Piper AltimaticIII AutocontrolII Service 753-723 Part2
Piper AltimaticIII AutocontrolII Service 753-723 Part2
Piper AltimaticIII AutocontrolII Service 753-723 Part2
NOTE
NOTE
6. Spt the Directional Gyro Course Selector for a 150 degree heading
change to the right and observe the angle of bank on the Horizon. If necessary,
adjust the RIGHT bank adjustment to obtain approximately a 20 degree bank.
Turning the adjustment screw clockwise will increase the angle of bank.
NOTE
7. Allow the airplane to return to level flight and selected heading. Observe that
the AutoPilot maintains selected heading within ± 2 degrees. If not, retouch centering
adjustment until selected heading is maintained.
8. Push HEADING BUTTON to the "OUT" position and with Roll Knob
CENTERED, observe that airplane flies wings level within ± 2 degrees.
9. Tum the ROLL COMMAND KNOB full left, airplane should bank to 20
degrees or if the Console/Amplifier is a "C" modification and up, the airplane should bank
to 28 ± 3 degrees.
10. Tum the ROLL COMMAND KNOB full right, airplane should bank to 20
degrees or if the Console/Amplifier is a "C" modification and up, the airplane should bank
to 28 ± 3 degrees.
2. Connect the female CD47 plug of the Servo Motor Extension Cable into the
short male CD;..47 cable coming from the right side at the rear of the Console/Amplifier.
3. Plug the male end of the Servo Motor Extension Cable, also labeled CD-4 7, into
the female 4-pin connector located on· the face of the Power Section Test Box labeled
AMPLIFIER.
4. Make sure the SELECTOR KNOB of the Power Section Test Box is in the
"OFF" position.
S; Place the SLIDE SWITCH, located at the lower left coiner of the Power
Section Test Box to the 14 or 28-Volt position.
"6. C01lnect the CD . 33 cable, comi11g from ~he LARGE AMP connector at the
REAR of the Console/Amplifier, into the male 7-pin connector, labeled AMPLIFIER,
located 011 the face of the Radio Coupler Test Box at the upper left hand comer.
7." Find the RADIO SIGNAL SUBSTITUTE KNOB locatetl on the Radio Coupler
Test Box, immediately to the right of the bottom Omni Meter. This Radio Signal Knob can
be pulled or pushed ~'IN" and "OUT". Make sure this knob is in' the "IN" position.
8. Find the VOLTAGE SELECTOR SWITCH located immediately to the left of
the red and black DC input terminals on the face of the Radio Coupler Test Box. Place this
VOLTAGE SELECTOR SWITCH in the 14 or 28-Volt position.
9. Connect the 3 foot long extension cable with CD-33 connectors at each end
to the 7-pin female connector labeled COUPLER, located on the face of the Radio Coupler
Test Box. Connect the other end of the cable to the 7-pin male connector located on the
REAR of the Radio Coupler labeled CD-33.
IO. Find the 3 foot long extension cable labeled CD-34 on each end. Connect the
female 9-pin connector CD-34 of this 3 foot long cable to the male 9-pin connector located
on the rear of the Radio Coupler labeled CD-34.
lOa. Connect the other female 9-pin CD-34 on this cable to the male 9-pin
connector located on the face of the Radio Coupler Test Box, It 66D 141-4 labeled RADIO,
CD-34.
11. Connect the short cable coming from inside the Radio Coupler with as-pin
female connector labeled CD-33 on the end to the 5-pin male connector (CD-33) located on
the face of the Gyro Substitute Test Box.
12. Connect the CD-18 cable coming from the large AMP plug at the rear of the
Console/ Amplifier to the 7-pin male connector located on the face of the Gyro Substitute
Box labeled CD-18.
13. Rotate LARGE VERNIER CONTROL KNOB on face of Gyro Substitute Test
Box to the "ZERO" position on the TOP SCALE labeled ROLL DEGREES.
14. Below the Large Vernier Knob on the Gyro Substitute Test Box, find a SLIDE
SWITCH labeled "ROLL" and "PITCH". Place this Slide Switch in the "UP" or "ROLL"
position.
15. Immediately to the RIGHT of the SLIDE SWITCH, find a DIRECTIONAL
GYRO SELECTOR KNOB. Place this Directional Gyro Selector Knob to the "ZERO"
position.
16. Find the Radio Coupler Power Cable with the red and black alligator clips on
one end. Plug the red and black male plugs at the other end of the coupler test box power
cable into the color coded female receptacles located on the face of the Radio Coupler Test
Box labeled DC input.
17. Connect the red and black alligator clips to a 14 or 28- Volt DC power supply,
whichever is applicable, FUSED AT 3 AMPS. USED TO CHECK MIKE KEY CIRCUIT
AND LIGHTS ONLY.
CAUTION
OBSERVE POLARITY.
18. Make sure both WHITE BUTTONS on the Console/Amplifier are pushed to
their OUT positions.
19. Find the WHITE lead coming from the LARGE AMP CONNECTOR at the rear
of the Console/ Amplifier which terminates in a DELCO fitting. Connect this white lead to
the POSITIVE lead of the 14 or 28-Volt DC power source.
NOTE
20. Connect a GROUND lead from the 14 or 28-Volt DC power source to the
chassis at the frontplate of the Console/Amplifier.
CAUTION
DO NOT place the ground wire near the circuit board or near
the output transistors located between the cooling fins at the
bottom of the amplifier.
21. Find the remaining white wire coming from the rear of the Console/Amplifier
which terminates in a KNIFE connector.
22. Touch the Knife connector at the end of this white wire to the POSITIVE
power lead and observe BOTH Console/Amplifier lights glow. If only one light glows,
replace the faulty light If neither light glows, check DC power source and fuse.
23. Set aside the Knife connector wire as this wire is no longetneeded.
24. Center the ROLL COMMAND KNOB on the Console/Amplifier.
25. Press the ENGAGE BUTTON, on the LEFT side of the Console/Amplifier, to
the "IN" position.
26. Observe the light labeled SOLENOID glows on the Power Section Test Box. If
solenoid light DOES NOT glow, replace CONSOLE/AMPLIFIER.
27. Depress RED BUTTON located at BOTTOM RIGHT corner of Power Section
Test Box labeled INPUT VOLTAGE. Test box' needle should deflect to the right and read
12-14 Volts DC or 24.;28 Volts.
28. Rotate SELECTOR KNOB on Power Section Test Box to the "RES" position
or FULL CLOCKWISE. '
29 .. Press HEADING BUTTON on right side of console to the "IN" position.
30. Make sure LARGE VERNIER KNOB on Gyro Substitute Test Box is centered
and points to ZERO on TOP SCALE labeled ROLL DEGREES.
31. Place coupler in HEADING MODE.
32. Rotate the ROLL COMMAND KNOB on Console/Amplifier full right and left
and observe there is NO movement of the needle on the Power Section Test Box. IF
NEEDLE MOVES, check that Heading Button on right side of Console/Amplifier is in the
~~IN" position. If needle still moves, Console/Amplifier must be REPLACED . .If there is NO
needle movement, proceed with the next step. '
33. Place coupler selector to the LOCALIZER/NORM mode.
34. Depress RED BUTTONon rear of the Radio Coupler. '
35. While holding in the Red Button, located on the rear of the Radio Coupler,
adjust the potentiometer located on the Console/Amplifier in the CENTER HOLE under
the right hand whi'te button until the needle of the Power Section Test Box centers 011
ZERO.
CAUTION
47. Observe needle of output meter, located on Radio Coupler Test Box,
indicates RIGHT.
48. Leaving HEADING BUTTON "IN", rotate DIRECTIONAL GYRO SE-
LECTOR control knob located in lower right hand corner of the Gyro Substitute
Box to the LEFT HAND 45 degree position or full COUNTERCLOCKWISE. Ob-
serve needle deflects left on Power Section Box.
49. Rotate LARGE VERNIER KNOB on Gyro Substitute Box counterclock-
wise to the left hand 20 degree position reading the TOP SCALE labeled ROLL
DEGREES,' Large increments represent 5 degrees each.
50. With small slot-head screwdriver, adjust the potentiometer screw
located inside the LEFT HAND HOLE which is directly below the RIGHT button
on the Console, to center the needle on the Power Section Box.. WAIT a .minimum
of 30 seconds for computer to digest the information.
51. Observe the NEEDLE of OUTPUT METER located on Radio Coupler
Test Box indicates LEFT.
52. Rotate the DIRECTIONAL GYRO SELECTOR KNOB located at the lower
right hand corner of the Gyro Substitute Box clockwise to the LEFT HAND 10 de-
gree position.
53. Observe needle on Power Section Test Box moves to the RIGHT.
54, Observe NEEDLE of the OUTPUT METER on Coupler Test Box indi-
cates LEFT.
55, Rotate the LARGE VERNIER KNOB on the Gyro Substitute Box CLOCK-
WISE to center the needle on Power Section Test Box again waiting for computer
to digest the new information. .;, ,
56. Read the degree of bank on the Gyro Substitute Box from the TOP SCALE
labeled ROLL DEGREES. The pointer must be between 8 to 13 degrees of bank
angle, If out of tolerance, REPLACE CONSOLE/AMPLIFIER. .
57. Rotate the DIRECTIONAL GYRO SELECTOR KNOB located at the lower
right hand; corner of the Gyro Substitute Box further clockwise to the RIGHT
HAND 10 degree position.
58. Observe the needle of Power Section Test Box moves to the RIGHT.
59. Observe the needle of output meter on Coupler Test.Box indicates
RIGHT.
60. Rotate LARGE VERNIER KNOB located on the Gyro Substitute Box
clockwise to center the needle on the Power Section Box· again waiting for the
computer to· digest the new information.
