RDF Body Final Copy For Binding 050224
RDF Body Final Copy For Binding 050224
RDF Body Final Copy For Binding 050224
INTRODUCTION
Agricultural University under the Department of Food Science and Technology of the
partnership with research institutions, the food industry, food laboratories and other
government Agencies. Student of BS Food Technology are provided with the knowledge,
theories, practical skills, ideas and processing techniques that they could apply in the
field of their chosen career. It aims to produce graduates that are knowledgeable, efficient
and competent in the fields of food industry, research and development, and also in the
laboratory.
work setting. OJT is a practice that offers hands – on work experience in the food
of a certain jobs using the advance equipment, tools, processing techniques and proper
documentation of the process. Moreover, it would enhance the students’ knowledge and
critical thinking abilities across the field of study in which the work place serves as a
venue for development for the students to learn about their future careers.
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Through this program, the students can improve their interpersonal relationships,
particularly with knowledgeable, skilled and experienced individuals. One of the BSFT
General Objectives
The field practice aims to exposed student trainees on the actual processing
condition experience that will allow students to gain knowledge, learn more about
Specific Objectives
At the end of the field practice, the student trainee should have been able to:
1. Improve skills and knowledge in the field food science and of food industry;
7.Develop the courage and confidence to face challenges of the field and
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B. Objectives of the Report
2. For the trainees to share their experiences and acquired knowledge during the
the challenges and opportunities that lies ahead them in the field of food
The student trainees have undergone their 300-hour training at the Red Dragon
Farm, Feed, Livestock & Food Inc. (RDFFLFI) (Central Depot), located at Purok
Edsan Farm Brgy. Manibaug Paralaya, Porac, Pampanga from June 22, 2023, to
August 5, 2023.
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CHAPTER II
Red Dragon Farm was formally founded by its current President and Chief
Executive Officer, Dr. Robert Hui Lo, a dedicated veterinarian, professional manager,
and visionary entrepreneur, and it has been in commercial business and operation in
Pampanga since 1988. Over the years, it has grown and currently operates fourteen (14)
poultry grower farms wherein some are already using tunnel ventilation system. The
swine business unit started in the year 1998, under the trade name E-PIG with integrated
breeding, farrowing and fattening operations in five (5) farms located in Pampanga and
Tarlac using the latest technology in swine farming. At RDF Feed, Livestock and Foods,
Inc.
engaged in all aspects of the food supply chain, including the production of feed,
commercial livestock (poultry and swine) production, fresh, processed, and cooked meat
production, distribution and retailing, and the restaurant and coffee shop industry.
increasing the number of its outlet. It has 71 stand-alone outlets and currently present in
local and major super markets like Waltermart, Super 8 etc. Its geographic scope has
been expanding to its neighbor cities and provinces, including Pampanga, Bulacan,
Olongapo City, Zambales, Tarlac, Nueva Ecija, Pangasinan and Mega Manila, and still
growing- a testament of the strong and loyal patronage of its customers in the
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neighborhood and communities where they operate products sold fresh child and beef
The company logo symbolizes their goals and what they stand for. The logo
portrays a rising sun in yellow and is placed above a green hill set over the small letters’
‘r’ and ‘d’. Yellow represents the passion and energy that we emanate to take the
company to greater heights. The green hill represents Mount Arayat and the agricultural
landscape of Pampanga, where RDF was founded. Red, which fills the small letters of
“rdf,” stands for our company’s uncompromising commitment to quality. The company
Figure 1. Company logo and Dr. Robert H. Lo of Red Dragon Farm, Feed
Livestock & Foods, Inc.
(RDFFLFI), take pride in providing fresh and safe meats products to all existing
and future customers. High quality is a result of superior genetics of animals which are
sourced from company-owned swine and poultry farms in Central Luzon and company-
fresh meats and value-added products and services in all the markets we serve”.
B. Mission
Bring the highest quality food products that are distinctive and innovative while
expectations.
develops, and sustain the well-being and professional development of all the
employees.
the organization.
