150 26-Eg1
150 26-Eg1
150 26-Eg1
26-EG1 (1120)
MODEL YCWL
WATER-COOLED SCROLL LIQUID CHILLER
STYLE A
50 tons to 200 tons
175 kW to 700 kW
60 Hz
FORM 150.26-EG1 (1120)
Nomenclature
YCWL 0084 S E 46 X A A
DESIGN DEVELOPMENT
UNIT TYPE SERIES LEVEL
YORK Water Cooled REFRIGERANT Development Level A
Scroll Compressor R-410A
Performance data provided in this document was created in accordance with Johnson Controls software: YORKworks version
14.03 and DXCHILL version 6.13.
Approvals
• ASME Boiler and Pressure Vessel Code –Section Vlll Division 1
• ASHRAE Guideline 3 – Reducing Emission of Halogenated Refrigerants in Refrigeration and Air Conditioning
Equipment and Systems
2 JOHNSON CONTROLS
FORM 150.26-EG1 (1120)
Table of Contents
EQUIPMENT OVERVIEW....................................................................................................................................... 5
MICROPROCESSOR CONTROLS........................................................................................................................ 8
SELECTION DATA................................................................................................................................................ 18
APPLICATION DATA............................................................................................................................................ 22
PHYSICAL DATA................................................................................................................................................... 26
ISOLATOR INFORMATION.................................................................................................................................. 31
ELECTRICAL NOTES.......................................................................................................................................... 54
GUIDE SPECIFICATIONS.................................................................................................................................... 62
SI METRIC CONVERSION................................................................................................................................... 69
JOHNSON CONTROLS 3
FORM 150.26-EG1 (1120)
4 JOHNSON CONTROLS
FORM 150.26-EG1 (1120)
Equipment Overview
YORK YCWL Water-Cooled chillers provide chilled water for all air conditioning applica-
tions that use central station air handling or terminal units. They are completely self-
contained and are designed for indoor (new or retrofit) installation. Each unit includes
hermetic scroll compressors, a liquid evaporator, water cooled condenser, and a user-
friendly, Microcomputer Control Center mounted on a rugged steel base. The units are
produced at an ISO 9001 registered facility. The YCWL chillers are rated in accordance
with AHRI Standard 550/590.
The chiller is completely assembled with all interconnecting refrigerant piping and internal
wiring, ready for field installation.
The unit is pressure-tested, evacuated, and charged with Refrigerant-410A, and York ‘V’
(POE) synthetic oil. There is an operational test, with water flowing through the evapora-
tor, to check that each control device operates correctly.
The unit can be covered with an optional overspray coat of Caribbean Blue enamel. Units
are designed in accordance with NFPA 70 (National Electric Code), ASHRAE/ANSI 15
Safety Code for Mechanical Refrigeration. All units are produced at an ISO 9001 regis-
tered facility. All YCWL chillers are rated in accordance with AHRI Standard 550/590 at
AHRI conditions.
COMPRESSORS
The chiller has suction-gas cooled, hermetic, scroll compressors. The YCWL compres-
sors incorporate a compliant scroll design in both the axial and radial direction. All rotating
parts are statically and dynamically balanced. A large internal volume provides greater
liquid tolerance. Compressor crankcase heaters are also included for extra protection
against liquid migration. All compressors are mounted on isolator pads to reduce trans-
mission of vibration to the rest of the unit.
EVAPORATOR
The dual-circuit evaporator is the direct-expansion type, with refrigerant in the tubes and
chilled liquid flowing through the baffled shell. The design working pressure of the shell
(liquid) side is 150 psig (10.3 bar), and 400 psig (27.6 bar) for the tube (refrigerant) side.
The evaporator is constructed and tested in accordance with the applicable sections of
the ASME Pressure Vessel Code, Section VlII, Division (1). The water side is exempt per
paragraph U-1, (C), (6).
The removable heads allow access to the internally enhanced, seamless, copper tubes.
Vent and drain connections are included. Nozzle connections are grooved to accept ANSI/
AWWA C-606 couplings.
The evaporator will be covered with 3/4 in. (19.1 mm) flexible, closed-cell, foam insulation
(K = 0.25).
JOHNSON CONTROLS 5
FORM 150.26-EG1 (1120)
The condenser is a cleanable thru-tube type with steel shell, copper tubes, removable
water heads, and includes integral subcooling. The design working pressure of the shell
(refrigerant) side is 560 psig (38.6 bar) and 150 psig (10.3 bar) for the tube (liquid) side.
The shell is constructed and tested in accordance with section Vll, division 1 of the ASME
pressure-vessel code. The water side is exempt per paragraph U-1, (C), (6) of section VlII,
division 1 of the ASME pressure-vessel code. The condenser is equipped with relief valves
and will hold the full refrigerant charge for pumpdown. Water connections are grooved to
accept ANSI/AWWA C-606 couplings. Vent and drain connections are included.
REFRIGERANT CIRCUIT
Two independent refrigerant circuits are furnished on each unit. All piping will be copper
with brazed joints. The liquid line includes: a shutoff valve with charging port; sight-glass
with moisture indicator; thermal expansion valve; solenoid valve; and high-absorption re-
movable-core filter drier. The entire suction line and the liquid line between the expansion
valve and the cooler is insulated with flexible, closed-cell, foam insulation.
YORK YCWL chillers have been tested and certified by Air-Conditioning, Heating and Re-
frigeration Institute (AHRI) in accordance with the latest edition of AHRI Standard 550/590
(I-P). Under this Certification Program, chillers are regularly tested in strict compliance
with this standard. This provides an independent, third-party verification of chiller perfor-
mance. Refer to the AHRI site at www.ahrinet.org/ for complete Program Scope, Inclu-
sions, and Exclusions as some options listed herein fall outside the scope of the AHRI
certification program. For verification of certification, go to the AHRI Directory at www.
ahridirectory.org.
6 JOHNSON CONTROLS
FORM 150.26-EG1 (1120)
All controls and motor starting equipment necessary for unit operation shall be factory
wired and function tested. The panel enclosures shall be designed to NEMA 1 (IP 32) and
manufactured from powder-painted galvanized steel.
The power and control panel shall be divided into a power section for each electrical sys-
tem, a common input section and a control section.
• Compressor
• Contactor coils
The compressor motor overloads contain current transformers which sense each phase,
as an input to the microprocessor, to protect the compressor motors from damage due to
the following factors:
• Unbalanced current
• Single phasing
• Phase reversal
JOHNSON CONTROLS 7
FORM 150.26-EG1 (1120)
Microprocessor Controls
MICROPROCESSOR CONTROLS
• Microprocessor board
• Relay boards
• Liquid Crystal Display with Light Emitting Diode backlighting for outdoor viewing
Color coded 12-button non-tactile keypad with sections for display/print for the following
information:
• History of fault shutdown data for up to the last six fault shutdown conditions
• Number of compressors
8 JOHNSON CONTROLS
FORM 150.26-EG1 (1120)
• Set time
• Discharge pressure
• Liquid Temperature Reset via a Building Automation System via one of the following:
• Holiday status
JOHNSON CONTROLS 9
FORM 150.26-EG1 (1120)
The operating program software shall be stored in nonvolatile memory (EPROM) to elimi-
nate chiller failure due to AC power failure. Programmed setpoints are retained in lithium
battery-backed regulated time clock (RTC) memory for 5 years minimum.
COMMUNICATIONS
10 JOHNSON CONTROLS
FORM 150.26-EG1 (1120)
All accessories and options are factory installed unless otherwise noted.
POWER OPTIONS
Single Point Supply Terminal Block - The standard power wiring connection on all mod-
els is a single point power connection to a factory provided terminal block. Components
included are the enclosure, terminal-block and interconnecting wiring to the compressors.
Separate external protection must be supplied, by others, in the incoming power wiring.
(Do not include this option if either the Single-Point Non-Fused Disconnect Switch or
Single-Point Circuit Breaker options have been included.)
Single Point Circuit Breaker - An optional unit mounted circuit breaker with external, lock-
able handle (in compliance with NEC Article 440-14), can be supplied to isolate the power
voltage for servicing.
Multiple Point Circuit Breaker – Optional multiple point supply with independent system
circuit breakers and locking external handles (in compliance with Article 440-14 of N.E.C)
can be factory supplied. Selecting this option also selects optional compressor external
overloads, for reduced MCA.
Control Transformer – Converts unit power voltage to 115-1-60 (0.5 KVA or 1.0 KVA ca-
pacity). Factory mounting includes primary and secondary wiring between the transformer
and the control panel.
CONTROLS OPTIONS
Language LCD And Keypad - Standard display language and keypad is in English. Span-
ish, French, German, and Italian are available as an option.
Flow Switch – An optional flow switch can be factory supplied for the evaporator. Vapor-
proof SPDT, NEMA 3R switch, 150 psig (10.3 bar) DWP, 20°F to 250°F (-7°C to 121°C) with
1 in. NPT (IPS) connection for upright mounting in horizontal pipe. The flow switch or its
equivalent must be furnished with each unit. (Field mounted)
JOHNSON CONTROLS 11
FORM 150.26-EG1 (1120)
Pressure Vessel Codes - Evaporators and condensers are be supplied (Standard) in con-
formance with the A.S.M.E. pressure codes.
