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2750 515-41 EN, REV.

Transformer bushing, type GOM


Installation and maintenance guide
The information contained in this document may be subject to change without prior warning and should not be considered
as binding on Hitachi Energy's behalf. Hitachi Energy accepts no liability for any errors that may appear in this document.
Hitachi Energy is not liable for any damage resulting from the incorrect interpretation of this document. This document, or
parts thereof, may not be reproduced or copied without Hitachi Energy's consent. It may not be distributed to others or used
by unauthorized parties. Any breaches to the above will be penalized with the support of applicable laws.
Contents
1 Safety 5
1.1 Levels of safety risks ................................................................................................................................................................... 5
1.2 Hazardous working situations ..................................................................................................................................................... 5
1.3 Safety precautions....................................................................................................................................................................... 6

2 Product description 7
2.1 Design ......................................................................................................................................................................................... 7
2.2 Technical specifications ............................................................................................................................................................... 11
2.2.1 General specifications ............................................................................................................................................... 11
2.2.2 Mechanical loading.................................................................................................................................................... 11

3 Delivery 13
3.1 Incoming inspection..................................................................................................................................................................... 13
3.2 Transportation ............................................................................................................................................................................. 13
3.3 Storage ........................................................................................................................................................................................ 13
3.4 Lifting ........................................................................................................................................................................................... 14
3.4.1 Lifting the transport box ............................................................................................................................................. 14
3.4.2 Lifting the bushing out of the transport box ............................................................................................................... 15

4 Installation 17
4.1 Tools ............................................................................................................................................................................................ 17
4.2 Treatment of screw joints to withstand corrosion level C5 and CX ............................................................................................. 17
4.3 Consumables .............................................................................................................................................................................. 18
4.4 Preparations ................................................................................................................................................................................ 18
4.4.1 Removal of the outer terminal ................................................................................................................................... 18
4.4.2 Lifting the bushing for installation on the transformer................................................................................................ 19
4.4.3 Installation of the end-shield...................................................................................................................................... 21
4.5 Installation of the bushing on the transformer ............................................................................................................................. 23
4.5.1 Installation with draw lead ......................................................................................................................................... 23
4.5.2 Installation with removable rod conductor ................................................................................................................. 26
4.5.3 Installation of the outer terminal ................................................................................................................................ 34
4.5.4 Installation of arcing horns ........................................................................................................................................ 35
4.5.5 Grounding of the bushing flange ............................................................................................................................... 39

5 Commissioning 43
5.1 Waiting time before energization ................................................................................................................................................. 43
5.2 Recommended tests before energizing....................................................................................................................................... 44
5.2.1 Overview ................................................................................................................................................................... 44
5.2.2 Tightness test between transformer and bushing flange........................................................................................... 44
5.2.3 Tightness test of bushing outer terminal.................................................................................................................... 44
5.2.4 Measurement of capacitance and dissipation factor ................................................................................................. 45
5.2.5 Measurement of through-resistance.......................................................................................................................... 47

6 Maintenance 49
6.1 Recommended maintenance ...................................................................................................................................................... 49
6.2 Taking oil samples ....................................................................................................................................................................... 50
6.3 Checking the oil-level .................................................................................................................................................................. 51

Installation and maintenance guide 3


2750 515-41 EN, REV. 8, 2023-11-27
7 Re-packing 53
7.1 Re-packing of the bushing........................................................................................................................................................... 53

8 Spare parts 55
8.1 Summary ..................................................................................................................................................................................... 55
8.2 Spare parts .................................................................................................................................................................................. 55
8.3 Special tools ................................................................................................................................................................................ 56

9 Disposal and environmental information 57


9.1 Overview ..................................................................................................................................................................................... 57
9.2 Disposal and recycling ................................................................................................................................................................ 57

10 References 59
10.1 Summary ..................................................................................................................................................................................... 59

4 Installation and maintenance guide


2750 515-41 EN, REV. 8, 2023-11-27
1 Safety

1.1 Levels of safety risks


Throughout the manual, various types of safety risks are indicated. The most serious level on this scale
provides a warning about serious personal injury or possible death, or major damage to a product, if the
instructions are not observed.

Symbols and their meanings

The following describes the symbols that appear in the manual, along with their meaning.

DANGER!
The yellow, filled warning triangle warns that an accident will occur if the instructions are not
complied with and that it will result in serious personal injury or death and/or major damage to the
product.
It is used, for example, to warn of such dangers as: contact with high voltage, explosion or fire
risk, risk for toxic gases, risk of crushing, impacts, falls from high places, etc.

CAUTION!
The round warning symbol warns that an accident could occur if the instructions are not observed,
and that this could result in personal injury and/or damage to the product.
It is also used to warn of risks that entail burns, eye or skin injuries, impaired hearing, crushing or
slipping injuries, tripping, impacts, falls from high places, etc.
In addition, it is used to warn of functional requirements when assembling or removing equipment
where there is a risk of damage to the product or downtime.

NOTE!
The comment symbol identifies important information and conditions. Also used to indicate any
danger that could lead to property damage.

Torque
The torque symbol indicates tightening torque.

1.2 Hazardous working situations

Hazard Action

Working close to high voltage. Disconnect all plant power. Ground all objects at the workplace.
If work must be done close to live plant components, make sure that
the safety distance is in compliance with the applicable safety
regulations.
Working on ladders and platforms. Work must be done in accordance with the applicable safety
regulations.
Do not use ladders or platforms in poor weather conditions.

Installation and maintenance guide 5


2750 515-41 EN, REV. 8, 2023-11-27
Hazard Action

Working on the transformer cover. Be aware of the risk of slipping due to oil spills.
Working with heavy objects. Do not walk under lifted objects.
Make sure that heavy objects are stable before starting work.

1.3 Safety precautions

Precaution Action

Transformer oil Collect used transformer oil in drums.


Transformer oil is dangerous. Fumes from hot oil can cause irritation
to the respiratory organs and the eyes. Long and repeated contact
with transformer oil can cause damage to your skin.
Waste and cleaning up Clean up liquid waste with an adsorbent. Treat waste as hazardous
to the environment.
Fire Extinguish fires with powder, foam or carbon dioxide.

