Ranco 1309007-044 Installation Instructions

Download as pdf or txt
Download as pdf or txt
You are on page 1of 6

INSTALLATION DATA

ETC TWO STAGE


ELECTRONIC TEMPERATURE
CONTROL - NEMA TYPE 4X
PRODUCT DESCRIPTION SPECIFICATIONS
The Ranco ETC is a microprocessor Input Voltage 120 or 208/240V AC, 24V AC optional, 50/60 Hz
based electronic temperature control Temperature Range -30°F to 220°F
designed to provide on/off control for Differential Range 1°F to 30°F
commercial heating, ventilating, air Switch Action SPDT
Sensor Thermistor, 1.94 in. long x 0.25 in. diameter
conditioning and refrigeration. The with 8 ft. cable, IP67 rated
ETC is equipped with a liquid crystal Power Consumption 120/208/240 VAC: 100 milliamps
display (LCD) that provides a constant 24V AC: 2-6 VA
readout of the sensed temperature, and Relay Electrical Ratings
a touch keypad that allows the user to NO Contact 120V 208/240V
easily and accurately select the setpoint Full-load amps 9.8 Amps 4.9 Amps
temperature, differential and heating/ Locked rotor amps 58.8 Amps 29.4 Amps
Resistive amps 9.8 Amps 4.9 Amps
cooling mode of operation. The ETC Horsepower 1/2 HP 1/2 HP
NEMA Type 4X control can accept either NC Contact
120 or 208/240V AC or low voltage Full-load amps 5.8 Amps 2.9 Amps
(24V AC) input power. Locked rotor amps 34.8 Amps 17.4 Amps
Resistive amps 5.8 Amps 2.9 Amps
Horsepower 1/4 HP 1/4 HP
APPLICATIONS Pilot Duty: 125 VA at 120/208/240 VAC
All ETC NEMA Type 4X controls have Control Ambient Temperature
enclosures rated watertight for outdoor Operating -20°F to 140°F (-29°C to 60°C)
use. With its wide temperature setpoint Storage -40°F to 176°F (-40°C to 80°C)
range and selectable heating and cooling Enclosure NEMA Type 4X Outdoor, Plastic
modes, the ETC can be used for a wide Agency Approvals UL Listed, File E94419, Guide XAPX
variety of applications including bulk milk CSA Certified, File LR68340, Class 481302
coolers, refrigerated storage, cooling ETC ORDERING INFORMATION
towers, unit heaters, ventilation fan Uni-Line Number OEM Number Input Voltage No. of Stages
cycling, trace heating and many other applications where two stages ETC-241000-000 ETC-241020-000 120/240 2
of heating or cooling are called for. In addition, the ETC NEMA Type ETC-242000-000 ETC-242020-000 24 2
4X control is designed to meet the requirements of Article 547 of the
National Electric Code for use in agricultural buildings such as poultry OPERATION
houses and livestock barns. Liquid Crystal Display (LCD)
The LCD display provides a constant readout of the sensor temperature
FEATURES and indicates if either of the two output relays is energized. When the
• Wide setpoint temperature range (-30°F to 220°F) and differential S1 annunciator is constantly illuminated during operation, the Stage 1
adjustment (1°F to 30°F) relay is energized. Likewise, when the S2 annunciator is constantly
• Simple keypad programming of setpoint temperature, differential and illuminated during operation, the Stage 2 relay is energized. The display
cooling/heating modes is also used with the keypad to allow the user to adjust the setpoint
• Two individually programmable stages for heating and/or cooling temperatures, differentials and heating/cooling modes for each stage.
• LCD display readout of sensor temperature, control settings, relay Backlight
status and onboard diagnostics When any of the 3 mode keys are pressed, the backlight is activated
and the ETC is in control mode. Press the SET key to begin program
• LED (Light Emitting Diode) backlight to improve visibility of the display mode.
in low light ambient applications.
Control Setup
• IP67 rated (water and dust resistant) thermistor-based probe to The temperature setpoint refers to the temperature at which the
remotely monitor temperature normally open (NO) contacts of the output relay will open. Determine
• The sensor probe can be retrofitted in the field by the use of factory the loads to be controlled and the operating modes required for each
installed interconnect stage, cooling or heating.
• Remote temperature sensing up to 400 feet • When the cooling mode is chosen, the differential is above the set
point. The relay will de-energize as the temperature falls to the setpoint.
• Two SPDT output relays