Flanges (ANSI/AWWA C-606 Couplings Type) – consists of flange adapters for grooved
end pipe on evaporator and condenser (note: the 0064HE and 0094SE units do not in-
clude evaporator flanges, and the 0056SE, 0064SE, and 0074SE units do not include
condenser flanges). Standard 150 psig (10.3 bar). (Field-mounted, matching pipe
flange by contractor).
Double Thick Insulation – Double thick (1 1/2 in.) insulation provided on the evaporator.
CHILLER OPTIONS
Final Paint Overspray - Overspray painting of unit after assembly. (Factory Paint)
Service Isolation Valve - Service suction isolation valve added to unit per system in addi-
tion to the standard discharge service valve.
Hot Gas By-Pass – Permits continuous, stable operation at capacities below the mini-
mum step of compressor unloading to as low as 5% capacity (depending on both the unit
and operating conditions) by introducing an artificial load on the evaporator. Hot gas by-
pass is installed on only refrigerant system #2 on two-circuited units.
Chicago Code Relief Valves – Unit will be provided with relief valves to meet Chicago code
requirements.
Non Reversing Heat Pump – Unit configured for optional operating mode controlled by
leaving condenser water temperature. Temperature setpoint user adjustable from 86°F to
122°F (30°C to 50°C), default 122°F (50°C). While operating in this mode, chiller will stage
compressors to maintain heating setpoint provided there is sufficient cooling demand.
Unit can be changed from heat pump to chiller mode locally or through BAS. Unit leav-
ing evaporator water temperature will float based on heating output while in this mode,
making this option ideal for applications that do not require a constant evaporator leaving
temperature or for multiple (series) chiller installations. Option requires factory startup and
adds one day startup labor for field configuration. Requires evaporator leaving tempera-
ture above 40°F (4.4°C) while heat pump is in operation.
12 JOHNSON CONTROLS
FORM 150.26-EG1 (1120)
Elastomeric Isolation – Recommended for normal installations. Provides very good per-
formance in most applications for the least cost. (Field-Mounted)
1 Inch Spring Isolators – Level adjustable, spring and cage type isolators for mounting
under the unit base rails. 1 in. nominal deflection may vary slightly by application. (Field
-Mounted)
JOHNSON CONTROLS 13
FORM 150.26-EG1 (1120)
Low-pressure liquid refrigerant enters the evaporator tubes and is evaporated and super-
heated by the heat energy absorbed from the chilled liquid passing through the evaporator
shell. Low-pressure vapor enters the compressor where pressure and superheat are in-
creased. High-pressure vapor is passed through the condenser where heat is rejected to
the condenser water passing through the tubes. The fully condensed and subcooled liquid
leaves the condenser and enters the expansion valve, where pressure reduction and fur-
ther cooling take place. The low pressure liquid refrigerant then returns to the evaporator.
LD18403
14 JOHNSON CONTROLS
FORM 150.26-EG1 (1120)
Design Parameters
JOHNSON CONTROLS 15
FORM 150.26-EG1 (1120)
10.0
EVAPORATOR YCWL MODEL NUMBER
A 0056SE, 0064SE, 0074SE, 0084SE
B 0064HE, 0094SE
C 0104SE, 0118SE
D 0074HE, 0084HE, 0094HE, 0118HE, 0132SE
E 0096HE, 0157SE
F 0127HE, 0157HE, 0198SE
100.0
Water Flow Rate (l/s) LD18405
16 JOHNSON CONTROLS
FORM 150.26-EG1 (1120)
D
B
F
Pressure Drop (ft H20)
10.0
A C E
1.0
10 100 1000
Water Flow Rate (GPM) LD18406
B D
Pressure Drop (kPa)
A C E
JOHNSON CONTROLS 17
FORM 150.26-EG1 (1120)
Selection Data
GUIDE TO SELECTION
Complete water chilling capacity ratings for YORK YCWL chillers are shown on the follow-
ing pages to cover the majority of job requirements. For any application beyond the scope
of this Engineering Guide, consult your nearest Johnson Controls office.
Selection Rules
1. Ratings - All YCWL ratings are in accordance with AHRI Standard 550/590, at the
AHRI standard conditions. Ratings not at standard AHRI conditions are rated in accor-
dance with AHRI rating procedures. These ratings may be interpolated but should not
be extrapolated.
MBH x 2
Cond. GPM =
Cond. Water Range (ºF)
2. Cooling Water Quantity - Ratings are based on 10ºF chilled water range with the
evaporator at sea level. Use the chilled water correction factors (below) for other
ranges except as limited by water pressure drop, minimum or maximum water flows
for the evaporator.
CONDENSER CORRECTION FACTORS
0.00025 0.00050
FF=TEMP SPLIT
TONS COMPR KW TONS COMPR KW
6 1.020 0.963 1.014 0.974
8 1.010 0.982 1.019 0.990
10 1.000 1.000 0.995 1.010
12 0.990 1.019 0.985 1.029
14 0.980 1.040 0.975 1.048
Note: Temperature split factors @ 85ºF Entering Condenser Water Temp (ECWT)
4. FOULING FACTORS – Ratings are based on 0.0001 evaporator and 0.00025 con-
denser fouling factor. For other fouling factors, consult the table below or contact
your Johnson Controls representative.
18 JOHNSON CONTROLS
FORM 150.26-EG1 (1120)
ETHYLENE GLYCOL
PRESS FREEZE
%WEIGHT TONS COMPR KW GPM
DROP POINT
10 0.993 1.002 1.029 1.095 26
20 0.980 1.004 1.040 1.191 18
30 0.964 1.007 1.055 1.302 7
40 0.945 1.009 1.071 1.435 -8
50 0.922 1.013 1.091 1.599 -29
METHOD OF SELECTION
If the duty requires a 10ºF range on both the evaporator and condenser, see “Ratings”.
For water ranges other than 10ºF, use the following procedure.
JOHNSON CONTROLS 19
FORM 150.26-EG1 (1120)
Condenser Tons x 30
Cond. Water GPM =
Condenser Water Range (ºF)
SAMPLE SELECTION
GIVEN – Chill 200 GPM of water from 56ºF to 44ºF and 0.0001 evaporator fouling factor
with 85ºF to 95ºF condensing water available. The fouling factor is 0.0005 for the con-
denser.
FIND – The required unit size capacity, kW, EER, and water pressure drop.
SOLUTION:
1. Chilled water range = 56ºF - 44ºF = 12ºF and correction factors are 1.009 for Tons
and 1.001 for kW for the evaporator.
2. From the rating, a model YCWL01180SE has a capacity range required. For the
evaporator leaving water temperature of 44ºF and a condenser leaving water tem-
perature of 95ºF, the unit capacity rating table indicates:
Tons = 108.4
KW = 83.5
EER = 15.6
Correcting for the 12ºF chilled water range and the 0.0005 condenser-fouling factor
(Correction factors for the condenser are 0.995 for Tons and 1.010 for kW):
20 JOHNSON CONTROLS
FORM 150.26-EG1 (1120)
100
X (84.4) = 77.6 kW
108.8
Tons x 12 100 x 12
EER = = = 15.5
kW 77.6
MBH x 2
GPM Condenser Water =
Cond. Water Range
1594 x 2
=
10
= 319 GPM
6. From curves on pages 14 and 15, the pressure drops with 200 GPM through the
evaporator and 319 GPM through the condenser of the Model YCWL118SE:
JOHNSON CONTROLS 21
FORM 150.26-EG1 (1120)
Application Data
UNIT LOCATION
Chillers are designed for indoor installation. Units should be located away from noise-crit-
ical areas. Service clearance must be allowed and include space for removing condenser
tubes. A doorway or window can sometimes provide space for tube removal. Units should
be installed indoors where they are not exposed to rain or water splash. Chillers should
be located near a drain. The use of chillers in corrosive, dusty or explosive atmospheres
should be avoided unless the unit is properly protected. A unit located in a clean room will
run best, require least maintenance, and last longest. Heat or ventilation may be required
to maintain the ambient between 40°F and 115°F (4.4°C and 46.1°C).
UNIT ISOLATION
The chiller foundation must be rigid to reduce vibration transmission to a minimum. All up-
per story installations should use vibration isolators under the unit base. To maintain isola-
tor efficiency, no mechanical ties should be made to the building. Properly selected flex-
ible connectors and piping isolators are recommended. All the above recommendations
will help to reduce vibration transmission and result in a quieter operation.
Piping must comply in all respects with applicable local plumbing codes and ordinances.
In no case should the unit support the weight of connecting piping. Since elbows, tees,
and valves increase pressure drop, all piping should be kept as simple as possible. Hand
stop valves should be installed where required to facilitate servicing. Piping to the inlet
and outlet connections of the evaporator and condenser may include high-pressure rub-
ber hose or piping loops to ensure against water pump transmission of vibration.
Facilities should be provided for measuring temperature and pressure in the evaporator
and condenser field water piping. Drain connections should be provided at all low points
to permit complete drainage of the evaporator(s), condenser(s), and system piping. This
is especially important if the unit is located in an unheated room where freezing could
prevail. Water lines subjected to ambient temperatures below freezing may require heater
cables or antifreeze (by others).
Water loops should contain provisions for venting. A strainer, preferably 40 mesh, should
be installed in the evaporator and condenser inlet lines, and located where it will protect
the circulating pump and the heat exchanger tube bundles. It should be determined that
the maximum water pressure at the evaporator or condenser does not exceed the maximum
design working pressure of the evaporator or condenser.