6 Installation and maintenance guide


2750 515-41 EN, REV. 8, 2023-11-27
2 Product description

2.1 Design

Overview

The GOM is a capacitance graded oil impregnated paper bushing made for immersed oil/air service.
For a detailed description, please refer to the Technical guide, 1ZSE 2750-108.

General schematics
G008363

1. Outer terminal
2. Insulator
3. Mounting flange
4. Flange extension
5. End shield
6. Test tap
7. Insulator
8. Oil valve
9. Oil-level sight-glass

Installation and maintenance guide 7


2750 515-41 EN, REV. 8, 2023-11-27
Terminal system

G008432

1. Draw lead
2. Solid-rod conductor (with dividing)
3. Solid-rod conductor (without dividing)

8 Installation and maintenance guide


2750 515-41 EN, REV. 8, 2023-11-27
Test tap

The bushing has a test tap that is connected to the outermost conductive layer of the condenser core. The test
tap is used to measure the bushing insulation by capacitance and dissipation factor. The cover connects the
outermost conductive layer to ground, and must always be installed when the bushing is energized.
The maximum one minute test voltage for this test tap is 2 kVrms. The test tap can be used as a power source,
if it is connected to an external capacitance. The operating voltage is limited to 600 V.

CAUTION!
Do not energize the bushing without a test adapter or the cover installed. The bushing is grounded
through the cover to prevent damage to the bushing.
G000411

1. Stud
2. Grounding spring
3. Cover
4. O-ring

Test adapter, 1ZSC003881-AAC, optional equipment

The test adapter 1ZSC003881-AAC is available for permanent connection to measuring circuits. Please refer
to Test adapter – Technical guide 1ZSC000563-ACS and Installation and maintenance guide
1ZSC000563-ACD.
G001876

Installation and maintenance guide 9


2750 515-41 EN, REV. 8, 2023-11-27
Arcing horns, optional equipment

Arcing horns are available as optional equipment, they are made of galvanized steel.
The lower horn is fastened onto the flange with one of the fixing screws and the upper horn by means of a
bracket on the top end nut.
Refer to the table for the gap distances (K) of standard arcing horns, other gap distances are available
on request.
G003155

Type K (mm) C (mm) H (mm)

LF 125 060-A, -B, -C, -G, -H, -K 970-1550 840


LF 125 060-D, -E, -F, -L, -M, -N 1320-1900 840

10 Installation and maintenance guide


2750 515-41 EN, REV. 8, 2023-11-27
2.2 Technical specifications

2.2.1 General specifications


Refer to the table for the standard technical specifications of the bushing. For conditions exceeding the
specifications, please contact Hitachi Energy.

Application: Transformers
Classification: Transformer bushing
• Oil impregnated paper, capacitance graded, outdoor
immersed.
Ambient temperature limits: -40 °C to +40 °C.
Maximum altitude of site: 1000 m (Bushings for other altitudes can be provided on
request.)
Level of rain and humidity: 1-2 mm rain/minute horizontally and vertically, according to .
Maximum pollution level: According to the specific creepage distance, and
IEC TS 60815.
Immersion medium: • Maximum daily mean oil temperature: +90 °C.
• Maximum temporary oil temperature, at short time
overload: +115 °C.
Oil-level in transformer: Not lower than 30 mm from the bushing flange.
Maximum pressure of medium: pg 100 kPa (pg = relative to ambient pressure).

Angle of installation: 0° to 45° from vertical.


Test tap: Test tap with 4 mm male contact stud.
Arcing horns: Optional
Conductor: Removable rod conductor or draw lead.
Markings: Conforming to IEC/IEEE.

2.2.2 Mechanical loading

Maximum permitted static load on the outer terminal

The load must be applied at the midpoint of the outer terminal or below. The total cantilever load must be
perpendicular to the bushing axis. The bushing installation angle can be 0° – 45° from vertical.
In the axial direction, the bushing can withstand a static load of 20 kN.

NOTE!
The loads described in this section are static loads, for dynamic loads such as earthquakes and
extreme wheather conditions, please contact your Hitachi Energy sales representative.

Installation and maintenance guide 11


2750 515-41 EN, REV. 8, 2023-11-27
G008364

1. Maximum cantilever load at installation angle 0°


2. Maximum cantilver load at installation angle 45°
3. Maximum axial static load
4. Load applied at the midpoint

Type Test load 1 minute (N) Maximum cantilever operating load (N)

0-30° 30-45°

LF 125 060-A, -B, -C, -G, -H, -K 3600 1700 1600


LF 125 060-D, -E, -F, -L, -M, -N 3200 1200 1100

12 Installation and maintenance guide


2750 515-41 EN, REV. 8, 2023-11-27
3 Delivery

3.1 Incoming inspection


• Make sure that all items have been delivered, refer to the packing list.
• Carefully inspect the bushings for shipping damage.

NOTE!
The bushing has been routine tested in oil, and there can be small quantities of oil remaining on
the oil-side of the bushing. Vaseline is used for lubrication of threads, and at some temperatures
Vaseline can appear as oil.

3.2 Transportation

NOTE!
The bushing must be transported in the transport box.
• The bushing must be transported in the horizontal position.
• Carefully inspect the bushing for damage after transportation.

3.3 Storage

Short term storage, less than 6 months

• The bushing can be stored outdoors, if kept in the transport box.


• Keep the transport box protected from water, when the bushing is stored outdoors.
• Keep the bushing dry, clean and protected against mechanical damage.
• The bushing can be stored in both the vertical, and horizontal positions.

Installation and maintenance guide 13


2750 515-41 EN, REV. 8, 2023-11-27
Long term storage, more than 6 months

• The bushing can be stored outdoors, if kept in the transport box.


• Keep the transport box protected from water, when the bushing is stored outdoors.
• Keep the bushing dry, clean and protected against mechanical damage.
• Lift the bushing to the vertical position, and put it in a safe stand.
– As an alternative: keep the bushing in the transport box and lift it to an inclined position, with the
top end upwards and at an angle of at least .

