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FORM 150.

26-EG1 (1120)

MODEL YCWL
WATER-COOLED SCROLL LIQUID CHILLER
STYLE A
50 tons to 200 tons
175 kW to 700 kW
60 Hz
FORM 150.26-EG1 (1120)

Nomenclature
YCWL 0084 S E 46 X A A

DESIGN DEVELOPMENT
UNIT TYPE SERIES LEVEL
YORK Water Cooled REFRIGERANT Development Level A
Scroll Compressor R-410A

UNIT DESIGNA- VOLTAGE


TOR CODE
H = High Efficiency 17 = 200/3/60
S = Standard Efficiency 28 = 230/3/60
MODEL # 46 = 380/3/60
0056 50 = 380-415/3/50
0064 58 = 575/3/60
0074 STARTER
0084 X = Across The Line Start
0094
0096
0104
0118
0127
0132
0157
0177
0198

Performance data provided in this document was created in accordance with Johnson Controls software: YORKworks version
14.03 and DXCHILL version 6.13.

Approvals
• ASME Boiler and Pressure Vessel Code –Section Vlll Division 1

• AHRI Standard 550/590 and 551/591

• c/U.L. – Underwriters Laboratory

• ASHRAE 15 – Safety Code for Mechanical Refrigeration

• ASHRAE Guideline 3 – Reducing Emission of Halogenated Refrigerants in Refrigeration and Air Conditioning
Equipment and Systems

• NEC – National Electrical Code

• OSHA – Occupational Safety and Health Act

Products are produced at a


facility whose quality-
management systems are
ISO9001 certified.

2 JOHNSON CONTROLS
FORM 150.26-EG1 (1120)

Table of Contents
EQUIPMENT OVERVIEW....................................................................................................................................... 5

MICROPROCESSOR CONTROLS........................................................................................................................ 8

ACCESSORIES AND OPTIONS.......................................................................................................................... 11

REFRIGERANT FLOW DIAGRAM...................................................................................................................... 14

DESIGN PARAMETERS ...................................................................................................................................... 15

PRESSURE DROP CURVES............................................................................................................................... 16

SELECTION DATA................................................................................................................................................ 18

APPLICATION DATA............................................................................................................................................ 22

PART LOAD RATINGS......................................................................................................................................... 24

PHYSICAL DATA................................................................................................................................................... 26

ISOLATOR SELECTION DATA............................................................................................................................ 30

ISOLATOR INFORMATION.................................................................................................................................. 31

UNIT DIMENSIONS - FOUR COMPRESSOR.................................................................................................... 34

SINGLE POINT ELECTRICAL DATA.................................................................................................................. 42

ELECTRICAL NOTES.......................................................................................................................................... 54

GROUND WIRE SIZING....................................................................................................................................... 55

TYPICAL CONTROL PANEL WIRING................................................................................................................ 56

CUSTOMER WIRING INFORMATION................................................................................................................ 60

GUIDE SPECIFICATIONS.................................................................................................................................... 62

SI METRIC CONVERSION................................................................................................................................... 69

JOHNSON CONTROLS 3
FORM 150.26-EG1 (1120)

THIS PAGE IS INTENTIONALLY LEFT BLANK.

4 JOHNSON CONTROLS
FORM 150.26-EG1 (1120)

Equipment Overview

YORK YCWL Water-Cooled chillers provide chilled water for all air conditioning applica-
tions that use central station air handling or terminal units. They are completely self-
contained and are designed for indoor (new or retrofit) installation. Each unit includes
hermetic scroll compressors, a liquid evaporator, water cooled condenser, and a user-
friendly, Microcomputer Control Center mounted on a rugged steel base. The units are
produced at an ISO 9001 registered facility. The YCWL chillers are rated in accordance
with AHRI Standard 550/590.

The chiller is completely assembled with all interconnecting refrigerant piping and internal
wiring, ready for field installation.

The unit is pressure-tested, evacuated, and charged with Refrigerant-410A, and York ‘V’
(POE) synthetic oil. There is an operational test, with water flowing through the evapora-
tor, to check that each control device operates correctly.

The unit can be covered with an optional overspray coat of Caribbean Blue enamel. Units
are designed in accordance with NFPA 70 (National Electric Code), ASHRAE/ANSI 15
Safety Code for Mechanical Refrigeration. All units are produced at an ISO 9001 regis-
tered facility. All YCWL chillers are rated in accordance with AHRI Standard 550/590 at
AHRI conditions.

COMPRESSORS

The chiller has suction-gas cooled, hermetic, scroll compressors. The YCWL compres-
sors incorporate a compliant scroll design in both the axial and radial direction. All rotating
parts are statically and dynamically balanced. A large internal volume provides greater
liquid tolerance. Compressor crankcase heaters are also included for extra protection
against liquid migration. All compressors are mounted on isolator pads to reduce trans-
mission of vibration to the rest of the unit.

EVAPORATOR

The dual-circuit evaporator is the direct-expansion type, with refrigerant in the tubes and
chilled liquid flowing through the baffled shell. The design working pressure of the shell
(liquid) side is 150 psig (10.3 bar), and 400 psig (27.6 bar) for the tube (refrigerant) side.

The evaporator is constructed and tested in accordance with the applicable sections of
the ASME Pressure Vessel Code, Section VlII, Division (1). The water side is exempt per
paragraph U-1, (C), (6).

The removable heads allow access to the internally enhanced, seamless, copper tubes.
Vent and drain connections are included. Nozzle connections are grooved to accept ANSI/
AWWA C-606 couplings.

The evaporator will be covered with 3/4 in. (19.1 mm) flexible, closed-cell, foam insulation
(K = 0.25).

JOHNSON CONTROLS 5
FORM 150.26-EG1 (1120)

Equipment Overview (Cont'd)


CONDENSER

The condenser is a cleanable thru-tube type with steel shell, copper tubes, removable
water heads, and includes integral subcooling. The design working pressure of the shell
(refrigerant) side is 560 psig (38.6 bar) and 150 psig (10.3 bar) for the tube (liquid) side.
The shell is constructed and tested in accordance with section Vll, division 1 of the ASME
pressure-vessel code. The water side is exempt per paragraph U-1, (C), (6) of section VlII,
division 1 of the ASME pressure-vessel code. The condenser is equipped with relief valves
and will hold the full refrigerant charge for pumpdown. Water connections are grooved to
accept ANSI/AWWA C-606 couplings. Vent and drain connections are included.

REFRIGERANT CIRCUIT

Two independent refrigerant circuits are furnished on each unit. All piping will be copper
with brazed joints. The liquid line includes: a shutoff valve with charging port; sight-glass
with moisture indicator; thermal expansion valve; solenoid valve; and high-absorption re-
movable-core filter drier. The entire suction line and the liquid line between the expansion
valve and the cooler is insulated with flexible, closed-cell, foam insulation.

AHRI CERTIFICATION PROGRAM

YORK YCWL chillers have been tested and certified by Air-Conditioning, Heating and Re-
frigeration Institute (AHRI) in accordance with the latest edition of AHRI Standard 550/590
(I-P). Under this Certification Program, chillers are regularly tested in strict compliance
with this standard. This provides an independent, third-party verification of chiller perfor-
mance. Refer to the AHRI site at www.ahrinet.org/ for complete Program Scope, Inclu-
sions, and Exclusions as some options listed herein fall outside the scope of the AHRI
certification program. For verification of certification, go to the AHRI Directory at www.
ahridirectory.org.

6 JOHNSON CONTROLS
FORM 150.26-EG1 (1120)

Equipment Overview (Cont'd)

Rated in accordance with the latest


issuance of AHRI Standard 550/590
and 551/591.

POWER AND CONTROL PANELS

All controls and motor starting equipment necessary for unit operation shall be factory
wired and function tested. The panel enclosures shall be designed to NEMA 1 (IP 32) and
manufactured from powder-painted galvanized steel.

The power and control panel shall be divided into a power section for each electrical sys-
tem, a common input section and a control section.

Each power panel shall contain:

• Compressor starting contactors

• Control-circuit serving compressor capacity control

• Compressor

• Contactor coils

• Compressor motor overloads

The compressor motor overloads contain current transformers which sense each phase,
as an input to the microprocessor, to protect the compressor motors from damage due to
the following factors:

• Low input current

• High input current

• Unbalanced current

• Single phasing

• Phase reversal

• Compressor locked rotor

The common input section shall contain:

• Control supply transformer providing 115 V

• Customer relay board

• Control circuit switch disconnect/emergency stop device

JOHNSON CONTROLS 7
FORM 150.26-EG1 (1120)

Microprocessor Controls
MICROPROCESSOR CONTROLS

The control section shall contain:

• On/Off rocker switch

• Microcomputer keypad and display

• Microprocessor board

• I/O expansion board

• Relay boards

• 24 V fused power-supply board

The control display shall include:

• Liquid Crystal Display with Light Emitting Diode backlighting for outdoor viewing

• Two display lines

• Twenty characters per line

Color coded 12-button non-tactile keypad with sections for display/print for the following
information:

• Chilled liquid temperatures

• System pressures for each circuit

• Operating hours and starts for each compressor

• Print calls up to the liquid crystal display

• Operating data for the systems

• History of fault shutdown data for up to the last six fault shutdown conditions

• An RS-232 port, in conjunction with this press-to-print button, is provided to permit


the capability of hard copy print-outs on separate printer

Entry section to:

• ENTER setpoints or modify system values

Setpoints updating can be performed to:

• Chilled liquid temperature setpoint and range

• Remote reset temperature range

• Set daily schedule/holiday for start/stop

• Manual override for servicing

• Number of compressors

8 JOHNSON CONTROLS
FORM 150.26-EG1 (1120)

Microprocessor Controls (Cont'd)


• Low liquid temperature cutout

• Low suction pressure cutout

• High discharge pressure cutout

• Anti-recycle timer (compressor start cycle time)

• Anti-coincident timer (delay compressor starts)

Unit section to:

• Set time

• Set unit options

The microprocessor control center is capable of displaying the following:

• Return and leaving chilled liquid temperature

• Low leaving liquid temperature cutout setting

• English or Metric data

• Suction pressure cutout setting

• Each system suction pressure

• Discharge pressure

• Liquid Temperature Reset via a Building Automation System via one of the following:

• 0 VDC to 20 VDC input, 0 VDC to 10 VDC input or a 4 mA to 20 mA input

• Anti-recycle timer status for each system

• Anti-coincident system start timer condition

• Compressor run status

• No cooling load condition

• Day, date and time

• Daily start/stop times

• Holiday status

• Automatic or manual system lead/lag control

• Lead system definition

• Compressor starts and operating hours (each compressor)

• Status of hot gas valves (if supplied)

• Run permissive status

• Number of compressors running

• Liquid solenoid valve status

• Load and unload timer status

JOHNSON CONTROLS 9
FORM 150.26-EG1 (1120)

Microprocessor Controls (Cont'd)


The standard controls shall include: brine chilling, automatic pumpdown, run signal con-
tacts, demand load limit form external building automation system input, remote reset
liquid temperature reset input, unit alarm contacts, chilled liquid pump control, automatic
reset after power failure, and automatic system optimization to match operating condi-
tions. A non-reversing heat pump function (leaving condenser temperature control) is also
standard.

The operating program software shall be stored in nonvolatile memory (EPROM) to elimi-
nate chiller failure due to AC power failure. Programmed setpoints are retained in lithium
battery-backed regulated time clock (RTC) memory for 5 years minimum.

COMMUNICATIONS

• Native communication capability for BACnet (MS/TP) and Modbus

• Optional communciation available for N2 and LON via eLink option

10 JOHNSON CONTROLS
FORM 150.26-EG1 (1120)

Accessories and Options

All accessories and options are factory installed unless otherwise noted.

POWER OPTIONS

Single Point Supply Terminal Block - The standard power wiring connection on all mod-
els is a single point power connection to a factory provided terminal block. Components
included are the enclosure, terminal-block and interconnecting wiring to the compressors.
Separate external protection must be supplied, by others, in the incoming power wiring.
(Do not include this option if either the Single-Point Non-Fused Disconnect Switch or
Single-Point Circuit Breaker options have been included.)

Single Point Non-Fused Disconnect Switch - An optional unit-mounted disconnect switch


with external, lockable handle (in compliance with Article 440-14 of NEC), can be supplied
to isolate the unit power voltage for servicing. Separate external fusing must be supplied,
by others in the power wiring, which must comply with the National Electrical Code and/or
local codes.

Single Point Circuit Breaker - An optional unit mounted circuit breaker with external, lock-
able handle (in compliance with NEC Article 440-14), can be supplied to isolate the power
voltage for servicing.

Multiple Point Circuit Breaker – Optional multiple point supply with independent system
circuit breakers and locking external handles (in compliance with Article 440-14 of N.E.C)
can be factory supplied. Selecting this option also selects optional compressor external
overloads, for reduced MCA.

Control Transformer – Converts unit power voltage to 115-1-60 (0.5 KVA or 1.0 KVA ca-
pacity). Factory mounting includes primary and secondary wiring between the transformer
and the control panel.

Compressor External Overloads – Optional compressor motor overloads can be factory


mounted in the unit control/power panel. This option will reduce the chiller MCA (minimum
circuit ampacity) and allow for reduced wire sizing to the unit. This option is not available
for applications with Leaving Condenser Water Temperature (LCWT) greater than 110ºF
(43ºC).

CONTROLS OPTIONS

Language LCD And Keypad - Standard display language and keypad is in English. Span-
ish, French, German, and Italian are available as an option.

HEAT EXCHANGER OPTIONS

Flow Switch – An optional flow switch can be factory supplied for the evaporator. Vapor-
proof SPDT, NEMA 3R switch, 150 psig (10.3 bar) DWP, 20°F to 250°F (-7°C to 121°C) with
1 in. NPT (IPS) connection for upright mounting in horizontal pipe. The flow switch or its
equivalent must be furnished with each unit. (Field mounted)

JOHNSON CONTROLS 11
FORM 150.26-EG1 (1120)

Accessories and Options (Cont'd)


Differential Pressure Switch - An alternative option to the paddle-type flow switch. 3 psig
to 45 psig (0.2 bar to 3 bar) range with 1/4 in. NPTE pressure connections. (Field Mounted)

Pressure Vessel Codes - Evaporators and condensers are be supplied (Standard) in con-
formance with the A.S.M.E. pres­sure codes.

Flanges (ANSI/AWWA C-606 Couplings Type) – consists of flange adapters for grooved
end pipe on evaporator and condenser (note: the 0064HE and 0094SE units do not in-
clude evaporator flanges, and the 0056SE, 0064SE, and 0074SE units do not include
condenser flanges). Standard 150 psig (10.3 bar). (Field-mounted, matching pipe
flange by contractor).

Double Thick Insulation – Double thick (1 1/2 in.) insulation provided on the evaporator.

CHILLER OPTIONS

Final Paint Overspray - Overspray painting of unit after assembly. (Factory Paint)

Service Isolation Valve - Service suction isolation valve added to unit per system in addi-
tion to the standard discharge service valve.

Hot Gas By-Pass – Permits continuous, stable operation at capacities below the mini-
mum step of compressor unloading to as low as 5% capacity (depending on both the unit
and operating conditions) by introducing an artificial load on the evaporator. Hot gas by-
pass is installed on only refrigerant system #2 on two-circuited units.

Chicago Code Relief Valves – Unit will be provided with relief valves to meet Chicago code
requirements.

Compressor Acoustic Sound Blanket – Each compressor is individually enclosed by


an acoustic sound blanket. The sound blankets are made with one layer of acoustical ab-
sorbent textile fiber of 5/8 in. (15 mm) thickness; one layer of anti-vibrating heavy material
thickness of 1/8 in. (3 mm). Both are closed by two sheets of welded PVC, reinforced for
temperature and UV resistance.

Non Reversing Heat Pump – Unit configured for optional operating mode controlled by
leaving condenser water temperature. Temperature setpoint user adjustable from 86°F to
122°F (30°C to 50°C), default 122°F (50°C). While operating in this mode, chiller will stage
compressors to maintain heating setpoint provided there is sufficient cooling demand.
Unit can be changed from heat pump to chiller mode locally or through BAS. Unit leav-
ing evaporator water temperature will float based on heating output while in this mode,
making this option ideal for applications that do not require a constant evaporator leaving
temperature or for multiple (series) chiller installations. Option requires factory startup and
adds one day startup labor for field configuration. Requires evaporator leaving tempera-
ture above 40°F (4.4°C) while heat pump is in operation.

12 JOHNSON CONTROLS
FORM 150.26-EG1 (1120)

Accessories and Options (Cont'd)


VIBRATION ISOLATION

Elastomeric Isolation – Recommended for normal in­stallations. Provides very good per-
formance in most applications for the least cost. (Field-Mounted)

1 Inch Spring Isolators – Level adjustable, spring and cage type isolators for mounting
under the unit base rails. 1 in. nominal deflection may vary slightly by ap­plication. (Field
-Mounted)

2 Inch Spring Isolators – Restrained spring-flex mount­ings incorporate a rugged welded


steel housing with vertical and horizontal limit stops. Housings designed to withstand a
minimum 1.0g accelerated force in all directions to 2 in. Level adjustable, deflection may
vary slightly by application. (Field-Mounted)

JOHNSON CONTROLS 13
FORM 150.26-EG1 (1120)

Refrigerant Flow Diagram

Low-pressure liquid refrigerant enters the evaporator tubes and is evaporated and super-
heated by the heat energy absorbed from the chilled liquid passing through the evaporator
shell. Low-pressure vapor enters the compressor where pressure and superheat are in-
creased. High-pressure vapor is passed through the condenser where heat is rejected to
the con­denser water passing through the tubes. The fully condensed and subcooled liquid
leaves the condenser and enters the expansion valve, where pressure reduction and fur-
ther cooling take place. The low pressure liquid refrigerant then returns to the evaporator.