The water circulating pumps should be located on the inlet side of the heat exchangers. If,
however, space does not permit this, the pumps may be located in the outlet water piping.
The net positive suction head must be considered when applying pumps.
22 JOHNSON CONTROLS
FORM 150.26-EG1 (1120)
All field wiring must comply with the National Electric Code and all applicable local codes.
YORK liquid chiller units are factory wired for optimum reliability. Therefore the unit con-
trols must not be modified without expressed written consent by Johnson Controls. The
use of a simple switch or timer from a remote point is permitted; but it must be connected
to the unit panel at points expressly indicated for that purpose.
CONDENSER WATER
The chiller is engineered for maximum efficiency at both design and part-load operation
by taking advantage of the colder cooling tower water temperatures which naturally occur
during the winter months. Appreciable power savings are realized from these reduced
heads. For stable unit performance, continuous operation with entering condenser water
temperature below 65°F (18°C) is not recommended. For operation with entering con-
denser water temperature below this, it is recommended that some type of condenser
water temperature control be used.
Each chiller is equipped with pressure relief valves. The purpose of the relief valves is
to quickly relieve excess pressure of the refrigerant charge as a safety precaution in the
event of an emergency such as a fire. Sized to the requirements of applicable local codes,
a vent line must be run from the relief valve to the outside of the building. Vent piping must
be arranged to avoid imposing a strain on the relief valves and should include flexible
connections.
The low side relief valve is located on the suction line. It has a pressure setting of 400 psig
(27.6 bar) and a capacity of 26.8 lb air/min (166.3 L/s). The high side relief valve is located
on the condenser shell. It has a pressure setting of 560 psig (38.6 bar) and a capacity of
49.8 lb air/min (309.1 L/s).
The 0064, 0074, and 0096 units have additional relief valves on the discharge line(s) in
lieu of compressor internal relief. The valve has a pressure setting of 650 psig (44.8 barg),
a capacity of 44.6 lb air/min (277.0 L/s) and a 1/2 in. flare connection.
JOHNSON CONTROLS 23
FORM 150.26-EG1 (1120)
24 JOHNSON CONTROLS
FORM 150.26-EG1 (1120)
JOHNSON CONTROLS 25
FORM 150.26-EG1 (1120)
YCWL 0056SE 0064SE 0074SE 0084SE 0094SE 0104SE 0118SE 0132SE 0157SE 0177SE 0198SE
Nominal Unit Capacity (ton) 51.6 59.9 67.8 76.6 85.8 92.7 110.4 127.4 144.0 167.7 199.6
Number of Independent
2 2 2 2 2 2 2 2 2 2 2
Refrigerant Circuits
Refrigerant Charge, 60/ 60/ 60/ 70/ 65/ 80/ 80/ 130/ 170/ 195/ 195/
R-410A, Ckt 1/Ckt. 2 (lb) 60 60 60 70 65 80 80 130 170 195 195
Oil Charge, Ckt. 1/Ckt. 2, 1.7/ 2.2/ 2.5/ 2.5/ 3.1/ 3.1/ 3.3/ 3.3/ 4.7/ 4.7/ 4.7/
(gal) 1.7 2.2 2.2 2.5 2.5 3.1 3.1 3.3 4.7 4.7 4.7
Shipping Weight (lb) 4067 4067 4337 4860 5317 5333 5363 6006 6626 7777 8132
Operating Weight (lb) 4200 4200 4470 5055 5632 5648 5678 6570 7354 8721 9076
COMPRESSORS, SCROLL
13-13/ 15-15/ 20-20/ 20-20/ 25-25/ 25-25/ 32-32/ 32-32/ 35-35/ 32-32- 32-32-
Nominal Size Ckt. 1/ Ckt. 2 32/ 32- 32/ 32-
13-13 15-15 15-15 20-20 20-20 25-25 25-25 32-32 35-35 32 32-32
CONDENSER
Water Volume (gal) 19.4 19.4 19.4 26.9 26.9 26.9 26.9 35.2 52.4 59.1 59.1
Maximum Water Side
150 150 150 150 150 150 150 150 150 150 150
Pressure (psig)
Maximum Refrigerant Side
560 560 560 560 560 560 560 560 560 560 560
Pressure (psig)
Dia. x Length (in. x ft) 13 x 8 13 x 8 13 x 8 14 x 8 14 x 8 14 x 8 14 x 8 16 x 8 18 x 10 18 x 10 18 x 10
Water Nozzle Connection
4 4 4 4 4 4 4 5 5 5 5
Size, (in.)
EVAPORATOR
Water Volume (gal) 22.4 22.4 22.4 22.4 37.3 37.3 37.3 59.8 57.6 77.0 77.0
Maximum Water Side
150 150 150 150 150 150 150 150 150 150 150
Pressure (psig)
Maximum Refrigerant Side
450 450 450 450 450 450 450 450 450 450 450
Pressure (psig)
Dia. x Length (in. x ft) 11 x 8 11 x 8 11 x 8 11 x 8 13 x 8 14 x 8 14 x 8 16 x 8 15 x 10 17 x 10 17 x 10
Water Nozzle Connection
6 6 6 6 6 6 6 8 8 8 8
Size, (in.)
26 JOHNSON CONTROLS
FORM 150.26-EG1 (1120)
Operating Weight (lb) 5072 5884 6154 6903 7204 6953 8060 8266
COMPRESSORS, SCROLL
Nominal Size 15-15/ 20-20/ 20-20/ 25-25/ 15-15-15/ 32-32/ 20-20-20/ 35-35/
Ckt. 1/ Ckt. 2 15-15 15-15 20-20 20-20 15-15-15 25-25 32-32 35-35
CONDENSER
Water Volume (gal) 26.9 26.9 26.9 44.1 52.4 44.1 52.4 59.1
Maximum Water Side
150 150 150 150 150 150 150 150
Pressure (psig)
Maximum Refrigerant Side
560 560 560 560 560 560 560 560
Pressure (psig)
Dia. x Length (in. x ft) 14 x 8 14 x 8 14 x 8 18 x 8 18 x 10 18 x 8 18 x 10 18 x 10
Water Nozzle Connection
4 4 4 5 5 5 5 5
Size, (in.)
EVAPORATOR
JOHNSON CONTROLS 27
FORM 150.26-EG1 (1120)
Physical Data - SI
YCWL 0056SE 0064SE 0074SE 0084SE 0094SE 0104SE 0118SE 0132SE 0157SE 0177SE 0198SE
Operating Weight (kg) 1905 1905 2028 2293 2555 2562 2576 2980 3336 3956 4117
COMPRESSORS, SCROLL
Water Volume (L) 73.4 73.4 73.4 101.8 101.8 101.8 101.8 133.2 198.4 223 223
Maximum Water Side
10.3 10.3 10.3 10.3 10.3 10.3 10.3 10.3 10.3 10.3 10.3
Pressure (kPa)
Maximum Refrigerant Side
38.6 38.6 38.6 38.6 38.6 38.6 38.6 38.6 38.6 38.6 38.6
Pressure (kPa)
330 x 330 x 330 x 356 x 356 x 356 x 356 x 406 x 457 x
Dia. x Length (mm x m) 460 x 3 460 x 3
2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 3.0
Water Nozzle Connection
101.6 101.6 101.6 101.6 101.6 101.6 101.6 127 127 127 127
Size, (mm)
EVAPORATOR
Water Volume (L) 84.8 84.8 84.8 84.8 141.2 141.2 141.2 226.4 218.0 291.0 291.0
Maximum Water Side
10.3 10.3 10.3 10.3 10.3 10.3 10.3 10.3 10.3 10.3 10.3
Pressure (kPa)
Maximum Refrigerant Side
31.0 31.0 31.0 31.0 31.0 31.0 31.0 31.0 31.0 31.0 31.0
Pressure (kPa)
279 x 279 x 279 x 279 x 330 x 356 x 356 x 406 x 381 x
Dia. x Length (mm x m) 43 x 3 43 x 3
2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 3.0
Water Nozzle Connection
152.4 152.4 152.4 152.4 152.4 152.4 152.4 203.2 203.2 203.2 203.2
Size, mm
28 JOHNSON CONTROLS
FORM 150.26-EG1 (1120)
Operating Weight (kg) 2301 2669 6154 3131 3268 3154 3656 3749
