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    Mold Systems: SVKM's Narsee Monjee

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    Dishank Shah
    TECHNICAL Internship PROGRAMME SVKM's Narsee Monjee Mukesh Patel School of Technology Management and Engineering, NMIMS A REPORT ON MOLD SYSTEMS AND WITHDRAWAL STRAIGHTENER and DUMMY BAR SYSTEMS IN CONTINUOUS CASTING OF STEEL. Kumar Dishank Paresh Shah Roll. No. 318 Has completed the training and project as a part of Technical Internship in our company as mentioned below and the report is also

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    Mold Systems: SVKM's Narsee Monjee

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    Dishank Shah
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    TECHNICAL Internship PROGRAMME SVKM's Narsee Monjee Mukesh Patel School of Technology Management and Engineering, NMIMS A REPORT ON MOLD SYSTEMS AND WITHDRAWAL STRAIGHTENER and DUMMY BAR SYSTEMS IN CONTINUOUS CASTING OF STEEL. Kumar Dishank Paresh Shah Roll. No. 318 Has completed the training and project as a part of Technical Internship in our company as mentioned below and the report is also

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    TECHNICAL Internship PROGRAMME SVKM's Narsee Monjee Mukesh Patel School of Technology Management and Engineering, NMIMS A REPORT ON MOLD SYSTEMS AND WITHDRAWAL STRAIGHTENER and DUMMY BAR SYSTEMS IN CONTINUOUS CASTING OF STEEL. Kumar Dishank Paresh Shah Roll. No. 318 Has completed the training and project as a part of Technical Internship in our company as mentioned below and the report is also

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    32 views7 pages

    Mold Systems: SVKM's Narsee Monjee

    Uploaded by

    Dishank Shah
    TECHNICAL Internship PROGRAMME SVKM's Narsee Monjee Mukesh Patel School of Technology Management and Engineering, NMIMS A REPORT ON MOLD SYSTEMS AND WITHDRAWAL STRAIGHTENER and DUMMY BAR SYSTEMS IN CONTINUOUS CASTING OF STEEL. Kumar Dishank Paresh Shah Roll. No. 318 Has completed the training and project as a part of Technical Internship in our company as mentioned below and the report is also

    Copyright:

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    Download as DOCX, PDF, TXT or read online from Scribd
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    of 7

    TECHNICAL INTERNSHIP PROGRAMME

    SVKMs Narsee Monjee


    Mukesh Patel School of Technology Management & Engineering, NMIMS

    A REPORT ON

    MOLD SYSTEMS AND WITHDRAWAL STRAIGHTENER & DUMMY BAR SYSTEMS IN CONTINUOUS CASTING OF STEEL

    BY Dishank Paresh Shah Mathbros Engineering Pvt Ltd.

    MATHBROS ENGINEERS PVT. LTD

    TECHNICAL INTERNSHIP PROGRAMME

    Contract: Mathbros Engineering Pvt Ltd.

    A REPORT ON

    MOLD SYSTEMS AND WITHDRAWAL STAIGHTENER & DUMMY BAR SYSTEMS IN CONTINUOUS CASTING OF STEEL
    BY Dishank Paresh Shah A report submitted in partial fulfillment of the requirements of 5 years Integrated MBA (Tech) Program of Mukesh Patel School of Tecnhology Management & Engineering, NMIMS

    MATHBROS ENGINEERS PVT. LTD

    TECHNICAL INTERNSHIP PROGRAMME

    (To be given on company letter head) COMPLETION CERTIFICATE This to certify that Kumar Dishank Paresh Shah Roll. No. 318 Has completed the training and project as a part of Technical Internship in our company as mentioned below and the report is also submitted. (i) Project Title: - Mold systems and Withdrawal Straightener & Dummy bar systems in continuous casting of steel. (ii) (iii) Date of Joining: - 24th January, 2011 Date of Completion: - 16th April, 2011

    In partial fulfillment of XIII Trimester Technical Internship for MBA(Tech) program of Mukesh Patel School of Technology Management & Engineering, Narsee Monjee Institute of Management Studies (NMIMS ) ( Deemed-to-be University), Mumbai. . Industry Mentor Date:Place: Company Seal:

    MATHBROS ENGINEERS PVT. LTD

    TECHNICAL INTERNSHIP PROGRAMME

    ACKNOWLEDGEMENTS

    I have taken efforts in this project. However, it would not have been possible without the kind support and help of many individuals and organizations. I would like to extend my sincere thanks to all of them.

    I am highly indebted to Mr. Raju Mathews, director, Mr. S. K. Panja, Mr. C. D. Thomas, Mr. Joseph and other members of the industry for their guidance and constant supervision as well as for providing necessary information regarding the project & also for their support in completing the project.

    I would like to express my gratitude towards faculty in charge Mr. Ashish Deshmukh for his kind cooperation and encouragement which help me in completion of this project.

    I would like to express my special gratitude and thanks to my parents and family for giving me such internal support and time.

    My thanks and appreciations also go to my colleague in developing the project and people who have willingly helped me out with their abilities.

    MATHBROS ENGINEERS PVT. LTD

    TECHNICAL INTERNSHIP PROGRAMME

    Table of Contents
    Acknowledgements Abstract 1. Introduction (i) (ii) (iii) Company profile Equipments Process 1 2 3 3 5 7 10 15 18

    2. Mold Systems (i) (ii) (iii) (iv) Mold mounting Continuous mold alignment Working of mold systems Experimental specifications

    3. Withdrawal Straightener & Dummy bar Systems (i) (ii) (iii) (iv) Background Working of a withdrawal & straightener unit What is a dummy bar Working of a dummy bar 19 22 26 36 39

    4. References

    MATHBROS ENGINEERS PVT. LTD

    TECHNICAL INTERNSHIP PROGRAMME

    ABSTRACT

    CONTINUOUS CASTING SYSTEMS AND EQUIPMENTS The continuous casting systems and equipments used in the steel plants are as follows Transfer cars Bellow shroud systems Mold systems Spray-cooling systems Straightener and dummy bar systems Torch-cut systems Run-out tables and cross-transfer systems Billet, bloom & slab weighing systems Cooling bed systems

    Out of these systems detailed study of Mold systems and Straightener & Dummy bar systems is proposed in the following Technical Internship Project.

    MATHBROS ENGINEERS PVT. LTD

    TECHNICAL INTERNSHIP PROGRAMME

    For Mold systemsMold systems include mold lubes, oscillators, various zones and segments. Copper molds of different curvatures as required are machined on various CNC machines. Zones and segments are casted separately and rollers are fixed. These all equipments are then assembled on the shop-floor. For Straightener and Dummy bar systems These systems includes a straightener unit and a dummy bar also known as a starter bar. The size of the straightener unit depends on the radius of the curvature of the billet entering into the unit. A 12000mm radius straightener unit is produced here. A straightener unit includes a base-frame, swivel-arm, swivel-arm supports, rollers and hydraulic cylinders. These all equipments are either casted or machined and then assembled. Similarly dummy bar includes machining of head link, intermediate link, common link and tail link which is assembled in the same order on the work-floors.

    MATHBROS ENGINEERS PVT. LTD

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