61. Read the degree of bank on the Gyro St.:tbstitute Box from the TOP SCALE
labeled ROLL DEGREES. The pointer must be between 8 to 13 degrees of bank
angle. If out of tolerance, REPLACE CONSOLE/AMPLIFIER.
62. Push HEADING BUTTON on right side of console to the "OUT" position.
Rotate the ROLL COMMAI\TD KNOB, full right. Observe needle on Power Section
Test Box indicates right.
63. Rotate the LARGE VERNIER KNOB on the Gyro Substitute Test Box
CLOCKWISE to center the needle on Power Section Test Box, again waiting for
the computer to digest the new information until the needle stays centered after
at least a 30 second wait.
64. Read the degree of bank on the Gyro Substitute Test Box TOP SCALE
labeled ROLL DEGREES, bank must be 28 degrees ± 3 degrees. IF OUT OF
TOLERANCE, REPLACE CONSOLE.
65. Rotate the ROLL COMMAND KNOB full LEFT. Rotate the LARGE
VERNIER KNOB on the Gyro Substitute Test Box COUNTERCLOCKWISE to center
the needle on the Power Section Test Box.
66. Read the degree of bank on the Gyro Substitute Test Box on the TOP
SCALE labeled ROLL DEGREES, bank MUST be 28 degrees ± 3 degrees. IF
OUT OF TOLERANCE, REPLACE CONSOLE.
67. Press HEADING BUTTON on right side of console to the "IN" position.
68. Rotate LARGE VERNIER KNOB located on Gyro Substitute Box back to
the zero degree position on the TOP SCALE labeled ROLL DEGREES.
69. Rotate DIRECTIONAL GYRO SELECTOR KNOB located on the lower
right hand corner of this same test box counterclockwise to the ZERO DEGREE
position.
70. Place Coupler in the LOCALIZER/NORM MODE.
71. While holding in the RED BUTTON on the rear of the Coupler, observe
the needle of the Power Section Box points to zero and needle of output meter on
the Radio Coupler Test Box also reads zero ± two small divisions.
72. On the Radio Coupler Test Box, find RADIO SIGNAL SUBSTITUTE KNOB
located immediately to the right of the lower omni meter.
73. PULL Radio Signal Knob to the "OUT" or "ON" position.
74. Adjust Radio Signal Knob to center the LOWER meter needle on
"ZERO" .
75. Observe UPPER OUTPUT METER needle remains on ZERO.
76. Observe needle of Power Section Test Box remains on ZERO.
77. Rotate RADIO SIGNAL KNOB to deflect LOWER OMNI METER to the
RIGHT 100% position.
78. Observe needle of UPPER output meter deflects RIGHT.
79. Observe needle of Power Section Test Box deflects RIGHT.
80. Rotate DIRECTIONAL GYRO SELECTOR KNOB on Gyro Substitute Test
Box to the LEFT HAND 45 degree position full COUNTERCLOCKWISE.
81. Observe needle of Power Section Test Box. WAIT 90 SECONDS.
82. Adjust the RIGHT INTERCEPT POTENTIOMETER SCREW located on
the side of the coupler to center the needle of the Power Section Test Box.
83. With Power Section Test Box on zero, observe needle of the Upper
Output Meter points to ZERO.
CAUTION
84. Rotate RADIO SIGNAL KNOB on Radio Coupler Test Box to place the
needle of LOWER OMNI METER to the LEFT HAND 100% position.
85. Rotate the DIRECTIONAL GYRO SELECTOR KNOB on Gyro Substitute
Test Box CLOCKWISE to the RIGHT HAND 45 degree position.
86. Observe needle of Power Section Test Box points to ZERO. WAIT 90
SECONDS.
87. Adjust the LEFT INTERCEPT POTENTIOMETER SCREW located on
the side of the coupler to center the needle of the Power Section Test Box.
88. With needle of the Power Section Test Box pointing to ZERO, observe
the UPPER OUTPUT METER on Coupler Test Box also points to ZERO.
CAUTION
89. Refer to paragraph 5 -18 and set radio gain of coupler as outlined in
paragraph 5-18, page 5-47 of this manual.
NOTE
5. Center the COURSE SELECTOR of the Directional Gyro. Place the Radio
Coupler Selector Switch to the # 1 Omni and tum on the # 1 Omni.
6. Place the RADIO COUPLER in the "OMNI" position and push in on the
HEADING SWITCH on the Console/Amplifier.
7. Tune in any available Omni station and center the Course Deviation
Indicator.
8. Rotate the DIRECTIONAL GYRO COURSE SELECTOR to the right and
left from center and observe that the control wheel moves in the correct direction. (Control
wheel should move to the same side as the directional gyro course selector is rotated to.)
Return the DIRECTIONAL GYRO COURSE SELECTOR to the CENTER position.
9. Rotate the OMNI BEARING SELECTOR to cause the course deviation
indicator to move to the right and to the left and observe that the control wheel moves to
the same side as the Course Deviation Indica tor needle.
10. Repeat steps 7 and 9 with # 2 radio and Coupler Radio Selector Switch in
Omni # 2 position.
11. Push Roll ENGAGE knob to the "OFF" position. Rotate the control wheel
right and left and observe that the servo disengaged.
NOTE
NOTE
11. Rotate the Directional Gyro COURSE SELECTOR 150 degrees to the
RIGHT and observe the angle of bank. Adjust the right bank adjustment to obtain
20 degree bank. Rotating the adjustment screw clockwise increases the angle of
bank.
NOTE
12. Set # 1 OMNI bearing selector to obtain full needle width deflection to the
LEFT.
NOTE
13. To limit the required flying time, set the DIRECTIONAL GYRO COURSE
SELECTOR to the RIGHT HAND 45 DEGREE index.
14. Allow the airplane heading to stabilize (Two minutes.)
15. Adjust the LEFT intercept adjustment screw, on the side of the Piper Radio
Coupler, as necessary to stabilize Course Selector at the 45 degree index. Turning the
adjustment screw CLOCKWISE will INCREASE the intercept angle. (Refer to Figure 5-5.)
16. Set the OMNI BEARING SELECTOR to obtain full needle deflection to the
RIGHT.
NOTE
17. To limit the required flying time, set the DIRECTIONAL GYRO COURSE
SELECTOR to the LEFT HAND 45 DEGREE index.
18. Allow the airplane heading to stabilize (Two minutes.)
19. Adjust the RIGHT INTERCEPT ADJUSTMENT SCREW, on the side of the
Piper Radio Coupler, as necessary to stabilize Course Selector at the 45 degree index.
Turning the adjustment screw CLOCKWISE will INCREASE the intercept angle.
20. Center the omni needle with a "TO" flag and set the DIRECTIONAL GYRO
COURSE SELECTOR to match the Omni bearing. Allow the airplane to fly to the Omni
station and observe that the Omni needle stays "CENTERED." If the Omni needle DOES
NOT remain centered, repeat steps 3 thru 9.
5-8. BENCH SET-UP AND ADJUSTMENTS OF ALTIMATIC III AND ALTIMATIC III B
CONSOLE AND ID395 OR IC515 AMPLIFIER WITHOUT RADIO COUPLER.
NOTE
a. The following pieces of equipment will be required from the AutoPilot Test Kit
Piper PIN 753 439 (66DI41).
1. Gyro Substitute Test Box # 66D141-1.
2. Power Section Test Box# 66DI41-2.
3. Console Substitute Box#66DI41-3.
4. AltiMatic III test harness, identified by a large 30-pin amp connector.
b. BENCH SET-UP AND ADJUSTMENT PROCEDURES ARE AS FOLLOWS:
1. Determine that the VOLTAGE SELECTOR SWITCHES, 10cated on top
plate of amplifier and the right side of the console are in the same position (14 or 28-volts
DC) as the bench power supply. This will insure proper AutoPilot operation and prevent
damage to the components.
2. Hold the Amplifier with 3D-pin amplifier board facing you. Plug large 3D-pin
AMP connector of the test harness onto the amplifier board with the cable fanning out to
your right. Identification placard on the amplifier should be visible.
3. Plug small AMP connector CD-20 into the CD-20 receptacle located on the
rear of the console.
4. Check that all WHITE ENGAGE BUTTONS are pushed to their "OUT" or
"OFF" positions on the AutoPilot Console.
5. Plug the 4-pin male CD-47 connector into the female 4-pin receptacle,
located on the right hand side of the Power Section Test Box. This receptacle is labeled
AMPLIFIER. On the Power Section Test Box, find the VOLTAGE SELECTOR SWITCH on
the lower left hand corner and insure that this switch is positioned to match the bench
power supply and the Amplifier Voltage Selector Switch as in Step 1 (14 or 28-volts DC).
CAUTION
13a. (AltiMatic III B Console ONLY.) Install the face plate on the console
or connect the face plate to the console face plate lighting connector with servo
extension cable CD-47/CD-16. Touch the white wire CD-26 terminating in a
knife connector to a positive 14 or 28-volt supply, whichever is applicable, and
observe all face plate lights glow.
NOTE
13b. (AltiMatic IIIB Console ONLY.) Remove the face plate or the servo
extension cable CD-47 ICD -16 console face plate lighting connector.
14. Attach the DELCO fitting from the remaining white wire to the posi-
tive side of the power supply. (AltiMatic III Console proceed to step 15.)
14a. (AltiMatic III B Console ONLY.) Turn on power supply and push Roll
Engage Switch ON. Disconnect A+ lead. The Roll Engage Switch should dis-
engage.
14b. (AltiMatic IIIB Console ONLY.) Connect A+ lead. Push ALL switches
to the ON position. Ascertain that the light above the Roll Engage Switch and
the lights in the Heading, Pitch and Altitude Preselect Switches glow. If lights
do not glow, replace bulbs with correct voltage rating. If Roll Switch remains
engaged and bulbs still do not glow, replace console.