Uphold the social commitment in our relentless pursuit of providing high quality
food products while protecting our environment, and with greater guarantees for
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C. Company Products
products (Figure 2) which includes chicken nuggets, chicken drumettes, chicken hotdogs
The company also has a meat retail & distributorship which offers fresh meats
chicken, pork, and beef, and a wide selection of high quality, value-added meat products.
This is RDF’s brand of meat shop that offers fresh meats – chicken, pork, and
beef, and a wide selection of high-quality, value-added meat products. Fresh Options
Bulacan, Metro Manila, Cavite, and Laguna. Fresh Options also has an online store
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Figure 2. Fresh Options Value-Added Meat Products
Through independent distributors. wet markets and sari-sari stores in some areas
in Luzon sell Rapsarap brand. It is RDF’s brand of value-added meat products that
includes chicken nuggets, chicken drumettes, chicken hotdogs embutido, longganisa, and
siomai.
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C.1.3. Modern Trade
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CHAPTER III
A. Orientation
Assurance Supervisor at Value Added Meat (VAM) A and B production, Ms. Jenniferlyn
(Chicken Further, Pork and Beef Fabrication) and Ms. Irene Vizon the Head Supervisor
of Quality Assurance Department. The trainees were oriented regarding the company’s
policies and practices as well as the Do’s and Don’ts for the employees particularly the
Good Manufacturing Practices (GMP). They also discuss the history and how the
company started. A plant tour was also conducted in the first day.
The trainees were assigned at the Technical Services and Quality Assurance
The following were the rules and regulation of the depot that were discussed
Wash and sanitizing hands should always be done. Body temperature is required
to be check before entering the plant. Submitting oneself to body frisking and bag
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Bringing coins or bills, cigarettes or e-cigarettes, lighter/ match, pork meat or any
products made from pork to avoid African Swine Fever (ASF) must be avoided.
Mobile phones, jewelries, foods, deadly weapons, throwing garbage, spitting are
Office personnel’s, visitors, suppliers, and contractors are strictly for bringing
deadly weapons, lighters, any kind of cigarettes, wearing slippers, pork and beef
meat or any product made from pork and beef meats, taking pictures, wearing
B. Building/ Stations
The Central Depot of RDF Company comprises a total of six (6) buildings. The
first building is allocated for Further Receiving/Pull Out tasks, the second is designated
for Further Chicken Production, the third building the Preparation Department (PD) and
TSQA Food Laboratory, the fourth building as Value-Added Meat Production A (VAM
A), the building fifth, known as Value-Added Meat Production (VAM B), is subdivided
into TSQA Department, Liquid Preparation, Dry Preparation, and Warehouse sections.
The six building accommodates Pork and Beef Fabrication, and is also the location of the
Slaughterhouse. During their training, trainees engage in various activities across these
distinct buildings.
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This building is compartmentalized into three sections: (1)
Prior to start their work, trainees are required to have and review copies of
unfinished or returned food products from the previous day, this enables them to check
and validate the production process for the day. Record of turn over products are shown
in Attachment 3.
Before initiating operations, the assigned trainee must inspect the Personnel
receiving Corrective Action Reports (CARs). In the event that a crew or staff member
receives a CAR, they are required to prepare a report and provide an explanation
regarding the incident in the work area why they are not following the regulations on
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GMP. Regular checking or monitoring of Chlorine level in different categories are
important: Hand Dip (50 ppm or parts per million) to prevent potential microorganisms
and contamination, Tool Dip with (100 ppm) to prevent potential microorganisms
Carcass Dip (100 ppm) is used when meat or carcass fell on the working area to eliminate
possible hazard, crates Dip and foot bath with (200 ppm) to prevent microorganisms and
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Figure 6. VAM-A Processing and Packaging
The Processing and Packaging area were embutido, hungarian sausage and hotdog
are being processed in this area. This facility also has hot kitchen, grilling area and
storage area. The trainee is assigned responsible for monitoring and check the
temperature and maintain to 10-15°C temperature below the blower every 2 hours to
preserve the quality of raw materials and for chlorine checking check every 2 hours. This
facility also has a hot kitchen and a grilling area, designated for cooking the different
product of Ulam Mismo, the temperature area should be monitored within the
temperature range of 20 to 30°C. Storage areas such as the Holding area and Sisig area
instances where the area temperature rises in specific sections, prompt reporting to the
maintenance team is imperative. The Processing area is where foods like chicken/pork
embutido, bicol express, dinuguan, chicken/pork sisig, and other products are prepared
and processed.