LD18403

14 JOHNSON CONTROLS
FORM 150.26-EG1 (1120)

Design Parameters

DESIGN PARAMETERS - STANDARD EFFICIENCY (SE)


LEAVING EVAP. ENT. COND. LVG. COND. EQUIPMENT
EVAPORATOR CONDENSER
YCWL FLOW GPM (L/S) FLOW GPM (L/S) WATER TEMP. WATER TEMP. WATER TEMP. ROOM TEMP
MODEL °F (°C) °F (°C) °F (°C) °F (°C)
MIN MAX MIN MAX MIN1 MAX2 MIN MAX MIN MAX
60 285 90 360 40 50 65 130 40 115
0056SE
(3.8) (18) (5.7) (22.7) (4.4) (10) (18) (54) (4.4) (46)
60 285 90 360 40 50 65 130 40 115
0064SE
(3.8) (18) (5.7) (22.7) (4.4) (10) (18) (54) (4.4) (46)
60 285 90 360 40 50 65 130 40 115
0074SE
(3.8) (18) (5.7) (22.7) (4.4) (10) (18) (54) (4.4) (46)
60 285 145 450 40 50 65 130 40 115
0084SE
(3.8) (18) (9.1) (28.4) (4.4) (10) (18) (54) (4.4) (46)
100 355 145 450 40 50 65 130 40 115
0094SE
(6.3) (22.4) (9.1) (28.4) (4.4) (10) (18) (54) (4.4) (46)
100 385 145 450 40 50 65 130 40 115
0104SE
(6.3) (24.3) (9.1) (28.4) (4.4) (10) (18) (54) (4.4) (46)
100 385 145 450 40 50 65 130 40 115
0118SE
(6.3) (24.3) (9.1) (28.4) (4.4) (10) (18) (54) (4.4) (46)
140 625 180 700 40 50 65 130 40 115
0132SE
(8.8) (39.4) (11.4) (44.2) (4.4) (10) (18) (54) (4.4) (46)
150 625 225 700 40 50 65 130 40 115
0157SE
(9.5) (39.4) (14.2) (44.2) (4.4) (10) (18) (54) (4.4) (46)
200 650 260 700 40 50 65 130 40 115
0177SE
(12.6) (41) (16.4) (44.2) (4.4) (10) (18) (54) (4.4) (46)
200 650 260 700 40 50 65 130 40 115
0198SE
(12.6) (41) (16.4) (44.2) (4.4) (10) (18) (54) (4.4) (46)

DESIGN PARAMETERS - HIGH EFFICIENCY (HE)


LEAVING EVAP. ENT. COND. LVG. COND. EQUIPMENT
EVAPORATOR CONDENSER
YCWL FLOW GPM (L/S) FLOW GPM (L/S) WATER TEMP. WATER TEMP. WATER TEMP. ROOM TEMP
MODEL °F (°C) °F (°C) °F (°C) °F (°C)
MIN MAX MIN MAX MIN1 MAX2 MIN MAX MIN MAX
100 355 145 450 40 50 65 130 40 115
0064HE
(6.3) (22.4) (9.1) (28.4) (4.4) (10) (18) (54) (4.4) (46)
140 625 145 450 40 50 65 130 40 115
0074HE
(8.8) (39.4) (9.1) (28.4) (4.4) (10) (18) (54) (4.4) (46)
140 625 145 450 40 50 65 130 40 115
0084HE
(8.8) (39.4) (9.1) (28.4) (4.4) (10) (18) (54) (4.4) (46)
140 625 225 700 40 50 65 130 40 115
0094HE
(8.8) (39.4) (14.2) (44.2) (4.4) (10) (18) (54) (4.4) (46)
150 625 225 700 40 50 65 130 40 115
0096HE
(9.5) (39.4) (14.2) (44.2) (4.4) (10) (18) (54) (4.4) (46)
140 625 225 700 40 50 65 130 40 115
0118HE
(8.8) (39.4) (14.2) (44.2) (4.4) (10) (18) (54) (4.4) (46)
200 650 225 700 40 50 65 130 40 115
0127HE
(12.6) (41) (14.2) (44.2) (4.4) (10) (18) (54) (4.4) (46)
200 650 260 700 40 50 65 130 40 115
0157HE
(12.6) (41) (16.4) (44.2) (4.4) (10) (18) (54) (4.4) (46)
NOTES:
1. For leaving temperature below 40°F (4.4°C), optional brine chilling kit required. Minimum with kit is 15°F (-9.4°C).
2. For leaving water temperature higher than 50°F (10°C), contact the nearest Johnson Controls Office for application guidelines.

JOHNSON CONTROLS 15
FORM 150.26-EG1 (1120)

Pressure Drop Curves


YCWL Evaporator Pressure Drop (English Units)
Pressure Drop (ft H2O)

Water Flow Rate (GPM) LD18404

10.0
EVAPORATOR YCWL MODEL NUMBER
A 0056SE, 0064SE, 0074SE, 0084SE
B 0064HE, 0094SE
C 0104SE, 0118SE
D 0074HE, 0084HE, 0094HE, 0118HE, 0132SE
E 0096HE, 0157SE
F 0127HE, 0157HE, 0198SE

YCWL Evaporator Pressure Drop (SI Units)


Pressure Drop (kPa)

100.0
Water Flow Rate (l/s) LD18405

16 JOHNSON CONTROLS
FORM 150.26-EG1 (1120)

Pressure Drop Curves (Cont'd)


YCWL Condenser Pressure Drop (English Units)
100.0

D
B

F
Pressure Drop (ft H20)

10.0

A C E

1.0
10 100 1000
Water Flow Rate (GPM) LD18406

EVAPORATOR YCWL MODEL NUMBER


A 0056SE, 0064SE, 0074SE, 0084SE
B 0064HE, 0094SE
C 0104SE, 0118SE
D 0074HE, 0084HE, 0094HE, 0118HE, 0132SE
E 0096HE, 0157SE
F 0127HE, 0157HE, 0198SE

YCWL Condenser Pressure Drop (SI Units)

B D
Pressure Drop (kPa)

A C E

Water Flow Rate (l/s) LD18407

JOHNSON CONTROLS 17
FORM 150.26-EG1 (1120)

Selection Data

GUIDE TO SELECTION

Complete water chilling capacity ratings for YORK YCWL chillers are shown on the follow-
ing pages to cover the majority of job requirements. For any application beyond the scope
of this Engineering Guide, consult your nearest Johnson Controls office.

Selection Rules

1. Ratings - All YCWL ratings are in accordance with AHRI Standard 550/590, at the
AHRI standard condi­tions. Ratings not at standard AHRI conditions are rated in accor-
dance with AHRI rating procedures. These ratings may be interpolated but should not
be extrapolated.

MBH x 2
Cond. GPM =
Cond. Water Range (ºF)

EVAPORATOR CORRECTION FACTORS


0.00010 0.00025
FF=TEMP SPLIT
TONS COMPR KW TONS COMPR KW
6 0.976 0.996 0.969 0.997
8 0.990 0.999 0.960 0.996
10 1.000 1.000 0.991 0.999
12 1.009 1.001 0.999 1.000
14 1.017 1.002 1.007 1.001

2. Cooling Water Quantity - Ratings are based on 10ºF chilled water range with the
evaporator at sea level. Use the chilled water correction factors (below) for other
ranges except as limited by water pressure drop, minimum or maximum water flows
for the evaporator.
CONDENSER CORRECTION FACTORS
0.00025 0.00050
FF=TEMP SPLIT
TONS COMPR KW TONS COMPR KW
6 1.020 0.963 1.014 0.974
8 1.010 0.982 1.019 0.990
10 1.000 1.000 0.995 1.010
12 0.990 1.019 0.985 1.029
14 0.980 1.040 0.975 1.048
Note: Temperature split factors @ 85ºF Entering Condenser Water Temp (ECWT)

3. Condenser Water Quantity – Ratings are applicable from 2 GPM/Ton to 4 GPM/


Ton. Use the condenser water correction factors (below) for different ranges except
as limited by water pressure drop or minimum or maximum water flows for the
condenser. Using the heat rejection (MBH), the Condenser GPM is calculated as
follows:

4. FOULING FACTORS – Ratings are based on 0.0001 evaporator and 0.00025 con-
denser fouling factor. For other fouling factors, consult the table below or contact
your Johnson Controls representative.

18 JOHNSON CONTROLS
FORM 150.26-EG1 (1120)

Selection Data (Cont'd)


5. ETHYLENE GLYCOL CORRECTION FACTORS – The following factors are to be
applied to the standard ratings for units cooling ethylene glycol.

ETHYLENE GLYCOL
PRESS FREEZE
%WEIGHT TONS COMPR KW GPM
DROP POINT
10 0.993 1.002 1.029 1.095 26
20 0.980 1.004 1.040 1.191 18
30 0.964 1.007 1.055 1.302 7
40 0.945 1.009 1.071 1.435 -8
50 0.922 1.013 1.091 1.599 -29

6. PROPYLENE GLYCOL CORRECTION FACTORS – The following factors are to be


applied to the standard ratings for units cooling propylene glycol.
PROPYLENE GLYCOL
PRESS FREEZE
%WEIGHT TONS COMPR KW GPM
DROP POINT
10 0.985 1.002 1.003 1.078 28
20 0.968 1.005 1.000 1.157 19
30 0.937 1.008 0.992 1.288 9
40 0.898 1.012 0.982 1.414 <I
50 0.862 1.019 0.985 1.605 -28

METHOD OF SELECTION

If the duty requires a 10ºF range on both the evaporator and condenser, see “Ratings”.
For water ranges other than 10ºF, use the following procedure.

1. Determine capacity required from the following formula.

GPM x Chilled Water Range (ºF)


Capacity (Tons) =
24
2. After applying any fouling factor corrections, the actual condenser heat rejection
may be determined as follows:

Heat Rejection (Btuh)


Heat Rejection (MBH) =
1000

= (Tons x 12) = (kW x 3.415)

3. Determine condensing water requirements for water cooled models as follows:

Heat Rejection (MBH) x 1000


Condenser Tons =
15,000

JOHNSON CONTROLS 19
FORM 150.26-EG1 (1120)

Selection Data (Cont'd)


Or combine the two formulas:

Condenser Tons x 30
Cond. Water GPM =
Condenser Water Range (ºF)

SAMPLE SELECTION

Water Cooled Chiller (YCWL)

GIVEN – Chill 200 GPM of water from 56ºF to 44ºF and 0.0001 evaporator fouling factor
with 85ºF to 95ºF condensing water available. The fouling factor is 0.0005 for the con-
denser.

FIND – The required unit size capacity, kW, EER, and water pressure drop.

SOLUTION:

1. Chilled water range = 56ºF - 44ºF = 12ºF and correction factors are 1.009 for Tons
and 1.001 for kW for the evaporator.

GPM x Chilled Water Range


Capacity (Tons) =
24
200 x 12
= = 100TR
24

2. From the rating, a model YCWL01180SE has a capacity range required. For the
evaporator leaving water temperature of 44ºF and a condenser leaving water tem-
perature of 95ºF, the unit capacity rating table indicates:

Tons = 108.4
KW = 83.5
EER = 15.6

Correcting for the 12ºF chilled water range and the 0.0005 condenser-fouling factor
(Correction factors for the condenser are 0.995 for Tons and 1.010 for kW):

Tons = 108.4 x 1.009 x 0.995 = 108.8TR

KW = 83.5 x 1.001 x 1.010 = 84.4 kW

20 JOHNSON CONTROLS
FORM 150.26-EG1 (1120)

Selection Data (Cont'd)


3. Determine the average full load kW and EER at 100 Tons.

100
X (84.4) = 77.6 kW
108.8

Tons x 12 100 x 12
EER = = = 15.5
kW 77.6

4. Determine the cond. Heat rejection as follows:

Heat Rejection (MBH) = (Tons x 12) + (kW x 3.415)

= (108.8 x 12) + (84.4 x 3.415)


= 1306 + 288
= 1594
5. Determine the GPM of condensing water as follows:

MBH x 2
GPM Condenser Water =
Cond. Water Range

1594 x 2
=
10

= 319 GPM
6. From curves on pages 14 and 15, the pressure drops with 200 GPM through the
evaporator and 319 GPM through the condenser of the Model YCWL118SE:

Evaporator Pressure Drop at 200 GPM = 9 ft

Condenser Pressure Drop at 319 GPM = 18 ft

The unit is suitable.

JOHNSON CONTROLS 21
FORM 150.26-EG1 (1120)

Application Data

UNIT LOCATION

Chillers are designed for indoor installation. Units should be located away from noise-crit-
ical areas. Service clearance must be allowed and include space for remov­ing condenser
tubes. A doorway or window can sometimes provide space for tube removal. Units should
be installed indoors where they are not exposed to rain or water splash. Chillers should
be located near a drain. The use of chillers in corrosive, dusty or ex­plosive atmospheres
should be avoided unless the unit is properly protected. A unit located in a clean room will
run best, require least maintenance, and last longest. Heat or ventilation may be required
to maintain the ambient between 40°F and 115°F (4.4°C and 46.1°C).

UNIT ISOLATION

The chiller foundation must be rigid to reduce vibration transmission to a minimum. All up-
per story installations should use vibration isolators under the unit base. To main­tain isola-
tor efficiency, no mechanical ties should be made to the building. Properly selected flex-
ible connectors and piping isolators are recommended. All the above recom­mendations
will help to reduce vibration transmission and result in a quieter operation.

FIELD CONNECTED WATER PIPING

Piping must comply in all respects with applicable local plumbing codes and ordinances.
In no case should the unit support the weight of connecting piping. Since elbows, tees,
and valves increase pressure drop, all piping should be kept as simple as possible. Hand
stop valves should be installed where required to facilitate servicing. Piping to the inlet
and outlet connections of the evaporator and condenser may include high-pressure rub-
ber hose or piping loops to ensure against water pump transmission of vibration.

Facilities should be provided for measuring temperature and pressure in the evaporator
and condenser field water pip­ing. Drain connections should be provided at all low points
to permit complete drainage of the evaporator(s), condenser(s), and system piping. This
is especially im­portant if the unit is located in an unheated room where freezing could
prevail. Water lines subjected to ambient temperatures below freezing may require heater
cables or antifreeze (by others).

Water loops should contain provisions for venting. A strainer, preferably 40 mesh, should
be installed in the evaporator and condenser inlet lines, and located where it will protect
the circulating pump and the heat exchanger tube bundles. It should be determined that
the maximum water pressure at the evaporator or condenser does not exceed the maximum
design working pressure of the evaporator or condenser.

The water circulating pumps should be located on the inlet side of the heat exchangers. If,
however, space does not permit this, the pumps may be located in the outlet water piping.
The net positive suction head must be considered when applying pumps.

22 JOHNSON CONTROLS
FORM 150.26-EG1 (1120)

Application Data (Cont'd)


FIELD WIRING

All field wiring must comply with the National Electric Code and all applicable local codes.
YORK liquid chiller units are factory wired for optimum reliability. Therefore the unit con-
trols must not be modified without ex­pressed written consent by Johnson Controls. The
use of a simple switch or timer from a remote point is permitted; but it must be connected
to the unit panel at points expressly indicated for that purpose.

CONDENSER WATER

The chiller is engineered for maximum efficiency at both design and part-load operation
by taking advantage of the colder cooling tower water temperatures which naturally occur
during the winter months. Appreciable power savings are realized from these reduced
heads. For stable unit performance, continuous operation with entering condenser water
temperature below 65°F (18°C) is not recommended. For operation with entering con-
denser water temperature below this, it is recommended that some type of condenser
water temperature control be used.

REFRIGERANT RELIEF PIPING

Each chiller is equipped with pressure relief valves. The purpose of the relief valves is
to quickly relieve excess pressure of the refrigerant charge as a safety precaution in the
event of an emergency such as a fire. Sized to the requirements of applicable local codes,
a vent line must be run from the relief valve to the outside of the building. Vent piping must
be arranged to avoid imposing a strain on the relief valves and should include flexible
connections.

The low side relief valve is located on the suction line. It has a pressure setting of 400 psig
(27.6 bar) and a capacity of 26.8 lb air/min (166.3 L/s). The high side relief valve is located
on the condenser shell. It has a pressure setting of 560 psig (38.6 bar) and a capacity of
49.8 lb air/min (309.1 L/s).

The 0064, 0074, and 0096 units have additional relief valves on the discharge line(s) in
lieu of compressor internal relief. The valve has a pressure setting of 650 psig (44.8 barg),
a capacity of 44.6 lb air/min (277.0 L/s) and a 1/2 in. flare connection.

JOHNSON CONTROLS 23
FORM 150.26-EG1 (1120)

Part Load Ratings


ENGLISH STANDARD EFFICIENCY (SE)

YCWL0056SE YCWL0064SE YCWL0074SE YCWL0084SE


% % % %
TONS KW EER TONS KW EER TONS KW EER TONS KW EER
LOAD LOAD LOAD LOAD
100.0 51.6 37.9 16.3 100.0 59.9 45.7 15.7 100.0 67.8 53.6 15.2 100.0 76.6 58.3 15.8
75.0 40.4 25.6 19.0 75.0 47.1 31.1 18.2 72.2 52.5 34.1 18.5 75.0 61.0 37.7 19.4
50.0 28.4 15.1 22.5 50.0 33.3 19.1 20.9 50.0 38.7 21.8 21.2 50.0 44.4 22.3 23.9
25.0 13.9 7.3 23.0 25.0 16.3 9.2 21.2 22.2 16.2 9.2 21.2 25.0 21.9 10.5 25.0
IPLV = 21.3 IPLV = 19.9 IPLV = 20.2 IPLV = 22.5

YCWL0094SE YCWL0104SE YCWL0118SE YCWL0132SE


% % % %
TONS KW EER TONS KW EER TONS KW EER TONS KW EER
LOAD LOAD LOAD LOAD
100.0 85.9 63.8 16.2 100.0 92.8 68.9 16.2 100.0 110.5 84.9 15.6 100.0 127.4 94.7 16.1
72.6 66.6 39.5 20.3 75.0 72.6 44.2 19.7 71.8 85.7 50.9 20.2 75.0 100.2 61.0 19.7
50.0 47.8 24.2 23.7 50.0 50.9 26.2 23.3 50.0 62.7 30.1 25.0 50.0 70.8 33.7 25.2
22.6 21.9 10.5 25.1 25.0 24.9 12.6 23.8 21.8 27.0 12.0 26.9 25.0 34.7 15.9 26.2
IPLV = 22.6 IPLV = 23.0 IPLV = 23.5 IPLV = 23.4

YCWL0157SE YCWL0177SE YCWL0198SE


% % %
TONS KW EER TONS KW EER TONS KW EER
LOAD LOAD LOAD
100.0 144.0 104.7 16.5 100.0 167.7 118.0 17.0 100.0 199.6 143.3 16.7
75.0 113.5 68.1 20.0 76.2 141.9 81.5 20.9 83.3 172.9 107.8 19.2
50.0 80.2 38.0 25.3 61.9 108.6 53.8 24.2 66.7 144.8 77.0 22.6
25.0 39.3 17.9 26.3 38.1 72.7 32.4 26.9 50.0 110.0 52.0 25.4
IPLV = 23.5 23.8 35.2 16.3 25.9 33.3 72.3 33.2 26.1
IPLV = 24.5 16.7 35.2 16.7 25.4
IPLV = 24.0

ENGLISH HIGH EFFICIENCY (HE)


YCWL0064HE YCWL0074HE YCWL0084HE YCWL0094HE
% % % %
TONS KW EER TONS KW EER TONS KW EER TONS KW EER
LOAD LOAD LOAD LOAD
100.0 63.2 46.3 16.4 100.0 73.0 53.8 16.3 100.0 82.4 58.5 16.9 100.0 92.6 64.8 17.1
75.0 49.0 30.8 19.1 75.0 55.1 32.5 20.3 75.0 64.7 37.3 20.9 75.0 70.9 38.8 21.9
50.0 33.5 17.5 23.0 50.0 39.4 19.1 24.8 50.0 45.5 20.0 27.3 50.0 50.6 22.5 27.0
25.0 16.3 8.3 23.5 25.0 16.2 8.3 23.6 25.0 22.4 9.4 28.7 25.0 22.5 9.2 29.2
IPLV = 21.5 IPLV = 22.7 IPLV = 25.1 IPLV = 25.3

YCWL0096HE YCWL0118HE YCWL0127HE YCWL0157HE


% % % %
TONS KW EER TONS KW EER TONS KW EER TONS KW EER
LOAD LOAD LOAD LOAD
100.0 94.6 68.0 16.7 100.0 117.2 83.1 16.9 100.0 132.1 93.7 16.9 100.0 148.5 104.3 17.1
83.3 80.9 53.1 18.3 71.8 89.7 49.7 21.7 83.7 113.6 70.6 19.3 75.0 116.8 67.2 20.9
66.7 66.2 39.9 19.9 50.0 64.4 29.4 26.3 58.1 82.2 41.7 23.7 50.0 81.4 37.7 25.9
50.0 50.0 28.3 21.2 21.8 27.7 11.9 27.9 41.9 58.9 27.0 26.2 25.0 39.9 17.8 26.9
33.3 34.2 18.8 21.8 IPLV = 24.7 16.3 22.7 10.5 25.9 IPLV = 24.2
16.7 16.5 9.2 21.6 IPLV = 23.7
IPLV = 20.5