COMPRESSORS, SCROLL
Nominal Size 11-11/ 15-15/ 15-15/ 19-19/ 11-11-11/ 24-24/ 15-15-15/ 26-26/
Ckt. 1/ Ckt. 2 11-11 11-11 15-15 15-15 11-11-11 19-19 23-23 26-26
CONDENSER
Water Volume (L) 101.8 101.8 101.8 166.9 198.4 166.9 198.4 223.7
Maximum Water Side
10.3 10.3 10.3 10.3 10.3 10.3 10.3 10.3
Pressure (kPa)
Maximum Refrigerant Side
38.6 38.6 38.6 38.6 38.6 38.6 38.6 38.6
Pressure (kPa)
Dia. X Length (mm x m) 356 x 2.4 356 x 2.4 356 x 2.4 457 x 2.4 457 x 3.0 457 x 2.4 457 x 3.0 457 x 3.0
Water Nozzle Connection
101.6 101.6 101.6 127 127 127 127 127
Size, (mm)
EVAPORATOR
Water Volume (L) 141.2 226.4 226.4 226.4 218 226.4 291.5 291.5
Maximum Water Side
10.3 10.3 10.3 10.3 10.3 10.3 10.3 10.3
Pressure (kPa)
Maximum Refrigerant Side
31.0 31.0 31.0 31.0 31.0 31.0 31.0 31.0
Pressure (kPa)
Dia. x Length (mm x m) 330 x 2.4 406 x 2.4 406 x 2.4 406 x 2.4 381 x 3.0 406 x 2.4 432 x 3.0 432 x 3.0
Water Nozzle Connection
152.4 203.2 203.2 203.2 203.2 203.2 203.2 203.2
Size, (mm)
JOHNSON CONTROLS 29
FORM 150.26-EG1 (1120)
A B
C D
CONTROL PANEL
30 JOHNSON CONTROLS
FORM 150.26-EG1 (1120)
Isolator Information
ELASTOMERIC ISOLATOR
DW
DW
CD CD
MOLDED
MOLDED DURULENE
DURULENE
HF HF
Ø = AD Thru
Typ 2 Places BT R = 0.280 Slot
Typ 2 Places
BT
AL
L
W
AL
L W
LD17304
MODEL NUMBER ISOLATOR COLOR WEIGHT RANGE (LB) WEIGHT RANGE (KG)
JOHNSON CONTROLS 31
FORM 150.26-EG1 (1120)
LB KG
CP-1D-510 BLACK Up to 434 Up to 197
CP-1D-900 DARK GREEN 435–765 198–347
CP-1D-1200 GRAY 766–1020 348–463
CP-1D-1360 WHITE 1021–1156 464–524
CP-1D-1785N GRAY/RED 1157–1785 525–810
32 JOHNSON CONTROLS
FORM 150.26-EG1 (1120)
WEIGHT RANGE
MODEL NUMBER ISOLATOR COLOR WEIGHT RANGE (LB)
(KG)
Y2RSI-2D-460 GREEN Up to 391 Up to 177
Y2RSI-2D-460 GREEN Up to 391 Up to 177
Y2RSI-2D-710 DARK BROWN 392–604 178–274
Y2RSI-2D-870 RED 605–740 275–336
Y2RSI-2D-1200N RED/BLACK 741–1020 337–463
Y2RSI-2D-1690 PINK 1021–1437 464–652
Y2RSI-2D-2640N PINK/GRAY 1438–2244 653–1018
Y2RSI-2D-2870N PINK/GRAY/ORANGE 2245–2618 1019–1188
Y2RSI-2D-3280N PINK/GRAY/DK.BROWN 2619–3740 1189–1696
JOHNSON CONTROLS 33
FORM 150.26-EG1 (1120)
34 JOHNSON CONTROLS
FORM 150.26-EG1 (1120)
JOHNSON CONTROLS 35
FORM 150.26-EG1 (1120)
36 JOHNSON CONTROLS
FORM 150.26-EG1 (1120)
JOHNSON CONTROLS 37
FORM 150.26-EG1 (1120)
38 JOHNSON CONTROLS
FORM 150.26-EG1 (1120)
JOHNSON CONTROLS 39
FORM 150.26-EG1 (1120)
40 JOHNSON CONTROLS
FORM 150.26-EG1 (1120)
JOHNSON CONTROLS 41
FORM 150.26-EG1 (1120)
42 JOHNSON CONTROLS
FORM 150.26-EG1 (1120)
SYSTEM # 1 SYSTEM # 2
MODEL COMPR 1 COMPR 2 COMPR 3 COMPR 1 COMPR 2 COMPR 3
YCWL
RLA LRA RLA LRA RLA LRA RLA LRA RLA LRA RLA LRA
48.5 249 48.5 249 — — 48.5 249 48.5 249 — —
48.5 295 48.5 295 — — 48.5 295 48.5 295 — —
0056SE 27.6 159 27.6 159 — — 27.6 159 27.6 159 — —
24.4 145 24.4 145 — — 24.4 145 24.4 145 — —
17.4 109 17.4 109 — — 17.4 109 17.4 109 — —
55.8 425 55.8 425 — — 55.8 425 55.8 425 — —
55.8 425 55.8 425 — — 55.8 425 55.8 425 — —
0064SE 36.0 239 36.0 239 — — 36.0 239 36.0 239 — —
26.9 187 26.9 187 — — 26.9 187 26.9 187 — —
23.7 148 23.7 148 — — 23.7 148 23.7 148 — —
73.9 505 73.9 505 — — 55.8 425 55.8 425 — —
73.9 505 73.9 505 — — 55.8 425 55.8 425 — —
0074SE 38.2 290 38.2 290 — — 36.0 239 36.0 239 — —
30.4 225 30.4 225 — — 26.9 187 26.9 187 — —
24.6 180 24.6 180 — — 23.7 148 23.7 148 — —
73.9 505 73.9 505 — — 73.9 505 73.9 505 — —
73.9 505 73.9 505 — — 73.9 505 73.9 505 — —
0084SE 38.2 290 38.2 290 — — 38.2 290 38.2 290 — —
30.4 225 30.4 225 — — 30.4 225 30.4 225 — —
24.6 180 24.6 180 — — 24.6 180 24.6 180 — —
89.1 500 89.1 500 — — 73.9 505 73.9 505 — —
89.1 500 89.1 500 — — 73.9 505 73.9 505 — —
0094SE 54.5 305 54.5 305 — — 38.2 290 38.2 290 — —
42.9 250 42.9 250 — — 30.4 225 30.4 225 — —
32.1 198 32.1 198 — — 24.6 180 24.6 180 — —
89.1 500 89.1 500 — — 89.1 500 89.1 500 — —
89.1 500 89.1 500 — — 89.1 500 89.1 500 — —
0104SE 54.5 305 54.5 305 — — 54.5 305 54.5 305 — —
42.9 250 42.9 250 — — 42.9 250 42.9 250 — —
32.1 198 32.1 198 — — 32.1 198 32.1 198 — —
98.4 553 98.4 553 — — 79.4 506 79.4 506 — —
98.4 553 98.4 553 — — 79.4 506 79.4 506 — —
0118SE 59.5 339 59.5 339 — — 48.1 280 48.1 280 — —
49.2 316 49.2 316 — — 39.7 212 39.7 212 — —
39.3 258 39.3 258 — — 31.8 168 31.8 168 — —
98.4 553 98.4 553 — — 98.4 553 98.4 553 — —
98.4 553 98.4 553 — — 98.4 553 98.4 553 — —
0132SE 59.5 339 59.5 339 — — 59.5 339 59.5 339 — —
49.2 316 49.2 316 — — 49.2 316 49.2 316 — —
39.3 258 39.3 258 — — 39.3 258 39.3 258 — —
106.7 652 106.7 652 — — 106.7 652 106.7 652 — —
106.7 652 106.7 652 — — 106.7 652 106.7 652 — —
0157SE 64.6 355 64.6 355 — — 64.6 355 64.6 355 — —
53.4 316 53.4 316 — — 53.4 316 53.4 316 — —
42.7 258 42.7 258 — — 42.7 258 42.7 258 — —
49.2 316 49.2 316 49.2 316 49.2 316 49.2 316 — —
0177SE
39.3 258 39.3 258 39.3 258 39.3 258 39.3 258 — —
49.2 316 49.2 316 49.2 316 49.2 316 49.2 316 49.2 316
0198SE
39.3 258 39.3 258 39.3 258 39.3 258 39.3 258 39.3 258
JOHNSON CONTROLS 43
FORM 150.26-EG1 (1120)
MAX DUAL
MINIMUM MIN N/F MIN DUAL
MODEL ELEM FUSE TERMINAL BLOCK LUG SIZE (STD)
VOLT HZ CIRCUIT DISC ELEM FUSE
YCWL AND MAX
AMPS (MCA) SW AND MIN CB
CB QTY/ ∅ LUG INFO
208 60 245 400 300 300 1 # 4–500 KCM
230 60 245 400 300 300 1 # 4–500 KCM
0064HE 380 60 131 200 150 150 1 # 10–300 KCM
460 60 114 150 125 125 1 # 10–300 KCM
575 60 91 150 100 100 1 # 10–300 KCM
200 60 270 400 300 350 1 # 4–500 KCM
230 60 270 400 300 350 1 # 4–500 KCM
0074HE 380 60 155 200 175 175 1 # 10–300 KCM
460 60 131 200 150 150 1 # 10–300 KCM
575 60 105 150 125 125 1 # 10–300 KCM
208 60 292 400 350 350 1 # 4–500 KCM
230 60 292 400 350 350 1 # 4–500 KCM
0084HE 380 60 177 250 200 200 1 # 10–300 KCM
460 60 146 200 175 175 1 # 10–300 KCM
575 60 117 150 125 125 1 # 10–300 KCM
208 60 316 400 350 350 2 # 10–300 KCM
230 60 316 400 350 350 2 # 10–300 KCM
0094HE 380 60 191 250 225 225 1 # 10–300 KCM
460 60 158 200 175 175 1 # 10–300 KCM
575 60 127 200 150 150 1 # 10–300 KCM
208 60 361 600 400 400 2 #10–300 KCM
230 60 361 600 400 400 2 #10–300 KCM
0096HE 380 60 193 250 200 200 1 # 4–500 KCM
460 60 168 200 175 175 1 # 4–500 KCM
575 60 134 200 150 150 1 # 4–500 KCM
208 60 380 600 450 450 2 #10–300 KCM
230 60 380 600 450 450 2 #10–300 KCM
