

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SENERGY EIFS

Wall External Insulation & Finishing System

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Building Facades

Features & Functions

Fenestration for daylight

Opaque walls for privacy and control of heat/cold entry

Aesthetics is major expectation

Long lasting decorative coating is must for low cost of maintenance

Susceptible to water intrusion

Very large portion of building envelope in High-rise buildings.

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EIFS What Is It?

EIFS Exterior Insulation & Finish Systems

Definition: Exterior assembly comprising of rigid insulation, adhesive, base coat, reinforcing mesh and finish coat.

Multi-layered Systems

Useful For Commercial & Residential Buildings

Provides Superior Energy Efficiency

Offers Greater Design Flexibility

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Why EIFS?

EIFS has proven to have superior energy efficiency by reducing heat transmission.

Improved energy efficiency helps to reduce green-house gases associated with energy production.

Design flexibility and decorative finishes.

Superior energy efficiency reduces HVAC equipment capacity.

EIFS can be applied to new or existing structures.

EIFS is the ONLY solution for insulating existing buildings.

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Advantages of EIFS

What Are The Advantages to EIFS ?

External Location

Virtually Seamless Reduced Air Infiltration

Consistent Inside Air Temperature

New or Renovation Capabilities

Shapes, Colors and Textures

Flexible and Lightweight Material

Little Routine Maintenance

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Design Flexibility

EIFS is an Architects Tool

Virtually unlimited design flexibility?

Bellagio Casino and Resort Las Vegas, Nevada, USA

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EIFS is an Architects Tool

Virtually unlimited design flexibility?

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EIFS is an Architects Tool

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External Insulation & Finishing System

Wall Substrate Adhesive Coat Insulation Board Base Coat Fibreglass Mesh Base Coat Finish Coat

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EIFS Section

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Insulation Neopor

Contains Infrared absorbers/deflectors

20% higher energy efficiency then EPS

Flame retardant grade (B1)

Most eco-efficient insulation in market

Locally produced in India

K value of 0.032 W/m.K

Free of CFC, HCFC or HFC

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Wall Insulation compared

2.5

1.5
8 times

R Value, sq.m.K/W

0.5

0
230mm thick brick wall + 50mm thick NEOPOR
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230mm thick brickwall

Recommended Uses

Commercial Structures

Offices

Hotels

Hospitals

Schools

Residential Buildings

Green Buildings

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Advantages Of BASFs Building Envelope Insulation

Cost Effective

Wide Design Flexibility

Resilient & Durable

Speed Of Construction

Aesthetics - An Architects Tool

High R Value; Insulates Entire Opaque Surface

Useful For Green Buildings

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What BASF Offers You?

Total Thermal Insulation & Waterproofing System

Quality Engineering Solutions For Green Roof Requirements

Integrated Solutions To Complex Site Dynamics

One Point Source For Consultant, Contractor & Material

Technical Support On Site

Dedicated Personnel To Assist With Application Of Products

Experienced Applicators
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Other Green Products/Solutions from BASF

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Pervious Concrete

Pervious Concrete is -

A zero-slump, open-graded material with Portland cement, coarse aggregate, little or no fine aggregate, admixtures, and water

Pores, ranging in size from .08 to .32 in. (2 to 8mm), that allow water to pass through easily

The void content can range from 18 to 35%, with typical compressive strengths of 2.8 to 28 MPa

The drainage rate of pervious concrete pavement will vary with aggregate size and density of the mixture,but will generally fall into the range of 81 to 730 L/Min/Sq.M
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Pervious Concrete Applications

Parking Lots Streets, Road Shoulders Bridge Embankments Edge Drains Driveways, Sidewalks Patios, Tennis Courts Swimming Pool Decks Golf Cart Paths Greenhouse Floors Zoo Areas, Animal Barns
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Structural Strengthening Solutions

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Low VOC/ No-VOC Sealants

Wide Choice 1 Part PU 2 Part PU Polysulphide Acrylic Specialty Silicone Modified epoxy

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Low VOC/ No-VOC Coatings

Applications Building Facades Civil Structures Foundations Marine Protection Wide Choice Flexible Acrylic 100% Epoxy Taint-free Epoxy 1-P PU 2-P PU
Silane Impregnate
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Questions???

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