24 JOHNSON CONTROLS
FORM 150.26-EG1 (1120)

Part Load Ratings (Cont'd)


SI STANDARD EFFICIENCY (SE)

YCWL0056SE YCWL0064SE YCWL0074SE YCWL0084SE


% % % %
KWO KWI COP KWO KWI COP KWO KWI COP KWO KWI COP
LOAD LOAD LOAD LOAD
100.0 182.4 38.1 4.8 100.0 210.7 45.7 4.6 100.0 238.5 53.6 4.4 100.0 269.3 58.3 4.6
75.0 142.9 25.6 5.6 75.0 165.6 31.1 5.3 72.2 184.8 34.1 5.4 75.0 214.5 37.7 5.7
50.0 100.3 15.1 6.6 50.0 117.0 19.1 6.1 50.0 136.0 21.8 6.2 50.0 156.0 22.3 7.0
25.0 49.3 7.3 6.8 25.0 57.3 9.2 6.2 22.2 57.1 9.2 6.2 25.0 77.1 10.5 7.3
IPLV = 6.3 IPLV = 5.8 IPLV = 5.9 IPLV = 6.6

YCWL0094SE YCWL0104SE YCWL0118SE YCWL0132SE


% % % %
KWO KWI COP KWO KWI COP KWO KWI COP KWO KWI COP
LOAD LOAD LOAD LOAD
100.0 302.0 63.8 4.7 100.0 326.5 68.9 4.7 100.0 388.5 84.9 4.6 100.0 448.0 94.7 4.7
72.6 234.4 41.6 5.6 75.0 255.5 46.5 5.5 71.0 301.3 50.9 5.9 75.0 352.4 61.0 5.8
50.0 167.9 25.4 6.6 50.0 179.1 27.6 6.5 50.0 220.6 30.1 7.3 50.0 248.9 33.7 7.4
22.6 77.0 11.0 7.0 25.0 87.6 13.2 6.6 21.0 95.1 12.0 7.9 25.0 122.1 15.9 7.7
IPLV = 6.3 IPLV = 6.1 IPLV = 6.9 IPLV = 6.9

YCWL0157SE YCWL0177SE YCWL0198SE


% % %
kWo kWi COP KWo KWi COP KWo KWi COP
Load LOAD LOAD
100.0 506.4 104.7 4.8 100.0 592.7 118.0 5.0 100.0 705.4 143.3 4.9
75.0 399.2 68.1 5.9 76.2 502.8 80.6 6.2 83.3 613.4 106.7 5.8
50.0 282.1 38.0 7.4 61.9 384.3 53.3 7.2 66.7 512.8 76.3 6.7
25.0 138.1 17.9 7.7 38.1 257.4 32.2 8.0 50.0 389.6 51.6 7.6
IPLV = 6.9 23.8 124.9 16.1 7.7 33.3 256.3 32.9 7.9
IPLV = 7.3 16.7 125.2 16.5 7.6
IPLV = 7.2

SI HIGH EFFICIENCY (HE)


YCWL0064HE YCWL0074HE YCWL0084HE YCWL0094HE
% % % %
KWO KWI COP KWO KWI COP KWO KWI COP KWO KWI COP
LOAD LOAD LOAD LOAD
100.0 222.8 46.5 4.8 100.0 257.2 54.0 4.8 100.0 290.3 58.8 4.9 100.0 326.1 65.2 5.0
75.0 172.7 30.8 5.6 75.0 194.0 32.5 6.0 75.0 228.2 37.3 6.1 75.0 249.7 38.9 6.4
50.0 118.3 17.4 6.8 50.0 139.3 19.0 7.3 50.0 160.8 19.9 8.1 50.0 173.7 22.4 8.0
25.0 57.9 8.3 7.0 25.0 57.6 8.3 7.0 25.0 79.6 9.3 8.5 25.0 79.8 9.2 8.7
IPLV = 6.4 IPLV = 6.7 IPLV = 7.4 IPLV = 7.5

YCWL0096HE YCWL0118HE YCWL0127HE YCWL0157HE


% % % %
KWO KWI COP KWO KWI COP KWO KWI COP KWO KWI COP
LOAD LOAD LOAD LOAD
100.0 332.6 68.0 4.9 100.0 412.0 83.1 5.0 100.0 464.6 93.7 5.0 100.0 522.2 104.3 5.0
83.3 284.4 53.1 5.4 71.0 315.4 49.7 6.4 83.7 399.6 70.6 5.7 75.0 410.6 67.2 6.1
66.7 232.7 39.9 5.8 50.0 226.5 29.4 7.7 58.1 289.0 41.7 6.9 50.0 286.3 37.7 7.6
50.0 176.0 28.3 6.2 21.0 97.3 11.9 8.2 41.9 207.1 27.0 7.7 25.0 140.4 17.8 7.9
33.3 117.7 18.6 6.3 IPLV = 7.2 16.3 79.7 10.5 7.6 IPLV = 7.1
16.7 56.6 9.0 6.3 IPLV = 6.9
IPLV = 6.0

JOHNSON CONTROLS 25
FORM 150.26-EG1 (1120)

Physical Data - English


STANDARD EFFICIENCY (SE)

YCWL 0056SE 0064SE 0074SE 0084SE 0094SE 0104SE 0118SE 0132SE 0157SE 0177SE 0198SE

GENERAL UNIT DATA

Nominal Unit Capacity (ton) 51.6 59.9 67.8 76.6 85.8 92.7 110.4 127.4 144.0 167.7 199.6
Number of Independent
2 2 2 2 2 2 2 2 2 2 2
Refrigerant Circuits
Refrigerant Charge, 60/ 60/ 60/ 70/ 65/ 80/ 80/ 130/ 170/ 195/ 195/
R-410A, Ckt 1/Ckt. 2 (lb) 60 60 60 70 65 80 80 130 170 195 195
Oil Charge, Ckt. 1/Ckt. 2, 1.7/ 2.2/ 2.5/ 2.5/ 3.1/ 3.1/ 3.3/ 3.3/ 4.7/ 4.7/ 4.7/
(gal) 1.7 2.2 2.2 2.5 2.5 3.1 3.1 3.3 4.7 4.7 4.7
Shipping Weight (lb) 4067 4067 4337 4860 5317 5333 5363 6006 6626 7777 8132

Operating Weight (lb) 4200 4200 4470 5055 5632 5648 5678 6570 7354 8721 9076

COMPRESSORS, SCROLL

Quantity per Chiller 4 4 4 4 4 4 4 4 4 5 6

13-13/ 15-15/ 20-20/ 20-20/ 25-25/ 25-25/ 32-32/ 32-32/ 35-35/ 32-32- 32-32-
Nominal Size Ckt. 1/ Ckt. 2 32/ 32- 32/ 32-
13-13 15-15 15-15 20-20 20-20 25-25 25-25 32-32 35-35 32 32-32
CONDENSER

Water Volume (gal) 19.4 19.4 19.4 26.9 26.9 26.9 26.9 35.2 52.4 59.1 59.1
Maximum Water Side
150 150 150 150 150 150 150 150 150 150 150
Pressure (psig)
Maximum Refrigerant Side
560 560 560 560 560 560 560 560 560 560 560
Pressure (psig)
Dia. x Length (in. x ft) 13 x 8 13 x 8 13 x 8 14 x 8 14 x 8 14 x 8 14 x 8 16 x 8 18 x 10 18 x 10 18 x 10
Water Nozzle Connection
4 4 4 4 4 4 4 5 5 5 5
Size, (in.)
EVAPORATOR

Water Volume (gal) 22.4 22.4 22.4 22.4 37.3 37.3 37.3 59.8 57.6 77.0 77.0
Maximum Water Side
150 150 150 150 150 150 150 150 150 150 150
Pressure (psig)
Maximum Refrigerant Side
450 450 450 450 450 450 450 450 450 450 450
Pressure (psig)
Dia. x Length (in. x ft) 11 x 8 11 x 8 11 x 8 11 x 8 13 x 8 14 x 8 14 x 8 16 x 8 15 x 10 17 x 10 17 x 10
Water Nozzle Connection
6 6 6 6 6 6 6 8 8 8 8
Size, (in.)

26 JOHNSON CONTROLS
FORM 150.26-EG1 (1120)

Physical Data - English (Cont'd)


HIGH EFFICIENCY (HE)

YCWL 0064HE 0074HE 0084HE 0094HE 0096HE 0118HE 0127HE 0157HE

GENERAL UNIT DATA


Nominal Unit Capacity
63.2 73 82.4 92.6 95.8 117.2 132.1 148.5
(ton)
Number of Independent
2 2 2 2 2 2 2 2
Refrigerant Circuits
Refrigerant Charge,
65/65 90/90 90/90 155/155 170/170 155/155 180/180 195/195
R-410A, Ckt 1/Ckt. 2 (lb)
Oil Charge, Ckt. 1/Ckt. 2,
2.2/2.2 2.5/2.2 2.5/2.5 3.1/2.5 3.3/3.3 3.3/3.1 3.7/3.7 4.7/4.7
(gal)
Shipping Weight (lb) 4757 5389 5659 6264 6476 6314 7172 7322

Operating Weight (lb) 5072 5884 6154 6903 7204 6953 8060 8266

COMPRESSORS, SCROLL

Quantity per Chiller 4 4 4 4 6 4 5 4

Nominal Size 15-15/ 20-20/ 20-20/ 25-25/ 15-15-15/ 32-32/ 20-20-20/ 35-35/
Ckt. 1/ Ckt. 2 15-15 15-15 20-20 20-20 15-15-15 25-25 32-32 35-35

CONDENSER

Water Volume (gal) 26.9 26.9 26.9 44.1 52.4 44.1 52.4 59.1
Maximum Water Side
150 150 150 150 150 150 150 150
Pressure (psig)
Maximum Refrigerant Side
560 560 560 560 560 560 560 560
Pressure (psig)
Dia. x Length (in. x ft) 14 x 8 14 x 8 14 x 8 18 x 8 18 x 10 18 x 8 18 x 10 18 x 10
Water Nozzle Connection
4 4 4 5 5 5 5 5
Size, (in.)
EVAPORATOR

Water Volume (gal) 37.3 59.8 59.8 59.8 57.6 59.8 77 77


Maximum Water Side
150 150 150 150 150 150 150 150
Pressure (psig)
Maximum Refrigerant Side
450 450 450 450 450 450 450 450
Pressure (psig)
Dia. x Length (in. x ft) 13 x 8 16 x 8 16 x 8 16 x 8 15 x 10 16 x 8 17 x 10 17 x 10
Water Nozzle Connection
6 8 8 8 8 8 8 8
Size, (in.)

JOHNSON CONTROLS 27
FORM 150.26-EG1 (1120)

Physical Data - SI

STANDARD EFFICIENCY (SE)

YCWL 0056SE 0064SE 0074SE 0084SE 0094SE 0104SE 0118SE 0132SE 0157SE 0177SE 0198SE

GENERAL UNIT DATA


Unit Capacity at 44°F water
182.4 210.6 238.4 269.3 301.7 325.9 388.5 448.0 506.4 589.3 701.4
and 95°F ambient (kW)
Number of Independent
2 2 2 2 2 2 2 2 2 2 2
Refrigerant Circuits
Refrigerant Charge, 27.2/ 27.2/ 27.2/ 31.8/ 29.5/ 36.3/ 36.3/ 59/ 77.1/ 77/ 77/
R-410A, Ckt.-1/Ckt.-2 (kg) 27.2 27.2 27.2 31.8 29.5 36.3 36.3 59 77.1 77 77
Oil Charge, Ckt.-1/Ckt.-2 6.4/ 8.3/ 9.5/ 9.5/ 11.7/ 11.7/ 12.5/ 12.5/ 17.8/ 17.7/ 17.7/
(L) 6.4 8.3 8.3 9.5 9.5 11.7 11.7 12.5 17.8 17.7 17.7
Shipping Weight (kg) 1845 1845 1967 2204 2412 2419 2433 2724 3006 3528 3689

Operating Weight (kg) 1905 1905 2028 2293 2555 2562 2576 2980 3336 3956 4117

COMPRESSORS, SCROLL

Quantity per Chiller 4 4 4 4 4 4 4 4 4 5 6


24-24-
24-24/ 26-26/ 24-24-
Nominal Size 10-10/ 11-11/ 15-15/ 15-15/ 19-19/ 19-19/ 24-24/ 24/
24/
Ckt. 1/ Ckt. 2 10-10 11-11 11-11 15-15 15-15 19-19 19-19 24-24 26-26 24-24-
24-24
24
CONDENSER

Water Volume (L) 73.4 73.4 73.4 101.8 101.8 101.8 101.8 133.2 198.4 223 223
Maximum Water Side
10.3 10.3 10.3 10.3 10.3 10.3 10.3 10.3 10.3 10.3 10.3
Pressure (kPa)
Maximum Refrigerant Side
38.6 38.6 38.6 38.6 38.6 38.6 38.6 38.6 38.6 38.6 38.6
Pressure (kPa)
330 x 330 x 330 x 356 x 356 x 356 x 356 x 406 x 457 x
Dia. x Length (mm x m) 460 x 3 460 x 3
2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 3.0
Water Nozzle Connection
101.6 101.6 101.6 101.6 101.6 101.6 101.6 127 127 127 127
Size, (mm)
EVAPORATOR

Water Volume (L) 84.8 84.8 84.8 84.8 141.2 141.2 141.2 226.4 218.0 291.0 291.0
Maximum Water Side
10.3 10.3 10.3 10.3 10.3 10.3 10.3 10.3 10.3 10.3 10.3
Pressure (kPa)
Maximum Refrigerant Side
31.0 31.0 31.0 31.0 31.0 31.0 31.0 31.0 31.0 31.0 31.0
Pressure (kPa)
279 x 279 x 279 x 279 x 330 x 356 x 356 x 406 x 381 x
Dia. x Length (mm x m) 43 x 3 43 x 3
2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 3.0
Water Nozzle Connection
152.4 152.4 152.4 152.4 152.4 152.4 152.4 203.2 203.2 203.2 203.2
Size, mm

28 JOHNSON CONTROLS
FORM 150.26-EG1 (1120)

Physical Data - SI (Cont'd)


HIGH EFFICIENCY (HE)

YCWL 0064HE 0074HE 0084HE 0094HE 0096HE 0118HE 0127HE 0157HE

GENERAL UNIT DATA


Unit Capacity at 44°F water
222.8 257.2 290.3 326.1 337.8 413.3 465.8 523.6
and 95°F ambient (kW)
Number of Independent
2 2 2 2 2 2 2 2
Refrigerant Circuits
Refrigerant Charge,
29.5/29.5 40.9/40.9 40.9/40.9 70.3/70.3 77.1/77.1 70.3/70.3 81.6/81.6 88.5/88.5
R-410A, Ckt.-1/Ckt.-2 (kg)
Oil Charge, Ckt.-1/Ckt.-2
8.3/8.3 9.5/8.3 9.5/9.5 11.7/9.5 12.5/12.5 12.5/11.7 14/14 17.8/17.8
(L)
Shipping Weight (kg) 2158 2444 2567 2841 2937 2864 3253 3321

Operating Weight (kg) 2301 2669 6154 3131 3268 3154 3656 3749

COMPRESSORS, SCROLL

Quantity per Chiller 4 4 4 4 6 4 5 4

Nominal Size 11-11/ 15-15/ 15-15/ 19-19/ 11-11-11/ 24-24/ 15-15-15/ 26-26/
Ckt. 1/ Ckt. 2 11-11 11-11 15-15 15-15 11-11-11 19-19 23-23 26-26

CONDENSER

Water Volume (L) 101.8 101.8 101.8 166.9 198.4 166.9 198.4 223.7
Maximum Water Side
10.3 10.3 10.3 10.3 10.3 10.3 10.3 10.3
Pressure (kPa)
Maximum Refrigerant Side
38.6 38.6 38.6 38.6 38.6 38.6 38.6 38.6
Pressure (kPa)
Dia. X Length (mm x m) 356 x 2.4 356 x 2.4 356 x 2.4 457 x 2.4 457 x 3.0 457 x 2.4 457 x 3.0 457 x 3.0
Water Nozzle Connection
101.6 101.6 101.6 127 127 127 127 127
Size, (mm)
EVAPORATOR

Water Volume (L) 141.2 226.4 226.4 226.4 218 226.4 291.5 291.5
Maximum Water Side
10.3 10.3 10.3 10.3 10.3 10.3 10.3 10.3
Pressure (kPa)
Maximum Refrigerant Side
31.0 31.0 31.0 31.0 31.0 31.0 31.0 31.0
Pressure (kPa)
Dia. x Length (mm x m) 330 x 2.4 406 x 2.4 406 x 2.4 406 x 2.4 381 x 3.0 406 x 2.4 432 x 3.0 432 x 3.0
Water Nozzle Connection
152.4 203.2 203.2 203.2 203.2 203.2 203.2 203.2
Size, (mm)

JOHNSON CONTROLS 29
FORM 150.26-EG1 (1120)

Isolator Selection Data

A B

C D
CONTROL PANEL

MODEL ELASTOMERIC 1 IN. SPRING 2 IN. SPRING


EFFICIENCY
YCWL ISOLATOR ISOLATOR ISOLATOR

0056 SE RD-4 Brick Red CP-1D-1360 White Red/Black


0064 SE RD-4 Brick Red CP-1D-1360 White Pink
0074 SE RD-4 Brick Red CP-1D-1785N Gray/Red Pink
0084 SE RD-4 Brick Red CP-2D-1800 Dark Green Pink
0094 SE RD-4 Brick Red CP-2D-1800 Dark Green Pink
0104 SE RD-4 Brick Red CP-2D-1800 Dark Green Pink
0118 SE RD-4 Brick Red CP-2D-1800 Dark Green Pink
0132 SE RD-4 Brick Red C2P-1D-2400 Gray Pink/Gray
0157 SE RD-4 Charcoal C2P-1D-2720 White Pink/Gray/Orange
0177 SE RD-4 Charcoal C2P-1D-2720 White Pink/Gray
0198 SE RD-4 Charcoal C2P-1D-3570 Gray/Red Pink/Gray/Orange
0064 HE RD-4 Brick Red CP-1D-1785N Gray/Red Pink
0074 HE RD-4 Brick Red CP-2D-1800 Dark Green Pink
0084 HE RD-4 Brick Red CP-2D-1800 Dark Green Pink/Gray
0094 HE RD-4 Charcoal C2P-1D-2400 Gray Pink/Gray
0096 HE RD-4 Charcoal C2P-1D-2400 Gray Pink/Gray
0118 HE RD-4 Charcoal C2P-1D-2400 Gray Pink/Gray
0127 HE RD-4 Charcoal C2P-1D-2720 White Pink/Gray
0157 HE RD-4 Charcoal C2P-1D-3570 Gray/Red Pink/Gray/Orange
Note: All four corners use the same isolator

30 JOHNSON CONTROLS
FORM 150.26-EG1 (1120)

Isolator Information

ELASTOMERIC ISOLATOR

DW
DW

CD CD
MOLDED
MOLDED DURULENE
DURULENE
HF HF

Ø = AD Thru
Typ 2 Places BT R = 0.280 Slot
Typ 2 Places
BT
AL
L
W
AL
L W

LD17304

MOUNT DIMENSION DATA (INCHES)


TYPE L W HF AL AD BT CD DW
RD1-WR 3.13 1.75 1.25 2.38 0.34 0.19 5/16-18 UNC X 3/4 1.25
RD2-WR 3.88 2.38 1.75 3.00 0.34 0.22 3/8-16 UNC X 1 1.75
RD3-WR 5.50 3.38 2.88 4.13 0.56 0.25 1/2-13 UNC X 1 2.50
RD4-WR 6.25 4.63 2.75 5.00 0.56 0.38 1/2-13 UNC X 1 3.00

MODEL NUMBER ISOLATOR COLOR WEIGHT RANGE (LB) WEIGHT RANGE (KG)

RD-3-CHARCOAL-WR CHARCOAL Up to 825 Up to 374


RD-4-BRICK RED-WR BRICK RED 826–1688 375–766
RD-4-CHARCOAL-WR CHARCOAL 1689–4000 767–1814

JOHNSON CONTROLS 31
FORM 150.26-EG1 (1120)

Isolator Information (Cont'd)


ONE INCH DEFLECTION SPRING ISOLATOR







 




MOUNT DIMENSION DATA (IN.)


