Zeagle BC Manual 2023

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BUOYANCY COMPENSATOR

OWNERS MANUAL

ULTIMATE PERFORMANCE
IN ANY CONDITION

www.Zeagle.com
This Zeagle BC Owners Manual is copyrighted and all rights are
reserved. It may not, in whole or in part, be copied, photocopied,
reproduced, translated, or reduced to any electronic medium or
machine-readable form without prior consent in writing from Zeagle.

Zeagle BC Owners Manual Doc. # ZE.02.02.0001


© Zeagle, 2023
1540 2200 W, Salt Lake City, UT 84116
T: 888-270-8595

TRADEMARK, TRADE NAME, AND SERVICE MARK NOTICE


Zeagle and the Zeagle logo are registered or unregistered trademarks
of Huish Outdoors LLC. All rights are reserved.

Importer - Huish Outdoors LLC


1540 2200 W, Salt Lake City, UT 84116
888-270-8595 | www.huishoutdoors.com

Huish Outdoors LLC European Market Representative:


Huish Outdoors LLC (BARE Sports)
Factory BLB019C, Bulebel Ind Estate
Zejtun, ZTN 3000 Malta
www.huishoutdoors.com | [email protected]

The following personal protective equipment is in compliance with


the essential safety requirements of the Regulation (EU) 2016/425
and meets EN1809 requirements, certified by Italcert: Code 3 EC
Type Examination

EC Type Examination
DNVGL, Brooktorkai 18, 20457 Hamburg, Germany
T: +49 40 36149 6392 | www.dnvgl.com
Manufacturing Site: Huish Outdoors Vietnam, Block BF .01-10Tan
Thuan St., Tan Thuan EPZ, District 7 Ho Chi Minh City, Vietnam

SGS United Kingdom Ltd, Inward Way, Rossmore Business Park,


Ellesmere Port, Cheshire, CH65 3EN, United Kingdom
T: +44 (0) 151 350 6666 | www.sgs.co.uk

Testing and Certification Body: Department of PSA, DGUV Test


Zwengenberger Str. 68 in 42781 Haan, Germany
T: +49 (0) 2129 576 0 | www.bgbau.de/zs-bgbau-deutsch/pruefstelle

CE Certification
All Buoyancy Control Devices sold by Zeagle in the EU (European
Union) meet the following Personal Protective Equipment
requirements, and compliance with the following where applicable:

EN 1809:2014+A1:2016 Diving Equipment - Buoyancy Compensators


– Functional and safety requirements

Regulation (EU) 2016/425 of the European Parliament and of the


Council of 9 March 2016 on personal protective equipment.

EN250:2014 - Respiratory equipment - Open-circuit self-contained


compressed air diving apparatus. (As Applicable)

The following BC products have been CE Certified to EN1809 by


DGUV: Zena, Express Tech (EN 1809;1997); Base +, Resort +, and Halo
(EN 1809:2016)

The following products have been certified to EN1809 by Italcert S.r.l.


(V.le Sarca 336 - 20126 MILANO) and conform to the Regulation (EU)
2016/425: Code 3 and Fury
V.le Sarca 336 - 20126 MILANO
www.italcert.it
T: 02 66104876 int 26

www.Zeagle.com @2023 ZEAGLE INC


WARNING
This manual contains information that may affect your safety.
Please read it completely before attempting to use the
product. If you do not understand this information, contact
your Authorized Zeagle Dealer for more information.

This manual contains information that includes intended use, warnings


of possible hazards, maintenance or service and additional information
that will make your diving experience more enjoyable and safer.
Zeagle offers a wide range of BC styles including back – inflated and
jacket style models.

This manual includes information for the following models:


Base +, Bravo, Code 3, Covert XT, Express Tech Deluxe, Focus, Fury,
Marina, Ranger, Ranger Jr., Ranger LTD, Rescue 911, Resort +, SAR,
Scout, Stiletto, and Zena.

4 www.Zeagle.com
TABLE OF CONTENTS

Introduction ....................................................................................... 6
Explanation of Warnings, Cautions & Notes.................................. 6
Warranty Information ....................................................................... 7
Safety Information ........................................................................... 8
Zeagle System Features, Setup and Adjustments .................... 10
Function of the Zeagle System ..................................................... 12
Fitting and Assembly ...................................................................... 16
Pre-dive Assembly and Inspection .............................................. 34
Ripcord Weight System ................................................................. 42
Quick Lock Release Weight System .............................................46
Donning Procedures ....................................................................... 47
Predive Check ................................................................................. 49
Emergency procedures .................................................................. 52
Measurments and Size Charts ..................................................... 54
Sizing, Lift and Ballast ................................................................... 60
Maintenance .................................................................................... 65
Service Record ................................................................................ 67

www.Zeagle.com @2023 ZEAGLE INC 5


INTRODUCTION

Certain information present requires direct attention with regard to


safety. Use of these symbols indicates the following:

WARNING
Indicates situation that may, if not avoided or uncorrected,
result in serious injury or death.

CAUTION
Indicates situation that may, if not avoided or uncorrected
result in minor injury or significant damage to the product.

NOTE
Used to call attention to or to emphasize an important detail.

6 www.Zeagle.com
WARRANTY INFORMATION

NOTE
LIMITED LIFETIME GUARANTEE TO THE ORIGINAL OWNER:
Your BC is guaranteed against defects in materials and
workmanship. This guarantee does not cover damages from
accident, abuse, neglect, alterations, improper usage, normal
wear and tear or failure to provide reasonable care. To validate
your warranty you must register online within 30 days of
purchase. All warranty claims will be handled through Zeagle,
or an authorized Zeagle Dealer.
This warranty covers all Zeagle BCs with the exception of the
Sport line, which is covered by at 2-year Limited Warranty.
Product Warranty Registration: www.zeagle.com/registration

www.Zeagle.com @2023 ZEAGLE INC 7


SAFETY INFORMATION

WARNING
You must receive training and certification from a nationally-
recognized or internationally-recognized scuba training agency
before you attempt to use this product. Failure to obtain
proper training could result in serious injury or death. Training
must include buoyancy control skills and emergency weight
ditching training. If you are uncertain as to the meaning of
this statement, contact Zeagle Systems, Inc. for clarification.

Proper use of any BC requires that you adjust any weight that you
add to yourself and the equipment you intend to use to be neutrally
buoyant or nearly neutrally buoyant at the surface of the water with
approximately 500 psi (35 bar) in your diving cylinder. Configuring
your equipment in this way will minimize the frequency and degree
of adjustments to buoyancy you will have to make as you dive. If you
are unsure as to how this is done, consult with a professional diving
instructor for advice.

WARNING
NEVER breathe from the bladder assembly. The bladder
assembly was not designed as an auxiliary air source and may
contain harmful contaminants, which if inhaled, may cause
injury or death.