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Figure 7. Turn over record
1. Preparation/Processing Area
This area is designated of receiving of raw materials and other ingredients and
These procedures are carried out before the products going through the Hot Kitchen
and Packaging area. The assigned trainee or Quality Assurance personnel monitored
the ongoing process accurately assess and validated each processed products by
In this area, the preparation of cooked products such as Ulam Mismo, Rapsarap,
Embutido, and other foods using tools/equipment like Kawa, Braising Pan, Combi, and
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Smoke House are processed. Furthermore, there are different kinds of cooling storage
areas, such as Blast Chillers and Holding Storage are available, where
cooked food products are placed to quickly cool before being packed in order to preserve
food quality.
3. Packaging Area
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Before the packing process starts, the Quality Assurance specialist supervising the
operation ensures that the product conform with established standards measures. This is
accomplished by weighing the product within the range (200 to 210g/500 to 510g) and
checking its internal and surface temperature using a thermometer, with a target range of
such as the Stuffing machine, Band and Tray Sealer, and Multi-Head Weigher. For
manual packaging, stickers are used to provide detailed information about the price,
quality, quantity, directions for use, ingredients, and product attributes and description.
This method is applied to products like pork and chicken sisig and certain "ulam mismo".
The sticker declares the batch number and EXP or BBD (expiration Date or Best Before
Date) of the process product. Expiration date indicates the last day of the processed
product safe for consumption, while the best before date indicates the point beyond fresh
product which the food may not retain optimal quality. After packaging process, the food
product subjected to pass through Metal Detector to check the product if it is free from
any physical contaminants. Metal detector needs to check if the machine is working by
placing the Ferrous, Non-Ferrous, and Metal steel through the machine to ensure
effective metal detection. After this process the product is then weighed, bagged, and
then stored.
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Figure 11. Stickering/Labelling
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Figure 12. Paddle Mixer, Vacuum Tumble Machine, and Mixing Bowl
chopper for Deli bite sausage
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D. Value Added Meats Production B (VAM B)
This station is divided into three areas: Processing area, Marinating area and
Packaging area.
Trainees must have copies of turn over checklist of unfinished food products
before they start work, for them to check and verify at the start of production. Strict
hygiene management is also necessary for loose item (coins, belt etc.) and personnel
hygiene checking (fingernails, hairs and beards for men) to prevent cross contamination.
Also, the trainees monitored the level of chlorine for carcass dip (50-300 ppm). The only
difference in VAM A processing station is that the products produced here are called
classic because they are ready to be fried like chicken lumpia, skinless pork skin, Ilocos
1. Processing Area
Stuffing, Cooking, Slicing, Packing including BBF (Butter Breaded Fryer), chlorine
checking verification, and turnover is the first activity to do after entering the
processing area this are some examples of the activities here. Metal Detector to assure
the safety and quality of food. The IQF (Individual Quick Freezing) or Spiral Freezer to
easily freeze the product for packaging. In each process and batch, the trainees observe,
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Figure 15. Production and Processing Area
Figure 16. Butter Breaded Fryer (BBF) and Spiral Freezer/ Individual
Quick Freezing
2. Marinating Area
In this area food products including chicken roast, beef barbeque, and other
products are marinated and tumbled using vacuum tumblers. There is also rubbing which
is also a form of marinating, products being processed are beef tapa, chicken inasal, pork
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Figure 17. Marinating Area for Beef tapa, Chicken inasal, Pork belly,
Classic BBQ
3. Packaging Area
polyethylene bag. Like in the VAM A, there are also different types of available
machines used for packing. A Tray Sealer and Multi-Head Weigher (Figure 18)
used to apply plastic film lids to trays of varying materials, size, and depths.