The bushing is delivered from Hitachi Energy in a transport box, and the bushing is held in place by support
blocks and fiberboard in the box.
The transport box is marked with Top end, this identifies the end to lower when the bushing is in storage.
G008365

3.4 Lifting

3.4.1 Lifting the transport box

Overview
G008610

1. Soft lifting slings


2. Center of gravity

14 Installation and maintenance guide


2750 515-41 EN, REV. 8, 2023-11-27
Type Weights

Transport box Bushing Total weight

GOM 190 kg 405 kg 595 kg

Procedure

1. Make sure that the crane and the soft lifting slings are approved for the total weight of the transport
box and bushing. Refer to the weight in the packing list.

NOTE!
The weight of the box can differ from the packing list depending on the humidity in the
wood.

2. Attach soft lifting slings (2).

3. Make sure that the angle of the soft lifting sling is not more than 20°.

4. Carefully lift the transport box.

5. Set down the transport box on a flat surface.

End of instruction

3.4.2 Lifting the bushing out of the transport box

Overview
G008366

Installation and maintenance guide 15


2750 515-41 EN, REV. 8, 2023-11-27
Procedure

1. Make sure that the crane is approved for lifting the weight of the bushing. Refer to the weight on the
rating plate.

2. Open the transport box.

NOTE!
The cover is attached with screws.

3. Attach a soft lifting sling to the lower part of the


flange and then to the crane hook.

CAUTION!
Do not put the soft lifting slings on the
silicone insulator, damage will occur.

G008367

4. Attach a soft lifting sling to the outer terminal (1)


and then to the crane hook.
G008368

5. Carefully lift the bushing.

6. Lower the bushing onto soft bedding.

End of instruction

16 Installation and maintenance guide


2750 515-41 EN, REV. 8, 2023-11-27
4 Installation

4.1 Tools

Tool Part number Note

Lifting tool - -
Soft bedding - E.g. rubber mat or wood board.
Soft lifting slings - -
Lifting eye M12 (DIN 580) 9ADJ325913P0053 For installation of the bushing at
an angle.
Pull-through cord 9760 669-A With M8 terminal.
For assembly and disassembly of the
solid rod or the inner terminal.
- -
Wrench for hexagon head screws 30 mm - For the test tap cover.
or adjustable wrench for 30 mm bolts
or larger.

4.2 Treatment of screw joints to withstand corrosion level C5 and CX

General

This section specifies how screw joints must be prepared and treated to give protection that withstands
corrosion level C5 or CX according to ISO 9223:2012.

External screw joints in C5 or CX environment

All visible screw joints that are exposed to the outdoor C5/CX environment shall be greased at the site. The
screw joints must be greased according to the following procedure:
1. Make sure the surface of the screw joint is dry and clean. Use a lint-free cloth if necessary, to remove
moisture and dirt.
2. Apply grease uniformly with a brush. Use Gleitmo WSP 5040 (1ZSE117011-G).

Installation and maintenance guide 17


2750 515-41 EN, REV. 8, 2023-11-27
G007731

1. Grease applied with a brush

4.3 Consumables

Item Brand Hitachi Energy Note


part number

Oil based Vaseline Fuchs - For treatment of contact surfaces. Does


not react with transformer oil.
Mobilgrease 28 MOBIL - Lubricates and protects metals against
corrosion. Protects rubber. Does not react
with transformer oil.
Molykote Multilub Dow Corning - For lubrication of draw-rod threads and
bolts on the outer terminal.

4.4 Preparations

4.4.1 Removal of the outer terminal

1. Remove the bolts (8) and washers (7), and then


remove the outer terminal (5).

NOTE!
Keep the outer terminal (5), washers
(7) and bolts (8), they will be used
again.
G008393

18 Installation and maintenance guide


2750 515-41 EN, REV. 8, 2023-11-27
2. Remove the O-ring (3), the tightening ring (4) and
the divided ring (9).

NOTE!
Keep the O-ring (3), tightening ring (4)
and the divided ring (9), they will be
used again.

G008450
End of instruction

4.4.2 Lifting the bushing for installation on the transformer

Procedure

1. Make sure that the crane can lift the bushing. Refer to the net weight in the packing list.

2. Align the crane hook with the lifting tool on the bushing.

3. Attach soft lifting slings (8) around the top of the


insulator.

CAUTION!
Put soft bedding (2) under the bottom
end. The bottom end is made of soft
metal, and contact with the floor can
cause damage.
G008369

Installation and maintenance guide 19


2750 515-41 EN, REV. 8, 2023-11-27
4. For installation of the bushing at a specific angle:
1. Attach soft lifting slings with a tackle (9) on
the flange and to the crane hook.

G008370
5. Carefully lift the bushing from the floor.

CAUTION!
Make sure that the bushing does not rotate.

6. Adjust the tackle (9) until the bushing flange has the same angle as the transformer flange.

7. Lift the bushing to a position above the transformer.

CAUTION!
Make sure that the bushing does not rotate.

8. Align the bushing with the hole in the transformer


turret.
G008371

End of instruction

20 Installation and maintenance guide


2750 515-41 EN, REV. 8, 2023-11-27
4.4.3 Installation of the end-shield

Procedure for removable rod conductor (with dividing)

This procedure only applies for bushings with removable rod conductor (with dividing).

NOTE!
The end-shield and the fasteners are in a small plywood box inside the transport box.

1. Install the end-shield (1) with bolts (2) and


washers.

G004779
2. Tighten the bolts (2).
Torque
CAUTION! 10 Nm
If the bushing is lowered into
transformer oil, remove the air cushion
in the end-shield with a hose.

End of instruction

Procedure for removable rod conductor (without dividing)

This procedure only applies for bushings with removable rod conductor (without dividing).

