2.

Settings and adjustments

2- 1. Service setting check
<Checking procedure>
Press the button for at least 3 seconds. The following
screen appears.

Forklift model type check screen

2
TYPE
T15P Display the model set by RS1 on
the Travel/Hydraulic board
215T0220

Software number check screen

V31000 V32000 Display software numbers :

V30000 Y34000 TL (Travel-L), TR (Travel-R),
215T0314 H (Hydraulic), D (Display)

NOTE
If communication with the TRV/HYD board is
interrupted (due to disconnection, etc.), software
numbers (TL, TR, and H) are not displayed.

Buzzer mode and rotary switch mode settings screen

Buzzer mode settings are highlighted.

Set by pressing
l or buttons
(OFF/ON)
ON : Normal
215T0315
OFF: all buzzers off except
turn signal

(To the next page)

23
 2 Various setting and adjustment

(From the previous page)

8
FUNCTION Rotary switch mode setting
BUZZER OFF/ON flashes.
ROTARY SW O F F / O N lSet by pressing or
215T0221
button (OFF/ON)
ON : Normal
The rotary switch No. flashes
OFF : Disable the rotary switch
(RS) on the EPS controller.
You change the setting
with the mode select
buttons.

l Setting the rotary switch mode to OFF disables the

rotary switch (RS) on the EPS controller. You can
change the rotary switch (RS) electrically by pushing
the mode select buttons.
<Clockwise turning (1, 2, 3 ..)>
Press the button at least 3 seconds while also
pressing the button.
<Counterclockwise turning (F, E, D ..)>
Press the button at least 3 seconds while also
pressing the button.

24
 Various setting and adjustment 2

2- 2. Setting with the EPS controller and the monitor display

CAUTION
l Always disconnect the battery plug before manually
changing the rotary switch position on EPS
controller.
l EPS controller
The battery sends current to EPS Controller
even if the key is turned off. F01

CDE

23
l After setting, be sure to return the rotary switch (RS)

456
AB
to "0". 789
l Before measuring current, select the current
After setting, return RS to "0".
according to the table below.
Traction motor current When the rotary switch mode is set to
AC mode OFF in the service setting,
Hydraulic motor current
EPS motor current
DC mode
Battery current Press or button for at least
3 seconds with pressing button
(Press button first).

2-2-1. Display monitor icon check and setting

<How to check the icon settings>
1. Set the rotary switch (RS) on the EPS controller to "1". l EPS controller

2. Turn on the key switch. The following screen appears. F01

3. Confirm that the settings are the same as the values CDE

23
456
on "1-2-6. Adjustment Standards List for FBT-80 series"
AB
789
on page 22.
Set RS to "1".

lMonitoring icon settings screen When the rotary switch mode is set to
OFF in the service setting,

Press or button for at least

3 seconds with pressing button
(Press button first).
TRAVEL

HYD

STEER

BATTERY

(To the next page) 215T0262

25
 2 Various setting and adjustment

(From the previous page)

BRAKE OIL

OVER LOAD

FORK OIL

215T0263

<How to set monitor icons>

1. Press button or button to move the flashing
icon to the each item.
2. To set, press button or button.
Press button to turn the item ON.
Press button to turn the item OFF.
3. Turn off the key switch, and then return the rotary l EPS controller

switch (RS) on the EPS controller to "0". F01

4. Turn on the key switch again.
CDE

23
456

The display indicates that icons is set to ON in the

AB

789
monitoring symbol set tings screen and shows the
message " MONITORING OK! ". Return RS to "0".

When the rotary switch mode is set to

OFF in the service setting,

Press or button for at least

MONITORING 3 seconds with pressing button
(Press button first).

215T0241E

NOTE Resetting EPS controller automatically sets the

monitor symbols TRAVEL, HYD, and STEER to ON.

26
 Various setting and adjustment 2

2-2-2. Model setting

<How to check the model procedure 1>
l EPS controller
1. Set the rotary switch (RS) on the EPS controller to "2".
2. Turn on the key switch. The following screen appears. F01

CDE

23
3. Confirm that the model setting is correct.

456
AB
4. After checking the model, return the rotary switch (RS)
789

on the EPS controller to "0".

Set RS to "2".
When the rotary switch mode is set to
OFF in the service setting,

Press or button for at least

3 seconds with pressing button
<How to check the model procedure 2> (Press button first).

1. Press button for more than 3 seconds.

2. The following screen appears.
3. Confirm that the model setting is correct.
4. Press button again to return to the normal screen.

l Forklift model check screen

(If the rotary switch RS1 on the travel/hydraulic board is
set to "3".)

2
TYPE
T15P The model set by the rotary switch
RS1 on travel/hydraulic board
215T0220

<Setting the model>

1. Set the rotary switch RS1 on the travel/hydraulic board
to the correct model.
See "1-2-4. Rotary switch on the Travel/Hydraulic
board" on page 19.

27
 2 Various setting and adjustment

2-2-3. Switch back (plugging/regenerative) braking force adjustment

<Standard settings>
l See "1-2-6. Adjustment Standards List for FBT-80
series" on page 22.

<Measuring conditions>
l Forklif t truck is on flat ground with no load and
traveling at full speed.
l Specific gravity of the battery electrolyte : 1.25 or more
(at 20°C). l EPS controller

<How to set plugging brake force>

1. Set the rotary switch (RS) on the EPS controller to "3". F01
2. Turn on the key switch. The following screen appears.

CDE

23
456
AB
789
lPlugging strength setting screen
Set RS to "3".
When the rotary switch mode is set to
OFF in the service setting,

Press or button for at least

3 seconds with pressing button
(Press button first).
215T0222

Plugging strength parameter (flashing)

3. Confirm that the PLUGGING setting value is flashing.

NOTE If the PLUGGING setting value is not flashing, press

button to move the cursor to PLUGGING value.

4. To change the value, press button or button.

Press button to increase the braking force.
Press button to decrease the braking force.
5. After changing the value, return the rotary switch (RS)
on the EPS controller to "0".