0118HE 380 60 230 400 250 250 1 # 4–500 KCM
460 60 190 250 225 225 1 # 4–500 KCM
575 60 152 200 175 175 1 # 4–500 KCM
208 60 428 600 500 500 2 # 4–500 KCM
230 60 428 600 500 500 2 # 4–500 KCM
0127HE 380 60 259 400 300 300 2 #10–300 KCM
460 60 214 400 250 250 1 # 4–500 KCM
575 60 171 250 200 200 1 #10–300 KCM
208 60 453 600 500 500 2 # 4–500 KCM
230 60 453 600 500 500 2 # 4–500 KCM
0157HE 380 60 275 400 300 300 2 #10–300 KCM
460 60 227 400 250 250 1 # 4–500 KCM
575 60 181 250 200 200 1 # 4–500 KCM
44 JOHNSON CONTROLS
FORM 150.26-EG1 (1120)
SYSTEM # 1 SYSTEM # 2
MODEL COMPR 1 COMPR 2 COMPR 3 COMPR 1 COMPR 2 COMPR 3
YCWL
RLA LRA RLA LRA RLA LRA RLA LRA RLA LRA RLA LRA
57.7 284 57.7 284 — — 57.7 284 57.7 284 — —
57.7 330 57.7 330 — — 57.7 330 57.7 330 — —
0064HE 30.9 192 30.9 192 — — 30.9 192 30.9 192 — —
26.9 180 26.9 180 — — 26.9 180 26.9 180 — —
21.5 132 21.5 132 — — 21.5 132 21.5 132 — —
68.8 324 68.8 324 — — 57.7 324 57.7 324 — —
68.8 359 68.8 359 — — 57.7 359 57.7 359 — —
0074HE 41.6 253 41.6 253 — — 30.9 253 30.9 253 — —
34.4 213 34.4 213 — — 26.9 180 26.9 180 — —
27.5 162 27.5 162 — — 21.5 132 21.5 132 — —
68.8 431 68.8 431 — — 68.8 431 68.8 431 — —
68.8 431 68.8 431 — — 68.8 431 68.8 431 — —
0084HE 41.6 253 41.6 253 — — 41.6 253 41.6 253 — —
34.4 213 34.4 213 — — 34.4 213 34.4 213 — —
27.5 162 27.5 162 — — 27.5 162 27.5 162 — —
79.4 506 79.4 506 — — 68.8 431 68.8 431 — —
79.4 506 79.4 506 — — 68.8 431 68.8 431 — —
0094HE 48.1 280 48.1 280 — — 41.6 253 41.6 253 — —
39.7 212 39.7 212 — — 34.4 213 34.4 213 — —
31.8 168 31.8 168 — — 27.5 162 27.5 162 — —
57.7 284 57.7 284 57.7 284 57.7 284 57.7 284 57.7 284
57.7 330 57.7 330 57.7 330 57.7 330 57.7 330 57.7 330
0096HE 30.9 192 30.9 192 30.9 192 30.9 192 30.9 192 30.9 192
26.9 180 26.9 180 26.9 180 26.9 180 26.9 180 26.9 180
21.5 132 21.5 132 21.5 132 21.5 132 21.5 132 21.5 132
98.4 553 98.4 553 — — 79.4 506 79.4 506 — —
98.4 553 98.4 553 — — 79.4 506 79.4 506 — —
0118HE 59.5 339 59.5 339 — — 48.1 280 48.1 280 — —
49.2 316 49.2 316 — — 39.7 212 39.7 212 — —
39.3 258 39.3 258 — — 31.8 168 31.8 168 — —
68.8 431 68.8 431 68.8 431 98.4 553 98.4 553 — —
68.8 431 68.8 431 68.8 431 98.4 553 98.4 553 — —
0127HE 41.6 253 41.6 253 41.6 253 59.5 339 59.5 339 — —
34.4 213 34.4 213 34.4 213 49.2 316 49.2 316 — —
27.5 162 27.5 162 27.5 162 39.3 258 39.3 258 — —
106.7 652 106.7 652 — — 106.7 652 106.7 652 — —
106.7 652 106.7 652 — — 106.7 652 106.7 652 — —
0157HE 64.6 355 64.6 355 — — 64.6 355 64.6 355 — —
53.4 316 53.4 316 — — 53.4 316 53.4 316 — —
42.7 258 42.7 258 — — 42.7 258 42.7 258 — —
JOHNSON CONTROLS 45
FORM 150.26-EG1 (1120)
46 JOHNSON CONTROLS
FORM 150.26-EG1 (1120)
JOHNSON CONTROLS 47
FORM 150.26-EG1 (1120)
48 JOHNSON CONTROLS
FORM 150.26-EG1 (1120)
SYSTEM # 1 SYSTEM # 2
MODEL
COMPR 1 COMPR 2 COMPR 3 COMPR 1 COMPR 2 COMPR 3
YCWL
RLA LRA RLA LRA RLA LRA RLA LRA RLA LRA RLA LRA
40 284 40 284 — — 40 284 40 284 — —
34.8 330 34.8 330 — — 34.8 330 34.8 330 — —
0064HE 21.1 192 21.1 192 — — 21.1 192 21.1 192 — —
17.4 180 17.4 180 — — 17.4 180 17.4 180 — —
13.9 132 13.9 132 — — 13.9 132 13.9 132 — —
51.1 431 51.1 431 — — 40 284 40 284 — —
44.4 431 44.4 431 — — 34.8 330 34.8 330 — —
0074HE 26.9 253 26.9 253 — — 21.1 192 21.1 192 — —
22.2 213 22.2 213 — — 17.4 180 17.4 180 — —
17.8 162 17.8 162 — — 13.9 132 13.9 132 — —
51.1 431 51.1 431 — — 51.1 431 51.1 431 — —
44.4 431 44.4 431 — — 44.4 431 44.4 431 — —
0084HE 26.9 253 26.9 253 — — 26.9 253 26.9 253 — —
22.2 213 22.2 213 — — 22.2 213 22.2 213 — —
17.8 162 17.8 162 — — 27.5 162 17.8 162 — —
61.2 506 61.2 506 — — 51.1 431 51.1 431 — —
53.2 506 53.2 506 — — 44.4 431 44.4 431 — —
0094HE 32.2 280 32.2 280 — — 26.9 253 26.9 253 — —
26.6 212 26.6 212 — — 22.2 213 22.2 213 — —
21.3 168 21.3 168 — — 17.8 162 17.8 162 — —
40 284 40 284 40 284 40 284 40 284 40 284
34.8 330 34.8 330 34.8 330 34.8 330 34.8 330 34.8 330
0096HE 21.1 192 21.1 192 21.1 192 21.1 192 21.1 192 21.1 192
17.4 180 17.4 180 17.4 180 17.4 180 17.4 180 17.4 180
13.9 132 13.9 132 13.9 132 13.9 132 13.9 132 13.9 132
78.4 553 78.4 553 — — 61.2 506 61.2 506 — —
68.2 553 68.2 553 — — 53.2 506 53.2 506 — —
0118HE 41.3 339 41.3 339 — — 32.2 280 32.2 280 — —
34.1 316 34.1 316 — — 26.6 212 26.6 212 — —
27.3 258 27.3 258 — — 21.3 168 21.3 168 — —
51.1 431 51.1 431 51.1 431 78.4 553 78.4 553 — —
44.4 431 44.4 431 44.4 431 68.2 553 68.2 553 — —
0127HE 26.9 253 26.9 253 26.9 253 41.3 339 41.3 339 — —
22.2 213 22.2 213 22.2 213 34.1 316 34.1 316 — —
17.8 162 17.8 162 17.8 162 27.3 258 27.3 258 — —
91.1 652 91.1 652 — — 91.1 652 91.1 652 — —
79.2 652 79.2 652 — — 79.2 652 79.2 652 — —
0157HE 47.9 355 47.9 355 — — 47.9 355 47.9 355 — —
39.6 316 39.6 316 — — 39.6 316 39.6 316 — —
31.7 258 31.7 258 — — 31.7 258 31.7 258 — —
JOHNSON CONTROLS 49
FORM 150.26-EG1 (1120)
50 JOHNSON CONTROLS
FORM 150.26-EG1 (1120)
208 60 (1) #14–1/0AWG 32.7 249 32.7 249 — — (1) #14–1/0AWG 32.7 249 32.7 249 — —
230 60 (1) #14–1/0AWG 28.4 295 28.4 295 — — (1) #14–1/0AWG 28.4 295 28.4 295 — —
0056SE 380 60 (1) #14–1/0AWG 17.2 159 17.2 159 — — (1) #14–1/0AWG 17.2 159 17.2 159 — —
460 60 (1) #14 - 1/0AWG 14.2 145 14.2 145 — — (1) #14–1/0AWG 17.2 145 14.2 145 — —
575 60 (1) #14–1/0AWG 11.4 109 11.4 109 — — (1) #14–1/0AWG 11.4 109 11.4 109 — —
208 60 (1) #2–4/0AWG 42.2 425 42.2 425 — — (1) #2–4/0AWG 42.2 425 42.2 425 — —
230 60 (1) #2–4/0AWG 42.2 425 42.2 425 — — (1) #2–4/0AWG 42.2 425 42.2 425 — —
0064SE 380 60 (1) #14–1/0AWG 25.7 239 25.7 239 — — (1) #14–1/0AWG 25.7 239 25.7 239 — —
460 60 (1) #14–1/0AWG 21.3 187 21.3 187 — — (1) #14–1/0AWG 21.3 187 21.3 187 — —
575 60 (1) #14–1/0AWG 17.4 148 17.4 148 — — (1) #14–1/0AWG 17.4 148 17.4 148 — —
208 60 (1) #2–4/0AWG 49.1 505 49.1 505 — — (1) #2–4/0AWG 42.2 425 42.2 425 — —
230 60 (1) #2–4/0AWG 49.1 505 49.1 505 — — (1) #2–4/0AWG 42.2 425 42.2 425 — —
0074SE 380 60 (1) #14–1/0AWG 28.3 290 28.3 290 — — (1) #14–1/0AWG 25.7 239 25.7 239 — —
460 60 (1) #14–1/0AWG 23.4 225 23.4 225 — — (1) #14–1/0AWG 21.3 187 21.3 187 — —
575 60 (1) #14–1/0AWG 18.7 180 18.7 180 — — (1) #14–1/0AWG 17.4 148 17.4 148 — —
208 60 (1) #2–4/0AWG 49.1 505 49.1 505 — — (1) #2–4/0AWG 49.1 505 49.1 505 — —
