BACHELOR of Science in INDUSTRIAL EDUCATION:

MAJOR IN INDUSTRIAL ARTS

COURSE MODULE WEEK
ALT723372 14

PERFORM PERIODIC MAINTENANCE OF AUTOMOTIVE ENGINE

CHECKLIST
✔ Read course and unit objectives
✔ Read study guide prior to class attendance
✔ Read required learning resources; refer to unit
terminologies for jargons
✔ Proactively participate in classroom discussions
✔ Participate in weekly discussion board (Google Meet)
✔ Answer and submit course unit tasks
UNIT EXPECTED OUTCOMES (UEOs)
At the end of this unit, the students are expected to:
➢ learn how to perform basic engine inspection and service;
➢ differentiate the engine maintenance tools; and
➢ perform the change oil procedures

STUDY GUIDE
JOB REQUIRED SKILLS

● TechnicalCompetence ● ● DocumentationSkills
DiagnosticSkills ● ● CommunicationAbilities
MaintenanceProcedures ● ● TimeManagement
ToolProficiency ● ● ContinualLearning
SafetyAwareness ● ● EnvironmentalAwareness
QualityAssurance ● Teamwork

PREPARE FOR INSPECTION AND SERVICE ENGINE

1. Review Work Instructions :Beginbythoroughlyreviewingtheworkinstructions
provided by your workplace. These instructions will outline the specific tasks,
procedures, safety protocols, and any other relevant information.
1. Gather Necessary Tools and Equipment: Based on the instructions provided, gather all the
required tools and equipment needed for the inspection and servicing of the engine. This
may include wrenches, screwdrivers, diagnostic equipment, safety gear (such as goggles and
gloves), and any specialized tools specific to the engine model.
2. Ensure Safety Precautions: Before starting any work, ensure that all necessary
safety precautions are in place and follow the Occupational Safety and Health Standard.
This includes wearing appropriate personal protective equipment (PPE), such as
anti-slip safety shoes, helmets, puncture-proof gloves, protective eyewear,
 coveralls,safety goggles, gloves, and steel-toed boots. Additionally, make sure the work
area is clear of any hazards and that proper ventilation is available if needed.

WHS and OHS requirements are rules to keep workers safe. Here are simple procedures for
working safely:
1. Chemicals :Knowwhatyou'reworkingwith,useprotectivegear,andhandlethem
carefully.
2. Machinery:Gettrainedonhowtousemachines,doregularchecks,anddon'tforget
safety guards.
3. Lifting :Liftthingsproperlytoavoidhurtingyourself.Usetoolsifsomething'stooheavy.
4. Electricity :Checkequipmentregularly,reportanyissues,andonlylettrainedpeoplefix
electrical stuff.
5. Fire Safety :Knowwhereexitsare,practicewhat todoinafire,andhavefire
extinguishers ready.
6. Protective Gear:Weartherightgearforthejobandtakecareofit.
7. Emergencies :Knowwhattodoifsomethinggoeswrongandhavefirstaidkitsnearby.

SOURCE AND INTERPRET SERVICING INFORMATION

➢ To interpret and utilize servicing information effectively for automotive engine
maintenance, you should rely on the manufacturer's official documents, such as:
1. Owner's Manual: This document provides general information about the
vehicle, including maintenance schedules and recommended service intervals.
Look for sections related to engine maintenance, which usually include details
on oil change frequency, filter replacements, and other routine checks.

2. Service Manual: For more detailed information, consult the service manual
specific to your vehicle model. It often provides step-by-step instructions for
various maintenance procedures, along with specifications and tolerances.
This manual is typically used by mechanics but can be valuable for
enthusiasts who prefer DIY maintenance.
3. Online Resources: Manufacturers may also provide servicing information on
their official websites or through online portals. You can access FAQs,
troubleshooting guides, and videos that demonstrate specific maintenance
tasks.
4. Authorized Service Centers: If in doubt, consult authorized service centers
or certified mechanics who are trained to interpret and apply servicing
information correctly. They can provide insights into any updates or special
considerations specific to your vehicle.

INSPECT THE ENGINE

➢ BLOWBAGETS is a simple checklist that all drivers can follow to ensure that they are in
good condition to drive and that their vehicles are safe for the road. It stands for battery,
lights, oil, water, brake, air, gas, engine, tire, and self.
➢ You can detect car problems using the five senses by viewing your car, listening for
noises, feeling discomfort in steering, or noticing unusual odors.