• Anti-short Cycle Compressor Delay for cooling. After a relay
• User-selectable Fahrenheit/Celsius scales de-energizes, the ETC will prevent the relay from turning on until a
• Lockout switch to prevent tampering by unauthorized personnel configurable time has occurred to protect compressor.
• NEMA Type 4X enclosure rated watertight for outdoor application • When the heating mode is chosen, the differential is below the set
• Designed to meet Article 547 of the National Electrical Code for use point. The relay will de-energize as the temperature rises to the setpoint.
in agricultural buildings The ETC two stage control can be set up for two stages of heating,
two stages of cooling or one stage cooling plus one stage heating.
• Anti-short Cycle Compressor Delay for cooling applications Refer to Figures 1, 2 and 3 for a visual representations of different
control setups.
1
Programming Steps and Display Mode
The ETC two stage can be programmed in seven simple steps using the
LCD display and the three keys on the face of the control.
Step 1 To start programming, press the SET key once to access the
Fahrenheit/Celsius mode. The display will show the current
status, either F for degrees Fahrenheit or C for degrees
Celsius. Then press either the up Ç or down È arrow key
to toggle between the F or C designation.
Stage 1
Step 2 Press the SET key again to access the stage 1 setpoint. The
LCD will display the current setpoint and the S1 annunciator
will be blinking on and off to indicate that the control is in the
setpoint mode. Then press either the up Ç key to increase
or the down È key to decrease the setpoint to the desired
temperature.
Step 3 Press the SET key again to access the stage 1 differential.
The LCD will display the current differential and the DIF 1
Figure 1: Two Stage Heating Example annunciator will be blinking on and off to indicate that the
control is in the differential mode. Then press either the
up Ç key to increase or the down È key to decrease the
differential to the desired setting.
Step 4 Press the SET key again to access the stage 1 cooling or heating
mode. The LCD will display the current mode, either C1 for
cooling or H1 for heating. Then press either the up Ç or
down È key to toggle between the C1 or H1 designation.
Step 5 Press the SET key again to access the Anti-short Cycle
Compressor Delay when in Cooling Mode. Press the up Ç or
down È keys to set the delay from 1 to 20 minutes. Press
SET key again to finish the programming.
Stage 2
Step 6 Press the SET key again to access the stage 2 setpoint. The
LCD will display the current setpoint and the S2 annunciator
will be blinking on and off to indicate that the control is in the
setpoint mode. Then press either the up Ç key to increase
or the down È key to decrease the setpoint to the desired
temperature.
Step 7 Press the SET key again to access the stage2 differential.
The LCD will display the current differential and the DIF 2
annunciator will be blinking on and off to indicate that the
Figure 2: Two Stage Cooling Example
control is in the differential mode. Then press either the
up Ç key to increase or the down È key to decrease the
differential to the desired setting.
Step 8 Press the SET key again to access the stage 2 cooling or heating
mode. The LCD will display the current mode, either C2 for
cooling or H2 for heating. Then press either the up Ç or
down È key to toggle between the C2 or H2 designation.
Press the SET key once more and programming is complete.
Step 9 Press the SET key again to access the Anti-short Cycle
Compressor Delay when in Cooling Mode. Press the up Ç or
down È keys to set the delay from 1 to 20 minutes. Press
SET key again to finish the programming.
Refer to Page 3 for an illustrated guide to programming the ETC.
NOTE: The ETC will automatically end programming if no keys are
depressed for a period of thirty seconds. Any settings that have
been input to the control will be accepted at that point.
All control settings are retained in non-volatile memory if power to
ETC is interrupted for any reason. Re-programming is not necessary
after power outages or disconnects unless different control settings
are required.
Figure 3: One Stage Cooling and One Stage Heating Example