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SAFETY INFORMATION

WARNING
Your Zeagle BC is not a lifejacket or a PFD (Personal
Flotation Device). The BC will not guarantee face up flotation
for a disabled diver and should not be relied upon to prevent
drowning on the surface of the water. Failure to be able to
control your position or to receive assistance under these
conditions may result in serious injury or death.

WARNING
Do not use your BC to perform the task of a lift bag. Attempting
to lift objects by inflating the BC that you are wearing can result
in a sudden change in buoyancy and cause either ascent or
descent issues that may result in serious injury or death.

WARNING
Diving in cold water at temperatures below 50° F (10°C)
requires special training. This training is beyond the scope of
this manual and you are advised not to use this product in cold
water unless you have received proper instruction and accept
the possible added risk associated with cold water conditions.
Failure to use this product appropriately under these conditions
may result in serious injury or death.

www.Zeagle.com @2023 ZEAGLE INC 9


ZEAGLE SYSTEM FEATURES, SETUP, AND ADJUSTMENTS

The Zeagle BC System provides several benefits to the diver including


the ability to comfortably attach and support the dive cylinder to
the body of the diver, a means to organize instruments and other
diver equipment for convenient access and in some cases a means
to support and deploy ballast weights, but its primary purpose is to
provide a means for the diver to make small buoyancy adjustments to
the scuba system as a whole to maintain neutral buoyancy throughout
the dive.
Proper selection of equipment to be combined with the BC is critical
to avoid imiting the effectiveness of the BC to adjust to neutral
buoyancy. Elements that can have significant effect include the dive
cylinder characteristic and the choice of ballast weights to be carried.
The choice of a large heavy cylinder or double cylinders combined
with excessive ballast weights can exceed the lift capacity of the
BC and render it incapable of providing neutral buoyancy. Charts
provided near the end of this manual contain information about BC lift
capacity by model and size and serve as a guide limiting the maximum
size cylinder recommended for each model BC. Information for your
specific BC appears on a label on the BCD vest.
Please refer to the BCD Lift, Weight & Cylinder chart for your BCD’s
model and size. You can also find the information for your specific BCD
on the BCD label inside the vest.
Most Zeagle systems are designed to work with a variety of tank
configurations; however, the SPORT line is designed for single-cylinder
use only.

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SCUBA CYLINDER SELECTION AND CONFIGURATION

WARNING
Failure to comply with the following information may result in
an improper buoyancy configuration. You must maintain neutral
buoyancy while diving to prevent injury or death.

WARNING
DO NOT attach a scuba cylinder to your model and size BCD
that is larger than recommended by Zeagle. Doing so could
cause a diver to be negatively buoyant even with a fully inflated
BCD, possibly leading to injury or death

www.Zeagle.com @2023 ZEAGLE INC 11


FUNCTION OF THE ZEAGLE SYSTEM

Operating Temperature Range


Air -4°F to +122°F (- 20°C to +50°C)
Water + 28°F to + 104°F (- 2° to +40° C)

Shelf Life
The shelf life for a new, unused BC when deflated and stored in a
dry place at room temperature, with no exposure to ultraviolet (UV),
light is seven years. Refer to page 65 for Storage and Post Dive BC
Cleaning information.

Vest
The vest portion of the system should fit so that it wraps partially
around the front of the diver. See the Illustration on page 16. You
should be able to tighten the waist strap so that the vest fits quite
snuggly around the waist, in order to prevent the BC from shifting
during the dive. If you can draw the two sides of the vest together
and the fit is still not snug, you need a smaller size vest. If the Vest
is uncomfortably tight when the fully extended strap is fastened, you
need at larger vest. The Fury BCD is different from other models, in
that the vest, weight system and shoulders are fully adjustable. The
ZENA women’s BCD is different from other models, in that the vest
portion is fastened to the body of the BCD with two adjustable straps
and is closed by a front zipper. The ZENA is worn so that the top
strap is at the narrowest part of the waist, above the hips.

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FUNCTION OF THE ZEAGLE SYSTEM

Side Panels (Cummerbund)


The side panels should fit around the waist (top of the hip) NOT over
your rib cage or diaphragm, with at least a four inch overlap on the
touch fastener (Velcro) closure. The side panels are attached using six
(6) plastic screw fasteners, and can be adjusted by moving the side
panels to a different set of grommets on the vest section. See the
Illustration on page 16. It is imperative that the BC not be worn to high
on the body as this could restrict the ability to breathe, resulting in
discomfort or shortness of breath. Side Panel Extenders are available.

Shoulders
Length of the shoulder strap depends on personal comfort and the
length of your torso. Take into consideration different suits you may
be wearing with the system, and be sure to allow enough length so the
pack may be worn low as described above. The sternum strap should
be just above the breast line as shown on page 16. You should easily
be able to reach the quick re- lease buckles. The sternum straps have
high and low attachment loops. The BCD leaves the factory with the
sternum straps attached to the higher loops. If this position puts the
strap too close to the neck or the strap is covering a Dry Suit inflator,
then the strap can be moved to the lower attachment points.

www.Zeagle.com @2023 ZEAGLE INC 13


FUNCTION OF THE ZEAGLE SYSTEM

Bladder Assembly (Back-inflate models)


The bladder assembly for most back-inflation BCs attaches to the
vest section via four stainless steel slotted fasteners sewn to the
inner edge of the bladder assembly. Each of these slotted fasteners
slides over the two Single-Tank Bands. This fastens the Bladder
to the Tank Bands. If the BC is to be used with double tanks, then
the Single Tank Bands are removed and the optional Double Tank
Straps (p/n 7019T) slide through the webbing slots at the back of the
vest just as the removed Single Tank Bands did (see cylinder band
illustration on page 15). The stamped metal ends of the straps are
threaded through the eye of the metal tabs on the Bladder Cover
(see illustration on page 15).
There are two plastic buckles on the Bladder Cover Winglets, which
clip over the weight pockets to hold the buoyancy forward. Do not
dive with the two forward small side release buckles detached! The
shoulder straps should pass through the collar at the top of the
bladder assembly. Diving with the bladder not correctly secured
could lead to being unbalanced during diving and result in serious
injury or death.

WARNING
Do NOT dive with the two winglet side release buckles
detached!

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FUNCTION OF THE ZEAGLE SYSTEM

The Tank Bands and the optional double tank straps go through the
same backplate webbing slots. Shoulder strap goes through the
collar, Surface Buoyancy Label Location.
Collar

Back Plate
Webbing
Band - Twin
Slots
Cylinders -
Item# 7019T

Winglet -
Buckle/Single
Pull - Item#
Strap/
110-2006M
Bladder
Attachments
(2) - 7281M

Optional double-tank Straps are required IF Double Tanks are


mounted to the BC. p/n 7281M (2 required), The Winglet Side Release
Buckles must be attached to the vest.

www.Zeagle.com @2023 ZEAGLE INC 15


FITTING AND ASSEMBLY

Proper Fit
The Zeagle Personal Fit System (not applicable on the SPORT line)
allows the diver to size each component of the buoyancy system
independently, for a true custom fit. For proper performance, please be
sure that your system fits as described below. Put the BC on (before
attaching it to a SCUBA cylinder) and adjust the shoulders and waist
as follows.