14c. (AltiMatic IIIB Console ONLY.) Touch the white wire CD-26 termi-
nating at a knife connector to the 14 or 28-volt supply, whichever is applicable,
and observe that all of the console lights dim by approximately 50%. If the
console switch lights do not dim, replace the console.
14d. Push all console switches to the OFF position.
15. Push in the ROLL ENGAGE SWITCH located on the lower left hand
corner of the AutoPilot Console and observe that Solenoid light located on the
face of the Power Section Test Box glows.
NOTE
16. Find CONSOLE SUBSTITUTE TEST BOX. Place the POWER SELEC-
TOR SWITCH, located on the lower left hand corner of the Console Substitute
Test Box, to the DOWN or "OFF" position.
17. Plug the small AMP connector CD-20 into the receptacle, located on
the top left corner of Console Substitute Test Box.
18. Immediately to the right of the small CD-20 AMP connector, find a 14
or 28 -volt SLIDE SWITCH. Place this switch in the proper voltage position to
agree with VOLTAGE SELECTOR SWITCH on top plate of amplifier, also the
Selector Switch on the lower left hand corner of the Power Section Test Box.
19. Reapply voltage from power supply and place POWER SELECTOR
SWITCH on lower left hand side of Console Substitute Box to the "ON" position.
Observe SOLENOID LIGHT now glows on Power Section Test Box.
NOTE
19a. Disconnect CD-20 from Console Substitute Box and connect to Console.
20. Depress RED BUTTON located at BOTTOM RIGHT corner of Power
Section Test Box labeled INPUT VOLTAGE. Test box needle should deflect to
the right and read 12 -14 volts DC or 24-28 volts DC.
21. Rotate SE LE CTOR KNOB, lower center of Power Section Te st Box,
CLOCKWISE to the full right position labeled "RES" .
22. Rotate the ROLL COMMAND KNOB, located on left side of the Console,
full left and observe Voltmeter on Power Section Test Box pOints LEFT to read
12 -volts ± 2 small divisions.
23. Rotate ROLL COMMAND KNOB full right and observe voltmeter on
Power Sf'ction Test Box indicates right 12 -volts ± 2 small divisions. Proceed to
Step 25 if correct indication is recorded.
NOTE
24. If needle of Voltmeter on Power Section Test Box still does not respond
to the ROLL COMMAND KNOB rotation, substitute the Console with the Console
Substitute Box. Remove the CD-20 plug from the rear of Console and plug it into
the CD-20 receptacle on the Console Substitute Box, place the DIRECTIONAL
GYRO MANUAL SLIDE SWITCH IN THE MANUAL POSITION. Make sure the
power switch is in the "ON" position. Rotate the Roll Manual Knob full RIGHT
and observe if Voltmeter on Power Section Test Box pOints right. Rotate the Roll
Manual Knob full LEFT, observe if Voltmeter on Power Section Test Box points
LEFT. If NEEDLE on Voltmeter now MOVES, REPLACE the CONSOLE. IF
NOT, REPLACE the AMPLIFIER.
25. Make sure Large Vernier Knob on Gyro Substitute Test Box is centered
and points to ZERO on TOP SCALE labeled ROLL DEGREES.
26. Push HEADING LOCK BUTTON to the "IN" position. Rotate the Roll
Command Knob on the Console full right and left and observe there is NO move-
ment of the needle on the Power Section Test Box. If the needle lTIOVeS, check
that HEADING BUTTON is in the "IN" position. If needle still moves, Console
MUST be replaced. If there is no needle movement, proceed with next step.
27. Find six adjustment potentiometers located on the front plate of the
Console and directly under the Roll Command Knob. Insert SMALL slot head
screwdriver in SECOND HOLE FROM LEFT(color coded red) and adjust the roll
centering adjustment until needle of Voltmeter of Power Section Test Box centers
and holds on ZERO proceed to step 28. If unable to adjust needle to ZERO by
rotating the adjustment screw, replace console.
CAUTION
28. With needle holding ZERO on Power Section Test Box, push the HEAD-
ING BUTTON on Console to the "OUT" position and observe needle on Power
Section Test Box. If needle DEFLECTS off of zero, carefully adjust it back to
zero by ROTATING the ROLL COMMAND KNOB on the Console, again waiting
for the Computer to digest the new command.
29. After the needle holds zero by adjusting the Roll Command Knob, press
HEADING BUTTON on the top left side of the Console to the "IN" position and
observe NO CHANGE occurs on the Test Box Needle Indication.
NOTE
30. With needle holding zero, in each mode, observe the physical position
) of the Roll Command Knob on the AutoPilot Console is straight up ± approximate-
1y 3 degrees. If ROLL COMMAND KNOB is out of tolerance, replace console.
31. Press heading lock button, upper left corner of console, to the "IN"
position.
32. Place DIRECTIONAL GYRO SELECTOR CONTROL KNOB, located on
the lower right hand corner of the Gyro Substitute Test Box, to the right hand 45
degree position or full CLOCKWISE. Observe needle deflects RIGHT on the
Power Section Test Box.
33. Rotate LARGE VERNIER KNOB on Gyro Substitute Test Box CLOCK-
WISE to the right hand 20 degree position reading the TOP SCALE labeled ROLL
DEGREES.
NOTE
34. \Vith snlall slot head screwdriver, adjust the potentiometer located
inside the THIRD HOLE from the left, DIRECTLY below the ROLL COMMAND
KNOB, on the Console, to center the needle on the Power Section Test Box to
zero. If unable to adjust to zero, replace console.
35. Leaving the HEADING BUTTON on the upper left-hand corner of console,
"IN", rotate the DIRECTIONAL GYRO SELECTOR CONTROL KNOB, located on the
lower right-hand corner of the 'Gyro Substitute Test Box, to the LEFT-HAND 45 degree
position or fuli COUNTERCLOCKWISE. Observe needle on Power Section Test Box
deflects far left on scale. ~
36. Rotate LARGE VERNIER KNOB on Gyro Substitute Test Box
COUNTERCLOCKWISE to the LEFT-HAND 20 degree position, reading the TOP SCALE
labele'd ROLL DEGREES. With small slot head screwdriver, adjust the POTENTIOMETER
inside the LEFT~aAND HOLE, below the Roll Command Knob on Console, to center the
needle on the Power Section Test Box to zero. If unable to adjust to 'zero, replace console.
37. Rotate DIRECTIONAL GYRO SELECTOR KNOB, located on lower
fight-hand corner of Gyro Substitute Test Box to the LEFT-HAND 10 degree position.
Observe needle 011 Power Section Test Box moves to the RIGHT.
38. Rotate the LARGE VERNIER KNOB on the Gyro Substitute Test Box
CLOCKWISE to center the needle on Power Section Test Box again waiting for the
computer to digest the new information until the needle stays centered after at least a 30
second wait.
39. Read the degree of bank in the Gyro Substitute Test Box, from the TOP
SCALE labeled ROLL DEGREES. The pointer must be between 8 degrees and 13 degrees of
bank angle. IF OUT OF TOLERANCE, REPLACE AMPLIFIER.
40. Rotate the DIRECTIONAL GYRO SELECTOR KNOB located at the lower
right-hand corner of the Gyro Substitute Test Box, to the RIGHT-HAND 10 degree
position. Observe needle of Power Section Test Box deflects to the RIGHT.
41. Rotate the LARGE VERNIER KNOB, located on the Gyro Substitute Test
Box, CLOCKWISE to center the needle of the Power Section Test Box. Again wait for the
computer to digest the new information until the needle stays centered after at least a 30
second wait. C
'42. Read the degree of bank on the Gyro Substitute Test Box from theTOP
SCALE labeled ROLL DEGREES. The pointer must be between 8 and 13 degrees of bank
angle. IF OUT OF TOLERANCE, REPLACE AMPLIFIER;
43. Push the HEADING LOCK BUTTON, in the upper left-hand corner of
console, to the "OUT" position. Rotate the ROLL COMMAND KNOB full right. Observe
needle on Power Section Test Box indicated right.
44. Rotate the LARGE VERNIER KNOB on the Gyro Substitute Test Box
CLOCKWISE to center the needle on Power Section Test Box, again waiting for the
'computer to digest the new information until the needle stays centered after at least a 30
second wait.
45. Read the degree of bank on the Gyro Substitute Test Box TOP SCALE
labeled ROLL DEGREES, bank mtist 'be 28 degrees ± 3 degrees. IF OUT OF TOLERANCE,
,REPLACE CONSOLE.
46. Rotate the ROLL COMMAND KNOB full LEFT. Rotate the LARGE
VERNIER KNOB on the Gyro Substitute Test Box COUNTERCLOCKWISE to center
the needle on the Power Section Test Box.
47. Read the degree of bank on the Gyro Substitute Test Box on the TOP
SCALE labeled ROLL DEGREES, bank MUST be 28 degrees ± 3 degrees. IF
OUT OF TOLERANCE, REPLACE CONSOLE.
48. Recenter ROLL COMMAND KNOB to the center position. Rotate the
POWER SECTION TEST BOX SELECTOR KNOB, turning COUNTERCLOCKWISE
to the CENTER or "OFF" position. Push ROLL ENGAGE BUTTON to the "OUT"
position to turn off the AutoPilot.
49. Refer to the following paragraph for the Pitch Bench Set -Up.
5-9. PITCH BENCH SET-UP FOR ALTIMATIC III AND ALTIMATIC I1IB.
1. Unplug CD-47 connector attached to the face of the Power Section Test
Box Amplifier receptacle, set aside the CD-47 that was removed and in its place
install the 4 -pin male CD -16 connector.
2. Rotate the LARGE VERNIER CONTROL KNOB on the Gyro Substitute
Test Box to read zero on the BOTTOM SCALE labeled PITCH DEGREES.
3. Immediately below the Vernier Control Knob, find a SLIDE SWITCH
labeled ROLL and PITCH. Place this switch in the "DOWN" or PITCH position.
