BS 5000-11 1973
BS 5000-11 1973
BS 5000-11 1973
1973
Incorporating
Amendment Nos. 1, 2
CONFIRMED
and 3
AUGUST 1984
Specification for
Rotating electrical
machines of particular
types or for particular
applications —
Part 11: Small-power electric motors
and generators
Co-operating organizations
© BSI 04-2000
Contents
Page
Co-operating organizations Inside front cover
Foreword iii
1 Scope 1
Section 1. Construction and electrical performance
2 Definitions 1
3 General 1
4 Ratings 2
5 General conditions 2
6 Limits of temperature rise and methods of
temperature measurement 3
7 Momentary overloads 6
8 Commutators, brush gear and slip rings 6
9 Full load efficiency 7
10 Power factor 7
11 Tests 7
12 Application of tests 7
13 Temperature rise tests 7
14 Torque tests 8
15 Commutation tests 8
16 High voltage tests 8
17 Test certificates 8
18 Tolerances on characteristics of machines 8
19 Terminal and lead markings 8
20 Radio interference 8
21 Information to be given on the machine 9
22 Ratings of capacitors 9
Section 2. Metric dimensions
23 Frame designation 9
24 Letter symbols 10
25 Dimensions, tolerances and limits 10
26 Access for flange-fitting bolts 10
27 Electrical connections 10
Appendix A Notes on the torque characteristics and application
of induction motors 15
Appendix B Information to be given with enquiry and order 16
Appendix C Terms and definitions 17
Figure 1 — Symbols for dimensions of foot-mounted machines
without flanges 12
Figure 2 — Symbols for dimensions of flange-mounted machines
and foot-mounted machines provided with a flange 12
Table 1 — Limit of permissible temperature rise in °C 5
Table 2 — Momentary overload for motors 6
Table 3 — Test voltages 8
Table 4 — Tolerances 9
Table 5 — Torque characteristics 15
Table 6 — Suffix letters 10
Table 7 — Letter symbols to indicate dimensions 11
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BS 5000-11:1973
Page
Table 8 — Standard dimensions for foot-mounted or resilient
base-mounted machines 13
Table 9 — Standard dimensions for flange-mounted machines 14
Publications referred to Inside back cover
ii © BSI 04-2000
BS 5000-11:1973
Foreword
This British Standard revises and supersedes the 1962 edition of BS 170 and
gives (optional) metric dimensions for small-power machines, corresponding
approximately to the inch dimensions given in BS 2048-1:1961. It is primarily
intended to cover light type single-phase electric motors but may also be used
for 3-phase or d.c. machines, particularly where mechanical interchangeability of
machines suitable for different supplies is of importance.
This standard forms a Part of BS 5000 that, together with BS 4999, will
eventually contain a comprehensive series of British Standards for rotating
electrical machines. A list of the contents of BS 5000 showing all the Parts
envisaged in the foreseeable future is given in the “General Introduction and
Index”, which will be brought up to date as new Parts are published. The contents
of BS 4999 are given in Part 0 of that standard.
A British Standard does not purport to include all the necessary provisions of a
contract. Users of British Standards are responsible for their correct application.
Compliance with a British Standard does not of itself confer immunity
from legal obligations.
Summary of pages
This document comprises a front cover, an inside front cover, pages i to iv,
pages 1 to 18, an inside back cover and a back cover.
This standard has been updated (see copyright date) and may have had
amendments incorporated. This will be indicated in the amendment table on the
inside front cover.
© BSI 04-2000 1
BS 5000-11:1973
1)
When the motors are used for driving fans and are mounted in the air-stream, the output rating should be agreed between the
manufacturer and the purchaser. The letter symbols A.O.M. (air over motor) should be added to the rating referred to on the
rating plate.
2)
Large outputs may be expressed in kW or kVA.
3)
A limited voltage range is to be understood as being a range (maximum minus minimum) of the order of 10 % of the mean
voltage.
2 © BSI 04-2000
BS 5000-11:1973
5.3 Preferred number of phases for alternating 6 Limits of temperature rise and
current machines methods of temperature measurement
The preferred number of phases for alternating 6.1 Limits of temperature rise
current machines is either one or three.