TYPE W D L B C T H
CP 3 5/8 7 3/4 6 1/2 4 3/4 1/2 5 5/8
C2P 3 5/8 10 1/2 9 1/4 7 3/4 9/16 6

RATED CAPACITY (FOR UNITS WITH ALL LOAD


MODEL NUMBER COLOR CODE POINTS LESS THAN 1785 LB (810 KG)

LB KG
CP-1D-510 BLACK Up to 434 Up to 197
CP-1D-900 DARK GREEN 435–765 198–347
CP-1D-1200 GRAY 766–1020 348–463
CP-1D-1360 WHITE 1021–1156 464–524
CP-1D-1785N GRAY/RED 1157–1785 525–810

RATED CAPACITY (FOR UNITS WITH ANY LOAD


MODEL NUMBER COLOR CODE POINT ABOVE 1518 LB (689 KG)
LB KG
C2P-1D-1350 DARK PURPLE Up to 1148 Up to 521
C2P-1D-1350 DARK PURPLE Up to 1148 Up to 521
C2P-1D-1800 DARK GREEN 1149–1530 522–694
C2P-1D-2400 GRAY 1531–2040 695–925
C2P-1D-2400 GRAY 1531–2040 695–925
C2P-1D-2720 WHITE 2041–2312 926–1049
C2P-1D-3570N GRAY/RED 2313–3570 1050–1619

32 JOHNSON CONTROLS
FORM 150.26-EG1 (1120)

Isolator Information (Cont'd)


TWO INCH DEFLECTION SPRING ISOLATOR



 


 

  
 




 

 
 






WEIGHT RANGE
MODEL NUMBER ISOLATOR COLOR WEIGHT RANGE (LB)
(KG)
Y2RSI-2D-460 GREEN Up to 391 Up to 177
Y2RSI-2D-460 GREEN Up to 391 Up to 177
Y2RSI-2D-710 DARK BROWN 392–604 178–274
Y2RSI-2D-870 RED 605–740 275–336
Y2RSI-2D-1200N RED/BLACK 741–1020 337–463
Y2RSI-2D-1690 PINK 1021–1437 464–652
Y2RSI-2D-2640N PINK/GRAY 1438–2244 653–1018
Y2RSI-2D-2870N PINK/GRAY/ORANGE 2245–2618 1019–1188
Y2RSI-2D-3280N PINK/GRAY/DK.BROWN 2619–3740 1189–1696

JOHNSON CONTROLS 33
FORM 150.26-EG1 (1120)

Unit Dimensions - Four Compressor


STANDARD EFFICIENCY (SE)
YCWL 0056SE 0064SE 0074SE 0084SE 0094SE 0104SE 0118SE 0132SE 0157SE
W 34 5/8 34 5/8 33 13/16 33 13/16 33 13/16 33 13/16 33 13/16 33 13/16 34 13/16
H 64 15/32 64 15/32 68 29/32 68 29/32 72 9/32 71 25/32 71 25/32 74 1/2 76 17/32
H* — — 70 1/2 70 1/2 — 73 1/2 73 1/2 — —
H** — — 70 1/2 70 1/2 — 73 1/2 75 75 —
L 119 5/8 119 5/8 125 15/16 125 15/16 125 15/16 124 1/8 124 1/8 123 5/16 143 7/16
A 14 1/2 14 1/2 14 1/2 14 1/2 14 1/2 14 1/2 14 1/2 14 1/2 15
B 29 29 29 29 29 29 29 29 30
C 4 1/2 4 1/2 4 1/2 4 1/2 4 1/2 4 1/2 4 1/2 5 9/16 5 9/16
D 15 17/32 15 17/32 15 17/32 15 17/32 11 25/32 15 17/32 15 17/32 16 1/32 16 1/32
E 6 5/8 6 5/8 6 5/8 6 5/8 6 5/8 6 5/8 6 5/8 8 5/8 8 5/8
F 35 15/32 35 15/32 35 15/32 35 15/32 35 15/32 38 1/2 38 1/2 40 41
G 29 29 29 29 29 29 29 29 29
J 17 11/16 17 11/16 17 11/16 17 11/16 17 11/16 17 11/16 17 11/16 17 11/16 17 11/16
K 8 15/16 8 15/16 8 15/16 8 15/16 12 1/4 12 1/4 12 1/4 12 3/4 17 25/32
M 9 7/8 9 7/8 9 7/8 9 7/8 9 7/8 9 7/8 9 7/8 9 7/8 10 3/8
N 9 7/8 9 7/8 9 7/8 9 7/8 9 7/8 9 7/8 9 7/8 9 7/8 10 3/8
O 5 1/2 5 1/2 5 1/2 7 1/8 7 1/8 7 1/8 7 1/8 8 1/8 8 5/8
P 9 1/8 9 1/8 9 1/8 8 3/8 8 3/8 8 3/8 8 3/8 7 7/8 8 1/2
Q 5 1/8 5 1/8 5 1/8 5 1/8 5 1/8 5 1/8 5 1/8 5 7/32 5 3/16
R 84 1/2 84 1/2 84 1/2 84 1/2 85 85 85 83 102
S 8 21/32 8 21/32 8 21/32 8 21/32 8 13/32 8 13/32 8 13/32 9 13/32 11 29/32
T 101 13/16 101 13/16 101 13/16 101 13/16 101 13/16 101 13/16 101 13/16 101 13/16 125 13/16
U 15 1/16 15 1/16 21 3/8 21 3/8 21 3/8 19 9/16 19 9/16 18 3/4 14 7/8
V 107 25/32 107 25/32 107 25/32 107 25/32 107 25/32 107 25/32 107 25/32 108 7/32 132 23/32
X 30 3/8 30 3/8 30 3/8 30 3/8 32 32 32 33 1/4 36 1/4
AA 25 29/32 25 29/32 25 29/32 25 29/32 25 29/32 25 29/32 25 29/32 25 29/32 35 17/32
BB 50 50 50 50 50 50 50 50 50

HIGH EFFICIENCY (HE) H* - for 200/230 volt units,


YCWL 0064HE 0074HE 0084HE 0094HE 0118HE 0157HE which require a larger
W 33 13/16 33 13/16 33 13/16 33 27/32 33 27/32 34 13/16 electrical enclosure.
H 67 19/32 74 5/8 74 19/32 76 19/32 76 1/2 77 9/32
H* — 75 75 — 77 — H** - for multiple point circuit
H** — 75 75 — 77 76 breaker units, 200/230
L 124 3/8 123 5/16 125 11/16 121 3/4 123 5/16 143 7/16 volt, which require a larger
A 14 1/2 14 1/2 14 1/2 15 15 15 electrical enclosure.
B 29 29 29 30 30 30
C 4 1/2 4 1/2 4 1/2 5 9/16 5 9/16 5 9/16
D 11 25/32 16 1/32 16 1/32 16 1/32 16 1/32 16 1/32
E 6 5/8 8 5/8 8 5/8 8 5/8 8 5/8 8 5/8
F 35 15/32 40 40 42 42 41
G 29 29 29 29 29 29
J 17 11/16 17 11/16 17 11/16 17 11/16 17 11/16 17 11/16
K 12 1/4 12 3/4 12 3/4 12 3/4 12 3/4 17 25/32
M 9 7/8 9 7/8 9 7/8 9 7/8 9 7/8 10 3/8
N 9 7/8 9 7/8 9 7/8 9 7/8 9 7/8 10 3/8
O 7 1/8 7 1/8 7 1/8 8 5/8 8 5/8 8 5/8
P 8 1/4 8 1/4 8 1/4 8 1/2 8 1/2 8 1/2
Q 5 1/8 5 1/8 5 1/8 5 3/16 5 3/16 5 3/16
R 85 83 83 83 83 102
S 8 13/32 9 13/32 9 13/32 9 13/32 9 13/32 11 29/32
T 101 13/16 101 13/16 101 13/16 101 13/16 101 13/16 125 13/16
U 19 13/16 18 3/4 21 1/8 17 3/16 18 3/4 14 7/8
V 107 25/32 107 25/32 107 25/32 108 3/4 108 3/4 132 23/32
X 32 33 1/4 33 1/4 35 1/4 35 1/4 36 1/4
AA 25 29/32 28 9/32 25 29/32 27 15/32 25 29/32 37 21/32
BB 50 50 50 50 50 50

34 JOHNSON CONTROLS
FORM 150.26-EG1 (1120)

Unit Dimensions - Four Compressor (Cont'd)



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JOHNSON CONTROLS 35
FORM 150.26-EG1 (1120)

Unit Dimensions - Five and Six Compressor

STANDARD EFFICIENCY (SE) HIGH EFFICIENCY (HE)


YCWL 0177SE 0198SE 0096HE 0127HE
W 34 13/16 34 13/16 35 1/16 34 13/16
H 77 9/32 77 9/32 72 5/32 77 19/32
H* — — — —
H** 76 76 76 76
L 143 7/16 143 7/16 143 3/8 145 7/32
A 15 15 15 15
B 30 30 30 30
C 5 9/16 5 9/16 5 9/16 5 9/16
D 16 1/32 16 1/32 16 1/32 16 1/32
E 8 5/8 8 5/8 8 5/8 8 5/8
F 41 41 41 41
G 29 29 29 29
J 17 11/16 17 11/16 17 11/16 17 11/16
K 17 25/32 17 25/32 17 25/32 17 25/32
M 10 3/8 10 3/8 10 3/8 10 3/8
N 10 3/8 10 3/8 10 3/8 10 3/8
O 8 5/8 8 5/8 8 5/8 8 5/8
P 8 1/2 8 1/2 8 1/2 8 1/2
Q 5 3/16 5 3/16 5 3/16 5 3/16
R 102 102 102 102
S 11 29/32 11 29/32 11 29/32 11 29/32
T 125 13/16 125 13/16 125 13/16 125 13/16
U 14 7/8 14 7/8 14 13/16 16 21/32
V 132 23/32 132 23/32 132 23/32 132 23/32
X 36 1/4 36 1/4 36 1/4 36 1/4
AA 37 21/32 37 21/32 37 21/32 34 31/32
BB 50 50 50 50

H* - for 200/230 volt units, which require a larger electrical enclosure


H** - for multiple point circuit breaker units, 200/230 volt, which require a larger electrical enclosure

36 JOHNSON CONTROLS
FORM 150.26-EG1 (1120)

Unit Dimensions - Five and Six Compressor (Cont'd)



  
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JOHNSON CONTROLS 37
FORM 150.26-EG1 (1120)

Unit Dimensions - SI - Four Compressor


STANDARD EFFICIENCY (SE)
YCWL 0056SE 0064SE 0074SE 0084SE 0094SE 0104SE 0118SE 0132SE 0157SE
W 879.5 879.5 858.8 858.8 858.8 858.8 858.8 858.8 884.2
H 1637.5 1637.5 1750.2 1750.2 1835.9 1823.2 1823.2 1892.3 1943.9
H* — — 1790.7 1790.7 — 1866.9 1866.9 1905.0 —
H** — — 1790.7 1790.7 — 1866.9 1866.9 1905.0 —
L 3038.5 3038.5 3198.8 3198.8 3198.8 3152.8 3152.8 3132.1 3643.3
A 368.3 368.3 368.3 368.3 368.3 368.3 368.3 368.3 381.0
B 736.6 736.6 736.6 736.6 736.6 736.6 736.6 736.6 762.0
C 114.3 114.3 114.3 114.3 114.3 114.3 114.3 141.3 141.3
D 394.5 394.5 394.5 394.5 299.2 394.5 394.5 407.2 407.2
E 168.3 168.3 168.3 168.3 168.3 168.3 168.3 219.1 219.1
F 900.9 900.9 900.9 900.9 900.9 977.9 977.9 1016.0 1041.4
G 736.6 736.6 736.6 736.6 736.6 736.6 736.6 736.6 736.6
J 449.3 449.3 449.3 449.3 449.3 449.3 449.3 449.3 449.3
K 227.0 227.0 227.0 227.0 311.2 311.2 311.2 323.9 451.6
M 250.8 250.8 250.8 250.8 250.8 250.8 250.8 250.8 263.5
N 250.8 250.8 250.8 250.8 250.8 250.8 250.8 250.8 263.5
O 139.8 139.8 139.8 181.1 181.1 181.1 181.1 206.5 219.2
P 230.2 230.2 230.2 209.6 209.6 209.6 209.6 196.9 215.9
Q 130.2 130.2 130.2 130.2 130.2 130.2 130.2 132.6 131.8
R 2146.3 2146.3 2146.3 2146.3 2159.0 2159.0 2159.0 2108.2 2590.8
S 219.9 219.9 219.9 219.9 213.5 213.5 213.5 238.9 302.4
T 2586.1 2586.1 2586.1 2586.1 2586.1 2586.1 2586.1 2586.1 3195.7
U 382.6 382.6 542.9 542.9 542.9 496.9 496.9 476.2 377.8
V 2737.6 2737.6 2737.6 2737.6 2737.6 2737.6 2737.6 2748.8 3371.1
X 771.5 771.5 771.5 771.5 812.8 812.8 812.8 844.6 920.8
AA 658.0 658.0 658.0 658.0 658.0 658.0 658.0 658.0 902.5
BB 1270.0 1270.0 1270.0 1270.0 1270.0 1270.0 1270.0 1270.0 1270.0

HIGH EFFICIENCY (HE) H* - for 200/230 volt units,


0064HE 0074HE 0084HE 0094HE 0118HE 0157HE which require a larger
858.8 858.8 858.8 859.6 859.6 884.2 electrical enclosure.
1716.9 1895.5 1894.7 1945.5 1943.1 1962.9
— 1905.0 1905.0 — 1955.8 — H** - for multiple point circuit
— 1905.0 1905.0 — 1955.8 1930.4 breaker units, 200/230
3159.1 3132.1 3192.5 3092.5 3132.1 3643.3 volt, which require a larger
368.3 368.3 368.3 381.0 381.0 381.0 electrical enclosure.
736.6 736.6 736.6 762.0 762.0 762.0
114.3 114.3 114.3 141.3 141.3 141.3
299.2 407.2 407.2 407.2 407.2 407.2
168.3 219.1 219.1 219.1 219.1 219.1
900.9 1016.0 1016.0 1066.8 1066.8 1041.4
736.6 736.6 736.6 736.6 736.6 736.6
449.3 449.3 449.3 449.3 449.3 449.3
311.2 323.9 323.9 323.9 323.9 451.6
250.8 250.8 250.8 250.8 250.8 263.5
250.8 250.8 250.8 250.8 250.8 263.5
181.1 181.1 181.1 219.2 219.2 219.2
209.6 209.6 209.6 215.9 215.9 215.9
130.2 130.2 130.2 131.8 131.8 131.8
2159.0 2108.2 2108.2 2108.2 2108.2 2590.8
213.5 238.9 238.9 238.9 238.9 302.4
2586.1 2586.1 2586.1 2586.1 2586.1 3195.7
503.2 476.2 536.6 436.5 476.2 377.8
2737.6 2737.6 2737.6 2762.3 2762.3 3371.1
812.8 844.6 844.6 895.4 895.4 920.8
658.0 718.3 658.0 697.7 658.0 956.5
1270.0 1270.0 1270.0 1270.0 1270.0 1270.0

38 JOHNSON CONTROLS
FORM 150.26-EG1 (1120)

Unit Dimensions - SI - Four Compressor (Cont'd)



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JOHNSON CONTROLS 39
FORM 150.26-EG1 (1120)

Unit Dimensions - SI - Five and Six Compressor

STANDARD EFFICIENCY (SE) HIGH EFFICIENCY (HE)


YCWL 0156SE 0177SE 0198SE 0096HE 0127HE
W 884.2 884.2 884.2 890.6 884.2
H 1943.9 1962.9 1962.9 1832.8 1970.9
H* — — — — —
H** — 1930.4 1930.4 1930.4 1930.4
L 3643.3 3643.3 3643.3 3641.7 3688.6
A 381.0 381.0 381.0 381.0 381.0
B 762.0 762.0 762.0 762.0 762.0
C 141.3 141.3 141.3 141.3 141.3
D 407.2 407.2 407.2 407.2 407.2
E 219.1 219.1 219.1 219.1 219.1
F 1041.4 1041.4 1041.4 1041.4 1041.4
G 736.6 736.6 736.6 736.6 736.6
J 449.3 449.3 449.3 449.3 449.3
K 451.6 451.6 451.6 451.6 451.6
M 263.5 263.5 263.5 263.5 263.5
N 263.5 263.5 263.5 263.5 263.5
O 219.2 219.2 219.2 219.2 219.2
P 215.9 215.9 215.9 215.9 215.9
Q 131.8 131.8 131.8 131.8 131.8
R 2590.8 2590.8 2590.8 2590.8 2590.8
S 302.4 302.4 302.4 302.4 302.4
T 3195.7 3195.7 3195.7 3195.7 3195.7
U 377.8 377.8 377.8 376.2 423.1
V 3371.1 3371.1 3371.1 3371.1 3371.1
X 920.8 920.8 920.8 920.8 920.8
AA 902.5 956.5 956.5 956.5 888.2
BB 1270.0 1270.0 1270.0 1270.0 1270.0

H* - for 200/230 volt units, which require a larger electrical enclosure


H** - for multiple point circuit breaker units, 200/230 volt, which require a larger electrical enclosure

40 JOHNSON CONTROLS
FORM 150.26-EG1 (1120)

Unit Dimensions - SI - Five and Six Compressor (Cont'd)



  
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JOHNSON CONTROLS 41
FORM 150.26-EG1 (1120)