28
 Various setting and adjustment 2

2-2-4. Regenerative braking force check and adjustment

<How check regenerative braking force>
1. In the regenerative brake setting field, select “NON”.
See "[5] Regeneration (neutral) mode setting"
on page 13.

NON MID
215T0224

2. Travel forward at moderate speed and release the

accelerator pedal.
3. Lightly depress the brake pedal.
4. Confirm that a light brake force (regenerative brake) is
applied.
5. After checking the brake force, return the regenerative
braking setting to the original setting.

<How to set braking strength>

1. Set the rotary switch (RS) on the EPS controller to "3".
2. Turn on the key switch. The following screen appears.

lBraking strength setting screen l EPS controller

F01
CDE

23
456
AB

789

Set RS to "3".
When the rotary switch mode is set to
OFF in the service setting,
215T0223

Braking strength parameter (flashing)

Press or button for at least
3. Press button to move the cursor to the BRAKE 3 seconds with pressing button
(Press button first).
setting value.
4. To change the value, press or button.
Press button to increase the braking force.
Press button to decrease the braking force.
5. After changing the value, return the rotary switch (RS)
on the EPS controller to "0".

29
 2 Various setting and adjustment

2-2-5. Pitching control adjustment

<How to adjust pitching control> l EPS controller

1. Set the rotary switch (RS) on the EPS controller to "3". F01
2. Turn on the key switch. The following screen appears.

CDE

23
456
AB
789

Set RS to "3".
When the rotary switch mode is set to
OFF in the service setting,

Press or button for at least

3 seconds with pressing button
(Press button first).
215T0222

lPitching control setting screen

215T0225

3. Press button 2 times. The pitching control setting

screen appears.
4. Press and buttons to select one of the following
control values: 20/30/40/45. (Default value is 30)
Press button to increase the value.
Press button to decrease the value.
5. After changing the value, return the rotary switch (RS)
on the EPS controller to "0".

NOTE This function controls lateral movement of load and does not control
lateral movement of frame. The effect will vary depending on work
conditions, such as road surface, traction, speed, and load.
If adjusting pitch control does not produce a significant change,
turn off pitching control and check lateral movement under those
conditions, and then select whichever setting has the best result.

30
 Various setting and adjustment 2

2-2-6. Hydraulic speed setting and adjustment

<How to set hydraulic speed>
1. Set the rotary switch (RS) on the EPS controller to "4". l EPS controller

2. Turn on the key switch. The following screen appears. F01

3. Confirm that the setting values are the same as

CDE

23
456
the values on "1-2-6. Adjustment Standards List for

AB
789
FBT-80 series" on page 22.
Set RS to "4".
When the rotary switch mode is set to
OFF in the service setting,

lLift speed limit/traveling speed settings screen Press or button for at least
3 seconds with pressing button
(Press button first).

32 l When the cursor is flashing here,

you can set the lifting speed for
10 the “0 - 5 km/h” traveling speed
215T0226
range.
Press or buttons to change
the speed. You can enter 0 to 32.

32
●W hen the cursor is flashing here,
26 you can set the lifting speed for
215T0227
the "5 - 10 km/h" traveling speed
range.
Press or buttons to change
the speed. You can enter 0 to 32.

●W hen the cursor is flashing here,

10 20 you can change the lifting speed
for ‘over 10 km/h” traveling speed
215T0228
range.
Press or buttons to change
(To the next page) the speed. You can enter 0 to 32.

31
 2 Various setting and adjustment

(From the previous page)

●F  rom this step, the screen

shows the speed settings for all
4 hydraulic functions.
● When the cursor is flashing here,
SPEED ( HYD ) you can change the slow lift
L I FT 1 2 0 T I LT 20 speed used when partially pulling
L I FT2 3 2 ATT- 1 0 the lift lever.
215T0229 Press or buttons to change
the speed. You can enter 0 to 32.

NOTE The slow lift speed is the lift speed

activated by the first microswitch on
the bottom of the lift lever.

4 ●W hen the cursor is flashing here,

you can change the top lift speed
SPEED ( HYD ) used when fully pulling the lift
L I FT 1 2 0 T I LT 20 lever.
L I F T 2 3 2 AT T - 1 0 Press or button to change
215T0230 the speed. You can enter 0 to 32.

NOTE The top lift speed is the lift speed

when fully pulling the lift lever and
activating both micro switches on the
bottom of the lift lever.

4
The setting values flash.
SPEED ( HYD ) ●Set TILT hydraulic speed by
L I FT 1 2 0 T I LT 20 pressing or buttons.
L I F T 2 3 2 AT T - 1 0 You can enter 0 to 32.
215T0231

NOTE If the speed setting value is different

from the values in the first 3 screens
in the previous page, the smaller
values take priority.

(To the next page)

32
 Various setting and adjustment 2

(From the previous page)

4
SPEED ( HYD )
L I FT 1 2 0 T I LT 25
The setting value flashes.
L I F T 2 3 2 AT T - 1 0 ● To set ATT.1 hydraulic speed,
215T0232
press or buttons. You can
enter 0 to 32.

4
SPEED ( HYD ) The setting value flashes.
ATT-2 0 ● To set ATT.2 hydraulic speed,
ATT-3 0 press or buttons. You can
215T0233
enter 0 to 32.

4
SPEED ( HYD )
ATT-2 0 The setting value flashes.
ATT-3 0 ● To set ATT.3 hydraulic speed,
press or buttons. You can
215T0234

enter 0 to 32.

The setting value flashes.

● To set over drive / reaction of lift,
press or buttons. You can
215T0235
enter 1 to 8.

33
 2 Various setting and adjustment

<Adjusting procedure>
1. Press or button to move the cursor to the item
you want.
2. Change the setting by pressing or button.
Press button to increase the value.
Press button to decrease the value.
3. After changing the value, return the rotary switch (RS) on
the EPS controller to "0".

<Attachment speed settings>

Attachment type HYD ATT value
Integral SF 3
Hook on SF 6

NOTE The above figures are guidelines only. Adjust the SF

speed to 2.5 sec (± 0.5 sec) at full stroke 200 mm [66
mm/sec - 100 mm/sec] with no load.