Different types of packaging materials also used such as Micro Round Plastic for
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Burger Patty, Pompac Tray for Lumpias, batch number and Best Before Date
E. Other Experiences
The Building for Chicken Further Processing divided into two distinct sections:
The Cutting Area and the Deboning Area. The trainee also assigned to conduct a
Good Manufacturing Practices and Good Hygiene Practices (GHP) monitoring and
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checking of loose items of the production staff/workers before and during the
Also, the trainee assigned to monitor the Internal Temperature (IT) of both
Whole Dressed Chicken and Cut Ups, ensuring it remains within the standard
The monitoring of Chlorine levels is equally important, including Carcass Dip (50
ppm), Hand Dip (50 ppm), Tool Dip (100 ppm), and footbath (200 ppm) to prevent
15°C) to uphold optimal product temperature. Lastly, the screw chiller's temperature
must be checked prior to operation, ensuring it maintain below (3°C) with a chlorine
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2. Preparation Department
This department includes three distinct areas such as Meet Preparation, Liquid
specially the brand name of the ingredients, the amount of the pre-mix in process, a
Staff and production crew prepare all the required meat before being
The preparation of liquid flavors for products, including Vinegar, Soy Sauce,
and Canned/Preservative Food Packs along with Vegetables, prepared in this area.
This involves measuring and combining various liquid materials into a single
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Figure 21. Preparation Department (liquid preparation)
of flour are prepared in this section area. Precise formulation of these mixtures is
strictly monitored and controlled, with all ingredients being combined within a
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Maintaining the quality of processed meats involves following to specific crate
colors. Red crates are designated solely for pork and beef meat, while chicken meat is
placed in yellow crates. Green crates are utilized to segregate red and yellow crates,
commonly referred to as the "bottom." Lastly, blue crates are reserved for vegetables
This area or building is designated to the fabrication and proper cutting of pork
and beef. Before the operation starts, the Quality Assurance in Process (QAIP) and
the trainee must perform a hygiene check and monitor chlorine concentration, which
includes carcass dip (50 ppm), hand dip (50 ppm), and tool dip (100 ppm).
Monitoring of the area's temperature is also required to maintain the good quality of
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meet and prevent spoilage. Also monitoring carcass temperature during meat cutting
(-7 °C).
5. Pork Fabrication
In this station, pork fabrication is divided into two distinct area: the Cutting
Area and the Packaging Area. Prior to cutting the meat Carcass/Raw Materials, the
trainee were assigned to examine the pig carcass in the holding room to ensure it
carcass, within the standard range (<4 °C), is essential for maintaining quality and
freshness. The temperature control is important as they may the affects characteristics
of meat such as Odor (Normal Fresh Odor), texture, Evisceration (Complete), and
meat color.
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Figure 25. Pork Fabrication and Machines (Rotary Blade, Slicer
Machine, and Band Saw)
6. Beef Processing
In this area, the trainees are assigned and tasked and inspect the received beef
carcass. The trainees ensure to comply the standard color specifications (normal fresh
color), with the cherry red. Furthermore, the trainee evaluates characteristics such as
complete evisceration and texture (absence of slime). Also checks the delivery trucks
include the proper sprayer operation, cleanliness and sanitation of the holding carcass
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room, and sufficiency of carcass wash parameters, including time, temperature (0 ° -
3 ° C), and chlorine concentration (50 ppm or parts per million). For each beef
carcass, measuring its internal temperature within the standard (<4 ° C) is imperative,
as it plays a vital role in maintaining both quality and temperature levels crucial for
processed meat. These considerations influence factors such as Odor (normal fresh
7. Slaughter House
The trainee was allowed to observe the process flow of swine slaughtering.
They also tasked to monitor the chlorine concentration of tool dips, 50 to 100 ppm.