Single Point Electrical Data


STANDARD EFFICIENCY WITHOUT OPTIONAL EXTERNAL COMPRESSOR OVERLOADS

MAX DUAL LUGS PER PHASE


MINIMUM MIN DUAL
MODEL MIN N/F ELEM FUSE TERMINAL BLOCK
VOLT HZ CIRCUIT ELEM FUSE
YCWL DISC SW AND MAX LUG SIZE (STD)
AMPS (MCA) AND MIN CB
CB QTY/ ∅ LUG INFO
208 60 206 400 250 250 1 # 10–300 KCM
230 60 206 400 250 250 1 # 10–300 KCM
0056SE 380 60 117 150 125 125 1 #10–3/0AWG
460 60 104 150 125 125 1 # 12–1 AWG
575 60 74 100 90 90 1 # 12–1 AWG
200 60 237 400 300 300 1 # 4–500 KCM
230 60 237 400 300 300 1 # 4–500 KCM
0064SE 380 60 153 200 175 175 1 # 10–300 KCM
460 60 114 150 125 125 1 # 10–300 KCM
575 60 101 150 110 110 1 # 10–300 KCM
200 60 278 400 300 350 1 # 4–500 KCM
230 60 278 400 300 350 1 # 4–500 KCM
0074SE 380 60 158 200 175 175 1 # 10–300 KCM
460 60 122 150 150 150 1 # 10–300 KCM
575 60 103 150 110 125 1 # 10–300 KCM
200 60 314 400 350 350 1 # 4–500 KCM
230 60 314 400 350 350 1 # 4–500 KCM
0084SE 380 60 162 200 175 200 1 # 10–300 KCM
460 60 129 150 150 150 1 # 10–300 KCM
575 60 105 150 125 125 1 # 10–300 KCM
200 60 348 400 400 400 2 # 10–300 KCM
230 60 348 400 400 400 2 # 10–300 KCM
0094SE 380 60 199 250 225 250 1 # 10–300 KCM
460 60 157 200 175 200 1 # 10–300 KCM
575 60 121 150 150 150 1 # 10–300 KCM
200 60 379 600 450 450 2 # 10–300 KCM
230 60 379 600 450 450 2 # 10–300 KCM
0104SE 380 60 232 400 250 250 1 # 4–500 KCM
460 60 182 200 200 225 1 # 4–500 KCM
575 60 136 150 150 150 1 # 4–500 KCM
208 60 380 600 450 450 2 # 10–300 KCM
230 60 380 600 450 450 2 # 10–300 KCM
0118SE 380 60 230 400 250 250 1 # 4–500 KCM
460 60 190 250 225 225 1 # 4–500 KCM
575 60 152 200 175 175 1 # 4–500 KCM
208 60 418 600 500 500 2 # 4–500 KCM
230 60 418 600 500 500 2 # 4–500 KCM
0132SE 380 60 253 400 300 300 1 # 4–500 KCM
460 60 209 400 250 250 1 # 4–500 KCM
575 60 167 250 200 200 1 # 4–500 KCM
208 60 453 600 500 500 2 # 4–500 KCM
230 60 453 600 500 500 2 # 4–500 KCM
0157SE 380 60 275 400 300 300 2 # 4–500 KCM
460 60 227 400 250 250 1 # 4–500 KCM
575 60 181 250 200 200 1 # 4–500 KCM
460 60 258 400 300 300 1 # 4–500 KCM
0177SE
575 60 206 250 225 225 1 # 4–500 KCM
460 60 308 400 350 350 1 # 4–500 KCM
0198SE
575 60 246 400 250 250 1 # 4–500 KCM

42 JOHNSON CONTROLS
FORM 150.26-EG1 (1120)

Single Point Electrical Data (Cont'd)


STANDARD EFFICIENCY WITHOUT OPTIONAL EXTERNAL COMPRESSOR OVERLOADS

SYSTEM # 1 SYSTEM # 2
MODEL COMPR 1 COMPR 2 COMPR 3 COMPR 1 COMPR 2 COMPR 3
YCWL
RLA LRA RLA LRA RLA LRA RLA LRA RLA LRA RLA LRA
48.5 249 48.5 249 — — 48.5 249 48.5 249 — —
48.5 295 48.5 295 — — 48.5 295 48.5 295 — —
0056SE 27.6 159 27.6 159 — — 27.6 159 27.6 159 — —
24.4 145 24.4 145 — — 24.4 145 24.4 145 — —
17.4 109 17.4 109 — — 17.4 109 17.4 109 — —
55.8 425 55.8 425 — — 55.8 425 55.8 425 — —
55.8 425 55.8 425 — — 55.8 425 55.8 425 — —
0064SE 36.0 239 36.0 239 — — 36.0 239 36.0 239 — —
26.9 187 26.9 187 — — 26.9 187 26.9 187 — —
23.7 148 23.7 148 — — 23.7 148 23.7 148 — —
73.9 505 73.9 505 — — 55.8 425 55.8 425 — —
73.9 505 73.9 505 — — 55.8 425 55.8 425 — —
0074SE 38.2 290 38.2 290 — — 36.0 239 36.0 239 — —
30.4 225 30.4 225 — — 26.9 187 26.9 187 — —
24.6 180 24.6 180 — — 23.7 148 23.7 148 — —
73.9 505 73.9 505 — — 73.9 505 73.9 505 — —
73.9 505 73.9 505 — — 73.9 505 73.9 505 — —
0084SE 38.2 290 38.2 290 — — 38.2 290 38.2 290 — —
30.4 225 30.4 225 — — 30.4 225 30.4 225 — —
24.6 180 24.6 180 — — 24.6 180 24.6 180 — —
89.1 500 89.1 500 — — 73.9 505 73.9 505 — —
89.1 500 89.1 500 — — 73.9 505 73.9 505 — —
0094SE 54.5 305 54.5 305 — — 38.2 290 38.2 290 — —
42.9 250 42.9 250 — — 30.4 225 30.4 225 — —
32.1 198 32.1 198 — — 24.6 180 24.6 180 — —
89.1 500 89.1 500 — — 89.1 500 89.1 500 — —
89.1 500 89.1 500 — — 89.1 500 89.1 500 — —
0104SE 54.5 305 54.5 305 — — 54.5 305 54.5 305 — —
42.9 250 42.9 250 — — 42.9 250 42.9 250 — —
32.1 198 32.1 198 — — 32.1 198 32.1 198 — —
98.4 553 98.4 553 — — 79.4 506 79.4 506 — —
98.4 553 98.4 553 — — 79.4 506 79.4 506 — —
0118SE 59.5 339 59.5 339 — — 48.1 280 48.1 280 — —
49.2 316 49.2 316 — — 39.7 212 39.7 212 — —
39.3 258 39.3 258 — — 31.8 168 31.8 168 — —
98.4 553 98.4 553 — — 98.4 553 98.4 553 — —
98.4 553 98.4 553 — — 98.4 553 98.4 553 — —
0132SE 59.5 339 59.5 339 — — 59.5 339 59.5 339 — —
49.2 316 49.2 316 — — 49.2 316 49.2 316 — —
39.3 258 39.3 258 — — 39.3 258 39.3 258 — —
106.7 652 106.7 652 — — 106.7 652 106.7 652 — —
106.7 652 106.7 652 — — 106.7 652 106.7 652 — —
0157SE 64.6 355 64.6 355 — — 64.6 355 64.6 355 — —
53.4 316 53.4 316 — — 53.4 316 53.4 316 — —
42.7 258 42.7 258 — — 42.7 258 42.7 258 — —
49.2 316 49.2 316 49.2 316 49.2 316 49.2 316 — —
0177SE
39.3 258 39.3 258 39.3 258 39.3 258 39.3 258 — —
49.2 316 49.2 316 49.2 316 49.2 316 49.2 316 49.2 316
0198SE
39.3 258 39.3 258 39.3 258 39.3 258 39.3 258 39.3 258

JOHNSON CONTROLS 43
FORM 150.26-EG1 (1120)

Single Point Electrical Data (Cont'd)


HIGH EFFICIENCY WITHOUT OPTIONAL EXTERNAL COMPRESSOR OVERLOADS

MAX DUAL
MINIMUM MIN N/F MIN DUAL
MODEL ELEM FUSE TERMINAL BLOCK LUG SIZE (STD)
VOLT HZ CIRCUIT DISC ELEM FUSE
YCWL AND MAX
AMPS (MCA) SW AND MIN CB
CB QTY/ ∅ LUG INFO
208 60 245 400 300 300 1 # 4–500 KCM
230 60 245 400 300 300 1 # 4–500 KCM
0064HE 380 60 131 200 150 150 1 # 10–300 KCM
460 60 114 150 125 125 1 # 10–300 KCM
575 60 91 150 100 100 1 # 10–300 KCM
200 60 270 400 300 350 1 # 4–500 KCM
230 60 270 400 300 350 1 # 4–500 KCM
0074HE 380 60 155 200 175 175 1 # 10–300 KCM
460 60 131 200 150 150 1 # 10–300 KCM
575 60 105 150 125 125 1 # 10–300 KCM
208 60 292 400 350 350 1 # 4–500 KCM
230 60 292 400 350 350 1 # 4–500 KCM
0084HE 380 60 177 250 200 200 1 # 10–300 KCM
460 60 146 200 175 175 1 # 10–300 KCM
575 60 117 150 125 125 1 # 10–300 KCM
208 60 316 400 350 350 2 # 10–300 KCM
230 60 316 400 350 350 2 # 10–300 KCM
0094HE 380 60 191 250 225 225 1 # 10–300 KCM
460 60 158 200 175 175 1 # 10–300 KCM
575 60 127 200 150 150 1 # 10–300 KCM
208 60 361 600 400 400 2 #10–300 KCM
230 60 361 600 400 400 2 #10–300 KCM
0096HE 380 60 193 250 200 200 1 # 4–500 KCM
460 60 168 200 175 175 1 # 4–500 KCM
575 60 134 200 150 150 1 # 4–500 KCM
208 60 380 600 450 450 2 #10–300 KCM
230 60 380 600 450 450 2 #10–300 KCM
0118HE 380 60 230 400 250 250 1 # 4–500 KCM
460 60 190 250 225 225 1 # 4–500 KCM
575 60 152 200 175 175 1 # 4–500 KCM
208 60 428 600 500 500 2 # 4–500 KCM
230 60 428 600 500 500 2 # 4–500 KCM
0127HE 380 60 259 400 300 300 2 #10–300 KCM
460 60 214 400 250 250 1 # 4–500 KCM
575 60 171 250 200 200 1 #10–300 KCM
208 60 453 600 500 500 2 # 4–500 KCM
230 60 453 600 500 500 2 # 4–500 KCM
0157HE 380 60 275 400 300 300 2 #10–300 KCM
460 60 227 400 250 250 1 # 4–500 KCM
575 60 181 250 200 200 1 # 4–500 KCM

44 JOHNSON CONTROLS
FORM 150.26-EG1 (1120)

Single Point Electrical Data (Cont'd)


HIGH EFFICIENCY WITHOUT OPTIONAL EXTERNAL COMPRESSOR OVERLOADS

SYSTEM # 1 SYSTEM # 2
MODEL COMPR 1 COMPR 2 COMPR 3 COMPR 1 COMPR 2 COMPR 3
YCWL
RLA LRA RLA LRA RLA LRA RLA LRA RLA LRA RLA LRA
57.7 284 57.7 284 — — 57.7 284 57.7 284 — —
57.7 330 57.7 330 — — 57.7 330 57.7 330 — —
0064HE 30.9 192 30.9 192 — — 30.9 192 30.9 192 — —
26.9 180 26.9 180 — — 26.9 180 26.9 180 — —
21.5 132 21.5 132 — — 21.5 132 21.5 132 — —
68.8 324 68.8 324 — — 57.7 324 57.7 324 — —
68.8 359 68.8 359 — — 57.7 359 57.7 359 — —
0074HE 41.6 253 41.6 253 — — 30.9 253 30.9 253 — —
34.4 213 34.4 213 — — 26.9 180 26.9 180 — —
27.5 162 27.5 162 — — 21.5 132 21.5 132 — —
68.8 431 68.8 431 — — 68.8 431 68.8 431 — —
68.8 431 68.8 431 — — 68.8 431 68.8 431 — —
0084HE 41.6 253 41.6 253 — — 41.6 253 41.6 253 — —
34.4 213 34.4 213 — — 34.4 213 34.4 213 — —
27.5 162 27.5 162 — — 27.5 162 27.5 162 — —
79.4 506 79.4 506 — — 68.8 431 68.8 431 — —
79.4 506 79.4 506 — — 68.8 431 68.8 431 — —
0094HE 48.1 280 48.1 280 — — 41.6 253 41.6 253 — —
39.7 212 39.7 212 — — 34.4 213 34.4 213 — —
31.8 168 31.8 168 — — 27.5 162 27.5 162 — —
57.7 284 57.7 284 57.7 284 57.7 284 57.7 284 57.7 284
57.7 330 57.7 330 57.7 330 57.7 330 57.7 330 57.7 330
0096HE 30.9 192 30.9 192 30.9 192 30.9 192 30.9 192 30.9 192
26.9 180 26.9 180 26.9 180 26.9 180 26.9 180 26.9 180
21.5 132 21.5 132 21.5 132 21.5 132 21.5 132 21.5 132
98.4 553 98.4 553 — — 79.4 506 79.4 506 — —
98.4 553 98.4 553 — — 79.4 506 79.4 506 — —
0118HE 59.5 339 59.5 339 — — 48.1 280 48.1 280 — —
49.2 316 49.2 316 — — 39.7 212 39.7 212 — —
39.3 258 39.3 258 — — 31.8 168 31.8 168 — —
68.8 431 68.8 431 68.8 431 98.4 553 98.4 553 — —
68.8 431 68.8 431 68.8 431 98.4 553 98.4 553 — —
0127HE 41.6 253 41.6 253 41.6 253 59.5 339 59.5 339 — —
34.4 213 34.4 213 34.4 213 49.2 316 49.2 316 — —
27.5 162 27.5 162 27.5 162 39.3 258 39.3 258 — —
106.7 652 106.7 652 — — 106.7 652 106.7 652 — —
106.7 652 106.7 652 — — 106.7 652 106.7 652 — —
0157HE 64.6 355 64.6 355 — — 64.6 355 64.6 355 — —
53.4 316 53.4 316 — — 53.4 316 53.4 316 — —
42.7 258 42.7 258 — — 42.7 258 42.7 258 — —

JOHNSON CONTROLS 45
FORM 150.26-EG1 (1120)

Single Point Electrical Data (Cont'd)


STANDARD EFFICIENCY WITH OPTIONAL EXTERNAL COMPRESSOR OVERLOADS
MIN MAX LUGS PER PHASE
MINIMUM DUAL DUAL
CIRCUIT MIN N/F ELEM DISCONNECT SWITCH CIRCUIT BREAKER
MODEL ELEM
VOLT HZ AMPS DISC SW FUSE FUSE LUG SIZE (OPT) LUG SIZE (OPT)
YCWL
(MCA) * AND MIN AND
QTY/ ∅ LUG INFO QTY/ ∅ LUG INFO
CB MAX CB
208 60 139 200 150 150 1 # 6–350 KCM 1 # 4–300 KCM
230 60 121 150 125 125 1 # 6–350 KCM 1 # 4–300 KCM
0056SE 380 60 73 100 90 90 1 # 14–1/0 AWG 1 # 14–1/0 AWG
460 60 60 100 70 70 1 # 14–1/0 AWG 1 # 14–1/0 AWG
575 60 48 60 50 50 1 # 14–1/0 AWG 1 # 14–1/0 AWG
200 60 179 200 200 200 1 # 6–350 KCM 1 # 4–300 KCM
230 60 179 200 200 200 1 # 6–350 KCM 1 # 4–300 KCM
0064SE 380 60 109 150 125 125 1 # 2–4/0 AWG 1 # 2–4/0 AWG
460 60 91 100 100 110 1 # 14–1/0 AWG 1 # 14–1/0 AWG
575 60 74 100 80 90 1 # 14–1/0 AWG 1 # 14–1/0 AWG
200 60 195 250 225 225 1 # 6–350 KCM 1 # 4–300 KCM
230 60 195 250 225 225 1 # 6–350 KCM 1 # 4–300 KCM
0074SE 380 60 115 150 125 125 1 # 2–4/0 AWG 1 # 2–4/0 AWG
460 60 95 150 110 110 1 # 2–4/0 AWG 1 # 2–4/0 AWG
575 60 77 100 90 90 1 # 14–1/0 AWG 1 # 14–1/0 AWG
200 60 209 250 225 250 1 # 6–350 KCM 1 # 6–350 KCM
230 60 209 250 225 250 1 # 6–350 KCM 1 # 6–350 KCM
0084SE 380 60 120 150 150 150 1 # 2–4/0 AWG 1 # 2–4/0 AWG
460 60 99 150 110 110 1 # 2–4/0 AWG 1 # 14–1/0 AWG
575 60 80 100 90 90 1 # 14–1/0 AWG 1 # 14–1/0 AWG
200 60 228 250 250 250 1 # 6–350 KCM 1 # 6–350 KCM
230 60 228 250 250 250 1 # 6–350 KCM 1 # 6–350 KCM
0094SE 380 60 132 150 150 150 1 # 2–4/0 AWG 1 # 2–4/0 AWG
460 60 109 150 125 125 1 # 2–4/0 AWG 1 # 2–4/0 AWG
575 60 87 100 100 100 1 # 14–1/0 AWG 1 # 14–1/0 AWG
200 60 245 400 300 300 1 # 250–500 KCM 1 # 250–500 KCM
230 60 245 400 300 300 1 # 250–500 KCM 1 # 250–500 KCM
0104SE 380 60 141 200 150 150 1 # 6–350 KCM 1 # 4–300 KCM
460 60 117 150 125 125 1 # 2–4/0 AWG 1 # 2–4/0 AWG
575 60 94 150 100 110 1 # 14–1/0 AWG 1 # 14–1/0 AWG
208 60 299 400 350 350 1 # 250–500 KCM 1 # 250–500 KCM
230 60 260 400 300 300 1 # 250–500 KCM 1 # 250–500 KCM
0118SE 380 60 157 200 175 175 1 # 6–350 KCM 1 # 4–300 KCM
460 60 130 200 150 150 1 # 6–350 KCM 1 # 4–300 KCM
575 60 104 150 125 125 1 # 2–4/0 AWG 1 # 2–4/0 AWG
208 60 333 600 400 400 1 # 250–500 KCM 1 # 250–500 KCM
230 60 290 400 350 350 1 # 250–500 KCM 1 # 250–500 KCM
0132SE 380 60 176 250 200 200 1 # 6–350 KCM 1 # 4–300 KCM
460 60 145 200 175 175 1 # 6–350 KCM 1 # 4–300 KCM
575 60 116 150 125 125 1 # 2–4/0 AWG 1 # 2–4/0 AWG
208 60 387 600 450 450 2 # 250–500 KCM 2 # 250–500 KCM
230 60 337 600 400 400 1 # 250–500 KCM 1 # 250–500 KCM
0157SE 380 60 204 400 250 250 1 # 6–350 KCM 1 # 6–350 KCM
460 60 168 250 200 200 1 # 6–350 KCM 1 # 6–350 KCM
575 60 135 200 150 150 1 # 4–300 KCM 1 # 2–4/0 AWG
208 60 412 600 450 450 2 # 250–500 KCM 2 # 250–500 KCM
230 60 358 600 400 400 2 # 250–500 KCM 2 # 250–500 KCM
0177SE 380 60 217 400 250 250 1 # 250–500 KCM 1 # 6–350 KCM
460 60 179 250 200 200 1 # 6–350 KCM 1 # 4–300 KCM
575 60 143 200 150 150 1 # 6–350 KCM 1 # 2–4/0 AWG
208 60 490 600 500 500 2 # 250–500 KCM 2 # 250–500 KCM
230 60 426 600 450 450 2 # 250–500 KCM 2 # 250–500 KCM
0198SE 380 60 258 400 300 300 1 # 250–500 KCM 1 # 250–500 KCM
460 60 213 250 225 225 1 # 6–350 KCM 1 # 4–300 KCM
575 60 171 200 175 175 1 # 6–350 KCM 1 # 4–300 KCM