230 60 (1) #2–4/0AWG 49.1 505 49.1 505 — — (1) #2–4/0AWG 49.1 505 49.1 505 — —
0084SE 380 60 (1) #14–1/0AWG 28.3 290 28.3 290 — — (1) #14–1/0AWG 28.3 290 28.3 290 — —
460 60 (1) #14–1/0AWG 23.4 225 23.4 225 — — (1) #14–1/0AWG 23.4 225 23.4 225 — —
575 60 (1) #14–1/0AWG 18.7 180 18.7 180 — — (1) #14–1/0AWG 18.7 180 18.7 180 — —
208 60 (1) #6–350KCMIL 57.8 500 57.8 500 — — (1) #2–4/0AWG 49.1 505 49.1 505 — —
230 60 (1) #6–350KCMIL 57.8 500 57.8 500 — — (1) #2–4/0AWG 49.1 505 49.1 505 — —
0094SE 380 60 (1) #14–1/0AWG 33.3 305 33.3 305 — — (1) #14–1/0AWG 28.3 290 28.3 290 — —
460 60 (1) #14–1/0AWG 27.5 250 27.5 250 — — (1) #14–1/0AWG 23.4 225 23.4 225 — —
575 60 (1) #14–1/0AWG 22.0 198 22.0 198 — — (1) #14–1/0AWG 18.7 180 18.7 180 — —
208 60 (1) #6–350KCMIL 57.8 500 57.8 500 — — (1) #6–350KCMIL 57.8 500 57.8 500 — —
230 60 (1) #6–350KCMIL 57.8 500 57.8 500 — — (1) #6–350KCMIL 57.8 500 57.8 500 — —
0104SE 380 60 (1) #14–1/0AWG 33.3 305 33.3 305 — — (1) #14–1/0AWG 33.3 305 33.3 305 — —
460 60 (1) #14–1/0AWG 27.5 250 27.5 250 — — (1) #14–1/0AWG 27.5 250 27.5 250 — —
575 60 (1) #14–1/0AWG 22.0 198 22.0 198 — — (1) #14–1/0AWG 22.0 198 22.0 198 — —
208 60 (1) #6–350KCMIL 78.5 432 78.5 432 — — (1) #6–350KCMIL 61.1 378 61.1 378 — —
230 60 (1) #6–350KCMIL 68.2 477 68.2 477 — — (1) #6–350KCMIL 53.1 418 53.1 418 — —
0118SE 380 60 (1) #2–4/0AWG 41.3 299 41.3 299 — — (1) #14–1/0AWG 32.2 252 32.2 252 — —
460 60 (1) #14–1/0AWG 34.1 241 34.1 241 — — (1) #14–1/0AWG 26.6 212 26.6 212 — —
575 60 (1) #14–1/0AWG 27.3 194 27.3 194 — — (1) #14–1/0AWG 21.2 168 21.2 168 — —
208 60 (1) #6–350KCMIL 78.5 432 78.5 432 — — (1) #6–350KCMIL 78.5 432 78.5 432 — —
230 60 (1) #6–350KCMIL 68.2 477 68.2 477 — — (1) #6–350KCMIL 68.2 477 68.2 477 — —
0132SE 380 60 (1) #2–4/0AWG 41.3 299 41.3 299 — — (1) #2–4/0AWG 41.3 299 41.3 299 — —
460 60 (1) #14–1/0AWG 34.1 241 34.1 241 — — (1) #14–1/0AWG 34.1 241 34.1 241 — —
575 60 (1) #14–1/0AWG 27.3 194 27.3 194 — — (1) #14–1/0AWG 27.3 194 27.3 194 — —
208 60 (1) #250–500 KCM 91.2 527 91.2 527 — — (1) # 4–300 KCM 91.2 527 91.2 527 — —
230 60 (1) #250–500 KCM 79.3 582 79.3 582 — — (1) # 4–300 KCM 79.3 582 79.3 582 — —
0157SE 380 60 (1) #2–4/0AWG 48.0 355 48.0 355 — — (1) #2–4/0AWG 48.0 355 48.0 355 — —
460 60 (1) #2–4/0AWG 39.6 280 39.6 280 — — (1) #14–1/0AWG 39.6 280 39.6 280 — —
575 60 (1) #14–1/0AWG 31.7 225 31.7 225 — — (1) #14–1/0AWG 31.7 225 31.7 225 — —
208 60 (1) #250–500 KCM 78.5 432 78.5 432 78.5 432 (1) # 4–300 KCM 78.5 432 78.5 432 — —
230 60 (1) #250–500 KCM 68.2 477 68.2 477 68.2 477 (1) # 4–300 KCM 68.2 477 68.2 477 — —
0177SE 380 60 (1) #2–4/0AWG 41.3 299 41.3 299 41.3 299 (1) #2–4/0AWG 41.3 299 41.3 299 — —
460 60 (1) #2–4/0AWG 34.1 241 34.1 241 34.1 241 (1) #14–1/0AWG 34.1 241 34.1 241 — —
575 60 (1) #14–1/0AWG 27.3 194 27.3 194 27.3 194 (1) #14–1/0AWG 27.3 194 27.3 194 — —
JOHNSON CONTROLS 51
FORM 150.26-EG1 (1120)
52 JOHNSON CONTROLS
FORM 150.26-EG1 (1120)
SYSTEM # 1 SYSTEM # 2
MODEL COMPR 1 COMPR 2 COMPR 3 COMPR 1 COMPR 2COMPR 3
CIRCUIT
YCWL
VOLT HZ QTY. QTY. CIRCUIT
BREAKER BREAKER
/Ø RLA LRA RLA LRA RLA LRA /Ø LUG SIZES RLA LRA RLA LRA RLA LRA
LUG SIZES
208 60 (1) #2–4/0AWG 40.1 284 40.1 284 — — (1) #2 –4/0AWG 40.1 284 40.1 284 — —
230 60 (1) #2–4/0AWG 34.9 330 34.9 330 — — (1) #2 –4/0AWG 34.9 330 34.9 330 — —
0064HE 380 60 (1) #14–1/0AWG 21.1 192 21.1 192 — — (1) #14–1/0AWG 21.1 192 21.1 192 — —
460 60 (1) #14–1/0AWG 17.4 180 17.4 180 — — (1) #14–1/0AWG 17.4 180 17.4 180 — —
575 60 (1) #14–1/0AWG 13.9 132 13.9 132 — — (1) #14–1/0AWG 13.9 132 13.9 132 — —
208 60 (1) #2–4/0AWG 51.1 324 51.1 324 — — (1) #2 –4/0AWG 40.1 284 40.1 284 — —
230 60 (1) #2–4/0AWG 44.5 359 44.5 359 — — (1) #2 –4/0AWG 34.9 330 34.9 330 — —
0074HE 380 60 (1) #14–1/0AWG 26.9 253 26.9 253 — — (1) #14–1/0AWG 21.1 192 21.1 192 — —
460 60 (1) #14–1/0AWG 22.2 213 22.2 213 — — (1) #14–1/0AWG 17.4 180 17.4 180 — —
575 60 (1) #14–1/0AWG 17.8 162 17.8 162 — — (1) #14–1/0AWG 13.9 132 13.9 132 — —
208 60 (1) #2–4/0AWG 51.1 324 51.1 324 — — (1) #2 –4/0AWG 51.1 324 51.1 324 — —
230 60 (1) #2–4/0AWG 44.5 359 44.5 359 — — (1) #2 –4/0AWG 44.5 359 44.5 359 — —
0084HE 380 60 (1) #14–1/0AWG 26.9 253 26.9 253 — — (1) #14–1/0AWG 26.9 253 26.9 253 — —
460 60 (1) #14–1/0AWG 22.2 213 22.2 213 — — (1) #14–1/0AWG 22.2 213 22.2 213 — —
575 60 (1) #14–1/0AWG 17.8 162 17.8 162 — — (1) #14–1/0AWG 17.8 162 17.8 162 — —
208 60 (1) #6–350KCMIL 61.1 378 61.1 378 — — (1) #2 –4/0AWG 51.1 324 51.1 324 — —
230 60 (1) #6–350KCMIL 53.1 418 53.1 418 — — (1) #2 –4/0AWG 44.5 359 44.5 359 — —
0094HE 380 60 (1) #14–1/0AWG 32.2 252 32.2 252 — — (1) #14–1/0AWG 26.9 253 26.9 253 — —
460 60 (1) #14–1/0AWG 26.6 212 26.6 212 — — (1) #14–1/0AWG 22.2 213 22.2 213 — —
575 60 (1) #14–1/0AWG 21.2 168 21.2 168 — — (1) #14–1/0AWG 17.8 162 17.8 162 — —
208 60 (1) #6–350KCMIL 40.1 284 40.1 284 40.1 284 (1) #6–350KCMIL 40.1 284 40.1 284 40.1 284
230 60 (1) #6–350KCMIL 34.9 330 34.9 330 34.9 330 (1) #6–350KCMIL 34.9 330 34.9 330 34.9 330
096HE 380 60 (1) #14–1/0AWG 21.1 192 21.1 192 21.1 192 (1) #14–1/0AWG 21.1 192 21.1 192 21.1 192
460 60 (1) #14–1/0AWG 17.4 180 17.4 180 17.4 180 (1) #14–1/0AWG 17.4 180 17.4 180 17.4 180
575 60 (1) #14–1/0AWG 13.9 132 13.9 132 13.9 132 (1) #14–1/0AWG 13.9 132 13.9 132 13.9 132
208 60 (1) #6–350KCMIL 78.5 432 78.5 432 — — (1) #6–350KCMIL 61.1 378 61.1 378 — —
230 60 (1) #6–350KCMIL 68.2 477 68.2 477 — — (1) #6–350KCMIL 53.1 418 53.1 418 — —
0118HE 380 60 (1) #2–4/0AWG 41.3 299 41.3 299 — — (1) #14–1/0AWG 32.2 252 32.2 252 — —
460 60 (1) #14–1/0AWG 34.1 241 34.1 241 — — (1) #14–1/0AWG 26.6 212 26.6 212 — —
575 60 (1) #14–1/0AWG 27.3 194 27.3 194 — — (1) #14–1/0AWG 21.2 168 21.2 168 — —
208 60 (1) #6–350KCMIL 51.1 324 51.1 324 51.1 324 (1) #6–350KCMIL 78.5 432 78.5 432 — —
230 60 (1) #6–350KCMIL 44.5 359 44.5 359 44.5 359 (1) #6–350KCMIL 68.2 477 68.2 477 — —
0127HE 380 60 (1) #14–1/0AWG 26.9 253 26.9 253 26.9 253 (1) #2 –4/0AWG 41.3 299 41.3 299 — —
460 60 (1) #14–1/0AWG 22.2 213 22.2 213 22.2 213 (1) #14–1/0AWG 34.1 241 34.1 241 — —
575 60 (1) #14–1/0AWG 17.8 162 17.8 162 17.8 162 (1) #14–1/0AWG 27.3 194 27.3 194 — —
208 60 (1) # 250–500 KCM 91.2 527 91.2 527 — — (1) # 4–300 KCM 91.2 527 91.2 527 — —