The limits of temperature rise4) of machines, as
5.4 Machines for non-preferred voltages, specified in Table 1 for different classes of
frequency and number of phases insulation, are based on a cooling air temperature
Machines for use on systems employing voltages, of 40 °C at an altitude not exceeding 1 000 metres.
frequencies and phases other than those specified This condition is standard, and where other
in 5.1, 5.2 and 5.3, but which comply in all other conditions of cooling air temperature and/or altitude
respects with the requirements of this standard, apply the adjustments to the limits of temperature
come within the scope of this standard. rise specified in Table 1 shall be made in accordance
5.5 Waveform (a.c. machines) with 6.3 and 6.4.
The temperature rise4) of continuously rated motors
The voltage waveform of an a.c. generator shall be
when tested at rated voltage, or at the mean of the
virtually sinusoidal.
voltage range, under rated conditions, and in
NOTE Where the waveform is of importance the deviation from
a true sine wave and the load at which this should occur should
accordance with the requirements of this standard,
be the subject of agreement between the manufacturer and the shall not exceed the limits specified in Table 1 or,
purchaser. where applicable, the adjusted limits.
A.C. motors shall be capable of working on a supply Motors shall, however, be capable of operating
having a waveform which is virtually sinusoidal. without injurious heating over a range of voltages
NOTE Where the waveform is not sinusoidal (e.g. where a exceeding ± 6 % of either the rated voltage or the
motor in fed from a static inverter) the performance of the motor extremes of the rated voltage range.
should be the subject of agreement between the manufacturer
and the purchaser. For machines having a short-time rating, the limits
5.6 Preferred outputs specified in Table 1 or, where applicable, the
adjusted limits, may by agreement be increased
The preferred outputs in W for all types of motors by 10 °C. Where such an agreement is made to
are: increase the limits, the increased limits shall be
2.5, 4, 6, 10, 16, 25, 40, 60, 80, 90, 100, 120, 180, indicated on the rating plate.
250, 370, 550, 750, 1 100. 1 500 and 2 200. Where the windings and the commutators (or slip
NOTE Large outputs can be expressed in kW. rings) to which they are connected are insulated
5.7 Preferred speeds with different classes of insulating material, the
The preferred speeds are approximately 950, 1 425 temperature rise associated with the lower class
and 2 850 rev/min except for universal and series shall apply to the commutator (or slip rings).
commutators and series d.c. machines. NOTE If the duty includes lengthy periods on light-load or
no-load, the advice of the manufacturer should be sought at the
NOTE In the case of induction machines the preferred speeds time of enquiry or order. This applies particularly to
given above refer to machines designed to operate from a 50 Hz capacitor-start-and-run motors.
a.c. supply. The speeds are intended to be approximate only and
those given on the rating plate of individual machine may differ 6.2 Methods of temperature measurement
somewhat from those given above.
6.2.1 Resistance method. When using the
It should be noted that shaded pole motors normally run
somewhat slower than the above speeds. resistance method (the preferred method of
To obtain the best characteristics for a.c./d.c. motors for general temperature measurement for windings) the
purposes the full load speed should preferably be not less temperature rise of the winding shall be determined
than 6 000 rev/min. by the increase in the resistance of the winding.
Since the resistance of copper over the range of
temperature referred to in this standard varies in
direct proportion to the temperature above
minus 235 °C, the hot temperature for copper
windings is obtained from the following formula:
t2 = (R2/R1) (t1 + 235) 235
4)
Temperature rise = maximum temperature recorded minus temperature of the cooling air at the time of the maximum
machine temperature.
© BSI 04-2000 3
BS 5000-11:1973
5)
The maximum temperature may occur after the machine has stopped.
6)
On preference, such cooling air temperatures should be specified to the nearest 5 °C, e.g. 35, 40, 45, etc.
4 © BSI 04-2000
Table 1 — Limit of permissible temperature rise in °C
© BSI 04-2000
Based on cooling air temperature not exceeding 40 °C and at an altitude not exceeding 1 000 metres
Type of enclosure (see 3.2 and 3.3)
A E B F H A E B F H
BS 5000-11:1973
5
BS 5000-11:1973
For example, if the specified temperature of the 7.2 Momentary overload for motors
cooling air on site is 80 °C, and the temperature of 7.2.1 Unless otherwise agreed between the
the cooling air on test is 20 °C, the percentage manufacturer and the purchaser, motors rated in
reduction in temperature rise to take account of the accordance with this standard shall be capable of
difference is: providing to test, without injury, the excess torque
80 – 20- = 12 specified in Table 2, after having attained
------------------ temperature rise corresponding to their rated load.
5
During the tests the voltage (in the case of a.c.
The permissible temperature rise on test is motors, the frequency also) shall be maintained at
therefore: the rated value.