46 JOHNSON CONTROLS
FORM 150.26-EG1 (1120)

Single Point Electrical Data (Cont'd)


STANDARD EFFICIENCY WITH OPTIONAL EXTERNAL COMPRESSOR OVERLOADS
SYSTEM # 1 SYSTEM # 2

MODEL COMPR 1 COMPR 2 COMPR 3 COMPR 1 COMPR 2 COMPR 3


YCWL
RLA LRA RLA LRA RLA LRA RLA LRA RLA LRA RLA LRA
32.7 249 32.7 249 — — 32.7 249 32.7 249 — —
28.4 295 28.4 295 — — 28.4 295 28.4 295 — —
0056SE 17.2 159 17.2 159 — — 17.2 159 17.2 159 — —
14.2 145 14.2 145 — — 14.2 145 14.2 145 — —
11.4 109 11.4 109 — — 11.4 109 11.4 109 — —
42.2 425 42.2 425 — — 42.2 425 42.2 425 — —
42.2 425 42.2 425 — — 42.2 425 42.2 425 — —
0064SE 25.7 239 25.7 239 — — 25.7 239 25.7 239 — —
21.3 187 21.3 187 — — 21.3 187 21.3 187 — —
17.4 148 17.4 148 — — 17.4 148 17.4 148 — —
49.1 505 49.1 505 — — 42.2 425 42.2 425 — —
49.1 505 49.1 505 — — 42.2 425 42.2 425 — —
0074SE 28.3 290 28.3 290 — — 25.7 239 25.7 239 — —
23.4 225 23.4 225 — — 21.3 187 21.3 187 — —
18.7 180 18.7 180 — — 17.4 148 17.4 148 — —
49.1 505 49.1 505 — — 49.1 505 49.1 505 — —
49.1 505 49.1 505 — — 49.1 505 49.1 505 — —
0084SE 28.3 290 28.3 290 — — 28.3 290 28.3 290 — —
23.4 225 23.4 225 — — 23.4 225 23.4 225 — —
18.7 180 18.7 180 — — 18.7 180 18.7 180 — —
57.8 500 57.8 500 — — 49.1 505 49.1 505 — —
57.8 500 57.8 500 — — 49.1 505 49.1 505 — —
0094SE 33.3 305 33.3 305 — — 28.3 290 28.3 290 — —
27.5 250 27.5 250 — — 23.4 225 23.4 225 — —
22.0 198 22.0 198 — — 18.7 180 18.7 180 — —
57.8 500 57.8 500 — — 57.8 500 57.8 500 — —
57.8 500 57.8 500 — — 57.8 500 57.8 500 — —
0104SE 33.3 305 33.3 305 — — 33.3 305 33.3 305 — —
27.5 250 27.5 250 — — 27.5 250 27.5 250 — —
22.0 198 22.0 198 — — 22.0 198 22.0 198 — —
78.4 553 78.4 553 — — 61.2 506 61.2 506 — —
68.2 553 68.2 553 — — 53.2 506 53.2 506 — —
0118SE 41.3 339 41.3 339 — — 32.2 280 32.2 280 — —
34.1 316 34.1 316 — — 26.6 212 26.6 212 — —
27.3 258 27.3 258 — — 21.3 168 21.3 168 — —
78.4 553 78.4 553 — — 78.4 553 78.4 553 — —
68.2 553 68.2 553 — — 68.2 553 68.2 553 — —
0132SE 41.3 339 41.3 339 — — 41.3 339 41.3 339 — —
34.1 316 34.1 316 — — 34.1 316 34.1 316 — —
27.3 258 27.3 258 — — 27.3 258 27.3 258 — —
91.1 652 91.1 652 — — 91.1 652 91.1 652 — —
79.2 652 79.2 652 — — 79.2 652 79.2 652 — —
0157SE 47.9 355 47.9 355 — — 47.9 355 47.9 355 — —
39.6 316 39.6 316 — — 39.6 316 39.6 316 — —
31.7 258 31.7 258 — — 31.7 258 31.7 258 — —
78.4 553 78.4 553 78.4 553 78.4 553 78.4 553 — —
68.2 553 68.2 553 68.2 553 68.2 553 68.2 553 — —
0177SE 41.3 339 41.3 339 41.3 339 41.3 339 41.3 339 — —
34.1 316 34.1 316 34.1 316 34.1 316 34.1 316 — —
27.3 258 27.3 258 27.3 258 27.3 258 27.3 258 — —
78.4 553 78.4 553 78.4 553 78.4 553 78.4 553 78.4 553
68.2 553 68.2 553 68.2 553 68.2 553 68.2 553 68.2 553
0198SE 41.3 339 41.3 339 41.3 339 41.3 339 41.3 339 41.3 339
34.1 316 34.1 316 34.1 316 34.1 316 34.1 316 34.1 316
27.3 258 27.3 258 27.3 258 27.3 258 27.3 258 27.3 258

JOHNSON CONTROLS 47
FORM 150.26-EG1 (1120)

Single Point Electrical Data (Cont'd)


HIGH EFFICIENCY WITH OPTIONAL EXTERNAL COMPRESSOR OVERLOADS
MAX
MIN LUGS PER PHASE
MINIMUM DUAL
MODEL CIRCUIT MIN N/F DUAL ELEM DISCONNECT SWITCH CIRCUIT BREAKER
VOLT HZ
YCWL AMPS DISC SW ELEM FUSE LUG SIZE (OPT) LUG SIZE (OPT)
FUSE AND AND
(MCA)*
MAX CB QTY/ ∅ QTY/ ∅
MIN CB LUG INFO LUG INFO
208 60 170 250 200 200 1 # 6–350 KCM 1 # 4–300 KCM
230 60 148 200 175 175 1 # 6–350 KCM 1 # 4–300 KCM
0064HE 380 60 90 150 100 100 1 # 2–4/0 AWG 1 # 2–4/0 AWG
460 60 74 100 90 90 1 # 14–1/0 AWG 1 # 14–1/0 AWG
575 60 59 100 70 70 1 # 14–1/0 AWG 1 # 14–1/0 AWG
208 60 195 250 225 225 1 # 6–350 KCM 1 # 4–300 KCM
230 60 170 250 200 200 1 # 6–350 KCM 1 # 4–300 KCM
0074HE 380 60 103 150 125 125 1 # 2–4/0 AWG 1 # 2–4/0 AWG
460 60 85 150 100 100 1 # 2–4/0 AWG 1 # 2–4/0 AWG
575 60 68 100 80 80 1 # 14–1/0 AWG 1 # 14–1/0 AWG
208 60 217 400 250 250 1 # 6–350 KCM 1 # 6–350 KCM
230 60 189 250 225 225 1 # 6–350 KCM 1 # 6–350 KCM
0084HE 380 60 114 150 125 125 1 # 2–4/0 AWG 1 # 2–4/0 AWG
460 60 94 150 100 100 1 # 2–4/0 AWG 1 # 14–1/0 AWG
575 60 76 100 90 90 1 # 14–1/0 AWG 1 # 14–1/0 AWG
208 60 240 400 300 300 1 # 6–350 KCM 1 # 6–350 KCM
230 60 209 400 250 250 1 # 6–350 KCM 1 # 6–350 KCM
0094HE 380 60 126 200 150 150 1 # 2–4/0 AWG 1 # 2–4/0 AWG
460 60 104 150 125 125 1 # 2–4/0 AWG 1 # 2–4/0 AWG
575 60 84 150 100 100 1 # 14–1/0 AWG 1 # 14–1/0 AWG
208 60 250 400 250 250 1 # 250–500 KCM 1 # 250–500 KCM
230 60 218 400 250 250 1 # 250–500 KCM 1 # 250–500 KCM
0096HE 380 60 132 200 150 150 1 # 6–350 KCM 1 # 4–300 KCM
460 60 109 150 125 125 1 # 6–350 KCM 1 # 2–4/0 AWG
575 60 87 150 100 100 1 # 2–4/0 AWG 1 # 2–4/0 AWG
208 60 299 400 350 350 1 # 250–500 KCM 1 # 250–500 KCM
230 60 260 400 300 300 1 # 250–500 KCM 1 # 250–500 KCM
0118HE 380 60 157 200 175 175 1 # 6–350 KCM 1 # 4–300 KCM
460 60 130 200 150 150 1 # 6–350 KCM 1 # 2–4/0 AWG
575 60 104 150 125 125 1 # 2–4/0 AWG 1 # 2–4/0 AWG
208 60 330 600 400 400 1 # 250–500 KCM 1 # 250–500 KCM
230 60 287 400 350 350 1 # 250–500 KCM 1 # 250–500 KCM
0127HE 380 60 174 250 200 200 1 # 6–350 KCM 1 # 6–350 KCM
460 60 143 200 175 175 1 # 6–350 KCM 1 # 6–350 KCM
575 60 115 150 125 125 1 # 4–300 KCM 1 # 2–4/0 AWG
208 60 387 600 450 450 2 # 250–500 KCM 2 # 250–500 KCM
230 60 337 600 400 400 1 # 250–500 KCM 1 # 250–500 KCM
0157HE 380 60 204 400 250 250 1 # 6–350 KCM 1 # 6–350 KCM
460 60 168 250 200 200 1 # 6–350 KCM 1 # 6–350 KCM
575 60 135 200 150 150 1 # 4–300 KCM 1 # 2–4/0 AWG

48 JOHNSON CONTROLS
FORM 150.26-EG1 (1120)

Single Point Electrical Data (Cont'd)


HIGH EFFICIENCY WITH OPTIONAL EXTERNAL COMPRESSOR OVERLOADS

SYSTEM # 1 SYSTEM # 2
MODEL
COMPR 1 COMPR 2 COMPR 3 COMPR 1 COMPR 2 COMPR 3
YCWL
RLA LRA RLA LRA RLA LRA RLA LRA RLA LRA RLA LRA
40 284 40 284 — — 40 284 40 284 — —
34.8 330 34.8 330 — — 34.8 330 34.8 330 — —
0064HE 21.1 192 21.1 192 — — 21.1 192 21.1 192 — —
17.4 180 17.4 180 — — 17.4 180 17.4 180 — —
13.9 132 13.9 132 — — 13.9 132 13.9 132 — —
51.1 431 51.1 431 — — 40 284 40 284 — —
44.4 431 44.4 431 — — 34.8 330 34.8 330 — —
0074HE 26.9 253 26.9 253 — — 21.1 192 21.1 192 — —
22.2 213 22.2 213 — — 17.4 180 17.4 180 — —
17.8 162 17.8 162 — — 13.9 132 13.9 132 — —
51.1 431 51.1 431 — — 51.1 431 51.1 431 — —
44.4 431 44.4 431 — — 44.4 431 44.4 431 — —
0084HE 26.9 253 26.9 253 — — 26.9 253 26.9 253 — —
22.2 213 22.2 213 — — 22.2 213 22.2 213 — —
17.8 162 17.8 162 — — 27.5 162 17.8 162 — —
61.2 506 61.2 506 — — 51.1 431 51.1 431 — —
53.2 506 53.2 506 — — 44.4 431 44.4 431 — —
0094HE 32.2 280 32.2 280 — — 26.9 253 26.9 253 — —
26.6 212 26.6 212 — — 22.2 213 22.2 213 — —
21.3 168 21.3 168 — — 17.8 162 17.8 162 — —
40 284 40 284 40 284 40 284 40 284 40 284
34.8 330 34.8 330 34.8 330 34.8 330 34.8 330 34.8 330
0096HE 21.1 192 21.1 192 21.1 192 21.1 192 21.1 192 21.1 192
17.4 180 17.4 180 17.4 180 17.4 180 17.4 180 17.4 180
13.9 132 13.9 132 13.9 132 13.9 132 13.9 132 13.9 132
78.4 553 78.4 553 — — 61.2 506 61.2 506 — —
68.2 553 68.2 553 — — 53.2 506 53.2 506 — —
0118HE 41.3 339 41.3 339 — — 32.2 280 32.2 280 — —
34.1 316 34.1 316 — — 26.6 212 26.6 212 — —
27.3 258 27.3 258 — — 21.3 168 21.3 168 — —
51.1 431 51.1 431 51.1 431 78.4 553 78.4 553 — —
44.4 431 44.4 431 44.4 431 68.2 553 68.2 553 — —
0127HE 26.9 253 26.9 253 26.9 253 41.3 339 41.3 339 — —
22.2 213 22.2 213 22.2 213 34.1 316 34.1 316 — —
17.8 162 17.8 162 17.8 162 27.3 258 27.3 258 — —
91.1 652 91.1 652 — — 91.1 652 91.1 652 — —
79.2 652 79.2 652 — — 79.2 652 79.2 652 — —
0157HE 47.9 355 47.9 355 — — 47.9 355 47.9 355 — —
39.6 316 39.6 316 — — 39.6 316 39.6 316 — —
31.7 258 31.7 258 — — 31.7 258 31.7 258 — —

JOHNSON CONTROLS 49
FORM 150.26-EG1 (1120)

Dual Point Electrical Data


STANDARD EFFICIENCY WITH EXTERNAL COMPRESSOR OVERLOADS

SYSTEM 1 WIRING SYSTEM 2 WIRING


MIN DUAL MAX DUAL MIN DUAL MAX DUAL
MODEL
VOLT HZ MINIMUM MIN N/F ELEM ELEM MINIMUM
MIN N/F
ELEM ELEM
YCWL CIRCUIT FUSE FUSE CIRCUIT FUSE FUSE
DISC SW DISC SW
AMPS AND MIN AND MAX AMPS AND MIN AND MAX
CB CB CB CB
208 60 74 100 90 110 74 100 90 110
230 60 64 100 90 110 64 100 90 110
0056SE 380 60 39 60 50 60 39 60 50 60
460 60 32 60 45 50 32 60 45 50
575 60 26 60 40 45 26 60 40 45
208 60 95 100 110 125 95 100 110 125
230 60 95 100 110 125 95 100 110 125
0064SE 380 60 58 60 70 80 58 60 70 80
460 60 48 60 60 60 48 60 60 60
575 60 39 60 45 50 39 60 45 50
208 60 111 150 125 150 95 100 110 125
230 60 111 150 125 150 95 100 110 125
0074SE 380 60 64 100 80 90 58 60 70 80
460 60 53 60 60 70 48 60 60 60
575 60 42 60 50 60 39 60 45 50
208 60 111 150 125 150 111 150 125 150
230 60 111 150 125 150 111 150 125 150
0084SE 380 60 64 100 80 90 64 100 80 90
460 60 53 60 60 70 53 60 60 70
575 60 42 60 50 60 42 60 50 60
208 60 130 150 150 175 111 150 125 150
230 60 130 150 150 175 111 150 125 150
0094SE 380 60 75 100 90 100 64 100 80 90
460 60 62 100 70 80 53 60 60 70
575 60 50 60 60 70 42 60 50 60
208 60 130 150 150 175 130 150 150 175
230 60 130 150 150 175 130 150 150 175
0104SE 380 60 75 100 90 100 75 100 90 100
460 60 62 100 70 80 62 100 70 80
575 60 50 60 60 70 50 60 60 70
208 60 177 200 200 250 137 150 150 175
230 60 154 200 200 250 120 150 150 175
0118SE 380 60 93 150 125 125 73 100 90 100
460 60 77 100 100 110 60 100 70 80
575 60 62 100 80 90 49 60 60 70
208 60 177 200 200 250 177 200 200 250
230 60 154 200 200 250 154 200 200 250
0132SE 380 60 93 150 125 125 93 150 125 125
460 60 77 100 100 110 77 100 100 110
575 60 62 100 80 90 62 100 80 90
208 60 205 200 225 225 205 200 225 225
230 60 178 200 225 225 178 200 225 225
0157SE 380 60 108 150 125 125 108 150 125 125
460 60 89 100 100 110 89 100 100 110
575 60 71 100 80 90 71 100 80 90
208 60 255 400 300 300 177 200 200 250
230 60 222 250 250 250 154 200 200 250
0177SE 380 60 134 150 150 150 93 150 125 125
460 60 111 150 125 125 77 100 100 110
575 60 89 100 100 110 62 100 80 90
208 60 255 400 300 300 255 400 300 300
230 60 222 250 250 250 222 250 250 250
0198SE 380 60 134 150 150 150 134 150 150 150
460 60 111 150 125 125 111 150 125 125
575 60 89 100 100 110 89 100 100 110

50 JOHNSON CONTROLS
FORM 150.26-EG1 (1120)

Dual Point Electrical Data (Cont'd)


STANDARD EFFICIENCY WITH EXTERNAL COMPRESSOR OVERLOADS
SYSTEM # 1 SYSTEM # 2

MODEL COMPR 1 COMPR 2 COMPR 3 COMPR 1 COMPR 2 COMPR 3


CIRCUIT QTY. CIRCUIT
VOLT HZ QTY.
YCWL BREAKER BREAKER
/Ø LUG SIZES RLA LRA RLA LRA RLA LRA /Ø LUG SIZES RLA LRA RLA LRA RLA LRA