230 60 (1) # 250–500 KCM 79.3 582 79.3 582 — — (1) # 4–300 KCM 79.3 582 79.3 582 — —
0157HE 380 60 (1) #2–4/0AWG 48.0 355 48.0 355 — — (1) #2 –4/0AWG 48.0 355 48.0 355 — —
460 60 (1) #2–4/0AWG 39.6 280 39.6 280 — — (1) #14–1/0AWG 39.6 280 39.6 280 — —
575 60 (1) #14–1/0AWG 31.7 225 31.7 225 — — (1) #14–1/0AWG 31.7 225 31.7 225 — —
JOHNSON CONTROLS 53
FORM 150.26-EG1 (1120)
Electrical Notes
1. Minimum Circuit Ampacity (MCA) is based on 125% of the rated load amps for the largest motor plus 100% of the rated
load amps for all other loads included in the circuit, per NEC Article 43024. If the optional Factory Mounted Control Trans-
former is provided, add the following MCA values to the electrical tables for the system providing power to the transformer:
17, add 2.5 amps; 28, add 2.3 amps; 40, add 1.5 amps, 46, add 1.3 amps; 58, add 1 amps.
2. MCA for units with optional external compressor overloads is calculated at 54/44 evaporator (water), 85/95 condenser
(water) condition per UL1995. If unit is to be operated at higher temperatures, increase Service Wiring and Equipment
accordingly.
3. For Leaving Condenser Temperatures above 95°F (with maximum limit of 110°F) use the following formula:
4. The minimum recommended disconnect switch is based on 115% of the rated load amps for all loads included in the
circuit, per NEC Article 440.
5. Minimum fuse size is based upon 150% of the rated load amps for the largest motor plus 100% of the rated load amps
for all other loads included in the circuit to avoid nuisance trips at startup due to lock rotor amps. It is not recommended
in applications where brown outs, frequent starting and stopping of the unit, and/or operation at ambient temperatures in
excess of 95ºF (35ºC) is anticipated.
6. Maximum fuse size is based upon 225% of the rated load amps for the largest motor plus 100% of the rated load amps
for all other loads included in the circuit, per NEC Article 440-22.
7. Circuit breakers must be UL listed and CSA certified and maximum size is based on 225% of the rated load amps for the
largest motor plus 100% of the rated load amps for all other loads included in the circuit. Otherwise, an HACR type circuit
breakers must be used. Maximum HACR circuit breaker rating is based on 225% of the rated The “INCOMING WIRE
RANGE” is the minimum and maximum wire size that can be accommodated by the unit wiring lugs. The (2) preceding
the wire range indicates the number of termination points available per phase of the wire range specified. Actual wire size
and number of wires per phase must be determined based on the National Electrical Code, using copper connectors only.
Field wiring must also comply with local codes.
8. An equipment ground lug(s) is provided for the incoming power. Ground line sizing shall be in accordance with the current
NEC Table 250-122.
9. The supplied disconnect is a “Disconnecting Means” as defined in the NEC 100, and is intended for isolating the unit for
the available power supply to perform maintenance and troubleshooting. This disconnect is not intended to be a Load
Break Device.
10. Field Wiring by others which complies to the National Electrical Code and Local Codes.
LEGEND
ACR ACROSS THE LINE START
C.B. CIRCUIT BREAKER
Rated Voltage Utilization Range
D.E. DUAL ELEMENT FUSE
DISC SW DISCONNECT SWITCH
208/60/3 187–229
FACT MOUNT CB FACTORY MOUNTED CIRCUIT BREAKER 230/60/3 200–254
FLA FULL LOAD AMPS 380/60/3 342–402
HZ HERTZ 460/60/3 414–508
MAX MAXIMUM 575/60/3 520–635
MCA MINIMUM CIRCUIT AMPACITY
MIN MINIMUM
MIN NF MINIMUM NON FUSED
RLA RATED LOAD AMPS
S.P. WIRE SINGLE POINT WIRING
UNIT MTD SERV SW UNIT MOUNTED SERVICE (NON-FUSED DISCONNECT SWITCH)
LRA LOCKED ROTOR AMPS
ECWT ENTERING CONDENSER WATER TEMPERATURE
54 JOHNSON CONTROLS
FORM 150.26-EG1 (1120)
INSTRUCTIONS:
1. Start in correct power option table (switch, breaker, terminal block)
2. Match engineering guide value for amperage
3. Match engineering guide value for wire range
4. Note corresponding ground wire range
JOHNSON CONTROLS 55
FORM 150.26-EG1 (1120)
LD18412
56 JOHNSON CONTROLS
FORM 150.26-EG1 (1120)
JOHNSON CONTROLS 57
FORM 150.26-EG1 (1120)
LD18413
58 JOHNSON CONTROLS
FORM 150.26-EG1 (1120)
JOHNSON CONTROLS 59
FORM 150.26-EG1 (1120)
60 JOHNSON CONTROLS
FORM 150.26-EG1 (1120)
JOHNSON CONTROLS 61
FORM 150.26-EG1 (1120)
Guide Specifications
PART 1 – GENERAL
1.01 SCOPE
1. Chiller package
5. Factory start-up
A. Products shall be Designed, Tested, Rated and Certified in accordance with, and in-
stalled in compliance with applicable sections of the following Standards and Codes:
7. Conform to UL code 1995 for construction of chillers and provide ETL/cETL Listing
label
B. Factory Test: Chiller shall be pressure-tested, evacuated and fully charged with refrig-
erant and oil, and shall be factory operational run tested with water flowing through the
vessels.
C. Chiller manufacturer shall have a factory trained and supported service organization
that is within a 50 mile radius of the site.
62 JOHNSON CONTROLS
FORM 150.26-EG1 (1120)
A. Unit shall be delivered to job site fully assembled, and charged with refrigerant and oil
by the Manufacturer.
C. Unit and its accessories shall be protected from the weather and dirt exposure during
shipment.
PART 2 – PRODUCTS
A. General: Install and commission, as shown on the schedules and plans, factory as-
sembled, charged, and tested water-cooled scroll compressor chiller(s) as specified
herein. Chiller shall be designed, selected, and constructed using a refrigerant with
Flammability rating of “1”, as defined by ANSI/ASHRAE STANDARD - 34 Number
Designation and Safety Classification of Refrigerants. Chiller shall include, but is not
limited to: a complete system with not less than two refrigerant circuits, scroll compres-
sors, direct expansion type evaporator, water-cooled condenser, refrigerant, lubrica-
tion system, interconnecting wiring, safety and operating controls including capacity
controller, control center, motor starting components, and special features as specified
herein or required for safe, automatic operation.