<HYD-FEEL Setting>
Speed of
Value Starting for Lift
acceleration for Lift
1 Slow
Slow
2 Quick
3 Slow
Slightly slow
4 Quick
5 Slow (Default)
Normal
6 Quick
7 Slow
Quick
8 Quick

34
 Various setting and adjustment 2

2-2-7. Display language check and settings

<How to check the language setting>
1. Set the rotary switch (RS) on the EPS controller to "5". l EPS controller
2. Turn on the key switch. The following screen appears.
F01
3. Confirm the language setting.

CDE

23
456
AB
789

Set RS to "5".
When the rotary switch mode is set to
OFF in the service setting,
lDisplay language setting screen

Press or button for at least

3 seconds with pressing button
(Press button first).

215T0236
Set language flashes

<How to set the language>

1. Press and button to select one of the following
languages.
JPN : Japanese
ENG : English
FRC : French
GRM : German
SPN : Spanish
DTC : Dutch
2. After setting the language, return the rotary switch
(RS) on the EPS controller to "0".

35
 2 Various setting and adjustment

2-2-8. Optional function check and settings

<How to check optional functions> l EPS controller

1. Set the rotary switch (RS) on the EPS controller to "6". F01
2. Turn on the key switch. The following screen appears.

CDE

23
3. Check the option settings.

456
AB
789

Set RS to "6".
When the rotary switch mode is set to
OFF in the service setting,

lOptional settings screen

Press or button for at least
3 seconds with pressing button
(Press button first).

For each option, select OFF or

ON.
O F F ON

For detailed description, see

the next page.

215T0237

(To the next page)

36
 Various setting and adjustment 2

(From the previous page)

215T0238

Default
Item Details
setting
LIFT LOCK ON Stops lift operation when battery power is low.
Reduces traveling speed when the forks are in high lift position.
SPEED LIMIT OFF
(Requires a height detection switch.)
FINGER TIP OFF Set to ON if the forklift truck has a fingertip hydraulic lever.
AOS OFF Set to ON if the forklift truck has AOS (Advanced Operation System).
POWER MODE ON If set to OFF, the travel mode setting is set to N(NORMAL).
CHARGER OFF If the forklift truck has a built-in charger, set this option to ON.
TILT STOP OFF Automatic tilt leveling function. (Set option with laser pointer.)
1: The hour meter starts after turning on the key switch.
HOUR METER 1
2: The hour meter records time only while traveling or operating the hydraulic system.
1 : Slow speed mode (standard)
SPEED SWITCH 1
2 : Disabled
LOAD SENSOR ON
Wh METER ON
AS OFF ON: Australian Standard Truck
Made in - Set production area (JPN/NFS/NFT)

<How to set options>

1. Press and button to move the cursor to the item you want.
2. Change the setting by pressing or button.
Press button to turn the item ON.
Press button to turn the item OFF.
3. After changing the settings, return the rotary switch (RS) on the EPS
controller to "0".

NOTE Improper option settings can affect the control system and generate
error codes and messages.

37
 2 Various setting and adjustment

2-2-9. Lift interrupt function check

<How to check lift interrupt> l EPS controller

1. Set the rotary switch (RS) on the EPS controller to "6". F01
2. Turn on the key switch.

CDE

23
456
3. Set "LIFT LOCK" mode to ON.

AB
789
See "2-2-8. Optional function check and setting"
Set RS to "6".
When the rotary switch mode is set to
OFF in the service setting,
lOption settings screen

Press or button for at least

3 seconds with pressing button
(Press button first).

Set to ON (flashes)

215T0242

4. Turn off the key switch, and then return the rotary
switch (RS) on the EPS controller to "0".
5. Apply 40- 46 V DC current to the battery plug on the
l EPS controller
chassis side.
F01
CAUTION l Never apply current to the battery plug.

CDE

23
Sending current to the battery can generate large

456
AB
789
sparks and cause an explosion or fire.
l Make sure the positive (+) and negative (-) terminals Return RS to "0".
are correctly attached before sending current to the
battery plug on the chassis side. Sending current
through incorrectly attached terminals can destroy
the control unit.

6. Turn on the key switch.

7. Confirm that the frame of the battery indicator is
flashing and that the display scrolls from right to left
the message *CHARGE THE BATTERY*.

CHARGE THE BATTER

30-Oct(TU)
215T0243E
The frame flashes Message scrolls from right to left

38
 Various setting and adjustment 2

2-2-10. Current detector check

Traction motor current check (idling / lock)

<Measurement point>
IU: traction motor U phase current (V phase and W phase are also acceptable.)

<Measurement conditions>
Specific gravity of the battery electrolyte : over 1.25 (at 20°C)

<Measurement instrument>
Alternating current (AC+DC) mode

To motor To battery

<1>
<A>
100A

40A

Lead wire 325A

Main contactor
<5>
LW
Digital high tester
N

<4>
LV
<3>
LU
P
Control unit

TRV(L)

<8> Body harness

RW
N

<7>
RV
<6>
RU
P

TRV(R) TRV/HYD
<11>
board
HW
N

<10>
HV CN1 CN2 CN3 CN4

<9>
HU
P

HYD

<B>
<2>

215T0239

CAUTION l Before measuring motor current, make sure to

calibrate battery voltage. (See page 58.)
l Digital high tester
l W h e n m e asurin g AC m otor curre nt , us e the
following recommended ammeter:
RANGE
Hioki 3290 AC/DC high tester (Digital)
<How to measure motor current>
1. Press [MODE] button and select "AC + DC" for the mode.
2. Press [RANGE] button and select "H" for the range.
SAMPL
3. Press [SAMPL] button and select "SLOW" for the
MODE
response.
4. Measure the motor current. 281W0101

39
 2 Various setting and adjustment

<How to check traction motor current>

NOTE Before checking, adjust battery voltage.

See "2-2-16. Battery voltage calibration". l EPS controller

1. Set the rotary switch (RS) on the EPS controller to "7". F01

CDE

23
2. Turn on the key switch. The following screen appears.