1. Install the adapter ring (14) with the four hex


screws (15).
G008596

Torque
10 Nm

Installation and maintenance guide 21


2750 515-41 EN, REV. 8, 2023-11-27
2. Install the springs (15), guiding sleeves (16) and
pressing ring (17) with the hex screws (18) onto
the bottom end of the bushing.

G008673
Torque
20 Nm

3. Install the end shield:


1. Push the end shield carefully against the
pressing ring (17), until the hex screw heads
come through the holes in the end shield.
2. Turn the end shield clockwise approximately
20°, to its locked position. G005032

End of instruction

22 Installation and maintenance guide


2750 515-41 EN, REV. 8, 2023-11-27
4.5 Installation of the bushing on the transformer

4.5.1 Installation with draw lead

Overview G008395

1. Bushing
2. Inner terminal
3. Draw lead
4. Pull-through cord

Procedure

1. Braze the draw lead from the transformer


windings to the inner terminal.
G006170

2. Carefully clean the bottom end of the bushing, and the inside of the center hole. Look for damages.

Installation and maintenance guide 23


2750 515-41 EN, REV. 8, 2023-11-27
3. Lower the pull-through cord (4) through
the bushing.

G008396
4. Apply Molykote Multilub to the pull-through cord
(4), and attach it to the inner terminal .

NOTE!
The terminal (2) has M8 threads.

G008738

5. Hold the pull-through cord (12) in tension, while


lowering the bushing onto the transformer.

CAUTION!
Do not damage the stud bolts on the
transformer. There is a risk of metal
falling into the transformer.

CAUTION!
Make sure that the draw lead is
entering the bushing correctly. Monitor
the draw lead through the inspection
openings on the transformer.
G008437

NOTE!
Plastic sleeves on two or three of the
stud bolts will help to guide the flange,
and will prevent damage to the
stud bolts.

24 Installation and maintenance guide


2750 515-41 EN, REV. 8, 2023-11-27
6. When installing the bushing at the
transformer factory:
1. Make sure that the bushing is installed in the
correct orientation.
2. Make permanent markings (16) on the
bushing flange and the transformer turret.

G008398
7. Install the bolts and washers. Tighten the bolts in
a crosswise sequence.
• When installing the bushing at site, make
sure that the marking (16) on the bushing
flange lines up with the marking on the
transformer turret.

CAUTION!
Make sure that the bolts are tightened
evenly.
First tighten all bolts to half the torque,
then to the full torque.
G008399

Torque
Refer to the transformer manufacturer.

8. Put the divided ring (6) in the slot in the inner


terminal (7).
G008444

9. Continue with Installation of the outer terminal, page 34.

End of instruction

Installation and maintenance guide 25


2750 515-41 EN, REV. 8, 2023-11-27
4.5.2 Installation with removable rod conductor

Overview

G008401

1. Bushing
2. Removable rod conductor (with dividing)
3. Removable rod conductor (without dividing)
4. Pull-through cord

Procedure for removable rod conductor with brazed connection

1. Loosen the captive screws (11), and disassemble


the removable rod conductor.
G004787

26 Installation and maintenance guide


2750 515-41 EN, REV. 8, 2023-11-27
2. Braze the winding cables (13) from the
transformer to the end of the removable rod
conductor (12).

G006175
3. Apply insulation to the winding cables and the
lower removable rod conductor.

NOTE!
The insulation must cover the recess in
the lower removable rod conductor.

G006360

4. Carefully clean and inspect the lower part of the


end shield (16) , and the inside of the bushing.
G004831

Installation and maintenance guide 27


2750 515-41 EN, REV. 8, 2023-11-27
5. Lower the pull-through cord (4) through
the bushing.

G008396
6. Attach the the pull-through cord (4) to the inner
terminal (2).

G008738

7. Pull up the upper part (7) of the removable rod


conductor until the joining surface (17)
is accessible.
G008325

28 Installation and maintenance guide


2750 515-41 EN, REV. 8, 2023-11-27
8. 1. Clean the contact surfaces (17) on the
lower (12) and the upper (7) parts of the
removable rod conductor.
2. Apply Mobilgrease 28 on the to the contact
surfaces (17).

NOTE!
Or use a lubricant similar to
Mobilgrease 28.

G004830
9. Connect the upper (7) and lower (12) parts of the
removable rod conductor:
1. Apply Mobilgrease 28 to the threads of the
captive screws (11), and the washers.
2. Assemble the removable rod conductor, and
tighten the captive screws (11) stepwise to
avoid mechanical stress in the rod.

G006417

Torque
M10: 40 Nm ±2 Nm

10. Hold the pull-through cord (4) in tension, and at


the same time lower the bushing onto
the transformer.

CAUTION!
Do not damage the stud bolts. There is
a risk of metal falling into
the transformer.

NOTE!
Plastic sleeves on two or three of the
stud bolts will help to guide the flange,
and will prevent damage to the
G008437

stud bolts.

Installation and maintenance guide 29


2750 515-41 EN, REV. 8, 2023-11-27
11. When installing the bushing at the
transformer factory:
1. Make sure that the bushing is installed in the
correct orientation.
2. Make permanent markings (16) on the
bushing flange and the transformer turret.

G008398
12. Install the nuts and washers. Tighten the nuts in a
crosswise sequence.

NOTE!
When installing the bushing at site,
make sure that the marking (16) on the
bushing flange lines up with the
marking on the transformer turret.

CAUTION!
Make sure that the bolts are
tightened evenly.
G008399

First tighten all bolts to half the torque,


then to the full torque.

Torque
Please refer to the transformer
manufacturer.

13. Put the divided ring (6) in the slot of the inner
terminal (2).
G008444

14. Carefully lower the pull-through cord (4) until the divided ring (6) touches the bushings top surface.

15. Remove the pull-through cord.

16. Continue with Installation of the outer terminal, page 34

End of instruction

30 Installation and maintenance guide


2750 515-41 EN, REV. 8, 2023-11-27
Installation with removable rod conductor with terminal flag

1. Install the cables (2) from the transformer to the


terminal of the removable rod conductor (12).

G008445
Torque
Please refer to the transformer
manufacturer.

