Nonferrous Metallurgy

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Department of Mechanical Engineering B.

E Materials Science and Engineering VII Semester END SEMESTER EXAMINATION ML9404 Comprehension Date: 09-11-11 Marks:100

1. Aluminium copper alloy is (a) dispersion strengthened alloy. (b) age hardenable alloy (c) work hardenable alloy. (d) none of the above. ANS:___________ 2. Brass is an alloy of copper and -------------------.

3. Titanium alloys are used in the aerospace industries because it is -------------------------.

4. Solder is an alloy of lead and -------------------.

5. The bonding in copper is --------------------.

6. Dislocations are (a) point defects. (d) none of the above.

(b) line defects.

(c) surface defects. ANS____________

7. In normalizing heat treatment, the material is (a) cooled in the furnace. (b) cooled in air. (c) cooled in water. (d) cooled in oil. ANS___________ 8. Polythene is a (a) thermoplastic polymer. of the above. (b) thermosetting polymer. (c) none

ANS____________ 9. Pitting corrosion is (a) uniform corrosion. (b) localized corrosion. boundary corrosion. (d) none of the above. (c) grain

ANS___________ 10. Passivity gives rise to (a) rapid corrosion. (c) none of the above. (b) decreased corrosion. ANS____________ 11. Aluminium is corrosion resistant, because the aluminium oxide scale on its surface is --------------.

12. Galvenizing is ---------------- coating on the steel.

13. Distinguish between positive and negative edge dislocations.

14. __________________ & ________________________ are the most common techniques for the detection of dislocation structure of a crystal using X-ray microscopy.

15. Dislocation climb is referred to as a non-conservative movement. (Say True or False).

16. Hall Pitch equation gives the relation between ___________ and ____________.

17. What are Lders bands?

18. State the Griffth theory of brittle fracture.

19. Cup and Cone fracture occurs in __________ materials.

20. What are the conventional measures of ductility?

21. Brinell test is less influenced by surface scratches and roughness than other Hardness tests. (Say True or False).

22. Mode I or ________________________ refers to a tensile stress applied in the y direction normal to the faces of the crack.

23. The temperature at which the grains and grain boundaries have equal strength is called as ___________________ temperature.

24. Basic Pig iron must be low in Sulphur. Give Reasons.

25. __________________ furnace is employed for the melting of pig iron, coke and flux to produce cast iron.

26. What is the effect of addition of ferromanganese at the end of blow during steel making?

27. Basic Bessemer process is also called as _______________ process.

28. Acid Steelmaking process does not eliminate P & S from the iron. (T/F).
29. Which of the following combination of properties are favorable for forming

operations (a) High yield strength and high ductility (b) low yield strength and high ductility (c)High ductility and high ultimate strength (d) high ductility and low ultimate strength ANS:___________ 30. In blanking operation, the clearance is provided (a) 50% on punch and 50%on die (b) only on die only on punch (d) on die or punch depending upon designers choice ANS:___________ 31. Removal of metal particle from the rece way of a rolling contact bearing is a kind of failure bearing known as (a) pitting (b) wearing (c) spalling (d) scuffing ANS:___________ 32. Hot die forging is also known as (a) Isothermal forging (b) Blanking (c) Piercing (d) Embossing ANS:___________ 33. Which of the following forging operations is also known as precision forging (a) open die forging (b) Impression die forging (c) flashless forging

(d) Roll forging ANS:___________


30. Define interface and interphase

31.

what is rule of Mixture

32. Weak interface is required in CMC. True or false justify

33.List out some whiskers used as reinforcements

34. Distinguish between high strength and high modulus carbon fibers

35. Define: green density and apparent density

36. What are the functions of sintering atmosphere?

37. The main mechanism in ceramic particle sintering is surface diffusion. True or false justify

38.What does the designation of -120/+230 mesh represent?

39. Distinguish between impregnation and infiltration

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