3a. Determine that the VOLTAGE SELECTOR SWITCHES, located on top
plate of amplifier and the right side of the console are in the same position (14
or 28 -volts DC) as the bench power supply. This will insure proper AutoPilot
operation and prevent damage to the components.
4. Re-engage the ALTIMATIC by pushing the ROLL ENGAGE SWITCH,
located at the lower left hand corner of the console to the "ON" position. DO
NOT EXPECT SOLENOID LIGHT TO GLOW.
5. Push PITCH ENGAGE BUTTON, located on the lower right hand corner
of the Console, to the "IN" position and observe Solenoid light, located on the
face of the Power Section Test Box glows. If light glows, proceed with step #12.
a. If solenoid light does not glow recheck that CD -16 connector is
J
installed in the receptacle on the face of the Power Section Test Box labeled
Amplifier.
b. If solenoid light does not glow, recheck power supply voltage and
wiring harness for correct connections.
c. If solenoid light still does not glow with cables properly connected
and proper voltage applied, turn off power supply and proceed with next step.
6. Find CONSOLE SUBSTITUTE TEST BOX.
7. Place the POWER SELECTOR SWITCH, located on the lower left hand
corner of the Console Substitute Box, to the DOWN or "OFF" position.
8. Plug the small AMP connector CD-20 into the receptacle located on the
top left corner of Console Substitute Box.
9. Immediately to the right of the small CD-20 AMP connector, find a 14
or 28 -volt SLIDE SWITCH. Place the switch to the proper voltage position to
agree with both the Voltage Selector Switch on top plate of amplifier, and the
Selector Switch on the lower left corner of the Power Section Test Box.
10. Reapply voltage from Power Supply and place Power Selector Switch on
lower left hand side of Console Substitute Test Box to the UP or "ON" position.
Observe solenoid light now glows on Power Section Test Box.
NOTE
11. Remove Console Substitute Test Box. Connect CD-20 to the console.
12. Rotate the Selector Knob, located on the face of the Power Section Test
Box, full CLOCKWISE to the "RES" position.
13. Rotate the PITCH COMMAND DISK up on AltiMatic Console, for a full
DOWN command and observe needle of Power Section Test Box deflects LEFT.
14. Rotate the PITCH COMMAND DISK down for full UP command and ob-
serve needle of Power Section Test Box deflects to the RIGHT.
15. Make sure LARGE VERNIER CONTROL KNOB on Gyro Substitute Test
Box is reading ZERO on the BOTTOM SCALE labeled PITCH DEGREES.
16. Recenter PITCH COMMAND DISK so that the indice calls for a level
attitude.
17. With small slot head screwdriver, adjust the FIFTH POTENTIOMETER
from the left (color coded BLUE) and located directly below the ROLL COMMAND
KNOB on the Console, to center the needle on the Power Section Test Box to ZERO.
NOTE
18. Rotate LARGE VERNIER CONTROL KNOB on Gyro Substitute Test Box
COUNTERCLOCKWISE to indicate 6 degrees nose down, reading BOTTOM SCALE
labeled PITCH DEGREE S.
19. Rotate PITCH COMMAND DISK up for a full nose down attitude.
20. With small slot head screwdriver, adjust the POTENTIOMETER, located in
the FOURTH HOLE from the LEFT directly under the Roll Command Knob to center the
needle on the Power Section Test Box to ZERO. If unable to adjust to zero, replace console.
21. Rotate the LARGE VERNIER CONTROL KNOB on Gyro Substitute Test
Box CLOCKWISE to indicate 8 degrees nose up reading BOTTOM SCALE labeled PITCH
DEGREES.
22. Rotate PITCH COMMAND DISK down for a full nose up attitude.
23. With a small slot head screwdriver, adjust the POTENTIOMETER, located in
the SIXTH HOLE from the LEFT directly under the Roll Command Knob, to center the
needle on the Power Section Test Box to ZERO. If unable to adjust to zero, replace console.
24. Push'the ALTITUDE PRESELECT BUTTON, located on the top right of the
Console, to the "IN" position.
25. Rotate LARGE VERNIER CONTROL KNOB on Gyro Substitute Test Box
COUNTERCLOCKWISE until the needle of the Power Section Test Box returns to ZERO.
26. Rotate PITCH COMMAND DISK full "UP" and full "DOWN" and note little
change occurs on Power Section Test Box. If needle on Power Section Test Box does
respond to Pitch Command Disk movement, recheck Altitude Selector Button, located on
top right of AutoPilot Console, is in the "IN" position. (IF needle of Power Section Test
Box still follows pitch command disk movement, replace console.)
27. Push ROLL ENGAGE SWITCH at bottom left comer of console, to the
"OFF" position, remove bench power and reinstall in airplane.
28. Proceed with ground check and flight adjustments.
5-10. ALTIMATIC III AND ALTIMATIC III B GROUND CHECK WITHOUT RADIO
COUPLER. (ROLL).
1. Remove the console face plate by removing the Knobs and two face plate
mounting screws. After removing the face plate, reinstall the Knobs to facilitate
accomplishing in-flight adjustments.
2. Center the Roll Knob and position HEADING and ROLL Engage Switches
to the OUT or "OFF" position.
3. Start airplane engine to obtain gyro stability.
4. Place the airplane control wheel to approximately neutral aileron or level
flight position. Push ROLL engage button to the "IN" position. Move control wheel right
and left to check for servo engagement.
5. Rotate the ROLL KNOB to the right and to the left and observe that the
airplane control wheel moves in the correct direction.
NOTE
6. Center the Course Selector of the Directional Gyro and push the console
HEADING BUTTON ''IN.'' WITH CONSOLE HEADING BUTTON PUSHED TO THE "IN"
POSITION, THE ROLL KNOB ON THE CONSOLE BECOMES INOPERATIVE.
7. Rotate the DIRECTIONAL GYRO COURSE SELECTOR right and left
from center and observe that the control wheel turns in the correct direction. Return
Directional Gyro Course Selector to center.
8. Push ROLL ENGAGE SWITCH to the "OFF" position. Rotate the
CONTROL WHEEL right and left and observe that the servo disengaged.
9. Refer to paragraph 5-15 and proceed with AltiMatic III Pitch Ground Check.
NOTE
NOTE
4. Push console HEADING BUTTON to the "IN" position. Set the DIREC-
TIONAL GYRO COURSE SELECTOR to the Directional Gyro heading.
5. Push ROLL ENGAGE SWITCH to the "IN" or ON position. If the air-
plane does not maintain the selected heading, adjust Roll centering adjustment
as necessary so that airplane remains on selected heading.
6. Rotate the DIRECTIONAL GYRO COURSE SELECTOR 150 degrees to
the left of heading and observe the angle of bank on the Artificial Horizon. Ad-
just the left bank screw of the Console to obtain 20 degree bank. Rotating the
adjustment screw clockwise will increase the bank angle.
CAUTION
CAUTION
NOTE
5-12. BENCH SET-UP AND ADJUSTMENTS FOR ALTIMATIC III AND ALTI-
lVIATIC IIIB CONSOLE AND ID395 OR lC515 AMPLIFIER WITH RADIO COUPLER.
NOTE
a. The following pieces of equipment will be required from the AutoPilot Test
Kit Piper PIN 753 439 (66DI41).
1. Gyro Substitute Test Box #66DI41-1.
2. Power Section Test Box #66DI41-2.
3. Console Substitute Box #66D141-3.
4. Radio Coupler Tester #66DI41-4.
5. AltiMatic III Test Harness, identified by a large 3D-pin AMP connector.
6. One radio extension cable approximately 3 feet long with a female 9 -pin
connector labeled CD - 34 on each end.
7. Two amplifier extension cables, approximately 3 feet long, with a
female 7 -pin connector labeled CD -33 on one end and a male 7 -pin connector
also labeled CD -33 at the other end.
8. One Coupler Test Box power cable, approximately 3 feet long, with a
RED and BLACK alligator clip on one end and a red and black male plug on the
other end.
13. Find the CD-34 EXTENSION CABLE with female connectors at both
ends. Connect one end of this cable to the male 9 -pin connector located on the
rear of the Radio Coupler LABELED CD -34. Connect the other female 9 -pin
connector CD -34 on this cable to the male 9 -pin connector located on the face of
the Radio Coupler Test Box, LABELED RADIO, CD-34.
14. Connect the short cable coming from inside the Radio Coupler with a
5 -pin female connector LABELED CD -33 on the end to the 5 -pin male connector
located on the face of the Gyro Substitute Test Box.
15 . Connect the CD -18 cable coming from the large AMP plug at the am-
plifier to the 7 -pin male connector located on the face of the Gyro Substitute Box
LABELED CD-18.
16. Rotate LARGE VERNIER CONTROL KNOB on face of Gyro Substitute
Test Box to the CENTER or "ZERO" position on the TOP SCALE labeled ROLL
DEGREES.
17. Below the Large Vernier Knob on the Gyro Substitute Box, find a SLIDE
SWITCH labeled "ROLL" and "PITCH". Place this slide switch in the "UP" or
"ROLL" position.
18. Immediately to the right of the Slide Switch, find a DIRECTIONAL
GYRO SELECTOR KNOB.
19. Place this DIRECTIONAL GYRO SELECTOR KNOB to the CENTER or
"ZERO" position.
20. Find the RADIO COUPLER POWER CABLE with the RED and BLACK
alligator clips on one end. (Refer to Figure 5 -3.) Plug the RED and BLACK
MALE PLUGS of the Coupler Test Box Power Cable into the red and black female
receptacles located on the face of the Radio Coupler Test Box LABELED DC
INPUT.
CAUTION
OBSERVE POLARITY.
22. Make sure all white buttons on the console are PUSHED to their "OUT"
position.