2
Program Mode Displays
Step Annunciator Description Display TROUBLESHOOTING ERROR MESSAGES
Display Messages
1 F or C Fahrenheit or Celsius
Scale E1 A ppears when either the up Ç or down È key is pressed when not
in the programming mode.
To correct: If the E1 message appears even when no keys are being
2 S1 (blinking) Stage 1 Setpoint pressed, replace the control.
Temperature
E2 Appears if the control settings are not properly stored in memory.
To correct: Check all settings and correct if necessary.
3 DIF 1 (blinking) Stage 1 Differential EP Appears when the probe is open, shorted or sensing a temperature
Temperature that is out of range.
To correct: Check to see if the sensed temperature is out of range.
If not, check for probe damage by comparing it to a known
4 C1/H1 Stage 1 Cooling or ambient temperature between -30°F and 220°F. Replace the
Heating Mode probe if necessary.
EE Appears if the EEPROM data has been corrupted.
5 D1 Cooling Delay To correct: This condition cannot be field repaired.
Set to 1-20 Minutes Replace the control.
CL A ppears if calibration mode has been entered.
To correct: Remove power to the control for at least five seconds.
6 S2 (blinking) Stage 2 Setpoint Reapply power. If the CL message still appears, replace the control.
Temperature

INSTALLATION INSTRUCTIONS
7 DIF 2 (blinking) Stage 2 Differential
Temperature WARNING:
Electrical Shock Hazard - Turn off power at the main
power source before installing the ETC control. DO NOT
8 C2/H2 Stage 2 Cooling or
restore electrical power to the unit until the ETC control
Heating Mode
is properly installed and cover assembled.
Fire Hazard - DO NOT locate the ETC control in an
9 D2 Cooling Delay
explosive atmosphere as a fire could result due to
Set to 1-20 Minutes
possible spark generation in the control.
All ETC Controls are designed as temperature controls
Lockout Switch
and are not used as temperature limit controls.
The ETC is provided with a lockout switch to prevent tampering by
unauthorized personnel. When placed in the LOCK position, the keypad Where failure or malfunction of the ETC control could
is disabled and no changes to the settings can be made. When placed cause personal injury or property damage, other devices
in the UNLOCK position, the keypad will function normally. (limit or safety controls) or systems (alarm or supervisory)
To access the lockout switch, disconnect the power supply and open intended to warn or protect against failure or malfunction
the control. The switch is located on the inside cover about 2 inches of the ETC control must be installed.
above the bottom. (see Figure 4). To disable the keypad, slide the
switch to the left LOCK position. To enable the keypad, slide the switch INSTRUCTIONS CONCERNANT L’INSTALLATION
to the right UNLOCK position. All ETC controls are shipped with this
switch in the UNLOCK position. AVERTISSEMENT
Risque de choc électrique - Couper le courant à la source
d’alimentation principale avant d’installer le contrôleur
ETC. NE PAS rétablir l’alimentation électrique de l’appareil
avant que le contrôleur ETC ne soit correctement installé
et que le couvercle ne soit assemblé.
Risque d’incendie - Ne pas placer le contrôleur ETC dans
une atmosphère explosive car un incendie pourrait être
déclenché par d’éventuelles étincelles survenant dans le
contrôleur.
Toutes les commandes de l’ETC sont conçues pour
contrôler la température et ne sont pas utilisées comme
témoins des limites de température.
Si une défaillance du contrôleur ETC peut causer des
blessures ou des dommages matériels, d’autres dispositifs
(contrôles des limites ou de la sécurité) ou des systèmes
(d’alarme ou de surveillance) destinés à prévenir ou à
protéger contre une défaillance ou un dysfonctionnement
Figure 4: Lockout Switch du contrôleur ETC, doivent être installés.
3
CAUTION PRÉCAUTIONS

Read all of the information in these instructions before installing


or operating the ETC control. Lire toutes les informations contenues dans ces instructions avant
d’installer ou d’utiliser le contrôleur ETC.
The schematic drawings and other information included in these
installation instructions are for the purpose of illustration and Les schémas et toutes les autres informations figurant dans ces
general reference only. instructions d’installation sont indiqués à des fins d’illustration et
de référence générale seulement.
ETC controls are not to be located in areas of significant moisture,
dirt or dust as use of the control in such environment may cause Les contrôleurs ETC ne doivent pas être placés dans des zones
personal injury or property damage and is likely to shorten the ayant un taux d’humidité élevé, de la saleté ou de la poussière,
control life. car l’utilisation du contrôleur dans de tels environnements peut
engendrer des blessures ou des dommages matériels et est
It is the responsibility of the installer and the user to assure susceptible de raccourcir la durée de vie du contrôleur.
that the application and use of the ETC control is in compliance
with all applicable federal, state, and local laws, regulations and Il est de la responsabilité de l’installateur et de l’utilisateur de
ordinances, including, without any limitation, all requirements s’assurer que l’installation et l’utilisation du contrôleur ETC soit
imposed under the National Electric Code and any applicable faites en conformité avec tous les règlements, lois, et ordonnances
building codes. fédéraux, provinciaux, et locaux, y compris, sans y être limité,
toutes les exigences imposées par la National Electric Code ainsi
que tous les codes du bâtiment, en vigueur.

Figure 5: Dimensions (Inches)