208 60 (1) #14–1/0AWG 32.7 249 32.7 249 — — (1) #14–1/0AWG 32.7 249 32.7 249 — —
230 60 (1) #14–1/0AWG 28.4 295 28.4 295 — — (1) #14–1/0AWG 28.4 295 28.4 295 — —
0056SE 380 60 (1) #14–1/0AWG 17.2 159 17.2 159 — — (1) #14–1/0AWG 17.2 159 17.2 159 — —
460 60 (1) #14 - 1/0AWG 14.2 145 14.2 145 — — (1) #14–1/0AWG 17.2 145 14.2 145 — —
575 60 (1) #14–1/0AWG 11.4 109 11.4 109 — — (1) #14–1/0AWG 11.4 109 11.4 109 — —
208 60 (1) #2–4/0AWG 42.2 425 42.2 425 — — (1) #2–4/0AWG 42.2 425 42.2 425 — —
230 60 (1) #2–4/0AWG 42.2 425 42.2 425 — — (1) #2–4/0AWG 42.2 425 42.2 425 — —
0064SE 380 60 (1) #14–1/0AWG 25.7 239 25.7 239 — — (1) #14–1/0AWG 25.7 239 25.7 239 — —
460 60 (1) #14–1/0AWG 21.3 187 21.3 187 — — (1) #14–1/0AWG 21.3 187 21.3 187 — —
575 60 (1) #14–1/0AWG 17.4 148 17.4 148 — — (1) #14–1/0AWG 17.4 148 17.4 148 — —
208 60 (1) #2–4/0AWG 49.1 505 49.1 505 — — (1) #2–4/0AWG 42.2 425 42.2 425 — —
230 60 (1) #2–4/0AWG 49.1 505 49.1 505 — — (1) #2–4/0AWG 42.2 425 42.2 425 — —
0074SE 380 60 (1) #14–1/0AWG 28.3 290 28.3 290 — — (1) #14–1/0AWG 25.7 239 25.7 239 — —
460 60 (1) #14–1/0AWG 23.4 225 23.4 225 — — (1) #14–1/0AWG 21.3 187 21.3 187 — —
575 60 (1) #14–1/0AWG 18.7 180 18.7 180 — — (1) #14–1/0AWG 17.4 148 17.4 148 — —
208 60 (1) #2–4/0AWG 49.1 505 49.1 505 — — (1) #2–4/0AWG 49.1 505 49.1 505 — —
230 60 (1) #2–4/0AWG 49.1 505 49.1 505 — — (1) #2–4/0AWG 49.1 505 49.1 505 — —
0084SE 380 60 (1) #14–1/0AWG 28.3 290 28.3 290 — — (1) #14–1/0AWG 28.3 290 28.3 290 — —
460 60 (1) #14–1/0AWG 23.4 225 23.4 225 — — (1) #14–1/0AWG 23.4 225 23.4 225 — —
575 60 (1) #14–1/0AWG 18.7 180 18.7 180 — — (1) #14–1/0AWG 18.7 180 18.7 180 — —
208 60 (1) #6–350KCMIL 57.8 500 57.8 500 — — (1) #2–4/0AWG 49.1 505 49.1 505 — —
230 60 (1) #6–350KCMIL 57.8 500 57.8 500 — — (1) #2–4/0AWG 49.1 505 49.1 505 — —
0094SE 380 60 (1) #14–1/0AWG 33.3 305 33.3 305 — — (1) #14–1/0AWG 28.3 290 28.3 290 — —
460 60 (1) #14–1/0AWG 27.5 250 27.5 250 — — (1) #14–1/0AWG 23.4 225 23.4 225 — —
575 60 (1) #14–1/0AWG 22.0 198 22.0 198 — — (1) #14–1/0AWG 18.7 180 18.7 180 — —
208 60 (1) #6–350KCMIL 57.8 500 57.8 500 — — (1) #6–350KCMIL 57.8 500 57.8 500 — —
230 60 (1) #6–350KCMIL 57.8 500 57.8 500 — — (1) #6–350KCMIL 57.8 500 57.8 500 — —
0104SE 380 60 (1) #14–1/0AWG 33.3 305 33.3 305 — — (1) #14–1/0AWG 33.3 305 33.3 305 — —
460 60 (1) #14–1/0AWG 27.5 250 27.5 250 — — (1) #14–1/0AWG 27.5 250 27.5 250 — —
575 60 (1) #14–1/0AWG 22.0 198 22.0 198 — — (1) #14–1/0AWG 22.0 198 22.0 198 — —
208 60 (1) #6–350KCMIL 78.5 432 78.5 432 — — (1) #6–350KCMIL 61.1 378 61.1 378 — —
230 60 (1) #6–350KCMIL 68.2 477 68.2 477 — — (1) #6–350KCMIL 53.1 418 53.1 418 — —
0118SE 380 60 (1) #2–4/0AWG 41.3 299 41.3 299 — — (1) #14–1/0AWG 32.2 252 32.2 252 — —
460 60 (1) #14–1/0AWG 34.1 241 34.1 241 — — (1) #14–1/0AWG 26.6 212 26.6 212 — —
575 60 (1) #14–1/0AWG 27.3 194 27.3 194 — — (1) #14–1/0AWG 21.2 168 21.2 168 — —
208 60 (1) #6–350KCMIL 78.5 432 78.5 432 — — (1) #6–350KCMIL 78.5 432 78.5 432 — —
230 60 (1) #6–350KCMIL 68.2 477 68.2 477 — — (1) #6–350KCMIL 68.2 477 68.2 477 — —
0132SE 380 60 (1) #2–4/0AWG 41.3 299 41.3 299 — — (1) #2–4/0AWG 41.3 299 41.3 299 — —
460 60 (1) #14–1/0AWG 34.1 241 34.1 241 — — (1) #14–1/0AWG 34.1 241 34.1 241 — —
575 60 (1) #14–1/0AWG 27.3 194 27.3 194 — — (1) #14–1/0AWG 27.3 194 27.3 194 — —
208 60 (1) #250–500 KCM 91.2 527 91.2 527 — — (1) # 4–300 KCM 91.2 527 91.2 527 — —
230 60 (1) #250–500 KCM 79.3 582 79.3 582 — — (1) # 4–300 KCM 79.3 582 79.3 582 — —
0157SE 380 60 (1) #2–4/0AWG 48.0 355 48.0 355 — — (1) #2–4/0AWG 48.0 355 48.0 355 — —
460 60 (1) #2–4/0AWG 39.6 280 39.6 280 — — (1) #14–1/0AWG 39.6 280 39.6 280 — —
575 60 (1) #14–1/0AWG 31.7 225 31.7 225 — — (1) #14–1/0AWG 31.7 225 31.7 225 — —
208 60 (1) #250–500 KCM 78.5 432 78.5 432 78.5 432 (1) # 4–300 KCM 78.5 432 78.5 432 — —
230 60 (1) #250–500 KCM 68.2 477 68.2 477 68.2 477 (1) # 4–300 KCM 68.2 477 68.2 477 — —
0177SE 380 60 (1) #2–4/0AWG 41.3 299 41.3 299 41.3 299 (1) #2–4/0AWG 41.3 299 41.3 299 — —
460 60 (1) #2–4/0AWG 34.1 241 34.1 241 34.1 241 (1) #14–1/0AWG 34.1 241 34.1 241 — —
575 60 (1) #14–1/0AWG 27.3 194 27.3 194 27.3 194 (1) #14–1/0AWG 27.3 194 27.3 194 — —

JOHNSON CONTROLS 51
FORM 150.26-EG1 (1120)

Dual Point Electrical Data (Cont'd)


HIGH EFFICIENCY WITH EXTERNAL COMPRESSOR OVERLOADS

SYSTEM 1 WIRING SYSTEM 2 WIRING


MAX
MIN DUAL MAX DUAL MIN DUAL
MODEL DUAL
VOLT HZ MINIMUM MIN N/F
ELEM ELEM MINIMUM
MIN N/F
ELEM
ELEM
YCWL CIRCUIT FUSE FUSE CIRCUIT FUSE
DISC SW DISC SW FUSE
AMPS AND MIN AND MAX AMPS AND MIN
AND MAX
CB CB CB
CB
208 60 91 100 110 125 91 100 110 125
230 60 79 100 110 125 79 100 110 125
0064HE 380 60 48 60 70 80 48 60 70 80
460 60 40 60 60 60 40 60 60 60
575 60 32 60 45 50 32 60 45 50
208 60 115 150 125 150 91 100 110 125
230 60 100 150 125 150 79 100 110 125
0074HE 380 60 61 100 80 90 48 60 70 80
460 60 50 60 60 70 40 60 60 60
575 60 40 60 50 60 32 60 45 50
208 60 115 150 125 150 115 150 125 150
230 60 100 150 125 150 100 150 125 150
0084HE 380 60 61 100 80 90 61 100 80 90
460 60 50 60 60 70 50 60 60 70
575 60 40 60 50 60 40 60 50 60
208 60 137 150 150 175 115 150 125 150
230 60 120 150 150 175 100 150 125 150
0094HE 380 60 73 100 90 100 61 100 80 90
460 60 60 100 70 80 50 60 60 70
575 60 49 60 60 70 40 60 50 60
208 60 131 150 150 175 131 150 150 175
230 60 114 150 150 175 114 150 150 175
096HE 380 60 69 100 90 100 69 100 90 100
460 60 57 100 80 90 57 100 80 90
575 60 45 100 70 70 45 100 70 70
208 60 177 200 200 250 137 150 150 175
230 60 154 200 200 250 120 150 150 175
0118HE 380 60 93 150 125 125 73 100 90 100
460 60 77 100 100 110 60 100 70 80
575 60 62 100 80 90 49 60 60 70
208 60 166 200 200 200 177 200 200 250
230 60 145 200 175 200 154 200 200 250
0127HE 380 60 88 100 100 110 93 150 125 125
460 60 73 100 90 90 77 100 100 110
575 60 58 100 70 70 62 100 80 90
208 60 205 200 225 225 205 200 225 225
230 60 178 200 225 225 178 200 225 225
0157HE 380 60 108 150 125 125 108 150 125 125
460 60 89 100 100 110 89 100 100 110
575 60 71 100 80 90 71 100 80 90

52 JOHNSON CONTROLS
FORM 150.26-EG1 (1120)

Dual Point Electrical Data (Cont'd)


HIGH EFFICIENCY WITH EXTERNAL COMPRESSOR OVERLOADS

SYSTEM # 1 SYSTEM # 2
MODEL COMPR 1 COMPR 2 COMPR 3 COMPR 1 COMPR 2COMPR 3
CIRCUIT
YCWL
VOLT HZ QTY. QTY. CIRCUIT
BREAKER BREAKER
/Ø RLA LRA RLA LRA RLA LRA /Ø LUG SIZES RLA LRA RLA LRA RLA LRA
LUG SIZES
208 60 (1) #2–4/0AWG 40.1 284 40.1 284 — — (1) #2 –4/0AWG 40.1 284 40.1 284 — —
230 60 (1) #2–4/0AWG 34.9 330 34.9 330 — — (1) #2 –4/0AWG 34.9 330 34.9 330 — —
0064HE 380 60 (1) #14–1/0AWG 21.1 192 21.1 192 — — (1) #14–1/0AWG 21.1 192 21.1 192 — —
460 60 (1) #14–1/0AWG 17.4 180 17.4 180 — — (1) #14–1/0AWG 17.4 180 17.4 180 — —
575 60 (1) #14–1/0AWG 13.9 132 13.9 132 — — (1) #14–1/0AWG 13.9 132 13.9 132 — —
208 60 (1) #2–4/0AWG 51.1 324 51.1 324 — — (1) #2 –4/0AWG 40.1 284 40.1 284 — —
230 60 (1) #2–4/0AWG 44.5 359 44.5 359 — — (1) #2 –4/0AWG 34.9 330 34.9 330 — —
0074HE 380 60 (1) #14–1/0AWG 26.9 253 26.9 253 — — (1) #14–1/0AWG 21.1 192 21.1 192 — —
460 60 (1) #14–1/0AWG 22.2 213 22.2 213 — — (1) #14–1/0AWG 17.4 180 17.4 180 — —
575 60 (1) #14–1/0AWG 17.8 162 17.8 162 — — (1) #14–1/0AWG 13.9 132 13.9 132 — —
208 60 (1) #2–4/0AWG 51.1 324 51.1 324 — — (1) #2 –4/0AWG 51.1 324 51.1 324 — —
230 60 (1) #2–4/0AWG 44.5 359 44.5 359 — — (1) #2 –4/0AWG 44.5 359 44.5 359 — —
0084HE 380 60 (1) #14–1/0AWG 26.9 253 26.9 253 — — (1) #14–1/0AWG 26.9 253 26.9 253 — —
460 60 (1) #14–1/0AWG 22.2 213 22.2 213 — — (1) #14–1/0AWG 22.2 213 22.2 213 — —
575 60 (1) #14–1/0AWG 17.8 162 17.8 162 — — (1) #14–1/0AWG 17.8 162 17.8 162 — —
208 60 (1) #6–350KCMIL 61.1 378 61.1 378 — — (1) #2 –4/0AWG 51.1 324 51.1 324 — —
230 60 (1) #6–350KCMIL 53.1 418 53.1 418 — — (1) #2 –4/0AWG 44.5 359 44.5 359 — —
0094HE 380 60 (1) #14–1/0AWG 32.2 252 32.2 252 — — (1) #14–1/0AWG 26.9 253 26.9 253 — —
460 60 (1) #14–1/0AWG 26.6 212 26.6 212 — — (1) #14–1/0AWG 22.2 213 22.2 213 — —
575 60 (1) #14–1/0AWG 21.2 168 21.2 168 — — (1) #14–1/0AWG 17.8 162 17.8 162 — —
208 60 (1) #6–350KCMIL 40.1 284 40.1 284 40.1 284 (1) #6–350KCMIL 40.1 284 40.1 284 40.1 284
230 60 (1) #6–350KCMIL 34.9 330 34.9 330 34.9 330 (1) #6–350KCMIL 34.9 330 34.9 330 34.9 330
096HE 380 60 (1) #14–1/0AWG 21.1 192 21.1 192 21.1 192 (1) #14–1/0AWG 21.1 192 21.1 192 21.1 192
460 60 (1) #14–1/0AWG 17.4 180 17.4 180 17.4 180 (1) #14–1/0AWG 17.4 180 17.4 180 17.4 180
575 60 (1) #14–1/0AWG 13.9 132 13.9 132 13.9 132 (1) #14–1/0AWG 13.9 132 13.9 132 13.9 132
208 60 (1) #6–350KCMIL 78.5 432 78.5 432 — — (1) #6–350KCMIL 61.1 378 61.1 378 — —
230 60 (1) #6–350KCMIL 68.2 477 68.2 477 — — (1) #6–350KCMIL 53.1 418 53.1 418 — —
0118HE 380 60 (1) #2–4/0AWG 41.3 299 41.3 299 — — (1) #14–1/0AWG 32.2 252 32.2 252 — —
460 60 (1) #14–1/0AWG 34.1 241 34.1 241 — — (1) #14–1/0AWG 26.6 212 26.6 212 — —
575 60 (1) #14–1/0AWG 27.3 194 27.3 194 — — (1) #14–1/0AWG 21.2 168 21.2 168 — —
208 60 (1) #6–350KCMIL 51.1 324 51.1 324 51.1 324 (1) #6–350KCMIL 78.5 432 78.5 432 — —
230 60 (1) #6–350KCMIL 44.5 359 44.5 359 44.5 359 (1) #6–350KCMIL 68.2 477 68.2 477 — —
0127HE 380 60 (1) #14–1/0AWG 26.9 253 26.9 253 26.9 253 (1) #2 –4/0AWG 41.3 299 41.3 299 — —
460 60 (1) #14–1/0AWG 22.2 213 22.2 213 22.2 213 (1) #14–1/0AWG 34.1 241 34.1 241 — —
575 60 (1) #14–1/0AWG 17.8 162 17.8 162 17.8 162 (1) #14–1/0AWG 27.3 194 27.3 194 — —
208 60 (1) # 250–500 KCM 91.2 527 91.2 527 — — (1) # 4–300 KCM 91.2 527 91.2 527 — —
230 60 (1) # 250–500 KCM 79.3 582 79.3 582 — — (1) # 4–300 KCM 79.3 582 79.3 582 — —
0157HE 380 60 (1) #2–4/0AWG 48.0 355 48.0 355 — — (1) #2 –4/0AWG 48.0 355 48.0 355 — —
460 60 (1) #2–4/0AWG 39.6 280 39.6 280 — — (1) #14–1/0AWG 39.6 280 39.6 280 — —
575 60 (1) #14–1/0AWG 31.7 225 31.7 225 — — (1) #14–1/0AWG 31.7 225 31.7 225 — —

JOHNSON CONTROLS 53
FORM 150.26-EG1 (1120)

Electrical Notes
1. Minimum Circuit Ampacity (MCA) is based on 125% of the rated load amps for the largest motor plus 100% of the rated
load amps for all other loads included in the circuit, per NEC Article 43024. If the optional Factory Mounted Control Trans-
former is provided, add the following MCA values to the electrical tables for the system providing power to the transformer:
17, add 2.5 amps; 28, add 2.3 amps; 40, add 1.5 amps, 46, add 1.3 amps; 58, add 1 amps.

2. MCA for units with optional external compressor overloads is calculated at 54/44 evaporator (water), 85/95 condenser
(water) condition per UL1995. If unit is to be operated at higher temperatures, increase Service Wiring and Equipment
accordingly.

3. For Leaving Condenser Temperatures above 95°F (with maximum limit of 110°F) use the following formula:

RMCA = MCA * (1 + (DLCT - 95)/100 )


DLCT is “Design Leaving Condenser Temperature”
RMCA is “Recommended Minimum Circuit Ampacity”

4. The minimum recommended disconnect switch is based on 115% of the rated load amps for all loads included in the
circuit, per NEC Article 440.

5. Minimum fuse size is based upon 150% of the rated load amps for the largest motor plus 100% of the rated load amps
for all other loads included in the circuit to avoid nuisance trips at startup due to lock rotor amps. It is not recommended
in applications where brown outs, frequent starting and stopping of the unit, and/or operation at ambient temperatures in
excess of 95ºF (35ºC) is anticipated.

6. Maximum fuse size is based upon 225% of the rated load amps for the largest motor plus 100% of the rated load amps
for all other loads included in the circuit, per NEC Article 440-22.

7. Circuit breakers must be UL listed and CSA certified and maximum size is based on 225% of the rated load amps for the
largest motor plus 100% of the rated load amps for all other loads included in the circuit. Otherwise, an HACR type circuit
breakers must be used. Maximum HACR circuit breaker rating is based on 225% of the rated The “INCOMING WIRE
RANGE” is the minimum and maximum wire size that can be accommodated by the unit wiring lugs. The (2) preceding
the wire range indicates the number of termination points available per phase of the wire range specified. Actual wire size
and number of wires per phase must be determined based on the National Electrical Code, using copper connectors only.
Field wiring must also comply with local codes.

8. An equipment ground lug(s) is provided for the incoming power. Ground line sizing shall be in accordance with the current
NEC Table 250-122.

9. The supplied disconnect is a “Disconnecting Means” as defined in the NEC 100, and is intended for isolating the unit for
the available power supply to perform maintenance and troubleshooting. This disconnect is not intended to be a Load
Break Device.

