05 IGBT Power Structure

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POS BUS BAR

TP1
PF750R, IGBT PS, SCHEMATIC
CATALOG NUMBER: 20-750-MIx-xxxxxxxx

+POS
+POS
+DC IGBT1 IGBT2 IGBT3 Converter Power
OPTIONAL
+ + + + + Module and
U-Phase V-Phase W-Phase L1
C1 C3 C5 C7 C9 IGBT IGBT IGBT
CS1 Inverter Power
- - - - -
LEM
U
U/T1 Busbar
U/T1 Module are built
+DC CS2 with the same
LEM
V
V/T2 Busbar
V/T2 electronic
MID BUS BAR
CS3 components.

MID

MID
LEM W/T3 Busbar
W
W/T3
Thermal Switch(N/C)
(STABS)
However current

VRFY

VRFY

VRFY
TO

+24V

+24V
+24V
-24V

-24V
-24V
flows in the reverse

M
M
+ + + + +

ONLY FOR FR-8C


J12-PCBA1
2 1
-DC 4 3 2 1 4 3 2 1 4 3 2 1

C2 C4 C6 C8 C10 direction

NTC
NTC
NTC
- - - - - R5
CHASSIS
R6

Current R7 Optional Output


Transducers Line Reactor for
OPTIONAL
NEG BUS BAR GATE BOARD Inverter Only
-NEG

-NEG
J1
(ONLY FOR 20-750-MI3-xxxxxxx)

Ver
TP2 40 PINS
P1 (PCBA3) Signal fed to Power
-DC
2 IGBTs in each Interface Board
TP3 IGBT Assembly

10001416614
Gate Driver Board

Of
Bus Capacitors 1 2 /DC FUSE GOOD

1 2
More Bus

J1
2 1 DC FUSE COM
On Panel, IGBT PS
capacitors required 1 1
/BUS_COND_GOOD

1 2 3
2 BUS_COND_COM
based on rating

J2
2
/BUS_COND_PRESENT
3
4 PE-B1 Jumper 3
40 PIN RIBBON CABLE
On Panel, IGBT PS
3
2
1 3

/BUS_COND_PRESENT
4
5

/BUS_COND_GOOD
2 1 +24 OUT
5 1

BUS_COND_COM
2 COM OUT

BLOWER_CONTROL
/DC FUSE GOOD

1
/AC FUSE GOOD
3 /AC FUSE GOOD
DC FUSE COM

AC FUSE COM

INTAKE_TEMP_A
INTAKE_TEMP_B
6 2

BLOWER_FDBK
4 AC FUSE COM

BLOWER_COM
P5/P6 must be connected to J5(PE-B1 IN) For

J3
1 CONV_A_TEST
+POS

Sheet
COM OUT
-NEG
MID

FFE Converter only, otherwise should be


+24 OUT

2 CONV_VARY_A 7 3
R4-1 R2-1 R1-1 connected to J6(PE-B1 OUT)

Size
R3-1 3 CONV_VARY_B
P5/P6 4 CONV_B_TEST 8 4
P4 On Panel, IGBT PS
1 2 34
ONLY FOR FR-8C

1 2 3 4 5 On Panel, IGBT PS
ONLY FOR FR-8C

1 2 3 4 5 1234 1234
J4 J5 J6 P13 1. CONV_A_TEST 2 240VAC_H
4 3 240VAC_N

3
4 3

1
11 4 4 11
10 3 3 10

12 5 5 12
13 6 6 13
14 7 7 14

PE-B1 IN PE-B1 OUT 3. CONV_VARY_A 1


8 1 1 8
9 2 2 9

J13

J4
64 PINS
R4 R2 R3 R1 2 1 2 1 2. CONV_VARY_B CUST_+24V

J18
1
P10 1

4
2
2 4. CONV_B_TEST CUST_COM
2
3 On Panel, IGBT PS
4
PLI BOARD
J10
(PCBA2)
R4-2 R2-2 R3-2 R1-2 CUST_+24V
1

Fiberlink

Fiberlink
1 2
1 2
J11

FIBER LINK to DCP / LCL


64 PINS

CTL
PDI
P3
J19
40 PINS 2
J3 P11 CUST_COM
On Panel, IGBT PS FIBER LINK to Mx-POD1
1 PIB BOARD
1 2 3
1 2 3
J12

2
J7 (PCBA1) J8 J9
1. Thermal switch_1 3 4 3 4 3 4
P12

2. Thermal switch_2 1 2 1 2 1 2
1 2 1 2 1 2
1. CS1_+24V 1. CS2_+24v 1. CS3_+24V
3 4 CS1_-24V
3 4 CS2_-24V
3 4 2. CS3_-24V
2. 2.
3. CS3_M
Power Layer
1 2 3 P12

3. CS1_M 3. CS2_M
1
3 2
4 4. CS1_VERY 1 3 24 4. CS2_VERY 1
3 2
4 4. CS3_VERY Fiber Connection
Label for Test Points on Front Interface Board goes To LCL if its a
TP1= +DC
Power Interface
TP2= -DC Board converter.
TP3= Chassis (ONLY FOR 20-750-MI1-xxxxxxx) CHASSIS
240VAC_N 240VAC_N 1
240VAC_H 5 1 1 5
BLOWER F1 2
INTAKE_TEMP_A 240VAC_H
FAN1 NTC INTAKE_TEMP_B 6 2 2 6 INTAKE_TEMP_A 1
10V CNTRL REF INTAKE_TEMP_B 2
4 BLOWER_FDBK 7 3 3 7
BLOWER_COM BLOWER_FDBK 4
BLOWER_CONTROL 8 4 4 8 BLOWER_COM 3
BLOWER_CONTROL 5
J13 P13

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