This stage is segmented into two distinct area: the Sanitary Area and the
Unsanitary Area. Prior to accessing the Unsanitary Area, trainees are required to ware
scrub suits. This area provides insight into the processes of swine slaughtering,
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Sanitary area activities include Partial De-heading, Evisceration to remove the
internal organs (white and red offal’s), splitting, weighing, removal of head and final
CHAPTER IV
Summary
Red Dragon Farm Feed, Livestock & Food Inc. (Central Depot) located at Purok
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Edsan Farm Brgy. Manibaug Paralaya, Porac Pampanga from June 22, 2023, to
August 5, 2023.
difficult, but it gives opportunity for the trainees apply knowledge and skills learned
inside the classroom setting. The trainees were assigned in the Department of
(QAIP) were they experienced as a quality assurance analyst, they were assigned to
monitor the GMP of the production personnel when handling food inside the
production area, monitored the chlorine concentration of hand dip, tool dip, carcass
dip and foot bath, also check and monitor the area temperature and internal
temperature of meat carcass. Along with learning how to closely monitor the Critical
specifications, the trainees also gained familiarity with various machinery, fresh
product parts, and raw materials including chicken, pork, and beef, as well as the
Trainees also gained experience and given the chance to observed process flow
of swine slaughtering, fabrication and proper cutting of poultry, pork and beef carcass
and learned how the proper handling of slaughtered animals (meat carcass) up to
Conclusions
Through the actual exposure the trainees improve their skills and knowledge in the
field of Food Science, gained additional knowledge and understanding on the actual
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processing operation, quality assurance, processing techniques and they were able to
familiarize with the different facilities, equipment and machines used in the food
develop how to deal with other people, supervisors and skilled workers. Their
experienced served as a key tool when they seek a job in the future.
Recommendations
emergency, especially in the event of an earthquake, hard caps for crew and workers
in slaughterhouses, solar panels to save money and reduce costs, and enough color
of raw materials. The commitment of Red Dragon Farm to produce high quality
products, to delight its customers and to work hard to improve the quality of life
continues to be shown.
RDF provides a great training ground that provide opportunity for trainees to
develop their skills in the food industry. The trainees highly recommend to the
knowledge and enhanced their skills and experience the real world of food
technology in the actual work setting. And it is also strongly recommended for the
coordinator to orient the OJT students to be guided with good work ethics, the
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importance of punctuality, always arrive on time, respect and follow the company’s
rules and regulations and always be professional at work and outside the company.
CHAPTER V
REFLECTIONS
shall undergo On-the-Job Training for a total of 300 hours at Red Dragon Farm
One of the most remarkable events in my life was this on-the-job training. I
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among other things. Being an OJT is not easy for me since you need to work hard to
get a good result in the end. Being an employee of Red Dragon Farm is a great honor
because RDF is a company with many excellent products and excellent staff. The
staff, employees, and managers at RDF are courteous and respectful because they
sir. In the one and a half months that I worked there, I learned how to interact with
people and get along with them. During that time, we also formed an unexpected
friendship with BulSU, one of our coworkers. But that wasn't all they gave us; they
also taught us how to work as Quality Assurance (QA) specialists. They showed us
chicken, beef, and pork, surface temperature, and many more. At first, I was so
nervous because I didn’t know what to do but over the days, little by little, I started to
handle the work inside the processing area sometimes our QA left us and we took
care of their other work. I'm so glad because they have trust in us, and also, they
experience and a great opportunity to showcase our skills and knowledge I know all
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REFLECTIONS
Job Training for a total of 300 hours at Red Dragon Farm Feeds, Livestock and Foods
INC. (RDFFLFI).