23. Set aside the remaining cables labeled CD-16 and CD-IO.
24. Connect a ground lead to the bottom ITlounting flange of the AltiMatic
An1plifier.
CAUTION
25. (AltiMatic III Console ONLY; AltiMatic III B Console proceed to Step
25a.) Find two WHITE WIRES originating at the small AMP connector on the
rear of the console, one wire terminating in a DELCO fitting and one white wire
terminating at a KNIFE connector. Touch the WHITE WIRE CD-26, terminating
in a Knife connector, to the positive 14 or 2R -volt supply, whichever is applicable,
or to the positive side of the battery supply and observe all console lights glow.
25a. (AltiMatic III B Console ON L Y .) Install the face plate on the console
or connect the face plate to the console face plate lighting connector with servo
extension cable CD-47 jCD-16. Touch the white wire CD-26 terminating in a
knife connector to a positive 14 or 28-volt supply~ whichever is applicable, and
observe all face plate lights glow.
NOTE
25b. (Alti}Aatic III B Console ONLY.) Remove the face plate or the servo
extension cable CD-47/CD-16 console face plate lighting connector.
26. Attach the DELCO fitting from the remaining white wire to the positive
side of the power supply. (AltiMatic III Console proceed to step 27.)
26a. (AltiMatic III B Console ONLY.) Turn on power supply and push Roll
Engage Switch ON. Di sconnect A+ lead. The Roll Engage Switch should dis-
engage.
26b. (AltiMatic III B Console ONLY.) Connect A+ lead. Push ALL switches
to the ON position. Ascertain that the light above the Roll Engage Switch and
the lights in the Heading, Pitch and "Altitude Preselect Switches glow. 1£ lights
do not glow, replace bulbs with correct voltage rating. If Roll Switch remains
engaged and bulbs still do not glow, replace console.
26c. (AltiMatic III B Console ONLY.) Touch the white wire CD -26 termi-
nating at a knife connector to the 14 or 28-volt supply, whichever is applicable,
and observe that all of the console lights dim by approximately 50%. If the
console switch lights do not dim, replace the console.
26d. Push all console switches to the OFF position.
27. Push in the ROLL ENGAGE SWITCH located on the lower left hand
corner of the AutoPilot Console and observe that Solenoid light located on the
face of the Power Section Te st Box glows.
NOTE
28. Place the POWER SELECTOR SWITCH located on the lower left hand
corner of the Console Substitute Test Box to the DOWN or "OFF" position.
29. Plug in the small AMP console connector CD-20 into the receptacle located
on the top left corner of Console Substitute Test Box.
30. Immediately to the right of the small CD-20 AMP connector, find a 14-volt
or 28-volt SLIDE SWITCH, place this. switch to the proper voltage position to' agree with
Voltage Selector Switch on the top plate of the Amplifier, also the Selector Switch on the
lower left hand corner of the Power Section Test Box.
31. Reapply voltage' from Power Supply and place Power Selector Switch 011
.lower left hand side of Console Substitute Test Box to the "ON" position. Observe solenoid
light now glows on Power Section Test Box. .
NOTE
............ 31a.Disconnect CD-20 fronl Console Substitute Test Box and connect to
console.
32. Remove Console Substitute Box and depress RED BUTTON on lower right
corner of Power Section Test Box and adjust power supply for 14 or 28-voIts on Power
. Section Test Box Meter.
33. Rotate Selector Knob lower center of Power Section Test Box CLOCKWISE
to the full right position labeled "RES".
34. Rotate the ROLL COMMAND KNOB located on left side of the console full
left and observe voltmeter on Power Section Test Box points left.
35. Rotate ROLL COMMAND KNOB full right and observe Voltmeter on Power
Section Test Box indicates right.
TRIM IND
ROLL ON/OFF
NOTE
36. If needle of Voltmeter on Power Section Test Box still does not respond
to the Roll Command Knob rotation, substitute the console with the Console Sub-
stitute Box. Remove the CD-20 plug from the rear of console and plug it into the
CD-20 receptacle on the Console Substitute Box, place the DIRECTIONAL GYRO
MANUAL SLIDE SWITCH in the MANUAL POSITION, make sure the POWER
SWITCH is in the "ON" position. Rotate the ROLL MANUAL KNOB full right and
observe if Voltmeter on Power Section Test Box points RIGHT. Rotate the ROLL
MANUAL KNOB full left, observe if voltmeter on Power Section Test Box points
LEFT. If needle on voltmeter now moves, replace the console, if noC replace
the amplifier. ---
37. Make sure the LARGE VERNIER KNOB on Gyro Substitute Test Box is
CENTERED and points to "ZERO" on TOP SCALE labeled ROLL DEGREES.
38. Place Coupler Selector to the OMNI MODE and push HEADING BUTTON
to "IN" position.
39. Depress the RED BUTTON on rear of the Radio Coupler.
40. While holding in the RED BUTTON of the Radio Coupler, adjust the
POTENTIOMETER SCREW, located in the SECOND HOLE from the LEFT (color
coded RED) under the Roll Command Knob, until the needle of the Power Section
Test Box centers on ZERO.
CAUTION
41. Push the HEADING LOCK BUTTON in the upper left portion of the Auto-
Pilot Console to the "OUT" position.
42. Carefully adjust the ROLL COMMAND KNOB on the console to center
the needle of the Power Section Test Box to ZERO. Remember to wait at least
30 seconds before taking any readings.
43. Push in the HEADING LOCK BUTTON on upper left portion of Console
to the" IN" position and also press in RED BUTTON on rear of Radio Coupler to
observe the needle of the Power Section Test Box recenters on ZERO.
a. If needle does not recenter on ZERO, repeat steps 37 to 43 until
centering is accomplished.
43a. Push heading button to "OUT" position.
44. Observe the physical position of the Roll Command Knob on the console.
Make sure the knob is straight up ± approximately 3 0 •
45. Press HEADING BUTTON (upper left portion of console) to the "IN" po-
sition.
46. Place coupler SELECTOR SWITCH to the HEADING MODE. Place the
DIRECTIONAL GYRO SELECTOR CONTROL KNOB, located on the lower right
hand corner of the Gyro Substitute Test Box, to the RIGHT HAND 45 0 position or
full CLOCKWISE. Observe needle deflects RIGHT on the Power Section Box.
47. Rotate LARGE VERNIER KNOB on Gyro Substitute Test Box CLOCK-
WISE to the RIGHT HAND 20 0 position, reading the TOP SCALE labeled ROLL
DEGREES.
NOTE
48. With small slot head screw driver adjust the POTENTIOMETER SCREW,
located inside the TI-llRD HOLE from the LEFT directly under the ROLL COM-
MAND KNOB, to center the needle on the Power Section Test Box to zero.
49. Observe NEEDLE OF OUTPUT METER, located on Radio Coupler Test
Box, indicates RIGHT.
50. Leaving Heading Button "IN", rotate Directional Gyro SELECTOR CON-
TR OL KNOB, located in lower right hand corner of the Gyro Substitute Box, to
the LEFT HAND 45 0 position or full COUNTERCLOCKWISE.
NOTE
51. Rotate LARGE VERNIER KNOB on Gyro Substitute Test Box COUNTER-
CLOCKWISE to the LEFT HAND 20 0 position reading the TOP SCALE labeled
ROLL DEGREES. Large increments represent 5 degrees each.
52. With a small slot head screw driver adjust the POTENTIOMETER
SCREW, located in the FIRST HOLE on the LEFT directly under the Roll Com-
mand Knob, to center the needle on the Power Section Test Box. Wait a minimum
of 30 seconds for the computer to digest the information.
53. Observe the NEEDLE OF THE OUTPUT METER, located on Radio
Coupler Test Box indicates LEFT.
54. Rotate the Directional Gyro SELECTOR KNOB, located at the lower right
hand corner of the Gyro Substitute Test Box, to the LEFT HAND 10 0 position.
Observe needle on Power Section Test Box moves to the RIGHT.
55. Observe the NEEDLE of the Output Meter on Coupler Test Box indicates
LEFT.
56. Rotate the LARGE VERNIER KNOB on the Gyro Substitute Test Box
CLOCKWISE to center the needle on Power Section Test Box, again waiting for
computer to digest the new information.
57. Read the degree of bank on the Gyro Substitute Test Box from the TOP
SCALE labeled ROLL DEGREES. The pOinter must be between 8 to 13 degrees
of bank angle.
NOTE
58. Rotate the Directional Gyro SELECTOR KNOB, located at the lower right
hand corner of the Gyro Substitute Test Box, to the RIGHT HAND 10 0 position.
Observe the needle of Power Section Test Box moves to the RIGHT.
59. Observe the NEEDLE of Output Meter on Coupler Test Box indicates
RIGHT.
60. Rotate LARGE VERNIER KNOB, located on the Gyro Substitute Test
Box CLOCKWISE to center the needle on the Power Section Test Box, again
waiting for the computer to digest the new information.
61. Read the DEGREE OF BANK on the Gyro Substitute Test Box from the
TOP SCALE labeled ROLL DEGREES. The pointer must be between 8 to 13 de-
grees of bank angle.
NOTE
62. Rotate LARGE VERNIER KNOB, located on Gyro Substitute Test Box,
back to the ZERO DEGREE position on the TOP SCALE labeled ROLL DEGREES.
63. Rotate Directional Gyro SELECTOR KNOB, located on lower right
hand corner of the Gyro Substitute Test Box, COUNTERCLOCKWISE to the ZERO
DEGREE pOSition.
64. Observe the needle of the Power Section Test Box points to zero ± 1
division and the needle of the Output Meter on the Radio Coupler Test Box also
reads zero ± 1 small division.
65. Push the HEADING LOCK BUlTON (in the upper left hand corner of
console) to the "OUT" position.
66. Rotate the ROLL COMMAND KNOB full right. Observe needle on
Power Section Test Box indicates right.