4
CONTROL MOUNTING
Mount the ETC to a wall or any flat surface using a combination
of any two or more of the holes located on the back case flanges.
The control’s components are not position sensitive, but should be
mounted so that they can be easily wired and adjusted. Avoid excessive
conditions of moisture, dirt, dust and corrosive atmosphere during
installation.The ETC NEMA Type 4X control has provisions for a 1/2 inch
conduit connection. The conduit hub should be secured to the conduit
before securing the hub to the plastic housing of the control. Caution
should be exercised not to damage the control circuit board or wiring
when installing a conduit connector.
Installation of ETC NEMA Type 4X controls must conform to
requirements of the National Electrical Code and Canadian Standards
Association. Conduit fittings must be listed by Underwriters
Laboratories and Canadian Standards Association as ”Liquid-Tight”
when installed to the manufacturer’s specifications.
ANTI-SHORT CYCLE COMPRESSOR DELAY
When the unit is configured for cooling and there is a call for cooling,
the relay will not activate until the Anti-short Cycle Compressor
Delay is satisfied. During an Anti-short Cycle Compressor Delay, the
temperature will alternate with Cd to indicate the Relay On is delayed.
If Relay 1 is in Anti-short Cycle Compressor Delay, the temperature will
alternate with a Cd or S1 icon. If Relay 2 is in Anti-short Cycle Compressor
Delay mode, the temperature will alternate with a Cd or S2 icon.
CONTROL WIRING
General
• All wiring should conform to the National Electric Code and local
regulations.
• The total electrical load must not exceed the maximum rating of the Figure 6: Typical 120 VAC Wiring Diagram.
control (see Specifications).
• Use copper conductors only.
• Electrical leads should not be taut; allow slack for temperature
change and vibration.
Input and Output Wiring
For typical wiring diagrams, refer to Figures 6, 7 and 8. All connections
are made to the power (lower) circuit board.
FIELD REPAIRS
Field calibrating or repairs to the ETC control must not be attempted.
Sensors and replacement controls are available through Ranco
wholesalers.
SENSOR MOUNTING
For space sensing, mount the sensor where it will be unaffected by
heat/cool discharge or radiated heat sources. Spot sensing requires the
sensor to be in good contact with the surface being sensed. The sensor
can be inserted in a bulb well for immersion sensing.

Figure 8: Typical Wiring Diagram for 24V AC Power Input and Line Figure 7: Typical 240 VAC Wiring Diagram.
Voltage Switching 5
EXTENDING SENSOR
CAUTION: Sensor wiring splices may be made external from the control.
CAUTION: Disconnect power to control before wiring to avoid possible
electrical shock or damage to the controller.
Additional cable can be spliced to the sensor cable to increase the
length beyond the standard 8 feet. It can be extended up to 400 feet.
The cable should be at least 22 AWG or larger to keep additional
resistance to a minimum.
All splices and wire lengths added to the sensor cable should be made
according to acceptable wiring practices and should conform to the
National Electrical Code and local regulations. Use copper conductors
only. Shielded cable is not required. The sensor is not polarity sensitive.

Checkout Procedure
1. Before applying power, make sure installation and wiring
connections are correct.
Figure 9
2. Apply power to the control and observe one or more cycles
of operation.
SPECIFICATIONS
3. If performance indicates a problem, check sensor resistance The sensor is a negative temperature coefficient (NTC) thermistor
to determine if sensor or control is at fault. sensor. The sensor resistance decreases with temperature increase. It
4. To check sensor resistance, disconnect sensor and measure is .25 x 1.94 long with 8 feet #22 AWG cable. The termistor has a refer-
the resistance across the leads while measuring temperature ence resistance of 30,000 ohms at 77 °F (25°C).
at the sensor.
IMPORTANT
SENSOR REPLACEMENT The schematic drawings and other information included in these
SENSOR CONNECTOR instructions are for the purpose of illustration and general reference
only. Ranco assumes no responsibility for any unconventional
application of this control, unless such application has been approved
in writing by Ranco.

Deg. C. Deg. F. RES. Nom.


-40 -40 1,010,000
-30 -22 531,000
-20 -4 291,200
-10 14 166,000
0 32 97,960
10 50 59,700
20 68 37,470
25 77 30,000
30 86 24,170
Figure8: Sensor replacement on Display (Upper) Circuit Board. 40 104 15,980
Sensor Replacement 50 122 10,810
ETC models are available with Quick Connect Sensor feature that
60 140 7,464
allows for easy sensor replacement due to damage or wear. To access
the sensor connector, disconnect the power supply and open the 70 158 5,200
control. Remove single screw located in the center of the Display 80 176 3,774
Upper Circuit Board and carefully remove Display Board Circuit.
90 194 2,753
Remove Sensor Strain Relief to allow sensor to be removed from unit.
See Figure 3 for location of sensor strain relief. The sensor connection 100 212 2,036
is made at the P1 Connector on the Display Upper Circuit Board. 110 230 1,531
See figure 8 for connection information.
Figure 10:
Replacement Sensor - Order Resistance vs Temperature
Uni-Line Number 1309007-044 Sensor including 8 foot cable.
(OEM Number 1309007-048)
Robertshaw®, Ranco®, Paragon® and Uni-Line® are
Customer Service Telephone 1.800.304.6563 For Technical Service trademarks of Robertshaw its subsidiaries and/or www.robertshaw.com
Customer Service Facsimile 1.800.426.0804 Telephone 1.800.445.8299 affiliated companies. All other brands mentioned ©2018 Robertshaw
[email protected] [email protected] may be the trademarks of their respective owners. 02/18 – 352-00010-00 RevD
6

You might also like