Engine Mechanical: Preparation

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02–2

PREPARATION – ENGINE MECHANICAL

ENGINE MECHANICAL
0214S–01

PREPARATION
SST
09032–00100 Oil Pan Seal Cutter PARTIAL ENGINE ASSY(1CD–FTV)

09201–10000 Valve Guide Bushing Remover & CYLINDER HEAD ASSY(1CD–FTV)


Replacer Set

(09201–01060) Valve Guide Bushing Remover & CYLINDER HEAD ASSY(1CD–FTV)


Replacer 6

09202–70020 Valve Spring Compressor CYLINDER HEAD ASSY(1CD–FTV)

(09202–00010) Attachment CYLINDER HEAD ASSY(1CD–FTV)

09223–15030 Oil Seal & Bearing Replacer PARTIAL ENGINE ASSY(1CD–FTV)

09223–46011 Crankshaft Front Oil Seal PARTIAL ENGINE ASSY(1CD–FTV)


Replacer

09248–55050 Valve Clearance Adjust Tool Set PARTIAL ENGINE ASSY(1CD–FTV)

(09248–05510) Valve Lifter Press PARTIAL ENGINE ASSY(1CD–FTV)

(09248–05520) Valve Lifter Stopper PARTIAL ENGINE ASSY(1CD–FTV)

09316–60011 Transmission & Transfer Bearing PARTIAL ENGINE ASSY(1CD–FTV)


Replacer

(09316–00011) Replacer Pipe PARTIAL ENGINE ASSY(1CD–FTV)

1CD–FTV ENGINE REPAIR MANUAL (RM927E)


02–3
PREPARATION – ENGINE MECHANICAL

(09316–00021) Replacer ”A” PARTIAL ENGINE ASSY(1CD–FTV)

09950–50013 Puller C Set PARTIAL ENGINE ASSY(1CD–FTV)

(09951–05010) Hanger 150 PARTIAL ENGINE ASSY(1CD–FTV)

(09952–05010) Slide Arm PARTIAL ENGINE ASSY(1CD–FTV)

(09953–05010) Center Bolt 100 PARTIAL ENGINE ASSY(1CD–FTV)

(09953–05020) Center Bolt 150 PARTIAL ENGINE ASSY(1CD–FTV)

(09954–05021) Claw No.2 PARTIAL ENGINE ASSY(1CD–FTV)

09950–60010 Replacer Set CYLINDER HEAD ASSY(1CD–FTV)


CYLINDER BLOCK(1CD–FTV)

(09951–00210) Replacer 21 CYLINDER HEAD ASSY(1CD–FTV)

(09951–00350) Replacer 35 CYLINDER BLOCK(1CD–FTV)

09950–70010 Handle Set CYLINDER HEAD ASSY(1CD–FTV)


CYLINDER BLOCK(1CD–FTV)
PARTIAL ENGINE ASSY(1CD–FTV)

(09951–07100) Handle 100 CYLINDER HEAD ASSY(1CD–FTV)


CYLINDER BLOCK(1CD–FTV)
PARTIAL ENGINE ASSY(1CD–FTV)

09960–10010 Variable Pin Wrench Set PARTIAL ENGINE ASSY(1CD–FTV)

1CD–FTV ENGINE REPAIR MANUAL (RM927E)


02–4
PREPARATION – ENGINE MECHANICAL

(09962–01000) Variable Pin Wrench Arm Assy PARTIAL ENGINE ASSY(1CD–FTV)

(09963–01000) Pin 10 PARTIAL ENGINE ASSY(1CD–FTV)

09992–00242 Turbocharger Pressure Gauge PARTIAL ENGINE ASSY(1CD–FTV)

SSM
08826–00080 Seal Packing Black or equivalent CYLINDER HEAD ASSY(1CD–FTV)
(FIPG) PARTIAL ENGINE ASSY(1CD–FTV)

08826–00100 ”Seal Packing 1282B,” PARTIAL ENGINE ASSY(1CD–FTV)


THREE BOND 1282B or equivalent
(FIPG)

08833–00070 ”Adhesive 1324,” CYLINDER HEAD ASSY(1CD–FTV)


THREE BOND 1324 or equivalent CYLINDER BLOCK(1CD–FTV)

Equipment
V–block
Piston ring compressor
Piston ring expander
Valve seat cutter
Hexagon wrench (6 mm)
Hexagon wrench (8 mm)
Connecting rod aligner
Cylinder gauge
Dial indicator
Feeler gauge
Micrometer
Precision straight edge
Steel square
Torque wrench
Vernier calipers
Dial indicator with magnetic base
Slide calipers
Wooden block
Spring tester
Plastigage
Heater

1CD–FTV ENGINE REPAIR MANUAL (RM927E)

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