2. Apply insulation to the winding cables up to the


lower removable rod conductor.

NOTE!
The insulation must end inside the end
shield.
G008446

3. Carefully clean and inspect the lower part of the


end shield (16) , and the inside of the bushing.
G004831

Installation and maintenance guide 31


2750 515-41 EN, REV. 8, 2023-11-27
4. Lower the pull-through cord (4) through the
bushing.

G008396
5. Attach the the pull-through cord (4) to the inner
terminal (2).

G008738

6. Hold the pull-through cord (4) in tension, and at


the same time lower the bushing onto the
transformer.

CAUTION!
Do not damage the stud bolts. There is
a risk of metal falling into the
transformer.

NOTE!
Plastic sleeves on two or three of the
stud bolts will help to guide the flange,
and will prevent damage to the stud
G008437

bolts.

32 Installation and maintenance guide


2750 515-41 EN, REV. 8, 2023-11-27
7. When installing the bushing at the transformer
factory:
1. Make sure that the bushing is installed in the
correct orientation.
2. Make permanent markings (16) on the
bushing flange and the transformer turret.

G008398
8. Install the nuts and washers. Tighten the nuts in a
crosswise sequence.

NOTE!
When installing the bushing at site,
make sure that the marking (16) on the
bushing flange lines up with the
marking on the transformer turret.

CAUTION!
Make sure that the bolts are tightened
evenly.
G008399

First tighten all bolts to half the torque,


then to the full torque.

Torque
Please refer to the transformer
manufacturer.

9. Put the divided ring (6) in the slot of the inner


terminal (2).
G008444

10. Carefully lower the pull-through cord (4) until the divided ring (6) touches the bushings top surface.

11. Remove the pull-through cord.

12. Continue with Installation of the outer terminal, page 34.

End of instruction

Installation and maintenance guide 33


2750 515-41 EN, REV. 8, 2023-11-27
4.5.3 Installation of the outer terminal

Procedure

1. Carefully clean the contact and gasket surfaces


with a soft cloth.

CAUTION!
Do not use a wire brush on aluminium
surfaces, or zinc coated surfaces. A
wire brush can make scratches in the
surfaces.

G008447
2. Carefully clean the contact and gasket surfaces
with a soft cloth, and then apply Mobilgrease 28 to
the O-ring (3).

NOTE!
Or use a lubricant with equal properties
to Mobilgrease 28.

NOTE!
When the outer terminal (5) is installed
at site for grid operation, replace the
used O-ring (3) with a new O-ring. A
new O-ring is supplied with the
G008403

bushing.

3. Assemble the tightening ring , the O-ring (3), and


the outer terminal (5).
G008404

4. Apply Molykote Multilub to the threads of the M8 bolts (1).

5. Install the M8 bolts (1), and the plain


Torque
washers (10).
Tighten with your fingers.

34 Installation and maintenance guide


2750 515-41 EN, REV. 8, 2023-11-27
6. Apply Molykote Multilub to the M10 bolts (6).

G008406
7. Install M10 bolts (6), conical spring-washers and
Torque
plain washers.
40 ±4 Nm
Tighten the bolts in a crosswise sequence.

8. Tighten the M8 bolts (1) in a crosswise sequence.

G008449

Torque
20 ± 2 Nm

End of instruction

4.5.4 Installation of arcing horns

Overview

To protect the bushing from external flashovers Arcing Horns can be used. Hitachi Energy firmly
recommends using surge arresters for over-voltage protection. However, upon request, GOM bushings are
available with arcing horn.

Installation and maintenance guide 35


2750 515-41 EN, REV. 8, 2023-11-27
G008461

Position Quantity Type

1 1 Upper Arcing Horn


2 1 Clamp
3 3 Hexagon Head Bolt M10
4 3 Hexagon Nut M10 with plain washer
5 1 Pipe clamp M10
6 2 Hexagon Nut M10 with plain washer
7 1 Bracket
8 2 Lower Arcing Horn

Procedure

1. Remove one nut (9) and washer from the bushing


flange.
G008462

36 Installation and maintenance guide


2750 515-41 EN, REV. 8, 2023-11-27
2. Install the lower arcing horn (8) with bracket (7)
with the removed nut (9) and washer.

NOTE!
The lower arcing horn can be installed
on either side of the bushing.

G008463
Torque
10 Nm

3. Mount the upper arcing horn (1) with clamp (2)


onto the outer terminal (10).

G008672

4. Align the upper arcing horn (1) with the lower


arcing horn (8).
G008466

CAUTION!
Limits need to be within 3°.

Installation and maintenance guide 37


2750 515-41 EN, REV. 8, 2023-11-27
5. Tighten the three M10 bolts (3) with nuts and
washers (4).

NOTE!
Tighten the nuts (4) evenly to create an
even joint between the outer terminal
(10) and the clamp (2).

NOTE!
Make sure that there is electrical
contact between the parts.

G008464
Torque
35 Nm

6. Tighten the nut (9) on the flange.

G008467

Torque
Please refer to the transformer
manufacturer. (Flange)

7. Adjust the gap distance between the upper and


NOTE!
lower arcing horn.
Adjust the gap distance (K) according
to the table, see section Arcing horns,
optional equipment in Design,
page 7.

End of instruction

38 Installation and maintenance guide


2750 515-41 EN, REV. 8, 2023-11-27
4.5.5 Grounding of the bushing flange

Overview

The bushing flange must be grounded to the transformer tank. This prevents electrical discharge between the
bushing flange and the transformer tank under normal service conditions.
There are two alternatives.

DANGER!
Make sure that the grounding is correct. An unsatisfactory grounding can cause damage to
equipment, or death to personnel.

Installation and maintenance guide 39


2750 515-41 EN, REV. 8, 2023-11-27
Procedure with a cone point set screw

1. Apply a large quantity of Mobilgrease 28 to the


cone point set screw (13).

CAUTION!
The quality of the cone point set screw
is important, stainless steel of A4-80
quality is recommended.

NOTE!
As alternative use a lubricant similar to
Mobilgrease 28.