456
AB
3. When you press or button, TRL or TRR 789
flashes.
Set RS to "7".
When the rotary switch mode is set to
OFF in the service setting,

l Voltage, current and temperature screen

Press or button for at least
3 seconds with pressing button
(Press button first).
7
"TRL" is short for "Travel" circuit
for the "left" side. Here, the screen
shows TRL motor current and
000 battery voltage.
215T0244
Make sure that the motor current
reads "000A" when the left drive
wheel is jacked up and stationary.

7
This screen shows the temperature
of FET module for the left traction
motor.

215T0245

7
"TRR" is short for "Travel" circuit for
the "right" side. Here, the screen
shows TRL motor current and
000 battery voltage.
215T0246
Make sure that the motor current
reads "000A" when the left drive
wheel is jacked up and stationary.

7
This screen shows the temperature
of FET module for the right traction
motor.

215T0247

40
 Various setting and adjustment 2

WARNING Before checking, be sure to jack up the front wheels.

3. Without depressing the accelerator pedal, check that

traction motor current (MOTOR) is 000A.

4. Jack up the front wheels, and do the following operations.

lCheck idling current
Fully depress the accelerator pedal for 10 seconds.
lCheck locking current
1) Pull the parking brake lever.
2) C ompletely lock the front wheels by f ir mly
depressing the foot brake.
3) F ully depress the ac c elerator pedal for 10
seconds.

5. Under these conditions, check that the digital high

tester indicates a traction motor current (MOTOR)
within ± 20A.

41
 2 Various setting and adjustment

Hydraulic motor current check (Relief current)

<Measurement point>
IU: hydraulic motor U phase current (V phase and W phase are also acceptable.)

<Measurement conditions>
Specific gravity of the battery electrolyte : over 1.25 (at 20°C)

<Measurement instrument>
Alternating current (AC+DC) mode

To motor To battery

<1>
<A>
100A

Lead wire
40A
325A
Main contactor
<5>
LW
N

<4>
LV
<3>
LU
P
Control unit

TRV(L)

RW <8> Body harness

N

<7>
RV
<6>
RU
P

TRV(R) TRV/HYD
<11>
board
HW
N

<10>
HV CN1 CN2 CN3 CN4

<9>
HU
P

HYD
Digital high tester
<B>
<2>

215T0240

CAUTION l Digital high tester

l Before measuring motor current, make sure to
calibrate battery voltage. (See page 58.)
l W h e n m e asurin g AC m otor curre nt , us e the RANGE
following recommended ammeter:
Hioki 3290 AC/DC high tester (Digital)
<How to measure motor current>
1. Press [MODE] button and select "AC + DC" for the mode. SAMPL

2. Press [RANGE] button and select "H" for the range. MODE

3. Press [SAMPL] button and select "SLOW" for the

281W0101
response.
4. Measure the motor current.

42
 Various setting and adjustment 2

<How to check hydraulic motor current>

l EPS controller

NOTE Before checking, adjust battery voltage. F01

CDE
See "2-2-16. Battery voltage calibration".

23
456
AB
789
1. Set the rotary switch (RS) on the EPS controller to "7".
Set RS to "7".
2. Turn on the key switch. The following screen appears.
When the rotary switch mode is set to
3. When you press or button, HYD flashes. OFF in the service setting,

Press or button for at least

3 seconds with pressing button
l Voltage, current, and temperature screen. (Press button first).

7
"HYD" is short for "Hydraulic" circuit.
Here, the screen shows hydraulic
motor current and battery voltage.
Make sure that the motor current
000 reads "000A" when all hydraulic
215T0248
levers are released and the
hydraulic motor is stationary.

This screen shows the temperature of

FET module for the hydraulic motor.
215T0249

4. Without operating the lift lever, check that hydraulic

motor current (MOTOR) is 000A.

5. Fully pull up the lift lever until it reaches lift relief

position (lift end-of-stroke) and hold for 10 seconds.

6. Under these conditions, check that the digital high

tester indicates a hydraulic motor current (MOTOR)
within ± 20A.

43
 2 Various setting and adjustment

2-2-11. Accelerator potentiometer adjustment

<How to check the accelerator potentiometer> l EPS controller

1. Set the rotary switch (RS) on the EPS controller to "8". F01
2. Turn on the key switch. The following screen appears.

CDE

23
456
AB
789

Set RS to "8".
When the rotary switch mode is set to
OFF in the service setting,

Press or button for at least

ADDRESS
3 seconds with pressing button
215T0251
(Press button first).
3. Press , , or to select I/O and TRL, and
then set ADDRESS to W0014 or W0016.
See "2-2-13. I/O check" on page 46.

lI/O check mode

ADDRESS
215T0252

215T0265

4. Set the directional switch to neutral position, and then apply the
parking brake.
5. Adjust the potentiometer mounting angle so that the voltage is within
0.85 ± 0.1 V (0.75 - 0.95 V) when the accelerator pedal is released.
6. Tighten or loosen the stopper bolt so that the voltage is between 4.0 V
and 4.5 V when the accelerator pedal is fully depressed.
7. Check and set ADDRESS W0016 with the same procedure.
See "10c-1-3. Accelerator potentiometer - adjustment" of "FBT-
80 series Workshop manual" (SM12-002).

44
 Various setting and adjustment 2

2-2-12. Steering angle potentiometer adjustment

<How to check the steering angle potentiometer>
1. Set the rotary switch (RS) on the EPS controller to "8". l EPS controller

2. Turn on the key switch. The following screen appears. F01

CDE

23
456
AB
789

Set RS to "8".
When the rotary switch mode is set to
OFF in the service setting,

ADDRESS Press or button for at least

215T0251
3 seconds with pressing button
3. Press , , or button to select I/O and (Press button first).
TRR, and then set ADDRESS to W0014 or W0016.
See "2-2-13. I/O check" on page 46.

lI/O check mode

T R L TR R
ADDRESS
215T0253

215T0273

4. Adjust the potentiometer mounting angle so that the

voltage is within 2.5 ± 0.02 V (2.48 - 2.52 V) when the
steering wheel is in the neutral (straight) position.
5. Check and set ADDRESS W0016 with the same
procedure.
S e e " 3 - 3 -1. S t e e r in g a n g l e p o t e n t i o m e t e r -
adjustment" of "FBT-80 series Workshop manual"
(SM12-002).