67. Rotate the LARGE VERNIER KNOB on the Gyro Substitute Test Box
CLOCKWISE to center the needle on Power Section Test Box, again waiting for
the computer to digest the new information until the needle stays centered after
at least a 30 second wait.
68. Read the degree of bank on the Gyro Substitute Test Box top scale
labeled ROLL DEGREES. Bank must be 28 degrees ± 3 degrees.
NOTE
NOTE
CAUTION
83. Rotate RADIO SIGNAL KNOB on Radio Coupler Test Box to place the needle of
the lower Omni Meter to the LEFT HAND 100% POSITION.
84. Rotate the Directional Gyro SELECTOR KNOB on Gyro Substitute Test Box
CLOCKWISE to the RIGHT HAND 45 DEGREE POSITION. WAIT 90 SECONDS.
85. Adjust the LEFT INTERCEPT POTENTIOMETER SCREW, located on the side
of the Radio Coupler, to center the needle of the Power Section Test Box to indicate
ZERO.
CAUTION
86. After needle of Power Section Test Box indicates ZERO, observe that upper
OUTPUT METER of Radio Coupler Test Box indicates ZERO.
87. Refer to paragraph 5-18 and set radio gain of coupler as outlined in
paragraph 5-18, page 5-47 of this manual.
5-13. PITCH BENCH SET-UP FOR ALTIMATIC III AND ALTIMATIC III B.
1. Unplug CD-47 connector attached to the face of the Power Section Test Box
Amplifier receptacle, set aside the CD-47 that was removed and in its place install the 4-pin
male CD-16 connector.
2. Rotate the LARGE VERNIER CONTROL KNOB on the Gyro Substitute
Test Box to read zero on the BOTTOM SCALE labeled PITCH DEGREES.
2a. Determine that the VOLTAGE SELECTOR SWITCHES, located on top
plate of amplifier and the right side of the console are in the same position (14 or 28-volts
DC) as the bench power supply. This will insure proper AutoPilot operation and prevent
damage to the components.
3. Immediately below the Vernier Control Knob, find a SLIDE SWITCH
labeled ROLL and PITCH. Place this switch in the "DOWN" or PITCH position.
4. Re-engage the ALTIMATIC by pushing the ROLL ENGAGE SWITCH
located at the lower left hand corner of the console to the "ON" position. DO NOT
EXPECT SOLENOID LIGHT TO GLOW.
5. Push PITCH ENGAGE BUTTON located on the lower right hand comer of
the Console to the "ON" position and observe Solenoid light located on the face of the
Power Section Test Box glows. If light glows, proceed with step # 12.
NOTE
NOTE
19. Rotate LARGE VERNIER CONTROL KNOB on Gyro Substitute Test Box
COUNTERCLOCKWISE to indicate 6 degrees nose down, reading BOTTOM SCALE labeled
PITCH DEGREES.
20. Rotate PITCH COMMAND DISK for a full nose down attitude.
21. With small slot head screwdriver adjust the POTENTIOMETER located in
the FOURTH HOLE from the LEFT directly under the Roll Command Knob to center the
needle on the Power Section Test Box to ZERO. If unable to adjust to ZERO, replace
console.
22. Rotate the LARGE VERNIER Control Knob on Gyro Substitute Test Box
CLOCKWISE to indicate 8 degrees nose up reading BOTTOM SCALE labeled PITCH
DEGREES.
23. Rotate PITCH COMMAND DISK down for a full nose up attitude.
24. With a small slot head screwdriver adjust the POTENTIOMETER, located in
the SIXTH HOLE from the LEFT directly under the Roll Command knob, to center the
needle on the Power Section Test Box to ZERO. If unable to adjust to ZERO, replace
console.
25. Push the ALTITUDE PRESELECT BUTTON, located on top right of the
console to the "IN" position.
26. Rotate LARGE VERNIER Control Knob on Gyro Substitute Test Box
COUNTERCLOCKWISE until the needle of the Power Section Test Box returns to ZERO.
27. Rotate PITCH COMMAND DISK full "UP" and full "DOWN" and note little
change occurs on Power Section Test Box. If needle on Power Section Test Box does
respond to Pitch Command Disk movement, recheck Altitude Selector Button, located on
top right of AutoPilot Console, is in the "IN" position.
NOTE
28. Push ROLL ENGAGE BUTTON at bottom left corner of console, to the
"OUT" position, remove bench power and reinstall in airplane.
29. Proceed with pitch ground check and flight adjustments as described in
paragraphs 5-15 and 5-1 7.
5-14. ALTIMATIC III AND ALTIMATIC III B GROUND CHECKS WITH RADIO
COUPLER. (ROLL).
1. Remove the console face plate by removing the knobs and two face plate
mounting screws. After removing the face plate, reinstall the knobs to facilitate
accomplishing in-flight adjustments.
2. Center the Roll Knob and position HEADING and ROLL ENGAGE
Switches to the OUT or "OFF" position.
3. Start airplane engine to obtain gyro stability.
4. Place the airplane control wheel to approximately neutral aileron or level
flight position. Push ROLL engage switch to the "ON" position. Move control wheel right
and left to check for Servo engagement.
5. Rotate the Roll Knob to the right and to the left and observe that the
airplane control wheel moves in the correct direction. (The airplane control wheel can be
stopped in any position and will not return to level position by centering the Roll Knob.
The airplane wheel will remain stationary at the time the Roll Knob is approximately
centered or at its zero electrical output position.)
6. Center the Course Selector of the Directional Gyro and push the console
HEADING BUTTON ''IN.'' (Place Coupler mode switch to HEADING position.) WITH
THE CONSOLE HEADING BUTTON PUSHED TO THE "IN" POSITION, THE ROLL
KNOB ON THE CONSOLE BECOMES INOPERATIVE.
7. Rotate the Directional Gyro Course Selector right and left from center and
observe that the control wheel turns in the correct direction. Return Directional Gyro
Course Selector to center.
8. Place Coupler Radio Selector Switch to Omni # 1 position. Turn on 1/ 1 Radio
and tune Nav Receiver to any available Omni signal and center needle with a "TO" reading.
9. Place Radio Coupler in Omni Mode. Rotate the OMNI BEARING
SELECTOR to cause the course deviation indicator to move to the right and to the left and
observe that the control wheel moves to the same side as the Course Deviation Indicator
needle.
10. Repeat steps 8 and 9 with # 2 radio and Coupler Radio Selector Switch in
Omni #2 position.
11. Push ROLL ENGAGE SWITCH to the "OFF" position. Rotate the control
wheel right and left and observe that the servo disengaged.
NOTE
11. Rotate Calibrate Disk on AltiMatic III Console to center of it's travel.
(Total travel approximately 3,000 feet.)
12. Set field elevation on airplane's altimeter and also on the AltiMatic III
Altitude Dial by adjusting the Calibrate Disk.
13. Dial an altitudewith ALTITUDE SELECTOR KNOB 2000 feet higher than
field elevation and observe Trim Meter reads "UP".
14. Gradually decrease simulated airspeed until Trim Indicator centers.
This is the speed at which the Altitude Selector airspeed climb limiter has can-
celled out the "UP" signal. (Refer to Table V -I. )
15. Gradually increase simulated airspeed to 140-150 MPH. Turn Altitude
Selector to its down stop. Observe Trim Meter needle is indicating full down.
16. Gradually increase simulated airspeed until Trim Meter needle centers.
This is the speed at which the Altitude Selector airspeed descent limiter has
cancelled all of the down altitude signal. (Refer to Table V - I. )
17. Slowly decrease Airspeed Simulator back to 140-150 MPH.
17a. Steps IS thru 22 apply to PA-23, PA-24, PA-30 and PA-32 series air-,
planes only. For PA-31 airplanes proceed to steps 23 thru 29.
DESCENT CLIMB
AIRPLANE AIRSPEED AIRSPEED
MODEL LIMIT LIMIT
18. Push Pitch Engage Button IN and dial for a lower altitude than field
elevation. Observe control column moves forward.
19. Dial a higher altitude than field elevation. Observe control column
moves aft.
20. Center PITCH COMMAND KNOB. Push ALTITUDE SELECTOR BUT-
TON OUT.
NOTE
21. Rotate PITCH COMMAND DISK full up and observe that control column
moves aft.
22. Rotate PITCH COMMAND DISK full down and observe that control col-
umn moves forward.
NOTE
23. Push Pitch Engage Button IN. Move control column fore and aft and
note that pitch servo engaged. Listen for an audible sound.
24. Push Pitch Engage Button OUT. Move control column fore and aft and
note that pitch servo disengaged.
25. Push Altitude Button IN. Dial a lower altitude than field elevation; lis-
ten that pitch servo motor is operating. Pitch trim indicator should indicate
DOWN.
26. Dial a higher altitude than field elevation; listen that pitch servo motor
is operating. Pitch trim indicator should indicate UP.
27. Cpnter Pitch Command knob. Push Altitude Selector button OUT.
28. Rotate Pitch Command Disk full UP; listen that pitch servo motor is
running. Pitch trim indicator should indicate UP.
29. Rotate Pitch Command Disk full DOWN; listen that pitch servo motor
is running. Pitch trim indicator should indicate DOWN.
30. Reduce Simulated Airspeed to ZERO and remove Airspeed Simulator
from pitot tube.
31. Disconnect the CD-18 from the Gyro Substitute Test Box and connect it
to the Artificial Horizon.
NOTE
, 5-16. ALTIMATIC III AND ALTIMATIC III B FLIGHT ADJUSTMENT WITH RADIO
COUPLER. (ROLL).
1. Remove the console face plate by removing the Knobs and two face plate
mounting screws. After removing the face plate, reinstall the Knobs to facilitate
accomplishing in-flight adjustments.
2. Fly the airplane to smooth air and trim for level flight.
NOTE
NOTE
NOTE
Keep Directional Gyro Cour se Selector at least 25
degrees right of Directional Gyro HEADING until ad-
justment is complete.