G008372
2. Install the cone point set screw (13).
Torque
NOTE! M12: 40 Nm
The cone point of the set screw
penetrates the paint. This makes an
electrical connection between the
bushing and the transformer tank,
keeping them at the same potential.

End of instruction

40 Installation and maintenance guide


2750 515-41 EN, REV. 8, 2023-11-27
Procedure with a flexible cable

1. Clean the contact surfaces.

2. Put a flexible cable (14) between the grounding


hole in the bushing flange and a grounding point

G008373
3. Apply a large quantity of Mobilgrease 28 to the cone point set screw (13).

CAUTION!
The quality of the cone point set screw is important, stainless steel of A4-80 quality is
recommended.

NOTE!
As alternative use a lubricant similar to Mobilgrease 28.

4. Install the cone point set screw (13).


Torque
M12: 40 Nm

5. Connect the other end of the flexible cable (14) to the transformer.

NOTE!
This makes an electrical connection between the bushing and keeping them at the same
potential.

End of instruction

Installation and maintenance guide 41


2750 515-41 EN, REV. 8, 2023-11-27
42 Installation and maintenance guide
2750 515-41 EN, REV. 8, 2023-11-27
5 Commissioning

5.1 Waiting time before energization

General requirements for the bushing

• If the bushing has been stored in the vertical position with the top end upwards, then no waiting time
is required.
• If the bushing has been stored in an inclined position of 7°, required waiting time in the vertical position
is 24 hours.
• If the bushing has been stored in the horizontal position then air bubbles must be removed from
condenser core surface before it can be energized. Refer to the table.
• The waiting times can be met with the bushing installed on the transformer.

When the bushing is in the vertical position, air bubbles that are trapped in the oil collects at the top.

Storage time in the horizontal Minimum required waiting time in the vertical position
position
Before service voltage Before test voltage application
application

Less than one year 24 hours 24 hours


More than one year 7 days 7 days

CAUTION!
If you do not obey this procedure, flashovers or partial discharges can occur inside the bushing.

Waiting times after oil-filling of the transformer

Some waiting time is necessary after the transformer has been oil-filled, before the bushing is energized,
unless the filling has been made under vacuum. The reason for this is that air bubbles stick to the bushings
surface when the transformer is filled with oil, and flashovers and partial discharges can form in the bubbles.
Thus, it is important to let the necessary waiting time pass, to make sure that all the air bubbles have risen to
the surface of the oil before the bushing is energized. Refer to the table.

The transformer is oil-filled with Necessary waiting time

The vacuum process No waiting time is necessary, air bubbles do not form
in a vacuum. Refer to the transformer manufacturer's
instructions.
Gas-saturated transformer oil After the oil-filling process has been completed, wait
for 24 hours before energizing the transformer.
De-gassed transformer oil After the oil-filling process has been completed, wait
for 6 hours before energizing the transformer.
A reduced oil-level After the oil-level has been restored, wait 24 hours
before energizing the transformer.

Installation and maintenance guide 43


2750 515-41 EN, REV. 8, 2023-11-27
5.2 Recommended tests before energizing

5.2.1 Overview
The tests should be done to check the insulation, sealing and current path of the bushing.

NOTE!
The tests should be done after installation, but before connecting the outer terminal of the bushing
to the power circuit.

5.2.2 Tightness test between transformer and bushing flange


Many different methods can be used, and we thus refer to the instructions given by the company responsible
for field erection.
For example, the tightness of the seal between the transformer and the bushing flange can be examined when
the transformer is oil-filled, with chalk or paper strips.

5.2.3 Tightness test of bushing outer terminal

Overview

Because the outer terminal is often situated above the oil-level of the transformer oil expansion system, a leak
at the outer terminal is serious. Water could enter directly into the transformer insulation. It is thus
recommended to do a tightness test after installation of the bushing, both with vacuum and pressure.
Different methods can be used, and Hitachi Energy refers to the instructions given by the company
responsible for the field erection of the bushing.

Example procedure

1. Put tracer gas into the center tube before installation of the outer terminal.

NOTE!
The oil-level of the transformer must be above the bottom end of the bushing, but below the
bushing flange.

2. Increase the oil-level to just below the bushing flange, to raise the pressure in the center tube.

44 Installation and maintenance guide


2750 515-41 EN, REV. 8, 2023-11-27
3. Find leaking gas with gas detector (sniffer) near
the gasket.

G008374
End of instruction

5.2.4 Measurement of capacitance and dissipation factor

Overview

After installation of the bushing, it is recommended to measure the capacitance values for future reference,
such as repairs, service etc. This can be done on an installed bushing because it has an insulated . Refer to
2750 515-142, “Bushing diagnostics and conditioning”.
• C1 is the capacitance between the test tap and the outer terminal.
• C2 is the capacitance between the test tap and ground.

NOTE!
The transport container must be removed before measuring the capacitance and dissipation factor
(tan δ).

Nominal capacitance

The capacitance C2 may be used for future diagnostics provided a benchmark value has been recorded at the
time for installation in the intended transformer. This benchmark value shows the level of the capacitive
coupling to ground and should be referred to for future measurements. There is no issue if this value differs
from the nameplate of the bushing since the nameplate value is obtained during a routine test at the factory in
a test tank with ground which likely differs from the transformer.
For nominal capacitance (C1) values, please refer to the rating plate or the dimension drawing. The C2 value
for a bushing with test tap is always below 5000pF.

Type Nominal capacitance (pF)

C1±10% C2

LF 125 060-A, -G 265 130


LF 125 060-B, -H 310 460
LF 125 060-C, -K 360 700
LF 125 060-D, -L 355 130
LF 125 060-E, -M 415 495
LF 125 060-F, -N 425 700

Installation and maintenance guide 45


2750 515-41 EN, REV. 8, 2023-11-27
Dissipation factor, tan δ

The dissipation factor varies with the temperature of the bushing core, and thus the measured dissipation
factor must be multiplied with the correction factor given below.