45
 2 Various setting and adjustment

2-2-13. I/O Check lEPS controller

F01
1. Set the rotary switch (RS) on the EPS controller to "8".

CDE

23
456
2. Turn on the key switch. The following screen appears.

AB
789
3. Press button to enter the I/O check mode.
The I/O icon flashes. Set RS to "8".
When the rotary switch mode is set to
OFF in the service setting,

The RAM icon flashes. Press or button for at least

3 seconds with pressing button
(Press button first).

[Initial screen]

lCPU

ADDRESS TRL : Travel (Left)

215T0254
TRR : Travel (Right)
HYD (H) : Hydraulic
C : Relay board
lI/O check mode (*forklift trucks with Fingertip AOS
only)
EPS : Power steering
*The following screens are for
standard models.
The I/O icon flashes.
ADDRESS
215T0251

[CPU setting screen]

Highlights the I/O icon.

l Highlights selected CPU.
l P
ress or button to select
ADDRESS CPU.
215T0255
Displays currently selected data length.
Displays current data address.

[Address setting screen]

Highlights I/O icon.
Highlights selected CPU.
ADDRESS 14
215T0256

lW flashes. (cannot be modified)

(To the next page) l Displays current data address
setting.

46
 Various setting and adjustment 2

(From the previous page)

[Address setting screen]

Highlights I/O icon.

T R L TR R Highlights selected CPU.
ADDRESS 0 4 l"0" flashes. (cannot be modified)
215T0257

Highlights I/O icon.

T R L TR R Highlights selected CPU.

ADDRESS 0 4 l"0" flashes. (cannot be modified)
215T0258

Highlights I/O icon.

T R L TR R Highlights selected CPU.

ADDRESS 14 lThe data address (1-byte high)
215T0259
setting flashes.
lTo set the address number, press
or button
(The range is limited by CPU).

Highlights I/O icon.

T R L TR R Highlights selected CPU.
ADDRESS lThe data address (1-byte low)
215T0253
setting flashes.
lTo set the address number, press
or button
(you can enter 0 to F).

[Data screen]
Displays I/O and the selected CPU.
l Displays current data address setting.

Data display.
lUpper: hexadecimal number
215T0265

lLower: binary number

NOTE You can check voltage for the following I/O addresses.

CPU Address Description

W 0014 Accelerator signal 1
TRL
W 0016 Accelerator signal2
W 0014 Steering potentiometer signal 1
TRR
W 0016 Steering potentiometer signal 2
EPS W000C EPS sensor 47
 2 Various setting and adjustment

I/O address table

l I/O address table : Travel/Hydraulic board (TRL/TRR)

Address Bit IN/OUT TRL TRR Remarks
0 OUT Not used
1 OUT Not used
2 OUT LED drive ON when "L"
3 OUT Not used Debugging Receive
4 OUT : Not used IN : Debugging Transmission
5 IN Brake switch Not used ON when "L"
6 IN Encoder A input 0 - 5V
7 IN Encoder B input 0 - 5V
W0000 Soft writing, Soft writing /
8 IN
Debugging Encoder A input
Soft writing, Soft writing /
9 OUT
Debugging Encoder B input
10 OUT Not used
11 OUT Not used
12 OUT Not used
13 OUT Not used
14 OUT Not used
15 OUT Not used

0 OUT CANbus date transmission CAN Communication

1 IN CANbus date receive CAN Communication
2 IN Error current detect Over current detect when "H"
W0002
3 IN Error current detect Over current detect when "H"
4 IN Error current detect Over current detect when "H"
5 IN 5 V check ON when "H"
H : High=1 L : Low=0

48
 Various setting and adjustment 2

l I/O address table : Travel/Hydraulic board (TRL)

Address Bit IN/OUT Travel Remarks
0 OUT Lift lock valve ON when "L"
1 OUT Forward output ON when "L"
2 OUT Backward output ON when "L"
3 IN Directional neutral ON when "L"
4 IN Directional forward ON when "L"
5 IN Directional backward ON when "L"
6 IN Seat switch ON when "L"
7 OUT Not used
W0006
8 OUT Not used
9 OUT FET U input lower ON when "L"
10 OUT Not used
11 OUT FET U input upper ON when "L"
12 OUT FET V input lower ON when "L"
13 OUT FET W input lower ON when "L"
14 OUT FET V input upper ON when "L"
15 OUT FET W input upper ON when "L"

Address Bit IN/OUT Travel Remarks

W000A All IN Current detect U input 2.5V±1.75= (±700A)
W000C All IN Current detect W input 2.5V±1.75= (±700A)
W000E All IN Battery voltage 0 - 5V=0 - 55V
W0010 All IN FET thermo sensor 0 - 5V
W0012 All IN Inverter voltage(contactor) 0 - 5V
W0014 All IN Accelerator potentiometer 1 0 - 5V
W0016 All IN Accelerator potentiometer 2 0 - 5V

W001C All IN Traction motor encoder Count

H : High=1 L : Low=0

49
 2 Various setting and adjustment

l I/O address table : Travel/Hydraulic board (TRR)

Address Bit IN/OUT Travel Remarks
0 OUT Spare output
1 OUT Spare output
2 OUT Spare output
3 IN Spare input
4 IN Travel inhibit ON when "L"
5 IN Turning speed reduction ON when "L"
6 OUT Not used
7 OUT Not used
W0006
8 OUT Not used
9 OUT FET U input lower ON when "L"
10 OUT Not used
11 OUT FET U input upper ON when "L"
12 OUT FET V input lower ON when "L"
13 OUT FET W input lower ON when "L"
14 OUT FET V input upper ON when "L"
15 OUT FET W input upper ON when "L"

