Mihara 2001
Mihara 2001
Mihara 2001
net/publication/287384766
Compact heat exchanger for latent heat recovery of exhaust flue gas
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3 authors, including:
Masahiro Osakabe
Tokyo University of Marine Science and Technology
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All content following this page was uploaded by Masahiro Osakabe on 01 May 2017.
Keywords: Latent heat, Actual flue gas, Heat and mass transfer, Condensation
ABSTRACT NOMENCLATURE
The most part of energy losses in a boiler is due to the heat C: mass concentration per fluid of a unit volume
released by the exhaust flue gas to atmosphere. The released Cp: specific heat
heat consists of sensible and latent one. Recently, for a d: outer diameter of tube
biological and environmental safety, a clean fuel such as a di: inner diameter of tube
natural gas is widely used in the boiler. As the clean fuel D: mass diffusivity
includes a lot of hydrogen instead of carbon, the exhaust flue g: acceleration due to gravity
gas includes a lot of steam accompanying with the latent heat. hV: heat transfer coefficient
So the latent heat recovery from the flue gas is very important to hC: mass transfer coefficient
improve the boiler efficiency. LW: latent heat
A prediction code for the heat exchanger to recover the Nu: Nusselt number [ = h V d / λ ]
latent heat in the flue gas has been proposed. In the present Nr: total number of stages
study, the prediction code was used on the parametric study of P: pressure
the heat exchanger design for the latent heat recovery. The q: heat flux
thermal-hydraulic behavior was calculated for several kinds of R: relative humidity of combustion air
heat exchangers using finned tubes or bare tubes. The Pr: Prandtl number [ = ν / κ ]
calculation result indicated that the most compact heat Re: Reynolds number [ = ud / ν ]
exchanger was that using the bare tube of small diameter. So the
S1: spanwise pitch
compact countercurrent cross-flow heat exchanger using bare
S2: flow-directional pitch
tubes of SUS304 was designed and constructed to prove its high
ability. The outer and inner diameter of the bare tube were 10.5 Sh: Sherwood number [ = hc d / D ]
and 8.5mm, respectively. The bare tubes were arranged in a Sc: Schmidt number [ = ν / D ]
staggered bank of 10-9 rows and 40 stages. T: temperature
The experimental study varying the air ratio of flue gas, u: velocity at minimum flow area
feed water temperature and flow rate was conducted. The V: volumetric flow rate
temperature distributions of water and flue gas in the heat w: mass concentration per fluid of an unit mass
exchanger were measured. The pressure loss and the total x: relative humidity of air
amount of condensate generated in the heat exchanger were also κ: thermal diffusivity [ = λ / ( ρCP ) ]
measured. The experimental results for the temperature
λ: heat conductivity
distributions of water and flue gas in the heat exchanger with
µ: air ratio
bare tubes of small diameter agreed well with the prediction.
ν: kinematic viscosity
The proposed compact heat exchanger using small tubes was
considered to be preferable for the latent heat recovery from the ρ: density
flue gas and the prediction code was useful for the design of the
compact heat exchanger. subscript
a: atmosphere, C: condensation, COX: carbon dioxide and
monoxide, d: dry gas, F: fuel, f: flue gas, i: condensation surface,
V: convection, W: wall, N: standard condition at 0°C and
atmospheric pressure, sat: saturated condition of steam,
Predicted Δp(mmAq)
20
200 Water outlet 220
220 15
0
GOI
a
su
erwrr
t
mwat
p
al
r
a
tmmrmsa
u
r
ep
0 5 10 15 20 25 30
t
ee
al
ll
t
e
aa
r
a
tu uam
u
r
ee ea
2
5
0
Measured Δp(mmAq)
n
na
rt
t
e
pa
rr
a
t
r
WS
eu
edde
mt d
p
a
t
ua
ea
a
te
tu
a
e
eaw
pt
re
t
r
2
0
0
mt
p
r
t
u
r
et
Temperature(℃)
e
s
r
t
e
r
e
p
a
r
a
u
r
e
heat exchanger
A
i
re
r
a
t
i
oa
1
.
4
96
1
5
0
F
e
d
w
t
e
r
0
0
k
g
/
h
20
1
0
0
18
Predicted condensate (kg/h) 16
5
0
14
0
12
0
1
0
2
0g
3
0
4
0
S
t
a
e
s
10
8
6
Water flow rate 10 kg/min.
Fig. 4 Temperature distribution in compact heat 4 Water flow rate 9 kg/min.
exchanger 2 Water flow rate 8 kg/min.
0
Shown Fig.4.is the comparison of experimental results and 0 2 4 6 8 10 12 14 16 18 20
Measured condensate (kg/h)
predictions. The solid lines are the prediction of gas and water
temperature. The dashed line is the saturation temperature
Fig. 6 Predicted and measured amount of
corresponding to the partial pressure of steam in the flue gas.
condensate
The gas temperature merges and decreases with the saturation
temperature. The measured temperature of water (□) and flue
CONCLUSION
gas ( ● ) agree well with the predictions. The effect of
condensate film on the tubes was considered to be negligibly 1. The prediction code was used on the parametric study of the
small for the heat transfer calculation. heat exchanger design for the latent heat recovery. The
Shown in Fig.5 is the comparison of experimental result thermal-hydraulic behavior was calculated for several kinds
and prediction for the pressure loss throughout the heat of heat exchangers using finned tubes or bare tubes. The
exchanger. As the empirical correlation obtained in the calculation result indicated that the most compact heat
non-condensing region was used in the one-dimensional exchanger was that using the bare tube of small diameter.
calculation, the experimental results for the banks of small tubes 2. The compact countercurrent cross-flow heat exchanger
is a slightly higher than the prediction. But the effect of using bare tubes of SUS304 was designed and constructed
condensate film on the tubes is considered to be negligibly small to prove its high ability. The outer and inner diameter of the
for the pressure loss calculation. bare tube were 10.5 and 8.5mm, respectively. The bare
Shown in Fig.6 is the comparison of experimental result tubes were arranged in a staggered bank of 10-9 rows and
and prediction for the amount of condensate throughout the heat