Bushing core temperature °C Correction factor to 20 °C (IEC)

0-2 0.80
3-7 0.85
8-12 0.90
13-17 0.95
18-22 1.00
23-27 1.05
28-32 1.10
33-37 1.15
38-42 1.20
43-47 1.25
48-52 1.30
53-57 1.34
57-62 1.35
63-67 1.35
68-72 1.30
73-77 1.25
78-82 1.20
83-87 1.10

Procedure

1. De-energize the transformer.

2. Disconnect the external connections from the of the bushing.

3. Remove the cover (2).


G008438

46 Installation and maintenance guide


2750 515-41 EN, REV. 8, 2023-11-27
4. Connect the measuring equipment.
1. Connect the low voltage cable to the stud (1).
2. Connect the high voltage cable to the
outer terminal.
3. Connect the ground cable to the bushing
flange (3).

G008438
5. Measure the capacitance (C1) between the outer terminal and the stud (1).

• Record the capacitance (C1) for future reference.

6. Measure the capacitance (C2) between the stud (1) and the flange.

• Record the capacitance (C2) for future reference.

7. Install the cover (2).

CAUTION!
The test tap is not self-grounding!
The bushing can be destroyed if the test tap is not grounded. Because the capacitance (C2)
is usually relatively small, the test tap must never be open-circuited when applying a
voltage to the bushing. It must always be grounded or connected to an external impedance.

CAUTION!
Do not energize the bushing without the cover or a test adapter installed. The cover
connects the outermost conductive foil to ground and will prevent damage to the bushing.

CAUTION!
Make sure that the cover is correctly installed with the O-ring in place, when the bushing is
not in use. The purpose is to prevent dust and water from entering the tap.

8. Connect the of the bushing to the external connections.

End of instruction

5.2.5 Measurement of through-resistance

Procedure

1. Record the temperature of the transformer winding.

NOTE!
The resistance of metals depends on their temperature. Because the transformer winding
usually dominates the total resistance, the average winding temperature at the time of
measurement must be recorded.

Installation and maintenance guide 47


2750 515-41 EN, REV. 8, 2023-11-27
2. Measure the through-resistance from outer terminal to outer terminal.

3. Calculate the measured resistance to the reference temperature. Then compare the calculated
resistance to the reference resistance given by the transformer manufacturer.
A difference of less than 2% is acceptable.

NOTE!
The transformer manufacturer gives the reference temperature for through-resistance
measurements.

4. If the calculated difference of resistance is more than 2% from the reference resistance:
1. Make sure that the external connections have low resistance, and make sure that the outer
terminal and the internal connections are correctly installed.
2. Measure the through-resistance again.

5. If the calculated difference of resistance again is more than 2%:


• Wait 24 hours and do steps 1 through 5 again.

End of instruction

48 Installation and maintenance guide


2750 515-41 EN, REV. 8, 2023-11-27
6 Maintenance

6.1 Recommended maintenance

General

The bushings are maintenance free, no regular maintenance is necessary.

DANGER!
Risk of electrocution!
Do not go near the bushing while it is energized, or ungrounded. High voltages can kill you.
Make sure that the bushing is de-energized, and grounded before you do work on it.

Maintenance of greased screw joints in C5 or CX environment during the regular service stop

During regular service stop of the station, all screw joints and amount of grease shall be inspected. If
necessary, a new layer of grease shall be applied.
If damage to the painted details has occurred, repair of the damage should be done as soon as possible, an
alternative may be grease on the damage waiting for painting repairing.
It’s important to keep a grease layer on the screw joints and the paint layer intact, to avoid corrosion. See
Treatment of screw joints to withstand corrosion level C5 and CX, page 17 for information.

Cleaning of the insulator surface

If the insulator is exposed to very high pollution, it can be necessary to clean the surface. Remove the
pollution with a moist cloth, or a low pressure water jet. If necessary, put isopropyl alcohol on the cloth.

DANGER!
1,1,1 -Trichloroethane or Methyl-chloride are not recommended as detergents, because they are
dangerous to persons and the environment.

Measurement of capacitance and dissipation factor

Please refer to Measurement of capacitance and dissipation factor, page 45.

Thermovision (infrared camera) check for local overheating on connectors

At the maximum rated current, the bushing outer terminal normally operates at a temperature of about
+35 °C to +45 °C above the ambient temperature. Significantly higher temperatures can be a sign of bad
connections, especially at lower current loading.

Checking of oil leakage

Make a visual inspection for oil leakage during regular station supervision.

Installation and maintenance guide 49


2750 515-41 EN, REV. 8, 2023-11-27
After repairs

Hitachi Energy recommends that the capacitance is measured after repairs have been done, after maintenance
of connected equipment, or after work near the bushing is completed.
It is important to compare the capacitance before energization with the capacitance that was measured at
commisioning. A change in capacitance gives indication of a fault. Refer to Measurement of capacitance and
dissipation factor, page 45.

6.2 Taking oil samples

Overview

Taking oil samples is generally not recommended.


Oil samples should only be performed by authorized personnel. For more information, please refer to product
information 2750 515-142 "Bushing diagnostics and conditioning".

Procedure

1. Put a container under the oil valve (51) to collect


oil-spills.

CAUTION!
If transformer oil spills, clean the are
immediately. A wet surface is
dangerous and can cause you to fall.
G008439

2. Remove the cover (89).

CAUTION!
Make sure that the oil valve does not
rotate.

NOTE!
Use one wrench to hold the oil valve
(51) while removing the cover (89) with
G007225

a second wrench.

3. Connect the end of a hose to a nipple, and then connect the nipple to the oil valve (51) on the flange.

NOTE!
The thread on the oil valve is (R ¼") BSPT ¼".

50 Installation and maintenance guide


2750 515-41 EN, REV. 8, 2023-11-27
4. Take the oil sample:
1. Open the oil valve (51).
2. Drain a small amount of the transformer oil.
3. Close the oil valve (51).

G006910
5. Install the cover (89).

CAUTION!
Make sure that the oil valve does not
rotate or get overtighten, this can
cause damage to the oil valve.