NOTE
While the BCs of the SPORT line do not incorporate the PFS,
they offer adjustability in shoulder, waist and cummerbund.

16 www.Zeagle.com
FITTING AND ASSEMBLY

1) Loosen the shoulder straps before donning. Put it on like you


would a jacket. If your system is equipped with cummerbund side
panels, stretch the elastic by extending each side panel as far as
possible before wrapping it around you and fastening the Velcro.
2)  The system should be worn low with the bottom of the vest at the
top of your hips. Once the cummerbund side panels are secure,
fasten the waist strap and tighten it snuggly.
3)  Fasten the sternum strap. It should be just above the breast line.
If you are wearing a dry suit, be sure that the sternum strap does
not obstruct the drysuit inflator hose or valve. There are two sets
of loops for the sternum strap. If the sternum strap is too high, the
strap can be moved to the lower loops.
4)  Adjust the shoulder straps.

www.Zeagle.com @2023 ZEAGLE INC 17


FITTING AND ASSEMBLY

Adjusting the Side Panels (Back-inflate models)


1) Use a coin, unscrew the plastic barrel-screw fasteners.
2)  Move the side panel to different set of grommets on vest and
reinstall.

3)  Please note that one extra plastic barrel-screw is installed in an


unused grommet hole when the BCD leaves the factory. This extra
screw can be used if one is lost.

NOTE
On the models Base +, Resort +, Focus, HALO, the side panels
can be adjusted by Velcro.

18 www.Zeagle.com
FITTING AND ASSEMBLY

Adjustment and Function of the SAR BC


Please note the vest, shoulders,
cumberbund and bladder assembly on the
SAR are adjusted as outlined for all back
inflate PFS Zeagle BC’s.
The unique feature of the SAR is its
hoisting capability, which meet ADCI
tensile requirement.
A single hoisting and tether point is built
into the harness of the BC. These two
points on the harness are specifically
designed for hoisting and attaching an
umbilical.

WARNING
Note that ONLY the identified hoisting and umbilical thether
point is used for this purpose. No other portion of the BC is
designed for hoisting.
Failure to select proper attachment location could result
in loss of control of load hoisted and could result in serious
injury or death.

www.Zeagle.com @2023 ZEAGLE INC 19


FITTING AND ASSEMBLY OF FURY - INSTALLATION &
ADJUSTMENT OF SHOULDER PANEL & CUMMERBAND

TORSO LENGTH ADJUSTMENT

SIZE SIZE

WAIST ADJUSTMENT
Red

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FITTING AND ASSEMBLY OF FURY - INSTALLATION
RIPCORD WEIGHT SYSTEM

1)  Use a coin, unscrew the plastic barrel-screw fasteners to separate


Bladder from BCD.
2)  Place the strap end through all insertion loops including the 2
plastic loops located on the BACK panel.

SIZE SIZE

BACK PANEL

Red

1 3

RIPCORD PANEL

3)  Only use GREY loops to attach Ripcord Weight System.

RIPCORD SYSTEM INSTALLATION DIAGRAM (Right side shown)


BACK PANEL
CENTER BACK

WEBBING

RIPCORD PANEL CENTER FRONT

www.Zeagle.com @2023 ZEAGLE INC 21


FITTING AND ASSEMBLY OF FURY - INSTALLATION
RIPCORD WEIGHT SYSTEM
4)  Secure strap end with retaining Tri-glide located on Ripcord panel.
Ensure to complete steps B & C for added security.

A)  Insert the strap into Tri-glide.

B)  Loop the strap end back.

RIPCORD

C)  Insert strap end into strap holder.

RIPCORD

22 www.Zeagle.com
FITTING AND ASSEMBLY OF FURY - INSTALLATION QLR4
WEIGHT SYSTEM
Start with a chosen size indicated on QLR4 panel
REG (resizes: XS, SM, MD, LG marked in WHITE
LRG sizes: LG, XL, XXL marked in YELLOW
ALWAYS use BOTH GREY insertion loops (2 &4) on BACK panel.
ALWAYS skip one ‘in-between’ insertion loop where applicable

SIZE SIZE

BACK
PANEL

6 5 4 3
Red

QLR4
PANEL
7

6 5 4 3

1)  Use a coin, unscrew the plastic barrel-screw fasteners to separate


Bladder from BCD.
2)  Place the strap end through an insertion loop for a chosen size indicated
on QLR4 panel.
3)  Slide the strap end back through the FIRST GREY insertion loop found
on the BACK panel.
4)  Move the strap end through the BLACK insertion loop of QLR or BACK
panel, depending on a chosen size.
5) & 6)  Then back through the SECOND GREY insertion loop & plastic loop
on the BACK panel.

www.Zeagle.com @2023 ZEAGLE INC 23


FITTING AND ASSEMBLY OF FURY - INSTALLATION QLR4
WEIGHT SYSTEM
QLR SYSTEM INSTALLATION DIAGRAM (right side shown)
5 3
CENTER BACK

BACK PANEL

WEBBING
6 QLR4 4 XS CENTER FRONT

5 3
CENTER BACK

BACK PANEL

5 QLR4 4 SM LG CENTER FRONT

BACK PANEL
5 4 3
CENTER BACK

6 QLR4 MD XL CENTER FRONT

5 4 3
CENTER BACK

BACK PANEL

6 QLR4 LG XXL CENTER FRONT


7

7)  Secure the strap end with retaining Tri-glide on QLR4 panel.

A)  Insert the strap into B)  Loop the strap end C)  Insert strap end into
Tri-glide. back. strap holder.

24 www.Zeagle.com
FITTING AND ASSEMBLY

Threading The Standard Single Cylinder System

ILLUSTRATION ‘A’ ILLUSTRATION ‘B’


(Single Cylinder Band (Standard System Only)
Assembly)

www.Zeagle.com @2023 ZEAGLE INC 25


FITTING AND ASSEMBLY

NOTE
Tank bands expand and lengthen when wet. For this reason, you
will get a tighter fit if you make your initial adjustments with
tank bands that have been wet for at least 20 minutes.

1) Thread the lower cylinder band through the non-slip plate and then
under the bottom center backplate straps as shown in Illustration “A.”
2) Thread the upper cylinder band under the top center backplate
straps on the BC as shown in “A”.
3) After threading the bands through the cam buckle, thread the
bands through the buckle shown in illustration “B”.
4) Threading instructions are also embossed on the side of the
plastic buckle.
5) After Looping the webbing through final slot in the buckle, check
to be sure that your cylinder is lined vertically on the BC. “Cam”
the buckle over for extra tension.
6) Lock the buckle by engaging the Velcro material on the tank band.

