Risk Assessment Report 2023-Wilmer Agro LTD
Risk Assessment Report 2023-Wilmer Agro LTD
Risk Assessment Report 2023-Wilmer Agro LTD
CERTIFICATION
I the Occupier submits this occupational safety and health Risk Assessment report for Wilmar
Agro Limited operations and further agree to abide by the recommendations of the report. The
report was prepared with diligence in accordance with the Occupational Safety and Health Act
(OSHA), 2007, the Factories and Other Places of Work (Safety and Health Committee) Rules,
2004 and within the best practices and literature review considerations.
1. Occupier
Wilmar Agro Limited,
P.O. Box 1682 - 01000,
Thika.
Name …………………………………………...…Signature: ………...……………….…….
2. Prepared by:
Wilson Baru Wachira
Health and safety Adviser – OSH/ADV 109
Email: [email protected]
Mobile: 0720 312257
3. Acknowledgement:
Directorate of Occupational Safety & Health Services,
Kiambu County.
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TABLE OF CONTENTS
CERTIFICATION..........................................................................................................................2
TABLE OF CONTENTS...............................................................................................................3
GLOSSARY...................................................................................................................................4
INTRODUCTION..........................................................................................................................5
AUDIT METHODOLOGY...........................................................................................................9
REFERENCES.............................................................................................................................38
PHOTOGRAPHIC REPORT.......................................................................................................39
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GLOSSARY
Hazard means anything that has the potential to cause harm (e.g. chemicals, electricity,
working while on ladders, etc.).
Accident is an unexpected (unplanned / unwanted) workplace event that causes injury or illness
to an employee. An accident will disrupt the orderly flow of work process
Risk is the likelihood of an injury or illness occurring from exposure to the hazard
Probability is the likelihood that the particular hazard will cause harm
Severity is an estimation of how serious the potential problem might be in terms of harm to
people and /or damage to property
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INTRODUCTION
Risk assessment aims at determining the level of precaution an Occupier has taken to prevent
harm to people and is important as it helps the Occupier protect staff from harm and protects the
organization from unanticipated losses.
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Risk assessment is undertaken in five major steps as shown in the figure below.
Review
Review findings periodically, when there are
significant changes, after an incident or where
you are concerned about the validity of the
assessment
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(3) Every Occupier shall carry out appropriate risk assessments in relation to the safety and
health of persons employed and, on the basis of these results, adopt preventive and protective
measures to ensure that under all conditions of their intended use, all chemicals, machinery,
equipment, tools and process under the control of the Occupier are safe and without risk to
health and comply with the requirements of safety and health provisions in this Act.
(4) Every Occupier shall send a copy of a report of risk assessment carried out under this
section to the area occupational safety and health officer;
(5) Every Occupier shall take immediate steps to stop any operation or activity where there is
an imminent and serious danger to safety and health and to evacuate all persons employed as
appropriate.
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WORKPLACE INFORMATION
Name of person who performed Current audit Mr. Wilson Baru Wachira
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AUDIT METHODOLOGY
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How quickly the hazardous situation could lead to harm e.g. suddenly,
quickly, or slowly.
Any awareness of the risk e.g. by general information, direct observation
or through warning signs and indicative devices
Human ability of avoiding or limiting harm e.g. reflex, agility or
possibility of escape.
Practical experience and knowledge.
Occurrence of a hazardous event.
Factors to take into account when estimating the occurrence of a hazardous event
are:
Reliability and statistical data
Accident history
History of damage to health
Risk comparison.
Aspects considered during risk estimation include:
Persons exposed
Type, frequency and duration of exposure
Relationship between exposure and effects
Human factors
Suitability of protective measures
Possibility of defeating or circumventing protective measures.
Ability to maintain protective measures.
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[ ][
RISK= LIKELIHOOD∨PROBABILITY × SEVERITY OF THE LOSS
OF THE HAZARD ¿ CONSEQUENCES ]
Risk estimation and evaluation will be done based on the below 5x5 matrix:
After risk estimation and evaluation, the risk rating and corrective action is guided by the matrix
below:
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Likely 4 8 12 16 20
Possible 3 6 9 12 15
Unlikely 2 4 6 8 10
Very unlikely 1 2 3 4 5
CONSEQUENCE
Table 3: Corrective Action and Implication of the risk ratings
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For this risk assessment, Quantitative risk assessment approach was adopted.