NOTE!
Use one wrench to hold the oil valve

G007225
(51) while tightening the cover (89) with
a second wrench.

6. Check the oil-level.

NOTE!
The sight glass show the correct
oil-level at +20 °C.

NOTE!
It is generally not necessary to fill the
bushing with oil after an oil sample is
taken. But it can be necessary to fill the
bushing with oil when many oil
samples have been taken.
G008440

7. Wait before energizing the bushing:


• If bubbles where not introduced into the transformer oil, wait one hour.
• If bubbles where introduced into the transformer oil, wait 12 hours.

CAUTION!
Flashovers and partial discharges can form in the bubbles, this can cause damage to the
bushing.

End of instruction

6.3 Checking the oil-level

Overview

Installation and maintenance guide 51


2750 515-41 EN, REV. 8, 2023-11-27
Procedure

1. Check the oil-level.


• The correct oil-level is between the two sight
glasses.

NOTE!
The sight glass show the correct
oil-level at +20 °C.

G008440
2. If the oil-level is low, fill the bushing with transformer oil via the upper sight glass.

End of instruction

52 Installation and maintenance guide


2750 515-41 EN, REV. 8, 2023-11-27
7 Re-packing

7.1 Re-packing of the bushing

Overview
G008366

Procedure

1. Lift the bushing. Refer to Lifting the bushing out of the transport box, page 15.

2. Lower the bushing into the transport box.

CAUTION!
Make sure that there is soft bedding in the transport box.

CAUTION!
Make sure that the oil valves and test tap does not make contact with the transport box, or
other objects.

3. Secure the bushing to the transport box in the same way as when it was delivered.

CAUTION!
Make sure that the bushing cannot move or rotate in the transport box.

Installation and maintenance guide 53


2750 515-41 EN, REV. 8, 2023-11-27
4. Close the transport box.

NOTE!
Refer to Lifting the transport box, page 14 and Transportation, page 13.

End of instruction

54 Installation and maintenance guide


2750 515-41 EN, REV. 8, 2023-11-27
8 Spare parts

8.1 Summary
If the bushing is damaged, we recommend that it is returned to Hitachi Energy for repairs and re-testing.
Some parts that are damaged or lost during transportation or installation can be ordered from Hitachi Energy.

8.2 Spare parts

Cover

For the test tap.

Position Part Article number Note


1 Cover 2126 774-34 -
2 O-ring 1ZSC001606-AAW
G006192

Installation and maintenance guide 55


2750 515-41 EN, REV. 8, 2023-11-27
8.3 Special tools

Pull-through cord

Position Part Article number Note

12 Pull-through cord 9760 669-A With M8-terminal.


G006198

56 Installation and maintenance guide


2750 515-41 EN, REV. 8, 2023-11-27
9 Disposal and environmental information

9.1 Overview
This chapter specifies the materials used in the bushing. Comply with local environmental regulations on
disposal of this product, the materials used are specified for this purpose.

9.2 Disposal and recycling


Hitachi Energy strives to minimize the product's impact on the environment throughout its entire life cycle.
Technical and product development focuses on environmental aspects. The ecocycle approach is striven for,
and consideration is taken to the materials' environmental impact and recycling alternatives. The
manufacturing processes are selected to be as safe for the environment as possible.

Disposal of worn-out equipment

Worn-out equipment must be disposed of in an environmentally sound manner.


Much of the material, or the energy content in the material, can be recycled if it is sorted and cleaned. The
quantity of material that can be recycled varies depending on the technical resources and capabilities in each
country. Non-recyclable components should be sent to an approved environmental waste treatment plant for
destruction or disposal.

Porcelain

After cleaning, the porcelain can be sent for disposal or used for other purposes, such as for use as
filling material.

Metals

Metals should be sorted according to type and surface coating, and sent to an approved recycling plant. After
the removal of paint or other surface coatings, clean metal can usually be melted down and used in new
products. Many metal components of iron, steel and aluminum are large and easy to identify, e.g. support
structures. Hitachi Energy strives to reduce the use of precious metals and the release of environmentally
hazardous metals.
The recycling of precious metals is particularly important. Metals such as copper and silver are expensive,
and are only present in small quantities in the earth's crust. Copper is primarily used in current conductors,
contacts and cables. Some contacts are silver plated. Fumes from some metals can cause environmental
damage, this applies to zinc and nickel, which are used sparingly as surface coatings.

Oils and greases

Before disposal of the bushing, oil, grease and similar products must be removed and sent to an approved
environmental waste treatment plant or recycling plant. By utilizing gravimetric forces, oil waste can be
separated into oil, water and a range of contaminants. In many cases, the oil can then be reused. As an
alternative, the energy content in oil can be recovered through combustion at a plant designed for
the purpose.

Installation and maintenance guide 57


2750 515-41 EN, REV. 8, 2023-11-27
Rubber

Send rubber to an approved environmental waste treatment plant, either for disposal or reuse for
different purposes.
Rubber is used in seals and gaskets.

Other materials

Sort other materials and send them to an approved environmental waste treatment plant.

58 Installation and maintenance guide


2750 515-41 EN, REV. 8, 2023-11-27
10 References

10.1 Summary
• Markings: Conforming to IEC/IEEE.
• Bushing diagnostics and conditioning, 2750 515-142.
• Technical guide, 1ZSE 2750-108.
• Test adapter, Technical guide, 1ZSC000563-ACS.
• Test adapter, Installation and maintenance guide, 1ZSC000563-ACD.
• The permitted quality of the SF6 gas is specified in the standard IEC 60376 for new gas and in standard
IEC 60480 for re-used gas.

Installation and maintenance guide 59


2750 515-41 EN, REV. 8, 2023-11-27
Hitachi Energy
Transformer Components

Customer Connect Center


www.hitachienergy.com/contact-us

www.hitachienergy.com/offering/product-and-system/transformer
2750 515-41 en, REV. 8, 2023-11-27

©Hitachi Energy 2023. All rights reserved.


Specifications subject to change without notice.

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