10. Turn on Radio and set Omni Bearing Selector to obtain full left deflec-
tion.
NOTE
11. Push HEADING BUTTON "OFF" and set DIRECTIONAL GYRO COURSE
SELECTOR 45 degrees right of center index. Place COUPLER in OMNI mode.
12. Push HEADING BUTTON "IN" and allow the airplane heading to stabi-
lize for 90 seconds.
13. Adjust LEFT INTERCEPT SCREW on side of Radio Coupler as neces-
sary to stabilize Course Selector 45 degrees right of center index. Turn adjust-
ment screw clockwise to increase intercept angle. Allow 90 seconds for HEAD-
1NG to stabilize after each adjustment.
14. To adjust right intercept angle, repeat steps 9 thru 12 with Omni nee-
dle deflected full right and Course Selector 45 degrees to left of center index.
NOTE
After engagement of the Pitch section, the Trim Indicator transfers to the
Altitude Selector and will indicate whether the airplane is above or below the
selected altitude. An "UP" indication can be centered by dialing the Altitude
Selector downward.
NOTE
3. With the console Altitude Button and the Pitch Engage Button in the
"OFF" position, center Trim Indicator by rotating the Pitch Command Disk.
NOTE
MAXIMUM
POWER CLIMB DESCENT APPROVED
AIRPLANE SETTING AIRSPEED AIRSPEED AUTOPILOT
MODEL % MPH MPH SPEED
NOTE
5 -IS. CHE CKING AND ADJUSTING RADIO GAIN. Although the radio gain on
all couplers from the factory is preset, the following procedures are for bench
adjustment of the radio coupler gain. For omni converters with standard ARINC
meter outputs such as the Narco VOA4 and VOA5 or VOAS and VOA9, it will be
necessary to set up the AutoPilot on the bench as per Paragraph 5 -5 for the
AutoControl III or Paragraph 5 -12 for the AltiMatic III and AltiMatic III B. After
the equipment is connected and functioning, perform the following adjustments
and steps:
NOTE
NOTE
5. If radio gain has been adjusted, recheck both intercept angles and ad-
just if necessary.
6. (AltiMatic III or III B AutoPilots ONLY). Upon completion of Radio Gain
Adjustment, refer to Paragraph 5 -13, Page 5 -36 of this manual for the Pitch
Bench Set-up Procedure.
6a. (AutoControl III ONLY). Turn OFF DC power before disconnecting
test bench set -up.
b. Adjusting Coupler Gain for unknown Omni Converter: It is necessary to
determine the output signal capabilities of the unknown Omni Converter as com-
pared to a standard ARINC signal.
1. Remove the airplane cable CD -34 connector from the rear of the Radio
Coupler in the airplane.
2. Plug this airplane cable CD -34 plug into the CD -34 connector located
on the top right corner of Radio Coupler Test Box labeled "RADIO" .
NOTE
CAUTION
7. Center CDI on OMNI set with OBS by rotating OBS with a "TO" reading.
8. Note OMNI Meter Needle on Radio Coupler Test Box is centered.
9. Rotate the OBS of the radio enough to drive CDI just to the end of its
travel (off scale) to a full deflection.
10. Read the OMNI Meter Needle on the Coupler Test Box and note the
reading in perc ent .
11. Turn off airplane Master Switch and remove Coupler Test Box from
airplane.
12. Proceed with the following steps if the roll set -up has been completed.
If the roll has not been set up, complete set-up at this time.
13. After completing roll set -up, pull OUT the RADIO SIGNAL SUBSTI-
TuTE KNOB in the Coupler Test Box.
14. Place the switch on the Radio Coupler to the LOCALIZER/NORM.
position.
15. Place roll switch "ON".
16. Place heading switch "OFF".
17. Place DG to "ZERO" .
18. Rotate the RADIO SIGNAL SUBSTITUTE KNOB right or left until OMNI
Meter Needle indicates the same percentage figure as read in the airplane.
19. Wait three minutes to insure Coupler Memory Bank is filled.
20. VERY SLOWLY rotate the RADIO SIGNAL SUBSTITUTE KNOB in the
direction required to cause the OMNI Meter Needle to move slowly back towards center.
21. While OMNI Meter Needle is traveling slowly towards center, observe upper
output meter and note the moment the upper output meter needle begins to respond.
22. The instant the upper output meter needle shows response, stop rotation of
the RADIO'SIGNAL SUBSTITUTE KNOB.
23. Read the lower OMNI Meter Needle and determine what percentage on the
dial was reached when upper output meter needle shows response.
NOTE
24. If coupler gain has been adjusted, recheck both intercept angles and adjust if
necessary.
5-20. WIRING DIAGRAMS. The wiring diagrams of the electrical harnesses and mating
connectors for the AutoContro1 III and AltiMatic III are shown on the following pages. This
information should be used when troubleshooting the system for defective wiring and
mating connectors. A continuity test of the system can be perfonned with an ohmmeter.
This test will clarify the harness is good and capable of carrying current. Should any wire or
connector fail to produce a reading on the ohmmeter, they are defective and must be
replaced. The PA-31 installation incorporates a I C472 voltage divider of which the
schematic is also shown.
~
B ~~~~~-==g:=~
GROUNO L SHIELO 26
CO-20-20 M SHIELD 26
C RED - - - - C I - Z - - - - - J CO-20-13 N BROWN 26
o GREEN - - - C I - Y - - - - - - r - - - - - - . J CO-20-8 P VIOLET 26
E WHITE/BLACK - C I - W - - - - 4 CO-20-4 R ORANGE 26
F BLUE - - - CI-V - - - - - 1 CO-20-9 S GRAY 26
H SHIELD---CI-j------' ;-----------+--+- CO-20-5 T YELLOW 26
CO-20-11 U BLACK 26
CONSOLE CO-33-F V BLUE 26
CO-20 CO-33-E W WHITE/BLACK 26
I WHITE ---CO-27 20 CO-33-0 Y GRE.EN 26
2 WHITE/BROWN -C 1- A 20 CO-33-C l RED 26
3 WHITEIVIOLET-CI-B 20 CO-33-A BLACK 26
4 ORANGE - - - CI- R - - - - - . J CO-33-B WHITE 26
5 YELLOW - - - CI- T - - - - - - J CO-44- WHITE/YELLOW 26
6 GREEN - - - C I - H - - - - - . J CO-18-E ORANGE 28
7 BLUE - - - C I - J - - - CO-18-F SHIELD, INTERNAL 28
8 VIOLET - - - C I - P - - - - - . , J CO-18-H BLUE 28
9 GRAY CI-S WHITE CO-10-8 CO-18-C GREEN 28
10 WHITE CI-C RED CO-IO-A CO-18 SHIELD SHIELD, EXTERNAL - - - -
II BLACK--- CI-U - - - - - . . 1 CO-33 SHIELD
12 GREEN ---CO-IO-H CO-46-C YELLOW OR ORANGE - - - 20
13 BROWN - - - C I -N - - - - - ? - - - - - - - < CO-48-0 GREEN 20
14 RED - - - - C I - K - - - - 1 m
I5 WHITE - - - CO-26 20 n
16 BLACK ---CO-IO-O CO-18-0 RED - - - - - - - - - 26
17 WHITE/BLUE -CI-F - - - - - - 1 CO-18-A BLACK 26
18 WHITE/YELLOW-CI-G - - - - - - 1 CD-18-B WHITE 26
19 SHIELD ---CO-IO-E CO-48-H REO 20
20 SHIELD ---CO-IO-E CI-M CO-48-A WHITE 20
21~-------------'I 30B344 CO-48-E BLACK 20
22~------------1 CO-48-B SHIELD - - - - - - - - 20
3~-------------'I
CO-48-F y BLUE 20
24~-----------~
ALTITUDE SEL
CD-IO
CO-20-10~
CO-20-9B
RED
WHITE - - - - - - - - -
'-----------~:____ CO-20-16 0 BLACK - - - - - - - -
CO-20-19 E SHIELO--------
CO-20-12 H GREEN - - - - - - - -
CONTROL WHEE L
Figure 5-8. Control Wheel Pitch Trim Switch and Auto Pilot Disconnect Switch
CD-48 }-~---..-----..------..-------.
AMPLIFIER
POT •
•PWR. SW.
J ~----------~aCD~-5~1~---'
--,
I
DIR. ATTITUDE PITCH I A
GYRO GYRO SERVO
I
+~.
ACC. C/P 5A
<
~UTOFLlT~SSY. _ _ _ ~
TO A1PI--~~A11ci0A~~-14 >-------4
C/P5A >-_-<
AllB r--------------------------~
A .- +
)---e
TRIM CIP SA
ATTITUDE CONSOLE
SELECTOR
CD-41 )--...,
TRIM TRIM
SENSOR SERVO
......
~~--------------------------------------------------------------------------------~
N
AMPLIFIER
PITCH AUTOPILOT
ROLL
TRIM DISENGAGE
SERVO
TO PANEL SWITCH BUTTON
LIGHT DIM'R
~
r-e ---
TRIM C/P SA +
ATTITUDE . CONSOLE
SELECTOR
TRIM TRIM
SENSOR SERVO
o
co
N~_ _ _ _~_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _~_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _~
(D
'"
Figure 5-18. AltiMatic lIIB Block Diagra~, PA-24-260, PA-30 and PA-39
SET-UP PROCEDURES 5-71
Issued: 3/20/73
PIPER AUTOCONTROL III AND ALTIMATIC III SERVICE MANUAL
VOLTAGE
DIVIDER
AMPLIFIER
POT.
I I
I I ;,..L...
DIR. ATTITUDE PITCH
GYRO GYRO SERVO I
I + ----- ~(,----'------'
I. C/P sA
I
1_- ~UTOF~TE ASSY. _ _ _ J ACC.