NOTE
All models of the SPORT line come standard with one tank
band. A second tank band can be added as an option.

26 www.Zeagle.com
FITTING AND ASSEMBLY

Threading the Standard & Quick Release System on a Twin Cylinder


Back Plate (Back-inflate models)

Standard System

Optional Quick Release System

Optional Band Back Plate


Extension Grommets
• An alternate method of attaching twin cylinders with steel bands is by
bolting
through the
An alternate back plate
method grommets.twin cylinders with steel bands is by
of attaching
• Optional band extension used only with quick release band for twin cylinder
bolting
use.through the back plate grommets.
• Extension strap should be adjusted at cylinder buckle hook end for proper
Optional band
cylinder extension used only with quick release band for twin
size.
cylinder use.

www.Zeagle.com @2023 ZEAGLE INC 27


FITTING AND ASSEMBLY

There are only minor differences on a twin cylinder model. The


traction pad should be completely installed on the bottom band
opposite the touch fastener (Velcro) material on the band, before
inserting the band under the webbing on the pack. The bands go under
the vertical webbing on the back plate. If your system has only two
pieces of vertical webbing, it is not a twin cylinder model and should
not be used with twin cylinders. If you are setting up a double pack for
single cylinders, please note that the single size cylinder bands only
go under the center 4 inches (10.2 cm) of vertical webbing on the back
plate and the non-slip plate is installed as illustrated on page 22.

Quick Release Full Closed

28 www.Zeagle.com
FRONT TANK MOUNT SHOWN: CODE 3 BCD

www.Zeagle.com @2023 ZEAGLE INC 29


VERTICAL REAR TANK MOUNT

30 www.Zeagle.com
TANK CAM STRAPS SHOWN: CODE 3 BCD

www.Zeagle.com @2023 ZEAGLE INC 31


VEST ADJUSTMENT STRAPS WITH REAR MOUNT TANK

VEST ADJUSTMENT STRAPS WITH FRONT MOUNT TANK

32 www.Zeagle.com
FITTING AND ASSEMBLY

Mounting Optional Backplate for use with Double Tanks

NOTE
Not applicable for models of the SPORT line and HALO

Backplate Available in:


Black Anodized Aluminum p/n 519-BP01A
Stainless Steel p/n 519-BP01S

911 and SAR BCDs

For Ranger, Ranger LTD, 911 For Ranger, Ranger Ltd.


and SAR BCDs. Require modification of built-in.

www.Zeagle.com @2023 ZEAGLE INC 33


PREDIVE ASSEMBLY AND ADJUSTMENTS

Pre-Dive Assembly

WARNING
Adjust the BC so that it does not restrict your breathing.
Restriction of normal breathing while wearing your BC could
result in injury or death. Before each dive, check all bands,
straps, clips, and/or waist panels for proper adjustment.

Over Pressure Valve (OPV)


The over pressure / dump valve is typically located on the lower front
of the bladder assembly. Some models have two OP Valves. As its
name implies, the OP Valve prevents over inflation of the bladder.
The valve automatically releases air when the internal bladder
pressure exceeds the its maximum operating pressure. The valve will
automatically close when the internal bladder pressure is less than
maximum operating pressure. This valve may also be used to “dump”
air when you are diving, by pulling the knob / string that is attached to
the valve.
The OP Valve should be inspected before every dive.

34 www.Zeagle.com
ZEAGLE SYSTEM FEATURES, SETUP AND ADJUSTMENT

Remote Exhaust Valve (RE Valve)


Your BC may be equipped with a remote exhaust valve. If it is, it is
located on the upper left, just behind the shoulder, on the bladder
assembly. The RE Valve allows you to “dump” or exhaust air manually
as you adjust for neutral buoyancy. The RE Valve operates by simply
pulling on the power inflator mechanism and corrugated rubber hose.

NOTE
The RE Valve should be inspected before every dive for proper
operation. Also, inspect that both threaded caps on the RE
Valve, are tightened securely. The power inflator is attached to
the RE Valve mechanism via a steel cable inside the corrugated
hose. The RE valve closes when tension on the steel cable is
released. Without proper tightening of these caps, they may
loosen over time and be lost.

Bx Power Inflator/ Oral Inflator Mechanism


Your BC assembly will also be equipped with a power inflator/oral
inflator mechanism. This unit consists of a Bx Coupler, Oral Valve
Mouthpiece, Oral Valve Button, and Pneumatic Inflation Valve (PIV)
and connects directly to the RE Valve via a steel cable (inside the
corrugated hose). The PIV requires a supply pressure of 6.5-13.8 bar
(95-200 psi). To inflate the BC using the PIV, attach a low pressure
hose to the quick disconnect (QD) fitting and depress the PIV button.
To inflate the BC using the oral inflator, depress the Oral Valve Dump
Button and exhale into the Oral Valve Mouthpiece. To release air
throught an oral valve, move yourself to an upright position, hold the
valve above your head and depress the oral valve button. Release the
button to stop venting air.

www.Zeagle.com @2023 ZEAGLE INC 35


ZEAGLE SYSTEM FEATURES, SETUP AND ADJUSTMENT

BALLAST FUNCTION AND SET UP


As stated previously the primary function of the BC is to provide a
means to establish neutral buoyancy at all times during the diving
experience. In order to maximize the efficient use of the BC, you must
first perform a buoyancy check to determine the amount of weight you
should add to your system in order to maintain neutral buoyancy.

Neutral buoyancy is achieved during the buoyancy check when


• you are fully equipped with all of the diving equipment you intend
to wear or carry, including the exposure suit and any accessories
to be transported.
• the BC is EMPTY and not contributing to your buoyancy
• the specific dive cylinder type to be used is nearly empty
with approximately 500 PSI remaining. Note that buoyancy
characteristic of different type cylinders can vary significantly and
the air contained has weight and will affect buoyancy. Be certain
you do the buoyancy check with the correct cylinder with most the
weight of the compressed air in the cylinder reduced to that which
would be remaining at 500 PSI.
• you are able to float upright suspended without the tendency to
rise or sink. You should be able to float after holding a normal
inhaled breath with water surface approximately level with your
eyes. Note that buoyancy in seawater will be slightly greater than
in freshwater.