Address Bit IN/OUT Travel Remarks

W000A All IN Current detect U input 2.5V±1.75= (±700A)
W000C All IN Current detect W input 2.5V±1.75= (±700A)
W000E All IN Battery voltage 0 - 5V=0 - 55V
W0010 All IN FET thermo sensor 0 - 5V
W0012 All IN Inverter voltage(contactor) 0 - 5V
W0014 All IN Turning potentiometer 1 0 - 5V
W0016 All IN Turning potentiometer 2 0 - 5V

W0022 All IN Turning potentiometer Count

H : High=1 L : Low=0

50
 Various setting and adjustment 2

l I/O address table : Travel/Hydraulic board (HYD)(1)

Address Bit IN/OUT Travel Remarks
0 IN Battery side loading detecting switch ON when "L"
1 OUT Not used
2 OUT LED drive LED ON when "L"
3 OUT Not used
4 OUT Not used
5 IN Attachment 2switch ON when "L"
6 IN Encoder A input 0 - 5V
7 IN Encoder B input 0 - 5V
W0000
8 IN Soft writing
9 IN Soft writing
10 OUT Not used
11 OUT Not used
12 OUT Not used
13 OUT Not used
14 OUT Not used
15 OUT Not used

0 OUT CANbus date transmission CAN communication

1 IN CANbus date receive CAN communication
2 IN Error current detect Over current detect when "H"
W0002
3 IN Error current detect Over current detect when "H"
4 IN Error current detect Over current detect when "H"
5 IN 5V check ON when "H"

0 IN Rotary switch 1 Model setting

1 IN Rotary switch 2 Model setting
2 IN Rotary switch 3 Model setting
3 IN Rotary switch 4 Model setting
W0004 4 IN DIP switch 4 Not used
5 IN DIP switch 3 Not used
6 IN DIP switch 2 Not used
7 IN DIP switch 1 Automobile inspection setting
8 OUT Not used

0 OUT Main contactor ON when "L"

1 OUT Fan drive ON when "L"
2 OUT Spare
3 IN Lift switch 1 ON when "L"
4 IN Lift switch 2 ON when "L"
5 IN Lift switch ON when "L"
6 IN Attachment 1switch ON when "L"
7 OUT Not used
W0006
8 OUT Not used
9 OUT FET U input lower ON when "L"
10 OUT Not used
11 OUT FET U input upper ON when "L"
12 OUT FET V input lower ON when "L"
13 OUT FET W input lower ON when "L"
14 OUT FET V input upper ON when "L"
15 OUT FET W input upper ON when "L"
H : High=1 L : Low=0

51
 2 Various setting and adjustment

l I/O address table : Travel/Hydraulic board (HYD)(2)

Address Bit IN/OUT Travel Remarks
W000A All IN Current detect U input 2.5V±1.75= (±700A)
W000C All IN Current detect W input 2.5V±1.75= (±700A)
W000E All IN Battery voltage 0 - 5V=0 - 55V
W0010 All IN FET thermo sensor 0 - 5V
W0012 All IN Inverter voltage(contactor) 0 - 5V
W0014 All IN Hydraulic oil pressure sensor 0 - 5V
W0016 All IN Tilt level sensor 0 - 5V
H : High=1 L : Low=0

52
 Various setting and adjustment 2

l I/O address table : EPS controller board (EPS) (1)

Address Bit IN/OUT Travel Remarks
0 IN Rotary switch 1 Setting display
1 IN Rotary switch 2 Setting display
2 IN Rotary switch 3 Setting display
3 IN Rotary switch 4 Setting display
4 IN Key switch power supply ON when "H"
5 IN Key switch start ON when "H"
6 IN Not used
7 IN Not used
W0000
8 IN Debugging Monitor receive
9 OUT Debugging Monitor transmission
10 IN Brake oil level Detect when "L"
11 IN Hydraulic oil level Detect when "L"
12 IN Seat switch Detect when "L"
13 IN Parking brake Detect when "L"
14 IN Starting the hour meter count Start when "L"
15 POE6 POE6 Over current detect
0 OUT CANbus date transmission CAN communication
1 IN CANbus date receive CAN communication
2 IN Serial communication RTC communication
W0002
3 IN Serial communication RTC communication
4 IN Serial communication clock RTC communication
5 IN RTC port enable H →ON(communication)
0 IN Charger switch "AUTO" ON when "L"
1 IN Charger switch "EQUAL" ON when "L"
2 IN Charger switch "RESERVED” ON when "L"
3 IN Charger switch "STOP" ON when "L"
4 IN Battery voltage type 24V when "L"/48V when "H"
W0004
5 OUT "AUTO" LED Lighting when "L"
6 OUT "EQUAL" LED Lighting when "L"
7 OUT "RESERVE" LED Lighting when "L"
LED for Pole changing voltage
8 OUT Lighting when "L"
adjustment
0 OUT Mctt. output ON when "L"
1 OUT FL power supply ON when "L"
2 OUT LED for CPU Lighting when "L"
3 OUT Relay drive for power supply ON when "L"
4 OUT Not used
5 OUT Not used
6 OUT Not used
7 IN Serial communication EEPROM communication
W0006 Clock synchronization pulse for
8 OUT EEPROM communication
serial communication
9 OUT Memory port enable Accessable when "H"
10 OUT Serial communication EEPROM communication
11 OUT Not used ON when "L"
12 OUT Turn signal lamp(right) ON when "L"
13 OUT Turn signal lamp(left) ON when "L"
14 OUT Not used ON when "L"
15 OUT Not used ON when "L"
H : High=1 L : Low=0

53
 2 Various setting and adjustment

l I/O address table : EPS controller board (EPS) (2)

Address Bit IN/OUT Travel Remarks
W000A All IN EPS current detect 2.5V 2.5V =( 76A)
W000C All IN EPS sensor input 0 - 5V
W000E All IN Battery voltage 0 - 5V = 0 - 55V
W0010 All IN Battery current detect 0 - 5V = 0 - 200A
Charger interlock relay voltage
W0012 All IN 0 - 5V
adjustment
W0014 All IN Charger interlock relay voltage 0 - 5V
W0016 All IN Pole changing voltage adjustment 0 - 5V
W0018 All IN FET thermo sensor 0 - 5V
W001A All IN Turn signal lamp check(right) 0 - 5V
W001C All IN Turn signal lamp check(left) 0 - 5V
W001E All IN Battery voltage detect 0 - 1023 when 0 - 80V
W0020 All IN Battery electrolyte level Detect when "L"
H : High=1 L : Low=0

54
 Various setting and adjustment 2

2-2-14. Error history memory1

l The control system of this forklift truck has two
memory screens: "Error history memory 1" and "Error
history memory 2".

l "Error history memory 1" records the 10 most recent

errors and abnormalities. They are shown on the
display in order from the newest event.

l "Error histor y memor y 2" records all errors and

abnormalities that have occurred. The display shows
all detectable error codes. When a code is highlighted,
an error has occurred.