10. Field Wiring by others which complies to the National Electrical Code and Local Codes.

11. Voltage Utilization Range

LEGEND
ACR ACROSS THE LINE START
C.B. CIRCUIT BREAKER
Rated Voltage Utilization Range
D.E. DUAL ELEMENT FUSE
DISC SW DISCONNECT SWITCH
208/60/3 187–229
FACT MOUNT CB FACTORY MOUNTED CIRCUIT BREAKER 230/60/3 200–254
FLA FULL LOAD AMPS 380/60/3 342–402
HZ HERTZ 460/60/3 414–508
MAX MAXIMUM 575/60/3 520–635
MCA MINIMUM CIRCUIT AMPACITY
MIN MINIMUM
MIN NF MINIMUM NON FUSED
RLA RATED LOAD AMPS
S.P. WIRE SINGLE POINT WIRING
UNIT MTD SERV SW UNIT MOUNTED SERVICE (NON-FUSED DISCONNECT SWITCH)
LRA LOCKED ROTOR AMPS
ECWT ENTERING CONDENSER WATER TEMPERATURE

54 JOHNSON CONTROLS
FORM 150.26-EG1 (1120)

Ground Wire Sizing


GROUND LUG SIZING WITH OR WITHOUT OPTIONAL OVERLOADS
NON FUSED DISCONNECT SWITCH OPTION
RATING INCOMING WIRE GROUND WIRE
150A # 14–1/0 AWG # 8–2 AWG
150A # 2–4/0 AWG # 8–2 AWG
150A # 4–300 KCM # 8–2 AWG
225A # 4–300 KCM # 6–1/0 AWG
250A # 6–350 KCM # 4–3/0 AWG
400A # 250–500 KCM # 2–4/0 AWG
400A (2) # 3/0–250 KCM (2) # 6–1/0 AWG
600A (2) # 250–500 KCM (2) # 2–4/0 AWG
800A (2) # 250–500 KCM (2) # 2–4/0 AWG
800A (3) # 2/0–400 KCM (3) # 4–3/0 AWG

CIRCUIT BREAKER OPTION


RATING INCOMING WIRE GROUND WIRE
60 A # 14–1/0 AWG # 14–6 AWG
70 A # 14–1/0 AWG # 14–6 AWG
80 A # 14–1/0 AWG # 14–6 AWG
90 A # 14–1/0 AWG # 14–6 AWG
100 A # 14–1/0 AWG # 8–2 AWG
125 A # 14–1/0 AWG # 8–2 AWG
125 A # 2–4/0 AWG # 8–2 AWG
150 A # 2–4/0 AWG # 8–2 AWG
175 A # 4–300 KCM # 6–1/0 AWG
200 A # 4–300 KCM # 6–1/0 AWG
225 A # 4–300 KCM # 6–1/0 AWG
250 A # 6–350 KCM # 4–3/0 AWG
400 A # 250–500 KCM # 2–4/0 AWG
400 A (2) # 3/0–250 KCM (2) # 6–1/0 AWG
600 A (2) # 250–500 KCM (2) # 2–4/0 AWG

TERMINAL BLOCK OPTION


RATING INCOMING WIRE GROUND WIRE
130 A # 12–1 AWG # 8–2 AWG
165 A # 10–3/0 AWG # 6–1/0 AWG
240 A # 10–300 KCM # 4–3/0 AWG
320 A # 4–500 KCM # 2–4/0 AWG
480 A (2) # 10–300 KCM (2) # 4–3/0 AWG

INSTRUCTIONS:
1. Start in correct power option table (switch, breaker, terminal block)
2. Match engineering guide value for amperage
3. Match engineering guide value for wire range
4. Note corresponding ground wire range

JOHNSON CONTROLS 55
FORM 150.26-EG1 (1120)

Typical Control Panel Wiring


4 COMPRESSOR UNITS



LD18412

56 JOHNSON CONTROLS
FORM 150.26-EG1 (1120)

Typical Control Panel Wiring (Cont'd)


4 COMPRESSOR UNITS

JOHNSON CONTROLS 57
FORM 150.26-EG1 (1120)

Typical Control Panel Wiring (Cont'd)

5 AND 6 COMPRESSOR UNITS



LD18413

58 JOHNSON CONTROLS
FORM 150.26-EG1 (1120)

Typical Control Panel Wiring (Cont'd)

5 AND 6 COMPRESSOR UNITS

JOHNSON CONTROLS 59
FORM 150.26-EG1 (1120)

Customer Wiring Information

 
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Figure 1 - SINGLE POINT POWER SUPPLY CONNECTION – STANDARD UNIT

60 JOHNSON CONTROLS
FORM 150.26-EG1 (1120)

Customer Wiring Information (Cont'd)


 

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Figure 2 - DUAL POINT POWER SUPPLY CONNECTION – OPTIONAL

JOHNSON CONTROLS 61
FORM 150.26-EG1 (1120)

Guide Specifications

PART 1 – GENERAL

1.01 SCOPE

A. The requirements of the General Conditions, Supplementary Conditions, Division 1,


and Drawings apply to all Work herein.

B. Provide Microprocessor controlled, multiple-scroll compressor, water-cooled, liquid


chillers of the scheduled capacities as shown and indicated on the Drawings, including
but not limited to:

1. Chiller package

2. Electrical power and control connections

3. Chilled water connections

4. Charge of refrigerant and oil

5. Factory start-up

1.02 QUALITY ASSURANCE

A. Products shall be Designed, Tested, Rated and Certified in accordance with, and in-
stalled in compliance with applicable sections of the following Standards and Codes:

1. ANSI/ASHRAE Standard 15 – Safety Code for Mechanical Refrigeration

2. ASHRAE 90.1– Energy Efficiency compliance.

3. ANSI/NFPA Standard 70 – National Electrical Code (NEC)

4. ASME Boiler and Pressure Vessel Code, Section VIII, Division 1

5. ASHRAE 34 – Number Designation and Safety Classification of Refrigerants

6. AHRI Standard 550/590 – Positive Displacement Compressors and Water Cooled


Rotary Screw Water-Chilling Packages

7. Conform to UL code 1995 for construction of chillers and provide ETL/cETL Listing
label

8. Manufactured in facility registered to ISO 9001

9. OSHA - Occupational Safety and Health Act

B. Factory Test: Chiller shall be pressure-tested, evacuated and fully charged with refrig-
erant and oil, and shall be factory operational run tested with water flowing through the
vessels.

C. Chiller manufacturer shall have a factory trained and supported service organization
that is within a 50 mile radius of the site.

62 JOHNSON CONTROLS
FORM 150.26-EG1 (1120)

Guide Specifications (Cont'd)


D. Warranty: Manufacturer shall Warrant all equipment and material of its manufacture
against defects in workmanship and material for a period of one year from date of initial
start-up or eighteen (18) months from date of shipment, whichever occurs first.

1.03 DELIVERY AND HANDLING

A. Unit shall be delivered to job site fully assembled, and charged with refrigerant and oil
by the Manufacturer.

B. Unit shall be stored and handled per Manufacturer’s instructions.

C. Unit and its accessories shall be protected from the weather and dirt exposure during
shipment.

D. During shipment, a covering shall be provided over vulnerable components. Nozzles


and open ends shall be fitted with plastic enclosures.

PART 2 – PRODUCTS

2.01 CHILLER MATERIALS AND COMPONENTS

A. General: Install and commission, as shown on the schedules and plans, factory as-
sembled, charged, and tested water-cooled scroll compressor chiller(s) as specified
herein. Chiller shall be designed, selected, and constructed using a refrigerant with
Flammability rating of “1”, as defined by ANSI/ASHRAE STANDARD - 34 Number
Designation and Safety Classification of Refrigerants. Chiller shall include, but is not
limited to: a complete system with not less than two refrigerant circuits, scroll compres-
sors, direct expansion type evaporator, water-cooled condenser, refrigerant, lubrica-
tion system, interconnecting wiring, safety and operating controls including capacity
controller, control center, motor starting components, and special features as specified
herein or required for safe, automatic operation.

2.02 COMPRESSORS

A. Compressors Shall be hermetic, scroll-type, including:

1. Compliant design for axial and radial sealing

2. Refrigerant flow through the compressor with 100% suction cooled motor

3. Large suction side free volume and oil sump to provide liquid handling capability

4. Compressor crankcase heaters to provide extra liquid migration protection

5. Annular discharge check valve and reverse vent assembly to provide low pressure
drop, silentshutdown and reverse rotation protection

6. Initial Oil charge

7. Oil Level sightglass

8. Vibration isolator mounts for compressors

9. Brazed-type connections for fully hermetic refrigerant circuits

10. Microprocessor controlled, Factory installed Across-the-Line type compressor mo-


tor starters

JOHNSON CONTROLS 63
FORM 150.26-EG1 (1120)

Guide Specifications (Cont'd)


2.03 REFRIGERANT CIRCUIT COMPONENTS

Each refrigerant circuit shall include: liquid line shutoff valve with charging port, low side
pressure relief device, filter-drier, solenoid valve, discharge service valve, system high
pressure relief device, sight glass with moisture indicator, expansion valves, and flexible,
closed-cell foam insulated suction line.

2.04 HEAT EXCHANGERS

A. Evaporator:

1. Evaporator shall be a direct expansion shell and tube construction, dual circuit heat
exchanger capable of refrigerant working pressure of 400 PSIG (27.6 bar) and liquid
side pressure of 150 psig (10.3 bar).

2. Evaporator shall be covered with 3/4 in. (19 mm), flexible, closed-cell insulation,
thermal conductivity of 0.26k ([BTU/HR-Ft2-°F]/in.) maximum. Water nozzles shall
be insulated by Contractor after pipe installation.

3. Heat exchangers shall be ASME pressure vessel code certified.

4. Installing contractor must include accommodations in the chilled water piping to al-
low proper drainage and venting of the heat exchanger.

5. The water connections shall be fully accessible and grooved to accept ANSI/AWWA
C-606 cou­plings if used (by others).

B. Condenser:

1. Condenser shall be a cleanable thru-tube construction with removable heads and


integral subcooling. Heat exchanger shall be capable of a refrigerant side working
pressure of 560 psig (38.6 bar) and liquid side pressure of 150 psig (10.3 bar).

2. The condenser shall be equipped with relief valves and be capable of holding the
full refrigerant charge for pumpdown.

3. The water connections shall be fully accessible and grooved to accept ANSI/AWWA
C-606 cou­plings if used (by others).

2.05 CONTROLS

A. General: Automatic start, stop, operating, and protection sequences across the range
of scheduled conditions and transients.

B. Microprocessor Enclosure: NEMA 1 (IP32) powder painted steel cabinet with hinged,
latched, and gasket sealed door.

C. Microprocessor Control Center:

1. Automatic control of compressor start/stop, anti coincidence and anti-recycle tim-


ers, automatic pumpdown on shutdown, evaporator pump, and unit alarm contacts.
Automatic reset to normal chiller operation after power failure.

2. Remote water temperature reset via a Pulse Width Modulated (PWM) input signal
or up to two steps of demand (load) limiting.

3. Software stored in non-volatile memory, with programmed setpoints retained in lithi-


um battery backed regulated time clock (RTC) memory for minimum 5 years.

64 JOHNSON CONTROLS
FORM 150.26-EG1 (1120)

Guide Specifications (Cont'd)


4. Forty character liquid crystal display, numeric data in English (or Metric) units.
Sealed keypad with sections for Setpoints, Display/Print, Entry, Unit Options and
clock, and On/Off Switch. Display descriptions and membrane keypad graphics
shown in English language.

5. Programmable Setpoints (within Manufacturer limits): display language; chilled


liquid temperature setpoint and range, remote reset temperature range, set daily
schedule/holiday for start/ stop, manual override for servicing, number of compres-
sors, low liquid temperature cutout, low suction pressure cutout, high discharge
pressure cutout, anti-recycle timer (compressor start cycle time), and anti-coinci-
dent timer (delay compressor starts).

6. Display Data: Return and leaving evaporator liquid temperatures, low leaving liquid
temperature cutout setting, English or metric data, suction pressure cutout setting,
each system suction pressure, discharge pressure, liquid temperature reset via a
0 VDC to 20 VDC input, 2 VDC to 10 VDC input or a 0 mA to 20mA input contact
closure, anti-recycle timer status for each compressor, anti-coincident system start
timer condition, compressor run status, no cooling load condition, day, date and
time, daily start/ stop times, holiday status, automatic or manual system lead/lag
control, lead system definition, compressor starts/operating hours (each), status of
hot gas valves (if supplied), run permissive status, number of compressors running,
liquid solenoid valve status, load and unload timer status, water pump status.

7. System Safeties: Shall cause individual compressor systems to perform auto shut
down; manual reset required after the third trip in 90 minutes. Includes: high dis-
charge pressure, low suction pressure, high pressure switch, and motor protector.
Compressor motor protector shall protect against damage due to high input current
or thermal overload of windings.

8. Unit Safeties: Shall be automatic reset and cause compressors to shut down if low
ambient, low leaving chilled liquid temperature, under voltage, and flow switch op-
eration. Contractor shall provide flow switch installation and wiring per chiller manu-
facturer requirements.

9. Alarm Contacts: Low ambient, low leaving chilled liquid temperature, low voltage,
low battery, and (per compressor circuit): high discharge pressure, and low suction
pressure.

10. BAS/EMS Temperature Reset: Chiller to accept 4 mA to 20 mA, 0 VDC to 10 VDC,


or discrete contact closure input to reset the leaving chilled liquid temperature.

D. Pressure Transducers and Readout Capability

1. Discharge Pressure Transducers: Permits unit to sense and display discharge pres-
sure.

2. Suction Pressure Transducers: Permits unit to sense and display suction pressure.

E. Manufacturer shall provide any controls not listed above, necessary for automatic
chiller operation. Mechanical Contractor shall provide field control wiring necessary to
interface sensors to the chiller control system.

JOHNSON CONTROLS 65
FORM 150.26-EG1 (1120)

Guide Specifications (Cont'd)


2.06 POWER CONNECTION AND DISTRIBUTION

A. Power Panels:

1. NEMA 1 (IP32), powder painted steel cabinets with hinged, latched, and gasket
sealed outer doors. Provide main power connection(s), control power connections,
compressor start contactors, current overloads, and factory wiring.

2. Power supply shall enter unit at a single location, be 3 phase of scheduled voltage,
and connect to individual terminal blocks per compressor. Separate disconnecting
means and/ or external branch circuit protection (by Contractor) required per ap-
plicable local or national codes.

B. Exposed compressor and control power wiring shall be routed through liquid tight con-
duit.

C. Power Supply Connection shall be:

1. Single Point Power Supply: Single point Terminal Block for field connection and in-
terconnecting wiring to the compressors. Separate external protection must be sup-
plied, by others, in the incoming power wiring, which must comply with the National
Electric Code and/or local codes.

2.07 ACCESSORIES AND OPTIONS

Some accessories and options supersede standard product features. Your Johnson Con-
trols sales representative will be pleased to provide assistance.

A. Power Supply Connections (Factory Mounted):

1. Single Point Disconnect Switch: Single point Non-Fused Disconnect and lockable
external handle (in compliance with Article 440-14 of NEC) can be supplied to iso-
late the unit power voltage for servicing. Separate external fusing must be supplied,
by others, in the incoming power wiring, which must comply with the National Elec-
tric Code and/or local codes.

2. Single Point Circuit Breaker: Single point Terminal Block with Circuit Breaker and
lockable external handle (in compliance with Article 440 14 of NEC) can be supplied
to isolate power voltage for servicing. Incoming power wiring must comply with the
National Electric Code and/or local codes.

3. Multiple Point Circuit Breaker: Multiple point circuit breakers with lockable external
handles (in compliance with Article 440-14 of NEC) can be supplied to isolate power
for servicing. Incoming power wiring must comply with the National Electric Code
and/or local codes.

B. Control Power Transformer (Factory Mounted): Converts unit power voltage to 120-
1-60 (500 VA capacity). Factory mounting includes primary and secondary wiring be-
tween the transformer and the control panel.

C. Flow Switch (Field-mounted): Vapor proof SPDT, NEMA 3R switch (150 psig), -20°F to
250°F. Available with evaporator.

D. Differential Pressure Switch (Field mounted): Alternative to the paddle-type flow switch.
3 psig to 45 psig (0.2 bar to 3 bar) range with 1/4 in. NPTE pressure connections. Avail-
able with evaporator.

66 JOHNSON CONTROLS
FORM 150.26-EG1 (1120)

Guide Specifications (Cont'd)


E. Double Thick Evaporator Insulation (Factory Mounted): Evaporator covered with dou-
ble thick (1 1/2 in.) flexible, closed-cell Insulation in lieu of

F. Standard (3/4 in.) insulation. Water nozzles shall be insulated by Contractor after pipe
installation.

G. ANSI/AWWA C-606 Flange Kit (Field Mounted): ANSI/AWWA C-606 flange adapters
included with the water connections on the evaporator and condenser providing raised
face flanges for field piping connection (note: the 0056SE, 0064SE, 0064HE, 0074SE,
and 0094SE units do not include condenser flanges).

H. Service Isolation valves (Factory Mounted): Service suction (ball type) isolation valves
are added to unit per circuit in addition to the standard discharge service valve. (Fac-
tory-mounted.)

I. Hot Gas By-Pass (Factory Mounted): Permits continuous, stable operation at capaci-
ties below the minimum step of unloading to as low as 5% capacity (depending on both
the unit and operating conditions) by introducing an artificial load on the evaporator.
Hot gas by-pass is installed on only one refrigerant circuit (System #2).

J. Microprocessor Membrane Keypad Graphics on in lieu of Standard English:

1. Spanish language

2. French language

3. German language

4. Italian language

K. Chicago Code Relief Valves (Factory Mounted): Relief valves provided to meet Chi-
cago Code requirements.

L. Sound Reduction (Factory-mounted):

1. Each compressors is individually enclosed in anacoustic sound blankets.

M. Vibration Isolation (Field-mounted):

1. Elastomeric Pad Isolators.

2. 1 Inch Deflection Spring Isolators: Level adjustable, spring and cage type isolators
for mounting under the unit base.

3. 2 Inch Deflection Isolators: Level adjustable, restrained isolators, mounts in rugged


welded steel housing with vertical and horizontal limit stops. Housings shall be de-
signed to withstand a minimum 1.0g accelerated force in all directions to 2 inches.

N. Final Paint Overspray: Overspray painting of assembled unit with Caribbean blue
enamel.

JOHNSON CONTROLS 67
FORM 150.26-EG1 (1120)

Guide Specifications (Cont'd)


PART 3 – EXECUTION

3.01 INSTALLATION

A. General: Rig and Install in full accordance with Manufacturers requirements, Project
drawings, and Contract documents.

B. Location: Locate chiller as indicated on drawings, including cleaning and service main-
tenance clearance per Manufacturer instructions. Adjust and level chiller on support
structure. If equipment provided exceeds height of scheduled chiller, installing contrac-
tor is responsible for additional costs associated with extending the height of parapet
or screening walls/enclosures

C. Components: Installing Contractor shall provide and install all auxiliary devices and
accessories for fully operational chiller.

D. Electrical: Coordinate electrical requirements and connections for all power feeds with
Electrical Contractor.

E. Controls: Coordinate all control requirements and connections with Controls Contrac-
tor.

F. Finish: Installing Contractor shall paint damaged and abraded factory finish with touch-
up paint matching factory finish.

68 JOHNSON CONTROLS
FORM 150.26-EG1 (1120)

SI Metric Conversion
Values provided in this manual are in the English inch‑pound (I‑P) system.
The following factors can be used to convert from English to the most common Sl Metric values.

MULTIPLY THIS TO OBTAIN THIS


MEASUREMENT BY
ENGLISH VALUE METRIC VALUE
TONS REFRIGERANT
CAPACITY 3.516 KILOWATTS (kW)
EFFECT (ton)
KILOWATTS (kW) NO CHANGE KILOWATTS (kW)
POWER
HORSEPOWER (hp) 0.7457 KILOWATTS (kW)
FLOW RATE GALLONS / MINUTE (gpm) 0.0631 LITERS / SECOND (L/s)
FEET (ft) 304.8 MILLIMETERS (mm)
LENGTH
INCHES (in) 25.4 MILLIMETERS (mm)
WEIGHT POUNDS (lb) 0.4536 KILOGRAMS (kg)
VELOCITY FEET / SECOND (fps) 0.3048 METERS / SECOND (m/s)
FEET OF WATER (ft) 2.989 KILOPASCALS (kPa)
PRESSURE DROP
POUNDS / SQ. INCH (psi) 6.895 KILOPASCALS (kPa)

TEMPERATURE FOULING FACTOR


To convert degrees Fahrenheit (°F) to degrees Celsius ENGLISH l‑P EQUIVALENT Sl METRIC
(°C), subtract 32° and multiply by 5/9 or 0.5556. (fT2 °F hr/Btu) (m2 k/kW)
0.0001 0.018
To convert a temperature range (i.e., 10°F or 12°F chilled
0.00025 0.044
water range) from Fahrenheit to Celsius, multiply by 5/9
or 0.5556. 0.0005 0.088
0.00075 0.132

EFFICIENCY
In the English l‑P system, chiller efficiency is measured
in kW / ton:

kW input
kW/ton =
tons refrigeration effect

In the Sl Metric system, chiller efficiency is measured in


Coefficient of Performance (COP).

kW input
kW/ton =
kW refrigeration effect

kW / ton and COP are related as follows:


3.516
kW/ton =
COP

3.516
COP =
kW/ton

JOHNSON CONTROLS 69
Printed on recycled paper
Form 150.26-EG1 (1120) Supersedes: 150.26-EG1 (220)
© 2020 Johnson Controls, Inc. P.O. Box 423, Milwaukee, WI 53201 Printed in USA
www.johnsoncontrols.com
Issued on 11/25/2020

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