36 www.Zeagle.com
ZEAGLE SYSTEM FEATURES, SETUP AND ADJUSTMENT

Note that in order to meet these requirements (page 36) it is likely


you will have to add ballast (weights) to your system. Using a hand
held container, start by adding weights in small increments. Having
someone hand you weights one at a time simplifies this process. Stop
adding weight when you achieve neutral buoyancy. The amount of
weight in the container is approximately the correct ballast you will
need to add to your scuba system.
If dring this process you are not able to reach the surface of the water,
release all of ballast received.
After you have determined the amount of ballast required, you need to
select how the ballast will be carried. Zeagle offers several options for
integrating weights with the BC depending on the model you choose.
Regardless of how you choose to carry the ballast, and assuming you
are able to maintain neutral buoyancy at the surface with an EMPTY
BC, you must have a means to ditch not less than 10 pounds (4.5kg) of
ballast in order to achieve additional buoyancy in an emergency.

www.Zeagle.com @2023 ZEAGLE INC 37


ZEAGLE SYSTEM FEATURES, SETUP AND ADJUSTMENT

WARNING
Perform the buoyancy check only in water shallow enough for
you to stand and under the supervision of someone qualified to
assist and support you at the surface of the water. Attempting
to determine the amount of weight to add as ballast under other
conditions can result in negative buoyancy and uncontrolled
descent exposing you to possible serious injury or death.

WARNING
You must configure your scuba system so that you are able to
achieve neutral buoyancy at all times during a dive and you
must be able to ditch enough weight to achieve approvximately
10 pounds (4.5 kg) of positive buoyancy by ditching ballast in an
emergency. Failure to maintain neutal buoyancy or to achieve
positive buoyancy is an emergency that may lead to serious
injury or death.

38 www.Zeagle.com
ZEAGLE SYSTEM FEATURES, SETUP AND ADJUSTMENT

WARNING
It is very important that you configure your entire scuba system
such that you achieve neutral, or nearly neutral buoyancy at
the surface at the beginning of the dive with NO air in the BC.
If you are not able to ensure this condition exists, there is
the possibility that your BC may not be able to perform to its
maximum capacity as you descend and compressible items,
such as the exposure suit lose buoyancy. In the extreme, you
may find that a completely full BC will not have sufficient
capacity to stop your descent. If this occurs you should attempt
a brief swimming ascent to regain sufficient buoyancy and if
this measure fails to allow you to continue to ascend, you must
immediately release ditchable weights to gain control and
ascend.
If you do not understand how to properly ballast for diving,
consult your professional instructor for advice and do not dive.
Failure to exercise options available to you to minimize this risk
can be fatal.

www.Zeagle.com @2023 ZEAGLE INC 39


ZEAGLE SYSTEM FEATURES, SETUP AND ADJUSTMENT

CHECK ALL MECHANISMS BEFORE EVERY DIVE FOR PROPER


OPERATION AND LEAKS.

Weight Ballast System Options and Operation


Although this system provides a means to easily release trim weights,
it is considered to be non-ditchable weight due to it location on the
BC. Trim weights should only be used to adjust body position in the
water and should not be considered a replacement for ditchable
systems.

NOTE
There are several types of weight systems available on Zeagle
BCs. Compare your BC with the following pictures to determine
which type of weight release system you have. When you see
your BC’s weight system, follow the directions shown.

WARNING
Before entering the water check the weight system to be
certain that it will not release without your intentional action.
Unintended release may cause an uncontrolled ascent and
possible serious injury or death.

40 www.Zeagle.com
PREDIVE ASSEMBLY AND INSPECTION

Trim Weight™ Velcro Touch Fastener System - Check to see that the
touch fastener material flap on the bottom and sides of each weight
pocket completely overlaps and is secure.

Quick Lock Release (QLR) system - check


buckles of weight system to ensure it is
properly snapped in and there is no fabric
caught between the male and female buckle.
(applicable on Marina, Bravo, Resort +, Fury)

Make sure the plastic release buckle is completely fastened with no


fabric pinched in the buckle.

www.Zeagle.com @2023 ZEAGLE INC 41


RIPCORD WEIGHT SYSTEM

Re-threading the Ripcord System


If the Ripcord is not completely secure, re-thread using the following
procedure.
1) Lay the BC out in front of you. The Ripcord handle should be to
your right side (on a table works best if possible).
2) Return the Ripcord handle to the secure position by pushing the
cords back through the red webbing and secure the handle by velcro.
3) The shorter cord will be used on the right side.
4) Starting with the one closest to the Ripcord handle, thread the
white nylon loop through the 3 grommets that sit directly above
it. The orange cord is then threaded through the end of the white
loop. Move on to the next white loop.
5) Thread the cord under the black webbing between the grommets
where necessary.
6) Repeat for all remaining loops on this side.
7) Push the end of the cord up between the vest and the pocket.
8) If necessary, push the longer orange cord until it comes all the way
out on the left side.
9) Repeat steps 4-7 on the left side.
10) After re-threading is complete, make sure to check that the Ripcord
cable moves freely through the white loops without hinderence.

Nylon
NYLON
Loops
CORD CORD

42 www.Zeagle.com
RIPCORD WEIGHT SYSTEM

Loading the Zeagle Integrated Weight System

NOTE
The following is required for proper BC performance

• Weights can be loaded before or after the system is donned.


Considerations include the amount of weight and the distance to
enter the water. Ask your buddy for help in either case. To load the
weight system:
• Unfasten the buckles securing the bladder assembly winglets to
the side of the vest to allow easy access to the weight pockets
(where applicable).
• Ripcord™ - load your weights through the RED zippered opening
on the pocket top. Be sure the RED zipper is fully closed after
loading.
• Pull-Out Weight System – pull the pouch out of its pocket and load
it through the zippered opening. Close the zipper and load the
pouch into pocket according to illustration, make sure it snaps in
with an audible click.
• Refasten the buckles securing the bladder winglets to the side of
the vest.
• Be sure to load in the weights in the Ripcord pocket closest to the
diver. The outer zipper pocket is a utility pocket, it is NOT designed
for weights. The outer zipper pocket is NOT releasable with the
Ripcord system. The outer zipper pocket is for carrying other
items like gloves, small lights, mesh catch bag, etc.

www.Zeagle.com @2023 ZEAGLE INC 43


RIPCORD WEIGHT SYSTEM

• The Ripcord weight system is designed to accept block weights,


shot pouches and the recommended Zeagle zippered weight pouch
(# 8042- 12 pound and #8043-18 pound capacity each). It is
recommended that small weights of 2 pounds or less are not used
loose in the Ripcord systems as they may fall out the bottom of
the pockets.
• To load the weights, unzip the weight pockets (with red zipper pull
tab) and insert weights. Do not overfill pockets. Zipper should zip
close easily. Use equal amount of weight in each side of vest to
ensure proper balance.
• To release the weights pull the red ripcord handle fully to stop.

CAUTION
Do not attempt to pull past the ripcord stop. The handle and
cable are not designed to be completely separated from the
system. The stop is designed to prevent you from losing the
handle and pull cable. Pulling too hard past the stopping point
may cause damage to the system.

44 www.Zeagle.com
RIPCORD WEIGHT SYSTEM

• When returning to the boat from a dive you may want to remove
the weight before boarding the boat. In this case, you can unzip
the weight pocket on the back-inflate Zeagle BCs, or pull the pull-
out weights on the Jacket-style SPORT line models, and hand
weights to an assistant on the boat or place weights on diving
platform before climbing onboard.