<How to view Error memory history 1>

lEPS controller
1. Set the rotary switch (RS) on the EPS controller to "9".
2. Turn on the key switch. The screen on the next page F01

CDE

23
appears.

456
AB
789

Set RS to "9".
NOTE l When there are fewer than 10 recent errors and
When the rotary switch mode is set to
abnormalities, place the blinking cursor on the last OFF in the service setting,
error or abnormality, and then press button to
go to "Previously detected errors/abnormalities (1)". Press or button for at least
l If there are no errors or abnormalities in Memory 1, 3 seconds with pressing button
(Press button first).
press button to go to "Previously detected
errors/abnormalities (1)".

55
 2 Various setting and adjustment

lThe 10 most recently detected errors/abnormalities lError/abnormality details

Number of times the error event
The most recent error event flashes as A01. occurred at time of detection.

9
30-Oct(TU)
,2012

215T0318E
215T0261
The date and time when the
error event occurred.
The hour meter reading when
the error event occurred.
The second error event flashes as B10.

9 9
30-Oct(TU)
,2012

215T0316 215T0319E

9 9
30-Oct(TU)
,2012

215T0317 215T0320E
The ninth error event flashes as B10.

9 9
30-Oct(TU)
,2012

215T0321 215T0323E

The tenth error event flashes as F55.

To the next page "Previously detected errors/abnormalities"

56
 Various setting and adjustment 2

2-2-15. Error history memory 2

lEPS controller
<Previously detected errors/abnormalities>
F01
l Keep the rotary switch (RS) on the EPS controller at "9".

CDE

23
456
AB
789
NOTE l "Error history memory 2" displays all detectable error
codes, including codes for which no problems have RS=9
occurred. Only highlighted error codes have had a When the rotary switch mode is set to
OFF in the service setting,
previous error event.
l If an error or abnormality was detected several
times previously, the data of the most recent event is Press or button for at least
3 seconds with pressing button
displayed under "Error/abnormality details". (Press button first).

l"Error history memory 1" display lError/abnormality details

Details about error "A01"

9 9
30-Oct(TU)
,2012

Flashing Highlighted
215T0322 215T0324E
Details about error "B10"

9 9
30-Oct(TU)
,2012

Highlighted Flashing
215T0322 215T0325E

Flashing Details about error "F50"

9 9
30-Oct(TU)
,2012

215T0327E
215T0326

Highlighted
Details about error "F55" 215T0328E

9 9
30-Oct(TU)
,2012

Flashing 215T0326 57
 2 Various setting and adjustment

2-2-16. Battery voltage calibration

When you replace the EPS controller, you need to
calibrate battery voltage in order to correctly activate the
battery indicator.

<Preparation>
l Open the battery cover and set the digital tester to
measure battery voltage.
Apply the positive (+) probe to the positive terminal of
the battery.
Apply the negative (-) probe to the negative terminal of
the battery.
l W hen c alibr at ing, t he bat ter y ne e ds to b e
f ully c harge d, so sp e c i f ic gr av it y of bat ter y
ele c t ro ly te sh oul d b e over 1. 25 at 20 °C.

<How to calibrate voltage> l EPS controller

1. Set the rotary switch (RS) on the EPS controller to "A". F01
2. Turn on the key switch. The following screen appears.

CDE

23
456
AB
789

lBattery voltage setting screen Set RS to "A".

When the rotary switch mode is set to
OFF in the service setting,

Press or button for at least

3 seconds with pressing button
(Press button first).

215T0329

Battery Voltage (flashes)

3. Set the voltage to the same value as the actual battery

voltage measured by the tester.

NOTE The allowable variance is within ± 0.1 V.

lPress button to increase the value.

lPress button to decrease the value.

58
 Various setting and adjustment 2

2-2-17. Load sensor check and calibration

<Specified value>
l The load value displayed is within ± 5 % of actual load
weight.

<How to set and calibrate the load sensor> lEPS controller

1. Set the rotary switch (RS) on the EPS controller to "A".
F01
2. Turn on the key switch.

CDE

23
456
3. Press button to select the following screen .

AB
789
4. Check that the settings have the same values as
"1-2-6. Adjustment Standards List for FBT-80 series" Set RS to"A"
on page 22. When the rotary switch mode is set to
OFF in the service setting,

Press or button for at least

3 seconds with pressing button
(Press button first).

251T0330

5. Press button to select the following screen.

6. Set OVER (overload weight) as 110% of the maximum
loading capacity. Press or buttons to input the
value.

NOTE Input overload weight rounded to the nearest 50 kg.

The setting value flashes.

l Press or buttons to input
an overload weight equivalent to
110% of the maximum loading
251T0336 capacity.
l Round the value to the nearest 50 kg.
(For example, 1639 kg 1650 kg)
7. Press button for at least 2 seconds, until SET is
displayed.
8. Without a load, raise the forks about 50 cm, and then
slightly lower the forks to stabilize pressure.
9. Press button for at least 2 seconds, until SET is
displayed.
10. Load a pre-weighed load as a test weight. Lift the test
weight about 50cm, and then slightly lower the forks to
stabilize pressure.