1. Inspect the Engine: Begin by visually inspecting the engine for any obvious signs of
damage, leaks, or wear and tear. Check all fluid levels, such as oil, coolant, and brake fluid,
and top up as necessary.
2. DiagnosticTesting(ifapplicable):Iftheworkinstructionscallfordiagnostictesting,use the
appropriate equipment to perform tests on the engine to identify any issues or malfunctions.
This may include using a diagnostic scanner to retrieve error codes or performing
compression tests.
 3. FollowServicingProcedures:Followthestep-by-stepservicingproceduresoutlinedin the
work instructions. This may involve tasks such as changing the oil and oil filter, replacing
spark plugs, inspecting and replacing air filters, checking and adjusting engine timing, and
performing any other maintenance tasks as specified.
4. Document Work Done: (Inspection report form or check list) Keep detailed records of the
work performed, including any parts replaced, adjustments made, and test results. This
documentation may be necessary for quality control purposes, warranty claims, or future
reference.
5. Clean Up: Once the inspection and servicing are complete, clean up the work area and
properly dispose of any waste materials, such as used oil or old parts. Return tools and
equipment to their designated storage locations.
6. Final Inspection: Before concluding the job, conduct a final inspection to ensure that all
tasks have been completed correctly and that the engine is functioning properly. Double-
check all fluid levels, connections, and adjustments.
7. Report Completion: Report the completion of the inspection and servicing job to the
appropriate supervisor or manager, providing any necessary documentation or reports.

ENGINE MAINTENANCE TOOLS

OBD-II Scanner: An On-Board Diagnostics (OBD) scanner allows you to read
fault codes from the engine control unit (ECU) and diagnose issues with the
engine.
Socket Set: A set of sockets and wrenches of various sizes to remove bolts
and nuts, especially for tasks like removing the engine cover or accessing
components like spark plugs.

Spark Plug Socket: A specialized socket designed to remove and install

spark plugs.

Oil Dipstick: Used to check the oil level in the engine.

Coolant Tester: Allows you to check the concentration and condition of the
engine coolant.

Compression Tester: Used to measure the compression pressure within the

cylinders, which can indicate engine health

Multimeter: Helps in diagnosing electrical issues within the engine, such as

checking voltage, continuity, and resistance.

Engine Oil Pressure Gauge: Measures the oil pressure within the engine,
indicating whether it's within the recommended range.

Torque Wrench: Used to ensure proper tightening of bolts to specified torque

values, preventing over-tightening or under-tightening.

Vacuum Gauge: Helps diagnose various engine issues related to intake

manifold pressure, such as leaks or valve problems

Timing Light: Used to check and adjust the ignition timing of the engine.
 Feeler Gauges: Used for measuring small gaps, such as spark plug gaps or
valve clearances.

Engine Hoist (if necessary): For more in-depth inspections or repairs that
require lifting the engine out of the vehicle.

Flashlight: Essential for inspecting hard-to-reach areas within the engine bay.

Safety Gear: Safety glasses, gloves, and other personal protective equipment
(PPE) to ensure your safety while working on the engine.

1. Oil Changes: Regularly changing the engine oil and oil filter every 11,000 to 18,000 km
helps maintain engine lubrication and performance.
2. Air Filter Replacement: The air filter prevents dirt and debris from entering the engine
and should be replaced regularly to ensure proper airflow.
3. Spark Plug Replacement: Worn spark plugs can affect engine performance, so they
should be replaced according to the manufacturer's recommendations.
4. Coolant Flush: Flushing the coolant system removes dirt and debris, preventing
overheating and corrosion.
5. Timing Belt/Chain Replacement: Timing belts/chains control the timing of engine
components and should be replaced at the recommended intervals to prevent engine
damage.
6. Fuel Filter Replacement: The fuel filter prevents contaminants from reaching the
engine and should be replaced regularly to maintain fuel efficiency and performance.
7. PCV Valve Replacement: The PCV (Positive Crankcase Ventilation) valve regulates
airflow in the engine and should be replaced periodically to prevent oil leaks and engine
damage.
8. Inspect Belts and Hoses: Check belts and hoses for signs of wear or damage and
replace them as needed to prevent engine overheating or failure.
9. Check Fluid Levels: Regularly check engine oil, coolant, transmission fluid, brake fluid,
and power steering fluid levels and top them up as needed.
10.Engine Tune-Up: Periodically perform a comprehensive engine tune-up, including
checking and adjusting ignition timing, cleaning throttle body, and inspecting ignition system
components.