Installing the Weight Pouch into


the Ripcord™ Weight System

Pouc
Pouch
h

Pocket

www.Zeagle.com @2023 ZEAGLE INC 45


QUICK LOCK RELEASE WEIGHT SYSTEM

Quick Lock Release Weight System Assembly Procedure

Pocket Pouch

Pocket
With weight system loaded as it would be for diving, check for easy
access to the release mechanism. Practice removing the weights as
if you were returning to the boat or in an emergency. Making sure the
weights drop free from you whether you are using a weight belt or
other integrated weight system.
With a Ripcord type system, when fully geared up, periodically pull
the release handle to stop and re-thread cable. Be sure nothing is
hindering the movement of the cable through the release loops or
channel and that nothing is hindering the release of weights from the
diving vest.

46 www.Zeagle.com
DONNING PROCEDURE

Be sure you have read and performed the Proper Fit page in the
Fitting and Assembly section of this manual first.
• Verify that cylinder is secured to the BC as described in the setup
section.
• Open the cylinder band buckle(s) and loosen the band(s).
• Align the system so that the top of the bladder assembly is even
with the cylinder valve (slightly higher or lower may be required
depending on the diver’s size and the type of tank, but this is a
good starting point). This may require loosening the tank band and
relocating the BC postition relative to the cylinder.
• Make sure that the two sets of bands are in vertical alignment with
your tank and not twisted to one side.
• Pull the bands snug and close the buckles. Secure the loose end of
the bands on the Velcro touch fastener.
• Connect the regulator to the cylinder valve and finish assembling
the system per manufacturer’s instructions.
• Be sure you are familiar with the low pressure inflator system on
your Zeagle BC. Inflate the system and check for leakage.
• Weights can be installed in the weight pockets before the BC is
donned or after. It may be easier to add your weights after you
have the system on to avoid lifting the tank and weights together.
Considerations include the amount of weight and the distance to
enter the water. Ask your buddy for help in either case.
• Loosen the shoulder straps.
• Have your buddy balance the system while you put it on like a
jacket.

www.Zeagle.com @2023 ZEAGLE INC 47


DONNING PROCEDURE

• Remember, the system should be worn low with the bottom of the
vest at the top of your hips.
• Fasten the side panels and/or the waist band. Extend the
cummerbund side panels (where applicable) as far as possible
before wrapping them around your body. Be sure to get the waist
tight.
• Fasten the sternum strap and adjust it. If you are wearing a
drysuit. be sure that the sternum strap does not obstruct the
drysuit inflator hose or valve.
• Adjust the shoulder straps.
• Fasten the split saddle strap if your system is so equipped.
• When using Code 3 vest, this product is universal size. The
adjustment strap on left and right side of vest should be pulled
until vest is snug against user body.

48 www.Zeagle.com
PREDIVE CHECK

• Be familiar with all your gear and your dive buddy’s equipment.
• Operate the power inflator to fill the BC until the OPV opens.
Stop inflating and verify the OPV closes. Operate the RE valve if
present and verify BC vents and closes. Test connection of LP hose
to power inflator by gently pulling to ensure connection is secure.
• With weight system loaded as it would be for diving, check for easy
access to the release mechanism. Practice removing the weights
as if you were returning to the boat or in an emergency. Making
sure the weights drop free from you whether you are using a
weight belt or other integrated weight system.

NOTE
Abort any dive if any part of your live support system
(including regulator, BC, drysuit, etc.) is not functioning
correctly. Have any malfunctioning problem resolved before
beginning your dive. Any parts or areas with excessive wear
should be checked out by a qualified technician before diving.

www.Zeagle.com @2023 ZEAGLE INC 49


PREDIVE CHECK

Emergency Procedures

WARNING
If you are diving with a buoyant wet or drysuit, be aware that
releasing weights at depth should only be done if absolutely
necessary (for example, if your drysuit has flooded, making
you extremely negative). Without weights, it may be very
difficult to control your ascent rate as you near the surface.
Weight release at depth should only be done according to the
standards set by your certification agency.

50 www.Zeagle.com
PREDIVE CHECK

Emergency Weight Release

Pul
Pull
l

Ripcord System

Pull

Quick Lock Release System

www.Zeagle.com @2023 ZEAGLE INC 51


EMERGENCY PROCEDURES

Problem Management
Inflator problem
Inflators may fail due to foreign material in the mechanism, damage
from impact by tanks or weights, or other causes. Practice the
procedures below (in a safe location with your buddy) for your safety.
Inflator fails to operate
Check to see that the low pressure hose is properly connected. Orally
inflate the bladder if necessary to establish proper buoyancy.
Inflator valve sticks open
Should the inflator valve stick open, causing an uncontrolled inflation,
abort the dive. Immedately assume an upright position and place the
Oral Valve on the Power Inflator Assembly above your head. Press
the Oral Valve button and continuously vent excess air to gain neutral
buoyancy. Then operate the LP hose disconnect fitting to separate the
LP hose from the Power Inflator Assembly. Abort the dive. Swim under
control to the surface while operating the Oral Valve as necessary
to vent any expanding air in the bladder and maintain a controlled
ascent.
Exhaust valve or over pressure valve sticks open
If the exhaust valve on the inflator sticks open, hold the inflator in
the lowest position possible, to allow the bladder to hold air from that
level up. Abort the dive and attempt to swim slowly, 1 ft per 2 sec (0.3
m per 2 seconds), or less, to the surface. Should excessive negative
buoyancy be created, your weights may need to be released.
Weight release at depth should only be done according to the
standards set by your certification agency.

52 www.Zeagle.com
EMERGENCY PROCEDURES

Failure to hold air


If for any reason the system should fail to hold an adequate amount
of air to provide necessary buoyancy, abort the dive and attempt to
swim slowly, 1 ft per 2 seconds (.3 m per 2 seconds) or less, to the
surface. Should excessive negative buoyancy be created, your weights
may need to be released. Weight release at depth should only be done
according to the standards set by your certification agency.

The above is based on recreational not decompression diving. Diving


requiring decompression procedures is considered advanced diving
and dedicated training, equipment and procedures apply. You are
advised to follow advanced training as prescribed by your training
agency.

NOTE
If at any time abnormal performance or unexpected equipment
operation is experienced, the system must be serviced by an
authorized Zeagle Dealer prior to any further use.

www.Zeagle.com @2023 ZEAGLE INC 53


MEASURMENTS AND SIZE CHARTS

How to Measure for your BCD


Torso length (shoulder to waist dimension) can vary a great deal, even
for individuals of the same height, so if you are either very short or
long-waisted in relation to your height or waist size, conventional
“generic” sizing may not give you a good fit

MALE:

1. TORSO: Measure the length from the top of the shoulder to


the natural waistline. This will determine your shoulder size.
2. WAIST: Measure the width at the natural waistline (smallest
point of the waist). This will determine your vest size.
FEMALE:

1. TORSO: Measure the length from the top of the should to the
natural waistline. This will determine your shoulder size.
2. BUST: Fit to chest/bust size. This will determine your front
panel size.
3. WAIST: Measure the width at the natural waistline (smallest
point of the waist). This will determine your vest size.