100 – 12 = 88 %
7.2.2 For motors of special types e.g. of speeds less
of the temperature rise adjusted in accordance than 700 rev/min, or for frequencies outside the
with 6.3.1 to 6.3.4 as appropriate. range of 40 to 60 Hz, the values of the excess torque
shall be agreed between the manufacturer and the
6.4 Correction of temperature rise for purchaser.
variations in altitude
NOTE For motors designed specifically for driving fan loads no
For machines specified to operate at an altitude excess torque is necessary provided the loading requirements
higher than 1 000 m but not higher than 4 000 m7), under the worst running conditions are specified by the
purchaser to the manufacturer.
no correction shall be made if the difference between
the altitude during test and the specified altitude in
8 Commutators, brush gear and slip
service does not exceed 1 000 m but, if the specified
altitude exceeds the test altitude by more rings
than 1 000 m, the temperature rise during the The machine shall work with fixed brush setting
Factory Test shall be reduced from that specified from no load to the momentary overload specified in
in Table 1 at the rate of 1 % for each increment clause 7 without injurious sparking or damage to
of 100 m in excess of 1 000 m difference between the the commutator, brushes or slip rings.
site altitude and the test altitude. Table 2 — Momentary overload for motors
Minimum excess torque
7 Momentary overloads Type of machine
for 15 seconds
The values of momentary overload for generators percentage of full load
and motors specified in this clause are intended as a split-phase 60
check on the ability of the machine to withstand capacitor start induction run 60
momentary overload without injury. These values capacitor start capacitor run 60
are not intended to govern the setting of protective capacitor start and run 25
devices in the control gear or other ancillary shaded pole 10
equipment. The period of 15 seconds is merely a a.c./d.c. and series
convenient time for test purposes. commutator 50
7.1 Momentary overload for generators polyphase cage induction
motors wound
Unless otherwise agreed between the manufacturer
for 8 poles or more or
and the purchaser, a machine rated in accordance
rated 180 W or below 60
with this standard shall be capable of providing on
polyphase cage induction
test, without injury, the following excess output
motors wound
current after having attained the temperature rise
for fewer than 8 poles and
corresponding to the machine’s rated load, the
rated above 180 W 100
voltage being maintained as near the rated value as
d.c 60
possible. The exact value of the voltage is not
NOTE Greater excess torques may be obtained for many of the
important. types of motors listed in Table 2 (see examples in Table 5,
Percentage of Appendix A). These depend upon the number of poles, speed,
full load output, etc. and should be subject to agreement between the
Excess output manufacturer and the purchaser.
Lower excess torques may be obtained for the types of motor
current for referred to in 7.2.2.
15 seconds: d.c. generators 50
a.c generators 50
7) It machines are intended to operate at an altitude in excess of 4 000 m, the temperature rise during the Factory. Test should
be the subject of agreement between the manufacturer and the purchaser.
6 © BSI 04-2000
BS 5000-11:1973
© BSI 04-2000 7
BS 5000-11:1973
13.5 Temperature rise test for machines 16.4 High voltage tests on assembled
having more than one rating apparatus
If a machine has more than one rating, the A repetition of the tests in Table 3 should be avoided
temperature rise test shall be carried out at that if possible.
rating which produces the greatest temperature When the test is made on assembled apparatus
rise. In cases where this cannot be determined including a small-power electric motor which has
beforehand the machine shall be tested separately previously passed its high voltage test in accordance
at each of its ratings. with 16.2 and 16.3, the test voltage applied to the
motor shall be limited to 80 % of the test voltage
14 Torque tests shown in Table 3. Before making the high voltage
Test for torque normally be made at the rated test the windings shall be clean and the machine
voltage, or at the mean of the voltage range, with shall be thoroughly dry.
the machine starting at the normal ambient
temperature which shall be not less than 15 °C. 17 Test certificates
If requested at the time of ordering, the appropriate
15 Commutation test test certificates shall be supplied by the
A commutation test shall be made at the conclusion manufacturer.
of the temperature rise test on the machine and the
requirements of Clause 8 shall be complied with. 18 Tolerances on characteristics of
machines
16 High voltage tests Where a statement of characteristics is given, the
16.1 General tolerances shall be in accordance with Table 4
A high voltage test in accordance with Table 3 shall unless otherwise agreed. Where a tolerance is stated
be applied once only to each new machine in in only one direction the tolerance in the other
working condition with all its parts in place8) and direction is considered unimportant.
shall, unless otherwise agreed, be made at the
manufacturer’s works, preferably at the conclusion 19 Terminal and lead markings
of the temperature rise test when this is taken. For connections to the supply, machines shall be
The high voltage test in accordance with Table 3 provided with either terminals or leads.