BASIC ENGINE MAINTENANCE

Why is Engine Maintenance Important?
❖ Improved sustainability and longer engine lifespan
❖ Optimal performance and improved fuel economy
❖ Reduced engine services and repair costs
❖ Improved car resale value
❖ Minimized chance of engine failure

1. Check Engine Oil Regularly

➢ Both regular and synthetic oil lubricates all engine parts and keep them running
smoothly.
➢ The lubrication that engine oil provides helps minimize engine component wear and tear
and keeps all dust, dirt, and sediments out of parts they shouldn’t be in. Routine oil change
significantly reduces wear and tear

2. Check Your Battery and its Terminals

 ➢ Firstly, check for any corrosion on your battery and its terminals, especially if you’ve
noticed diminished power when driving. White, green, or blue powdery material around your
battery indicates corrosion.
➢ Secondly, keep an eye on the shape of your battery. An overly rounded or bloated
battery is overcharged and may need replacing.

3. Keep an Eye on the Cooling System

➢ Firstly, when inspecting the cooling system, ensure that there’s ample coolant in the tank.
Aim for a 1:1 ratio of concentrated antifreeze and distilled water for a perfect mix when
refilling your coolant (or for the recommended ratio in your owners manual.)

4. Monitor the Radiator

➢ Your engine’s radiator works to transfer heat generated by the car into the atmosphere by
circulating it with antifreeze. Without the radiator, your engine would undoubtedly overheat,
which could force you into an engine replacement.

5. Keep an Eye Out for Leaks

➢ Fluid leaks can be different things, including coolant, transmission fluid, power steering
fluid, or a motor oil leak. Leaks are symptomatic of many severe car engine issues. If you see
a puddle of fluid in your parking spot, there could be an engine problem with your fuel
system, fuel injectors, gasket, transmission, cooling system, motor oil seals, or oil pan.

6. Replace the Fuel Filter

➢ Your fuel filter guards against harmful substances or deposits entering your fuel system —
that is your fuel injectors, fuel lines, gas, and so on. In other words, the filter ensures clean
gas flows through your car engine.

7. Change the Air Filter

➢ Checking and changing the air filter is an often overlooked aspect of engine maintenance.
A dirty air filter, however, can have a hugely negative impact on your car’s performance.

8. Check Your Serpentine and Timing Belts

➢ Both belts become worn out pretty quickly. Be sure to check these belts often and
replace them if you hear a loud squealing noise coming from under the hood.

9. Check Your Spark Plugs and Ignition Wires

➢ The gap between the electrodes is a critical factor that makes spark plugs work. A weaker
spark will be produced when this gap is too wide, making the vehicles engine start and run
ineffectively. Be sure to adjust your spark plugs to the correct gap and installation torque. If
you’re unsure of this process or don’t know engine safety tips, contact a mechanic to do an
automotive service.

10. Don’t Drive on Reserve Fuel

➢ All gas and petrol contain small sediments that sink to the bottom of your tank. When you
run on extremely low fuel, this gunk at the bottom of the fuel tank inevitably gets pumped
into the engine. This can aggravate and accelerate fuel pump wear and tear. Always try to run
your car with ample amounts of petrol in the tank, and save the reserve fuel for emergencies
only.

MAINTENANCE CHECKLISTS
What are Maintenance Checklists?
 ➢ Maintenance checklists and logbooks are tools used by technicians to document
equipment maintenance inspections. Equipment maintenance involves the continuous
process of checking, repairing, and servicing operating equipment to ensure businesses can
function without interruption.

Why is it important?
➢ Having a maintenance checklist is fundamental to having a well managed operation.
➢ A good maintenance checklist helps your maintenance team do their job efficiently and
protects your business from unanticipated breakdowns and costs.

Watch the videos

● https://www.youtube.com/watch?v=hFBVXE3i-k0
● https://www.youtube.com/watch?v=Gq5YEXmTL9Q

HOW TO CHANGE OIL

Gather your materials: new oil, oil filter, wrench, oil pan, funnel, and gloves.
1. Lift the car with a jack and secure it with jack stands.
2. Locatetheoildrainplugunderthecar.
3. Position the oil pan beneath the drain plug.
4. Use a wrench to loosen the drain plug and let the old oil drain into the pan.
5. Once it's fully drained, remove the old oil filter.
6. Lubricatethegasketofthenewoilfilterwithfreshoilandscrewitinplace.
7. Tightenthedrainplugandnewoilfilter.
8. Useafunneltopournewoilintotheengine.
9. Check the oil level using the dipstick and add more if needed.
10.Lower the car and dispose of the old oil properly.

CHANGING THE AIR FILTER

1. Gatheryourmaterials:newairfilter(makesureit'scompatible),screwdriver(ifneeded).
2. Locatetheairfilterhousing,usuallyneartheengine.
3. Open the housing by unclasping or unscrewing it.
4. Takeouttheoldairfilter.
5. Inspectthehousingforanydebrisandcleanifnecessary.
6. Insertthenewairfilter,makingsureit'spositionedcorrectly.
7. Closethehousingsecurely.
8. Disposeoftheoldairfilterproperly.