54 www.Zeagle.com
MEASURMENTS AND SIZE CHARTS

BRAVO, RESORT, AND FOCUS:


WAIST (Vest size) - Measure waist size

SM 24 in - 42 in (61 cm - 107 cm)


MD 30 in - 45 in (76 cm - 114 cm)
LG 35 in - 50 in (89 cm - 127 cm)
XL 37 in - 52 in (84 cm - 132 cm)
XXL 44 in - 56 in (112 cm - 142 cm)

TORS0 (Shoulder size)- Top of shoulder to top of hip

SM 17 in - 20 in (43 cm - 50 cm)
MD 20 in - 23 in (50 cm - 58 cm)
LG 22 in - 25 in (56 cm - 63.5 cm)
XL 23 in - 26 in (58 cm - 66 cm)
XXL 23 in - 27 in (58 cm - 68.5 cm)

MARINA:
WAIST (Vest size) - Measure waist size

XS 26 in - 28 in (71 cm - 91 cm)
SM 30 in - 38 in (76 cm - 96.5 cm )
MD 33 in - 41 in (84 cm - 104 cm)
LG 36 in - 44 in (91 cm - 112 cm)

www.Zeagle.com @2023 ZEAGLE INC 55


MEASURMENTS AND SIZE CHARTS

MARINA (CONT.):

TORS0 (Shoulder size)- Top of shoulder to top of hip

XS 15 in - 18 in (38 cm - 46 cm)
SM 17 in - 19 in (43 cm - 48 cm)
MD 18 in - 20 in (46 cm - 50 cm)
LG 19 in - 21 in (48 cm - 53 cm)

SCOUT, STILETTO, RANGER (LTD) TECH, RESCURE 911 AND SAR:


WAIST (Vest size) - Measure waist size

SM 35 in (89 cm)
MD 33 in - 41 in (84 cm - 104 cm)
LG 37 in - 45 in (84 cm - 114 cm)
XL 42 in - 50 in (107 cm - 127 cm)

TORS0 (Shoulder size)- Top of shoulder to top of hip

SM 14 in - 18 in (46 cm - 65.5 cm)


MD 18 in - 22 in (46 cm - 56 cm)
LG 22 in - 26 in (56 cm - 66 cm)
XL 26 in - 29 in (66 cm - 74 cm)

RANGER JR:

WAIST (Vest size) - Measure waist size


XS 22 in - 28 in (56 cm - 71 cm)

TORS0 (Shoulder size)- Top of shoulder to top of hip


XS 9 12 in - 15 in (30.5 cm - 38 cm)

56 www.Zeagle.com
MEASURMENTS AND SIZE CHARTS
ZENA:
WAIST (Vest size) - Measure waist size
XS 20 in - 24 in (50 cm - 61 cm)
SM 24 in - 30 in (61 cm - 76 cm)
MD 26 in - 34 in (66 cm - 86 cm)
LG 36 in - 44 in (71 cm - 96.5 cm)

BUST SIZE (Vest size)


XS 26 in - 30 in (66 cm - 76 cm)
SM 30 in - 34 in (76 cm - 86 cm)
MD 34 in - 37 in (86 cm - 93 cm)
LG 37 in - 42 in (93 cm - 107 cm)

TORS0 (Shoulder size)- Top of shoulder to top of hip


XS 10 in - 13 in (25.4 cm - 33 cm)
SM 13 in - 16 in (33 cm - 40.6 cm)
MD 15 in - 18 in (38 cm - 46 cm)
LG 17 in - 19 in (43 cm - 48 cm)

COVERT XT: The Covert XT does not use the Personal Fit Stystem
WAIST (Vest size) - Measure waist size
SM 30 in - 45 in (76 cm - 114 cm)
MD 35 in - 50 in (89 cm - 127 cm)
LG 37 in - 52 in (84 cm - 132 cm)
XL 44 in - 56 in (112 cm - 142 cm)

www.Zeagle.com @2023 ZEAGLE INC 57


MEASURMENTS AND SIZE CHARTS

COVERT XT (CONT.):

TORS0 (Shoulder size)- Top of shoulder to top of hip

SM 20 in - 23 in (50 cm - 58 cm)
MD 22 in - 25 in (56 cm - 63.5 cm)
LG 23 in - 26 in (58 cm - 66 cm)
XL 23 in - 27 in (58 cm - 68.5 cm)

FURY REGULAR (REG):

WAIST (Vest size) - Measure waist size

XS 25 in - 33 in (63.5 cm - 84 cm)
SM 29 in - 37 in (74 cm - 94 cm)
MD 33 in - 41 in (84 cm - 104 cm)
LG 35 in - 43 in (89 cm - 109 cm)

TORS0 (Shoulder size)- Top of shoulder to top of hip


XS <14 in (<35.5 cm)
SM 14 in - 18 in (35.5 cm - 46 cm)
MD 18 in - 22 in (46 cm - 56 cm)
LG 20 in - 24 in (50 cm - 61 cm)

58 www.Zeagle.com
MEASURMENTS AND SIZE CHARTS

FURY LARGE (LRG):

WAIST (Vest size) - Measure waist size

LG 37 in - 45 in (94 cm - 114 cm)


XL 41 in - 49 in (104 cm - 124.5 cm)
XXL 45 in - 53 in (114 cm - 134.5 cm)

TORS0 (Shoulder size)- Top of shoulder to top of hip


LG 22 in - 26 in (56 cm - 66 cm)
XL 26 in - 29 in (66 cm - 74 cm)
XXL >26 in (>66 cm)

www.Zeagle.com @2023 ZEAGLE INC 59


SIZING, LIFT AND BALLAST

Lift Maximum Maximum Maximum Double CE?


lb/N Ditchable Non-ditchable tank size tanks? Y/N
weight weight (L) Y/N
(lb) (kg) (lb) (kg)
Base +

XS 18/80 * * * * 15 N *

S 20/90 * * * * 15 N *

M 25/110 * * * * 18 N *

L 29/130 * * * * 18 N *

XL 36/160 * * * * 18 N *

XXL 36/160 * * * * 18 N *

Bravo

S 26/120 20 9 6 3 15 N *

M 33/150 20 9 10 5 18 N *

L 33/150 20 9 10 5 18 N *

XL 40/180 20 9 10 5 18 N *

XXL 42/190 20 9 10 5 18 N *

Code 3 Vest

O/S 28/24 * * 24 20 20 N Y

*  Pending

60 www.Zeagle.com
SIZING, LIFT AND BALLAST

Lift Maximum Maximum Maximum Double CE?