2.02 COMPRESSORS
2. Refrigerant flow through the compressor with 100% suction cooled motor
3. Large suction side free volume and oil sump to provide liquid handling capability
5. Annular discharge check valve and reverse vent assembly to provide low pressure
drop, silentshutdown and reverse rotation protection
JOHNSON CONTROLS 63
FORM 150.26-EG1 (1120)
Each refrigerant circuit shall include: liquid line shutoff valve with charging port, low side
pressure relief device, filter-drier, solenoid valve, discharge service valve, system high
pressure relief device, sight glass with moisture indicator, expansion valves, and flexible,
closed-cell foam insulated suction line.
A. Evaporator:
1. Evaporator shall be a direct expansion shell and tube construction, dual circuit heat
exchanger capable of refrigerant working pressure of 400 PSIG (27.6 bar) and liquid
side pressure of 150 psig (10.3 bar).
2. Evaporator shall be covered with 3/4 in. (19 mm), flexible, closed-cell insulation,
thermal conductivity of 0.26k ([BTU/HR-Ft2-°F]/in.) maximum. Water nozzles shall
be insulated by Contractor after pipe installation.
4. Installing contractor must include accommodations in the chilled water piping to al-
low proper drainage and venting of the heat exchanger.
5. The water connections shall be fully accessible and grooved to accept ANSI/AWWA
C-606 couplings if used (by others).
B. Condenser:
2. The condenser shall be equipped with relief valves and be capable of holding the
full refrigerant charge for pumpdown.
3. The water connections shall be fully accessible and grooved to accept ANSI/AWWA
C-606 couplings if used (by others).
2.05 CONTROLS
A. General: Automatic start, stop, operating, and protection sequences across the range
of scheduled conditions and transients.
B. Microprocessor Enclosure: NEMA 1 (IP32) powder painted steel cabinet with hinged,
latched, and gasket sealed door.
2. Remote water temperature reset via a Pulse Width Modulated (PWM) input signal
or up to two steps of demand (load) limiting.
64 JOHNSON CONTROLS
FORM 150.26-EG1 (1120)
6. Display Data: Return and leaving evaporator liquid temperatures, low leaving liquid
temperature cutout setting, English or metric data, suction pressure cutout setting,
each system suction pressure, discharge pressure, liquid temperature reset via a
0 VDC to 20 VDC input, 2 VDC to 10 VDC input or a 0 mA to 20mA input contact
closure, anti-recycle timer status for each compressor, anti-coincident system start
timer condition, compressor run status, no cooling load condition, day, date and
time, daily start/ stop times, holiday status, automatic or manual system lead/lag
control, lead system definition, compressor starts/operating hours (each), status of
hot gas valves (if supplied), run permissive status, number of compressors running,
liquid solenoid valve status, load and unload timer status, water pump status.
7. System Safeties: Shall cause individual compressor systems to perform auto shut
down; manual reset required after the third trip in 90 minutes. Includes: high dis-
charge pressure, low suction pressure, high pressure switch, and motor protector.
Compressor motor protector shall protect against damage due to high input current
or thermal overload of windings.
8. Unit Safeties: Shall be automatic reset and cause compressors to shut down if low
ambient, low leaving chilled liquid temperature, under voltage, and flow switch op-
eration. Contractor shall provide flow switch installation and wiring per chiller manu-
facturer requirements.
9. Alarm Contacts: Low ambient, low leaving chilled liquid temperature, low voltage,
low battery, and (per compressor circuit): high discharge pressure, and low suction
pressure.
1. Discharge Pressure Transducers: Permits unit to sense and display discharge pres-
sure.
2. Suction Pressure Transducers: Permits unit to sense and display suction pressure.
E. Manufacturer shall provide any controls not listed above, necessary for automatic
chiller operation. Mechanical Contractor shall provide field control wiring necessary to
interface sensors to the chiller control system.
JOHNSON CONTROLS 65
FORM 150.26-EG1 (1120)
A. Power Panels:
1. NEMA 1 (IP32), powder painted steel cabinets with hinged, latched, and gasket
sealed outer doors. Provide main power connection(s), control power connections,
compressor start contactors, current overloads, and factory wiring.
2. Power supply shall enter unit at a single location, be 3 phase of scheduled voltage,
and connect to individual terminal blocks per compressor. Separate disconnecting
means and/ or external branch circuit protection (by Contractor) required per ap-
plicable local or national codes.
B. Exposed compressor and control power wiring shall be routed through liquid tight con-
duit.
1. Single Point Power Supply: Single point Terminal Block for field connection and in-
terconnecting wiring to the compressors. Separate external protection must be sup-
plied, by others, in the incoming power wiring, which must comply with the National
Electric Code and/or local codes.
Some accessories and options supersede standard product features. Your Johnson Con-
trols sales representative will be pleased to provide assistance.
1. Single Point Disconnect Switch: Single point Non-Fused Disconnect and lockable
external handle (in compliance with Article 440-14 of NEC) can be supplied to iso-
late the unit power voltage for servicing. Separate external fusing must be supplied,
by others, in the incoming power wiring, which must comply with the National Elec-
tric Code and/or local codes.
2. Single Point Circuit Breaker: Single point Terminal Block with Circuit Breaker and
lockable external handle (in compliance with Article 440 14 of NEC) can be supplied
to isolate power voltage for servicing. Incoming power wiring must comply with the
National Electric Code and/or local codes.
3. Multiple Point Circuit Breaker: Multiple point circuit breakers with lockable external
handles (in compliance with Article 440-14 of NEC) can be supplied to isolate power
for servicing. Incoming power wiring must comply with the National Electric Code
and/or local codes.
B. Control Power Transformer (Factory Mounted): Converts unit power voltage to 120-
1-60 (500 VA capacity). Factory mounting includes primary and secondary wiring be-
tween the transformer and the control panel.
C. Flow Switch (Field-mounted): Vapor proof SPDT, NEMA 3R switch (150 psig), -20°F to
250°F. Available with evaporator.
D. Differential Pressure Switch (Field mounted): Alternative to the paddle-type flow switch.
3 psig to 45 psig (0.2 bar to 3 bar) range with 1/4 in. NPTE pressure connections. Avail-
able with evaporator.
66 JOHNSON CONTROLS
FORM 150.26-EG1 (1120)
F. Standard (3/4 in.) insulation. Water nozzles shall be insulated by Contractor after pipe
installation.
G. ANSI/AWWA C-606 Flange Kit (Field Mounted): ANSI/AWWA C-606 flange adapters
included with the water connections on the evaporator and condenser providing raised
face flanges for field piping connection (note: the 0056SE, 0064SE, 0064HE, 0074SE,
and 0094SE units do not include condenser flanges).
H. Service Isolation valves (Factory Mounted): Service suction (ball type) isolation valves
are added to unit per circuit in addition to the standard discharge service valve. (Fac-
tory-mounted.)
I. Hot Gas By-Pass (Factory Mounted): Permits continuous, stable operation at capaci-
ties below the minimum step of unloading to as low as 5% capacity (depending on both
the unit and operating conditions) by introducing an artificial load on the evaporator.
Hot gas by-pass is installed on only one refrigerant circuit (System #2).
1. Spanish language
2. French language
3. German language
4. Italian language
K. Chicago Code Relief Valves (Factory Mounted): Relief valves provided to meet Chi-
cago Code requirements.
2. 1 Inch Deflection Spring Isolators: Level adjustable, spring and cage type isolators
for mounting under the unit base.
N. Final Paint Overspray: Overspray painting of assembled unit with Caribbean blue
enamel.
JOHNSON CONTROLS 67
FORM 150.26-EG1 (1120)
3.01 INSTALLATION
A. General: Rig and Install in full accordance with Manufacturers requirements, Project
drawings, and Contract documents.
B. Location: Locate chiller as indicated on drawings, including cleaning and service main-
tenance clearance per Manufacturer instructions. Adjust and level chiller on support
structure. If equipment provided exceeds height of scheduled chiller, installing contrac-
tor is responsible for additional costs associated with extending the height of parapet
or screening walls/enclosures
C. Components: Installing Contractor shall provide and install all auxiliary devices and
accessories for fully operational chiller.
D. Electrical: Coordinate electrical requirements and connections for all power feeds with
Electrical Contractor.
E. Controls: Coordinate all control requirements and connections with Controls Contrac-
tor.
F. Finish: Installing Contractor shall paint damaged and abraded factory finish with touch-
up paint matching factory finish.
68 JOHNSON CONTROLS
FORM 150.26-EG1 (1120)
SI Metric Conversion
Values provided in this manual are in the English inch‑pound (I‑P) system.
The following factors can be used to convert from English to the most common Sl Metric values.
EFFICIENCY
In the English l‑P system, chiller efficiency is measured
in kW / ton:
kW input
kW/ton =
tons refrigeration effect
kW input
kW/ton =
kW refrigeration effect
3.516
COP =
kW/ton
JOHNSON CONTROLS 69
Printed on recycled paper
Form 150.26-EG1 (1120) Supersedes: 150.26-EG1 (220)
© 2020 Johnson Controls, Inc. P.O. Box 423, Milwaukee, WI 53201 Printed in USA
www.johnsoncontrols.com
Issued on 11/25/2020