shall be made between the windings and the frame The identification of terminals or leads shall be in
of the machine with the frame connected to any accordance with BS 822-6.
windings not under test. Where machines are provided with leads only, these
16.2 Performance and type tests may be identified by colours in accordance with
The prescribed test voltage shall be maintained for BS 822-6 as an alternative, or in addition, to
one minute. marking. When machines are fitted with terminals,
it is recommended that the leads within the same
16.3 Routine test machine between the windings and terminals
For routine tests the duration of the test voltage should be identified by the same colours as for loose
shall be not less than 5 seconds for the values ends.
specified in Table 3, or 1 second for test voltages
of 120 % of the values specified in Table 3. 20 Radio interference
The test voltage shall be alternating, of any When radio interference suppression is required it
frequency between 25 and 60 Hz of approximately should be by agreement between the manufacturer
sinusoidal waveform. and the purchaser and shall comply with BS 800 for
Table 3 — Test voltages land installations and with BS 1597 for marine
installations.
Maximum working
Test voltage r.m.s.
voltage of winding
For windings designed 500 V plus twice rated
for less than 100 V voltage
For windings designed 1 000 V plus twice rated
for 100 V and above voltage with a minimum
of 1 500 V
8)
Radio interference capacitors, when fitted, may be disconnected if necessary.
8 © BSI 04-2000
BS 5000-11:1973
Table 4 — Tolerances
Characteristics Tolerance
Full load efficiency — 1/6 of (100 – ½) with a maximum of 5 % where ½
is declared efficiency expressed as a percentage.
For example, for a declared efficiency of 60 % the
minimum permissible value is 55 %
Full load power factor — 1/5 of (1 – cos ø) with a minimum of 0.02 and a
maximum of 0.12, where cos ø is the stated power
factor expressed as a decimal
Voltage of generators required to work without a
field regulator at rated load and working ± 12" %
temperature
Speed of motors at rated full load torque and at
working temperature: ± 50 % of the stated slip
1) Induction motors
2) Continuously rated motors with shunt or ± 12" %
compound characteristics
3) Continuously rated motors with series ± 15 %
characteristics above 250 W per 1 000 rev/min ± 20 %
250 W and below per 1 000 rev/min
4) All short-time rated motors other than ± 20 %
induction motors
NOTE No tolerances are specified for torque characteristics or starting current because of the variety of types of motor covered
by this standard. Where these are important the tolerance should be the subject of agreement between the manufacturer and the
purchaser. A guide to torque and locked rotor current characteristics of four-pole induction motors is given in
Appendix A.
21 Information to be given on the 15) Where applicable (see 3.4), the British
machine Standard frame number in accordance with
section 2 of this standard or in accordance with
Machines complying with this standard shall have inch dimensions in BS 2048-1.
the following information indelibly marked on the
machine unless otherwise agreed between the user 22 Rating of capacitors
and the manufacturer:
When capacitors are provided they shall be marked
1) The number of this British Standard,
with the capacitance and voltage ratings.
i.e. BS 5000-11.
2) The manufacturer’s name (or other means of Section 2. Metric dimensions
identification) and country of origin.
3) The manufacturer’s reference number. 23 Frame designation
4) Watts or volt amperes output. Frames shall be designated by the letters “BM”
5) Class of rating (see 4.2). followed by a number to indicate the centre height in
6) The letters A.O.M. for fan motors to be millimetre units (based on foot-mounted type).
mounted in the air stream. For machines other than plain foot-mounted, the
7) Rated voltage or voltage range (see 4.5). designation shall have an additional suffix letter in
accordance with Table 6 (e.g. BM67D indicates a
8) Rated full load current in amperes. machine with a centre height of 67 mm of the
9) Number of phases. flange-mounted type without feet, provided with
10) Frequency in Hz. clearance holes in the flange).
11) Speed. Rating plates of machines shall be marked with the
appropriate frame designation where applicable.
12) Class of insulation.
13) Type of machine, e.g. motor or generator, a.c.
and/or d.c. (see 3.1).
14) Maximum ambient temperature if other
than 40 °C.
© BSI 04-2000 9
BS 5000-11:1973
10 © BSI 04-2000
BS 5000-11:1973
Standardized Non-standardized
dimensions dimensions
© BSI 04-2000 11
BS 5000-11:1973
NOTE 1 Ringed symbols refer to standardized dimensions which are specified in Table 8. Unringed symbols are included for
reference purposes only.