59
 2 Various setting and adjustment

11. I nput the test load weight by pressing or

buttons.
12. Pre s s but ton for at least 2 se c o nds, unt il
COMPLETE is displayed.

lEPS controller
SET
SET F01

CDE

23
CONPLETE

456
AB
251T0337 789

13. Turn off the key switch, and then return the rotary
Return RS to"0"
switch (RS) on the EPS controller to "0".
When the rotary switch mode is set to
OFF in the service setting,

<Checking the load sensor> Press or button for at least

3 seconds with pressing button
1. Press or button on the normal screen.
(Press button first).
The following screen appears.
2. Press button to select kg (LARGE) or (NORMAL).

251T00335

3. Press button to return to the normal screen.

4. Without load, raise forks about 50 cm. Confirm that
"LOAD" shows "0 kg".
5. Place the test weight on the forks, and then lift the forks
about 50 cm. Confirm that "LOAD" shows the correct
weight.

NOTE When "LOAD" flashes, the hydraulic pressure for the

sensor has not yet stabilized.
Wait until flashing stops to read the weight.

<Specified value>
Within ± 5 % of actual load weight.

60
 Various setting and adjustment 2

2-2-18. Electricity consumption meter check

<How to set the electricity consumption meter>
1. Set the rotary switch (RS) on the EPS controller to "6". lEPS controller

F01
2. Turn on the key switch. The following screen appears.

CDE

23
456
AB
789

Set RS to "6".
lOption setting screen
When the rotary switch mode is set to
OFF in the service setting,

Press or button for at least

3 seconds with pressing button
(Press button first).

Set to ON (Flashing)
215T0267

3. Turn "Wh Meter" ON (for built-in charger, default

setting is ON).

NOTE When the "CHARGER" is set to OFF in the option

setting of a stationary charger, you cannot set "Wh
METER" to ON.

4. Turn off the key switch. lEPS controller

5. Set the rotary switch (RS) on the EPS controller to "B"
F01
6. Turn on the key switch, and then press button to
CDE

23
display the following screen.
456
AB

789
lUnit select setteing screen
Set RS to "B".
When the rotary switch mode is set to
OFF in the service setting,

Press or button for at least

3 seconds with pressing button
(Press button first).

215T0268

Electricity rate (yen/kWh) CO2 emission amount (kg-CO2/kWh)

NOTE Default setting: Japanese Yen

yen : Electricity rate per 1 kWh
CO2 : Emissions per 1 kWh

7. Select the unit of electricity display by pressing or

button.

61
 2 Various setting and adjustment

lElectricity rate (yen / kWh) setting screen lCO2 emission rate (kg/kWh) setting screen

2151T0269

Value (flashes) Value (flashes)

NOTE l Electricity rate setting range : 0.0 - 50.0 ( Default : 10.0 )

l CO2 emission rate setting range : 0.10 - 1.00 ( Default : 0.55 )
l You cannot input these set tings when "Wh METER" is set
to OFF in the option setting.

8. Press or button to set the value.

Press button to increase the value.
Press button to decrease the value.
9. Turn off the key switch and return the rotary switch
(RS) on the EPS controller to "0".
10. Confirm that the screens show the following.

lElectricity rate (yen / kWh) setting screen lCO2 emission rate (kg/kWh) setting screen

215T0270

Date Electricity Electricity Date

consumption rate CO2 emission amount
Electricity consumption
<Error display>
l If a sensor error occurs for electricity conversion, you cannot
confirm electricity consumption.
l The error message displays only during charging.

lError screen

215T0271

Be sure to check sensor conditions.

NOTE See "5-4. Controller wiring" on page 87. *Current sensor for electricity consumption meter.
62
 Various setting and adjustment 2

<How to check electricity consumption>

1. Turn on the key switch.
2. Press button in the normal screen. The following
screen appears.

NOTE l To change screens press or button.

l When traveling or doing hydraulic operations, the screen returns to
the normal screen.
l You can record electricity rate and CO2 emission rate for the most
recent 7 days.

lElectricity rate (yen / kWh) setting screen lCO2 emission rate (kg/kWh) setting screen

Display the
most recent 3
days.

Display the
remaining 4
days.

Display the
most recent 2
months.

lMeter confirmation screen

215T0272

NOTE l When "CHARGER " is set to OFF in the option setting of a stationary charger, this setting
screen is not displayed.
l When "Wh METER" is set to OFF in the option setting, this setting screen is not displayed.

63
 2 Various setting and adjustment

2-2-19. Turning speed reduction setting and check (Option)

<How to set turning speed reduction>
1. Set the rotary switch (RS) on the EPS controller to B". lEPS controller

F01
2. Turn on the key switch. The following screen appears.

CDE

23
456
AB
789

Set RS to "B".
When the rotary switch mode is set to
OFF in the service setting,
l Turning limit speed setting screen

Press or button for at least

3 seconds with pressing button
(Press button first).

215T0333

Value (flashes)

3. Press or button to adjust the value

(0 - 16km/h).
l Press button to increase the value.
l Press button to decrease the value.

<How to check turning speed reduction>

1. Depress the accelerator pedal and travel the forklift
truck.
2. Confirm that the speed limitation activates and
prevents the forklift truck from traveling at high speed.

NOTE This function requires additional wiring, input switch,

and other modifications.

64
 Various setting and adjustment 2

2-2-20. Clearing the error history memory (memory initialization)

1. Set the rotary switch (RS) on the EPS controller to "E". lEPS controller
2. Turn on the key switch.
F01
3. W h e n t h e f o l l ow i n g s c r e e n a p p e a r s , m e m o r y

CDE

23
initialization is complete.

456
AB
789
4. Return the rotary switch (RS) on the EPS controller to
"0". Set RS to "E".
When the rotary switch mode is set to
OFF in the service setting,

l Memory Initialization Completion Screen

Press or button for at least
3 seconds with pressing button
(Press button first).
E

215T0334

NOTE Initializing returns the following items to their initial

values:
l Slow speed (turtle) : 5 km/h
l Travel mode : N (NORMAL)
l BRIGHTNESS (back light brightness) : 7
l Meter mode : HR (hour meter)
l Neutral regenerative brake : MID
l Pitching control : ON
l Error history : All clear

65