in which we are confused about what to do and feel uncomfortable. During these
situations, we need to stay strong and confident in our skills since the people who
never stop learning are the ones who succeed. I got an internship at the Red Dragon
Farm Feed Livestock and Food Incorporation in Manibaug, Porac, Pampanga, 300
throughout the real work. I didn't know what my future was held in the company or at
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the central depot. I understood that it was just temporary because I wouldn't be able
best to complete the duty that was given to me every day. I am thankful since I
gained a lot of knowledge and learn how to function in the organization as a Quality
Assurance. This was a success for me because I also learned how to communicate
with others who have various personalities and characteristics. Without the
was able to get better and better prepare for my future profession because of it. I'll
always remember the values and principles they taught in me. I will apply the
information and abilities I learned from them in the future. They also taught me the
importance of working as a team and how to do tasks more swiftly and efficiently.
how important it is for all students to prepare for their future careers. OJT also aids in
qualifications and getting to know the staff and employees, I can. I had time to get
ready for the job. Additionally, I discovered that you should have courage and ask the
questions you are curious about. Don't be afraid of making errors since occasionally
they teach us something. As a student intern, I always learn new things. All we need
to do is act properly and be honest with ourselves in order to learn and explore
everything. I'm happy to have finished this internship and to have learned important
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REFLECTIONS
Job Training for a total of 300 hours at Red Dragon Farm Feeds, Livestock and Foods
INC. (RDFFLFI).
that food quality and safety is important, and as a QA we need to ensure the food that
we made is safe not only the food but of course the people we working with. And I
also learn that QA is important in all company because they are the one who monitor
make sure that the food are safe , and improving food in addition to my learning we
need to improve our skills in socializing to other people and learn from them, aside
from that we need to expound our knowledge and leave to our comfort zone to see if
we can do the things we can't do, I can't imagine how I survive the work of being a
food quality assurance because it's not easy to do we need to check everything the
hygiene of the personnel, food, and the other staff the we used in processing area.
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Food technology is not all about "luto-luto lang" it's an art of making and ensuring
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REFLECTIONS
shall undergo On the Job Training for a total of 300 hours at Red Dragon Farm Feeds,
When I first started taking my On-the-Job training, I was doubting that I can't
do everything that was taught to me. At some point I learned to focus throughout the
whole time to understand and adopt different work experience, learning the
importance of food safety, the GMP or the Good Manufacturing Practices. And I see
things being process in the different ways, how to verify thing like area and internal
temperatures, also the chlorine, how much they handle the product safely. I am sure
that this experience will help me a lot in the near future as a Food Technologist. My
and fulfillment with the realization of our goals as a food technologist, and the
eagerness to learn more. I will never forget this OJT where I see myself develop new
skills, knowledge.
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ATTACHMENTS
ATTACHMENT 1
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CHECKLIST - VAM A PRODUCTION
RDF Feed, Livestock & Food Inc.
ATTACHMENT 2
PERSONNEL HYGIENE & LOOSE ITEM CHECKLIST
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ATTACHMENT 3
SAMPLE LIST OF TURN OVER
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ATTACHMENT 4
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ATTACHMENT 5
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ATTACHMENT 6
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ATTACHMENT 7
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ATTACHMENT 8
PRODUCT LABELS
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ATTACHMENT 9
BAGGING MONITORING
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ATTACHMENT 10
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ATTACHMENT 11
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ATTACHMENT 12
PACKING AREA - CHLORINE MONITORING
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ATTACHMENT 13
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ATTACHMENT 14
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ATTACHMENT 15
MONITORING OF AREA TEMPERATURE
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APPENDIX FIGURES
APPENDIX FIGURE 1
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PRODUCT WEIGHING
APPENDIX FIGURE 2
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SLICING OF BBF AND PRODUCT WEIGHT MONITORING
RDF Feed, Livestock & Food Inc.
APPENDIX FIGURE 3
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WEIGHING SCALE VALIDATION
APPENDIX FIGURE 4
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PRODUCT VALIDATION MONITORING
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APPENDIX FIGURE 5
CHLORINE MONITORING
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APPENDIX FGIURE 6
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APPENDIX FIGURE 7
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APPENDIX FIGURE 8
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APPENDIX FIGURE 9
CHICKEN DEBONING
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APPENDIX FIGURE 10
SHANGHAI LINE
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