NOTE 2 This figure is intended purely to illustrate the symbols and dimensions referred to in Table 7 and Table 8. Details of
construction, such as type of enclosure, are not shown.
Figure 1 — Symbols for dimensions of foot-mounted machines without flanges
NOTE 1 Ringed symbols refer to standardized dimensions which are specified in Table 8 and Table 9. Unringed symbols are
included for reference purposes only.
NOTE 2 This figure is intended purely to illustrate the symbols and dimensions referred to in Table 7, Table 8 and Table 9. Details
of construction, such as type of enclosure, are not shown.
Figure 2 — Symbols for dimensions of flange-mounted machines and foot-mounted machines
provided with a flange
12 © BSI 04-2000
Table 8 — Standard dimensions for foot-mounted or resilient base-mounted machines
© BSI 04-2000
BS 5000-11:1973
13
Table 9 — Standards dimensions for flange-mounted machines
14
BS 5000-11:1973
All dimensions are in millimetres
Flange
p.c.d. Spigot detail Limit of O.D. LZ Shaft Flat Keyway ED G
holes
Frame sizea spigot
Depth run-out and Nominal Nominal
M Diameter N flange face P Sc D E Width F
T depth key size
squarenessb
Nominal Tolerance min. Nominal Tolerance min. max. max. min.
C M6 —
D +0 7 8 +0
BM 67 100 80 h9 3 0.10 120 11 h7 23 1 — — — 16 10 9.73
E –0.074 M6 — –0.018
F 7 8
C M8 —
D +0 10 9.5 +0
BM 76 115 95 h9 3 0.10 140 14 h7 30 1.2 — — — 21 12.8 12.53
E –0.087 M8 — –0.018
F 10 9.5
C M8 —
D +0 10 9.5 +0
BM 89 130 110 h9 3 0.10 140 16d h7 40 — 5×5 4.97 5.05 25 13 12.8
E –0.087 M8 — –0.018
F 10 9.5
a
The meanings of suffix letters are given in Table 6.
b
Full indicator measurement (total indicator reading).
c Dimensions for clearance holes are selected from the coarse series in BS 4186.
d
For certain applications the standard shaft may not be suitable and in such cases a 19 mm diameter shaft with length of 40 mm may be supplied.
© BSI 04-2000
BS 5000-11:1973
9) Unlessotherwise specified, these motors are provided with some means of switching out or modifying the auxiliary or starting
winding, e.g. centrifugal switches or electro-magnetic relays. The information required in B.1.2 7) is particularly important in
these cases.
© BSI 04-2000 15
BS 5000-11:1973
10)
Standard direction of rotation is clockwise looking at driving or driven end.
16 © BSI 04-2000
BS 5000-11:1973
5) State if generators are to operate between various limits of voltage and/or speed and if so, whether the
full output is required over the whole range or at the top voltage and/or speed only.
6) Type of load for which output is required.
7) Nature of temporary overloads which might be applied.
11)
These definitions assume the application of rated voltage and (for a.c. machines) rated frequency.
© BSI 04-2000 17
18 blank
BS 5000-11:1973
Publications referred to
BS 800, Specification for radio interference limits and measurements for household appliances, portable
tools and other electrical equipment causing similar types of interference.
BS 822, Terminal markings for electrical machinery and apparatus.
BS 822-6, Terminal markings for rotating electrical machinery.
BS 1597, Specification for limits and methods of measurement of electromagnetic interference generated by
marine equipment and installations.
BS 2048, Specification for dimensions of fractional horse-power motors.
BS 2048-1, Dimensions of motors for general use.
BS 2757, Method for determining the thermal classification of electrical insulation.
BS 3692, Specification for ISO metric precision hexagon bolts, screws and nuts. Metric units.
BS 4186, Specification for clearance holes for metric bolts and screws.
BS 4464, Specification for spring washers for general engineering and automobile purposes. Metric series.
BS 4999, General requirements for rotating electrical machines.
BS 4999-0, General introduction and index12).
BS 4999-105, Classification of degrees of protection provided by enclosures for rotating machinery.
BS 4999-106, Classification of methods of cooling.
BS 4999-141, Specification for standard dimensions.
BS 5000, Specification for rotating electrical machines of particular types or for particular applications.
BS 5000 Index: Issue 5:1987, General introduction and index.
BS 5000-10, General purpose induction motors.
BS 5000-99, Machines for miscellaneous applications.
© BSI 04-2000
BS 5000-11:
1973
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