CHANGING SPARK PLUGS

1. Gathermaterials:newsparkplugs,sparkplugsocketwrench.
2. Locatesparkplugsconnectedtothickrubberwires.
3. Removewirecarefully.
4. Useasocketwrenchtounscrewanoldsparkplug.
5. Inspectoldplugfordamage.
6. Adjustgaponnewplugifneeded.
7. Applyanti-seizelubricant(optional).
8. Hand-threadnewplug,thentightenwithwrench.
9. Reattachwire.
10.Repeat for each spark plug.

TERMINOLOGIES
1. ENGINE MAINTENANCE - Engine maintenance is vital to keep your car or truck
operating at peak performance. It also impacts the longevity of your vehicle's engine.
 2. MAINTENANCE CHECKLIST - tools used by technicians to document equipment
maintenance inspections. Equipment maintenance involves the continuous process of
checking, repairing, and servicing operating equipment to ensure businesses can function
without interruption.
3. BLOWBAGETS-battery,lights,oil,water,brake,air,gas,engine,tire,andself.

FURTHER READING

➢ Muscad, O. (2023, April 4). Vehicle Engine Inspection: A comprehensive guide.

DATAMYTE.
https://datamyte.com/blog/engine-inspection/#:~:text=A%20vehicle%20engine%20inspectio
n%20is,ignition%20system%2C%20and%20other%20parts.

UNITTASK
➢ Form a group with a maximum member of 10 persons. Perform change oil on your
desired vehicle, remember to have a professional or experienced technician while doing
the activity to avoid potential hazards, risks, or damage.

ASSESSMENT

On a ¼ sheet of yellow paper, write your answer.

1, Which of the following should you regularly check to ensure proper engine
lubrication?
a) Tire pressure
b) Engine oil level
c) Brake fluid
d) Radiator coolant

2. What is the purpose of the air filter in a car's engine?

a) To play music
b) To cool the engine
c) To filter out dirt and debris from the air entering the engine
d) To improve fuel efficiency

3. How often should you change the engine oil?

a) Every 1,000 miles
b) Once a year
c) Every 3,000 to 5,000 miles
d) Only when it's completely empty

4. What is the purpose of the radiator in a car?

a) To heat the cabin
b) To cool the engine
c) To dissipate heat from the engine
d) To charge the battery

5. What should you use to measure the engine oil level?

a) Windshield wiper fluid
b) Fuel gauge
 c) Dipstick
d) Brake pedal

6. Which tool is used to remove and install spark plugs?

a) Screwdriver
b) Hammer
c) Spark Plug Socket
d) Pliers

7. What is called a checklist of paper ensuring all necessary maintenance tasks are
performed regularly?
a) Checklist maintenance
b) Maintenance Checklist
c) Change Oil d) PPE

8. Which is NOT an importance of Engine Maintenance?

a) Improve sustainability and longer engine lifespan
b) Optimal performance and improved fuel economy
c) Improve the speed and stability of the car
d) Reduced engine services and repair costs

9. What is the 7th step in Engine Maintenance based on the lesson?

a) Keep an eye out for leaks
b) Don't drive on reserve fuel
c) Change the air filter
d) Check oil regularly

10-15. Enumerate at least six (6) Job Required Skills

REFERENCES

➢ https://www.autonationmobileservice.com/i/blog/engine-maintenance/
➢ https://www.kia.com/ph/discover-kia/ask/how-often-should-i-change-the-oil-in-a-car.html#:~:tex
t=Despite%20today's%20remarkable%20advances%20in,(7%2C500%20or%2010%2C000%20
miles).
➢ https://www.caranddriver.com/features/a27169631/how-to-change-oil-in-car/
➢ https://www.carparts.com/blog/auto-mechanic-tools-equipment-list-27-tools-you-need-to-fix-car
s-right/
➢ https://www.slideshare.net/slideshow/automotive-tools-and-equipmentpptx/256017563
➢ https://www.tesda.gov.ph/Downloadables/SAG%20-%20Automotive%20Servicing%20NC%20I.
pdf
➢ https://chmsu.edu.ph/road-safety-basics-blowbagets/#:~:text=BLOWBAGETS%20is%20a%20si
mple%20checklist,engine%2C%20tire%2C%20and%20self.
➢ https://templatelab.com/vehicle-checklist/

PREPARED BY:
❖ Delos Reyes, Jhaysem
❖ Guinto, Leira Khaie A.
❖ Impang, Prince Lucky