lb/N Ditchable Non-ditchable tank size tanks? Y/N
weight weight (L) Y/N
(lb) (kg) (lb) (kg)
Covert XT

XS 26/120 * * * * 15 N *

S 26/120 * * * * 15 N *

M 26/120 * * * * 18 N *

L 26/120 * * * * 18 N *

XL 35/160 * * * * 18 N *

XXL 35/160 * * * * 18 N *

Express Tech DLX

S * * * * * * N Y

M * * * * * * N Y

L * * * * * * N Y

XL * * * * * * N Y

Fury
REG QLR 26/116 20 9 16 7 15 N Y
LRG QLR 33/155 20 9 16 7 18 N Y
REG RIPCORD 26/116 24 11 16 7 15 N Y

LRG RIPCORD 33/155 24 11 16 7 18 N Y

*  Pending

www.Zeagle.com @2023 ZEAGLE INC 61


SIZING, LIFT AND BALLAST

Lift Maximum Maximum Maximum Double CE?


lb/N Ditchable Non-ditchable tank size tanks? Y/N
weight weight (L) Y/N
(lb) (kg) (lb) (kg)
Halo

S 31/137 20 9 10 5 15 N Y

M 36/160 20 9 10 5 18 N Y

L 41/182 20 9 10 5 18 N Y

XL 45/200 20 9 10 5 18 N Y

XXL 45/200 20 9 10 5 18 N Y

Marina

XS 20/90 20 9 6 3 15 N *

S 22/100 20 9 6 3 15 N *

M 26/120 20 9 10 5 18 N *

L 33/150 20 9 10 5 18 N *

Ranger

S 44/196 36 16 16 7 15 Y Y

M 44/196 36 16 16 7 18 Y Y

L 44/196 36 16 16 7 18 Y Y

XL 44/196 36 16 16 7 18 Y Y

XXL 44/196 36 16 16 7 18 Y Y

Ranger Jr.

XS 24/107 16 7 16 7 N N

*  Pending

62 www.Zeagle.com
SIZING, LIFT AND BALLAST

Lift Maximum Maximum Maximum Double CE?


lb/N Ditchable Non-ditchable tank size tanks? Y/N
weight weight (L) Y/N
(lb) (kg) (lb) (kg)

Ranger LTD **

S 44/196 36 16 20 9 15/15 x2 Y Y

M 44/196 36 16 20 9 18/15 x2 Y Y

L 44/196 36 16 20 9 18/15 x2 Y Y

XL 44/196 36 16 20 9 18/15 x2 Y Y

Rescue 911 **

S 65/290 36 16 20 9 15/15 x2 Y Y

M 65/290 36 16 20 9 15/15 x2 Y Y

L 65/290 36 16 20 9 18/15 x2 Y Y

XL 65/290 36 16 20 9 18/15 x2 Y Y

Resort +

XS 18/80 * * * * 15 N *

S 20/90 * * * * 15 N *

M 25/110 * * * * 18 N *

L 29/130 * * * * 18 N *

XL 36/160 * * * * 18 N *

XXL 36/160 * * * * 18 N *

*  Pending
**  Double tank conversion kit p/n 7281M (x2) required

www.Zeagle.com @2023 ZEAGLE INC 63


SIZING, LIFT AND BALLAST

Lift Maximum Maximum Maximum Double CE?


lb/N Ditchable Non-ditchable tank size tanks? Y/N
weight weight (L) Y/N
(lb) (kg) (lb) (kg)

Scout

S 24/107 None None 16 7 15 N N

M 24/107 None None 16 7 18 N N

L 24/107 None None 16 7 18 N N

XL 24/107 None None 16 7 18 N N

Stiletto

XS 35/156 24 11 16 7 15 N Y

S 35/156 24 11 16 7 15 N Y

M 35/156 24 11 16 7 18 N Y

L 35/156 24 11 16 7 18 N Y

XL 35/156 24 11 16 7 18 N Y

XXL 35/156 24 11 16 7
Zena

XS 31/138 24 11 16 7 15 N Y

S 31/138 24 11 16 7 15 N Y

M 31/138 24 11 16 7 18 N Y

L 31/138 24 11 16 7 18 N Y

XL 31/138 24 11 16 7 18 N Y

64www.Zeagle.com www.Zeagle.com 64
MAINTENANCE

NOTE
The reliability and correct functioning of your equipment
depends on the care it receives.

Post Dive BC Clean


• Rinse the BCD thoroughly with fresh water after each use.
• Rinse the inside of the bladder using the Bx Coupler (Note: The
models of the SPORT line are not equipped with this feature).
Simply unscrew the Bx Coupler from the Power Inflator, and screw
onto a standard garden hose

BX-Coupler BX-Coupler

Hose Hose

• Turn the water on and rinse the bladder.

www.Zeagle.com @2023 ZEAGLE INC 65


MAINTENANCE

• Reconnect the BX securing until hand tight


• Hang the BCD upside down and allow it to dry while partially
inflated. Drain any residual water through the exhaust hose while
the BCD is hanging upside down.
• Store the BCD partially inflated in a cool dry place.

NOTE
When screwing on the Bx Coupler to the garden hose, DO NOT
OVER TIGHTEN. Some water leakage here is normal during
rinsing. Over tightening may cause damage to the coupler.

Inspection and Service Interval


Your BCD (including the Inflator) should be inspected and maintained
by an Authorized Zeagle Dealer at least once a year, and more often
if you dive frequently. This is a required action to keep your warranty
in effect. There is a Service Record in the back of this manual for the
Dealer to record the service performed.

NOTE
Check that the Bx connection is snug (or hand tight) before
EACH DIVE! Periodically check ALL threaded connections such
as OPV Flanges and Shoulder Dump Cap for tightness.

66 www.Zeagle.com
MAINTENANCE

Installation of New Parts / Alterations

WARNING
Use of non-factory parts or accessories, or any change to the
product not specifically authorized by Zeagle Systems, Inc., or
performed by an unauthorized repair facility, may cause improper
operation, damage, or leakage of the BC resulting in a loss of
buoyancy control or air holding capability. This could result in injury
or death, plus will void your warranty. Replace worn or damaged
items with approved, factory supplied or specified parts ONLY.

Attach the original or a copy of your purchase receipt to this booklet


and store it in a safe place. Your receipt may be needed for warranty
validation if you take your BCD to a different Zeagle Dealer for service.

Location and Service Support


The Dealer that sold you your BC will be able to assist you with
additional questions regarding product operation, warranty, and
service. Go to www.zeagle.com for dealer locations near you.

Date Service Record

www.Zeagle.com @2023 ZEAGLE INC 67


zeagle.com
ZE.02.02.0001
Rev 10/23

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