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1) Eliminate the hazard: If the hazard is removed, all the other management controls, such as
assessment, record-keeping, training and auditing are no longer needed. This brings
subsequent savings of time and cost. For instance, using material handling equipment rather
than having staff lift lower, carry materials manually; Substitute the hazard with less
hazardous or non-hazardous options: If the hazard cannot be removed, introduce a lower
hazard in its place. For instance, water-based paint can be used in place of a spirit based
paint.
2) Minimise the risk due to the hazard: Use whatever it is that poses risk in small quantities,
infrequently. For instance, duplicate the task in batches rather than carrying it out in large
concentrated quantities; use an electrical appliance of low voltage, providing non-slip
working surfaces, installing guard rails around elevated work areas etc.
3) Adapt: Where possible, adapt the work to the individual, taking account of the individual’s
mental and physical capabilities. Reduce the exposure.
4) Isolate the hazards
5) Multiple controls: Multiple methods of controls, such as technical and procedural controls,
can be applied.
6) Planned maintenance: Introduce planned maintenance and inspection of the plant and
equipment to ensure the usability of components and elements, such as cables and
emergency switches.
7) Provide personal protective equipment and clothing: This should be used only as a last
resort: after all other control measures have been considered, as a short-term contingency
during maintenance or repair work, or as an additional protective measure.
8) Implement administrative controls.
9) Have an emergency plan in place Examples include alarm systems and back-up controls.
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The Auditor started with a general tour of the facility to familiarize themselves with the activities and equipment on site. The auditor
was then taken through all the workplace operations, processes and facilities. As part of the Risk Assessment, the team evaluated the
likelihood of particular hazards and estimated the severity of such occurrences. The methodology discussed in Section 3 was then
followed in rating the risks and proposing ways to control the risks to lesser or acceptable levels.
Location/Area The Hazards Risk Involved & People at Controls already P/L S RR Additional controls
Risk. in place
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Trips, slips and o Workers may trip over Adequate 3 3 9 Mark the
Grading Hall falls items lying on the floor lighting gangways and
and fall. This can result provided. keep them free
in various injuries, such Good from obstruction.
as sprains, strains, housekeeping Repair the
fractures, bruises, and practices. broken sections
head injuries. The of the floor in the
severity of injuries can grading area.
vary, ranging from minor
discomfort to more
serious harm requiring
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improper lifting
techniques can lead to
strains, sprains, or acute
injuries.
Fire. o The combustible Fire 3 3 9 Maintain
materials stored in the extinguishers measures in place.
grading area could catch have provided.
fire resulting into Good
property damage, injury housekeeping
or loss of life and conditions have
environmental pollution. been
maintained.
Smoke
detectors and a
fire alarm
systems have
been installed.
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been displayed
in the
chemicals
store.
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Generator Electrical & fire The presence of fuel, Generator is 2 3 6 Avoid storing
hazards. ignition sources, and serviced wastes inside the
electrical equipment in the regularly. generator room.
generator room increases the Keep the electrical
risk of fires. Fire incidents panel in the
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Kitchenette Fire o Using LPG (liquefied Fire blanket 3 3 9 Move the LPG in
petroleum gas) cylinders and CO2 fire the kitchen
in a kitchen introduces extinguisher outdoors ( a well
potential fire risks and has been ventilated area)
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Risk assessment is the key to prevention policy. Prevention means anticipating and
analyzing the various aspects of work in order to identify short-term and long-term risks.
Most long-term risks are underestimated. Sometimes their presence is denied. Risk
assessment is essentially an exercise in deconstructing this invisibility. Without a
systematic assessment of the risks involved, it would only be possible to apply a reactive,
after-the-event policy to correct particular aspects of how the work is organized.
The risk assessment should be reviewed on a regular basis to ensure any new operations
and consequent hazards are assessed, evaluated and controlled. It will also review the
implementation of the corrective actions proposed.
The Occupier is hereby advised to implement the outlined recommendations and any
other best practices mitigation plans for the risks rated high and medium to
acceptable/low levels within the shortest time possible.
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REFERENCES
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PHOTOGRAPHIC REPORT
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Description:
A view of waste accumulated in the
workplace.
Action required:
Promptly dispose off waste and
obsolete from the workplace.
Description:
A view of an un-adjustable chair in the
offices.
Action required:
Provide ergonomic chairs to employees
without them in the kitchen.
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