TO AlP
CIP SA HRP32A»
NOISE
FILTER
TO PANEL
LIGHT DIM'R PITCH AUTOPILOT
ROLL
TRIM DISENGAGE
SERVO
SWITCH BUTTON
~+
'tRIM
ALTITUDE
CONSOLE
SELECTOR
TRIM
SENSOR TRIM
SERVO
VOLTAGE
DIVIDER
AMPLIFIER o
LO
I
o
o
POT .
•
PWR. SW.
TO PANEL
LIGHT DIM'R
PITCH AU TOFLITE
ROLL
TRIM DISCONNECT
SERVO
SWITCH BUTTON
ALTITUDE CONSOLE
SELECTOR
TRIM
~+
(TRIM) TRIM
SERVO SWITCH
TRIM RELAY
SENSOR (SEE NOTE)
VOLTAGE
DIVIDER
: AMPLIFIER'
I"-
~
I
~
o POT.
U
I
o 1'-'
o o:;t
I
o
o
+~
DIR. GYRO ATTITUDE
GYRO
C/P SA
AUTOFLITE ASSY. (ACC.)
\~~+
C/P SA
(TRIM)
~-~--~<~~----~--------~----
ALTITUDE
SELECTOR
CONSOLE
<
<
TRIM TRIM
TRIM AMPLIFIER
SERVO
SENSOR'
I~ A
CD-IS
D-33
CD-IS HOR.
.
p~~;ii:=:::;;;~;;I=======~
R I04-B
R'Jll EX. CA
~
SHIELD R.IOI
i \I R CoND.
~
R.I04·S lJHlELD R.I03·11
GROUND B S
R.I04.D I
MOTOR. ROll D
MOTOR. ROLL COM. C R.I04-E \ ! J R:ra
v
R:Ta3
DEL R·I04-M
CD-27 14 V D.G.
K.D. R·I04·P
CD-26 LIGHTS
HORIZON R 2 ~;:::========
- ~CD-18
--_ WIRES FROM CABLES
DETAIL "A"
DIR. GYRO R-3
CD-33
ROLL SERVO
P-4
i=)r==============::::::
CD-47
PITCH SERVO
P-6
tr=Jit======== ----
CD-16
LIGHTS
CD-26
A" LEAD
CD-27
o
CONSOLE ALT. SELECTOR ~
P-7 R-8 '\
~""-
Figure 5-21. AltiMatic III Cable Harness
5-76 SET-UP PROCEDURES
Issued; 3/20/73
PIPER AUTOCONTROL III AND ALTIMATIC III SERVICE MANUAL
~
REFER TO THE APPROPRIATE I
Q
ALTIMATIC 1118 BLOCK DIAGRAM C 0-5 0" U TO CONTROL WHEEL
FOR INDIVIDUAL AIRPLANE r-- AUTOFLITE SWITCH
CONNECTIONS. ,...TO RADIO & DIRECTIONAL
MIC KEY GYRO
SEE lC388
r TO LIGHT
RHEOSTAT CD-33
Y
n.,CD-4[ffD_47
AUTO AUTO
'"l, r ~-33 CD-33 FROM AMP. PLUG
(SEE ABOVE)
PILOT FLITE STABILIZER CD-34 CD-33
AUTO GYRO-AMPLIFIER
FLITE
SWITCH "RADIO
BOX COUPLER
lr CONTROL
CD-52l RELAY
ATTITUDE DIRECTIONAL
GYRO GYRO
ROLL PITCH
SERVO SERVO CONSOLE
TRIM
\ERVO
CD-IS CD-33 CD-20 CD-40
~D-33 CD-47 CD-16
CD-20
L,:.:.T
CD-40
CD-45 CD-41
' -______. -______J ~D.~'iD-41
rc;o-41
CD-41
CD-27
f~f---~
TO Alp
PA-23-Z50 '- CD-43
AMPLIFIER clp ALTITUDE TRIM
Ai-
SELECTOR SENSOR
TO Alp CD-27
PA-Z4. PA-30
c/p f~f---~
PA-31
TO Alp
c/p f ~
RP32A ~
CD-27
- - -'
TO CONTROL WHEEL
PITCH TRIM SWITCH
f~---~
TO Alp
PA-32 TO LIGHT RHEOSTAT
c/p
CD-26
36 "
"j
I"
[Jrt
CD-20
:r::! p
;:; ,_ .({j
WHITE
1 1
2
/, WHITI: & VIOLET / ......
2
I I VIOLET I I
3 3
; : BLUE & WHITE
I I
4
5
I I ORANGE I : 4
5
6 : I
I
GREEN I
I
I
I
6
1 RED
7 I I I 7
I BLACK
8 I I I 8
WHITE I
9 9
10 : : RED & WHITE I I
10
11 I I BLACK & WHITE I I 11
12 I I YELLOW & WHITE I I
12
I I GREEN & WHITE I I
13 13
I I GRAY I I
14 14
I
I BLUE
I I
16 I I
16
I I BROWN
17 I I
17
I YELLOW I
18 18
I I BROWN & WHITE I I
19 19
20 Y '( 20
WHITE
15 15
21 21
22 22
23 23
24 24
Figure 5-23. AltiMatic III CD-20 Cable Assembly, Serial Nos. 1 to 201 inc!.
r ~I
36"
0111 I Iq SI I 110
1 1
2 2
3 3
4 4
5 5
6 6
7 7
8 8
9 9
10 10
11 11
12 12
13 13
14 14
16 16
17 17
18 18
19 19
20 20
15 15
. 21 21
22 22
23 23
24 24
Figure 5-24. AltiMatic III CD-20 Cable Assen1bly, Serial Nos. 202 and ·up
NAV 1 AND 2
SELECTOR SWITCH
24 PIN RECEPTACLE
BURNDY BLOCK
NAV AFT
2 P E DeB A
1
2
• ••• •••• 4:3
•• •• 5
6
RADIO COUPLER 7
8
3A 9
10
11
12 4a
13
14
3(,: 15 3D
16
17
18
19
20
FWD
Figure 5,.,25. Burndy Block Schematic for AltiMatic III Connections (PA -31 only)
HOR'", ROLL
ZON SERVO
I
I~ CD-33 I CD-18
AMPLfFI~R
CO .... 27
fJ=:
I
I
1.0
I SHIELD GROUND
.4fd MOTOR
WHITE MOTOR
GREEN WHITE
CLUTCH COIL
WHITE WHITE
BLACK
IMFD
25V
RED
CO-46 CO-46
INPUT OUTPUT
WHITE
K K
ORANGE
J J
YELLOW
H H
BLUE
F F
BROWN
E E
VIOLET
0 0
BLUE CLEAR
C C
B B
RED GREEN
A A
40.1l20W
Jt. AAA
VVVy -
2N3055
I\-
~
220.n. :>,.>> .. ~
~~
~180n. ~ 2N3055
~
...
RIBB
RZ9a
RZI38'
RII0B
RIlla
24 PIN RECEPTACLE 18 17 16 21 19 20
'-
-
15
NOTE:
THE NUMBERS SHOWN ON THE 50
PIN Pl.UG BRACKET ARE FOR
REFERENCE ONLY.
I" E _
11 I
a AI[!j [-lEI-laIAI[!] ,",-IEI-lelal.l!}] I+IE DlclalAI[!] r'laTcIKIJI+ E-I~ 101,1_,1_ c aAI[!]
I II
"lela AFIDIE [!] H-I' _clal' [!] 1,1-1.IJIHI-leTa. [!]
L...J........L.....I......L,...J...-L-.l[!]
o
000 000 ~~ 0~:::::::::::::::::::::::::::::::G ~ o
.,
I
o
...'"
..'"
Figure 5-30. Plug Bracket Schematic for AltiMatic III (PA-31)
SET-UP PROCEDURES 5-83/5-84
Issued: 3/20/73
PIPER AUTOCONTROL III AND ALTIMATIC III SERVICE MANUAL
CD.
10
r--
WHITE - A EXCITATION IN
IIC ~
o
YELLOW......,r-;;-
WHITE,/ ~ SIGNAL OUT
IIC YELLOW- B
E
I--
""--
EXCITATION IN
STAB.
B
CO·47
AUTO
PILOT
TO SHIELD
DESCRIPTION
SECTION VI
DESCRIPTION
DESCRIPTION 6-1
Issued: 3/20/73
SECTION VII
THEORY OF OPERATION
SECTION VII
THEORY OF OPERATION
CENTER
UP I DOWN
PITCH
COMMAND
ADJUSTABLE
LO PASS
AMPLIFIER VOLTAGE
FIL TER
LIMITER
ALTITUDE
HOLD
ELEVATOR
SERVO
GLIDE AMPLIFIER
SLOPE
COUPLER
I
I
I
ELECTRONIC I
PITCH
FOLLOW·UP I
NETWORK
HORIZON I
I TO RADIO
I
I COUPLER
I
I
L ________ LO~NORM_ _ _ _ _ _ _ AIRCRAFT _ _ _ _ -.J
DYNAMICS
Figure 7 -1. Pitch Axis Control System with Glide Slope Coupler
coupled to a phase detector. This will provide DC isolation from the Glide Slope
Indicator. The high level DC voltage out of the phase detector is applied to the
integrator circuit. The detector furnishes a signal to a rate network which sup-
plies a DC input to the high level chopper. The high level chopper then receives
a signal from the integrator. The AC output of the high level chopper is fed into
the output amplifier which is fed in series with the pitch output from the Gyro Ho-
rizon.
7-2. COUPLING. Coupling or "Arming" will occur ONLY when three conditions
have been met, these conditions are:
1. The airplane must be in Altitude Select Mode.
2. The Radio Coupler must be in Localizer Normal Mode.
3. The airplane must be flown under the glide path (at least 60% up indi-
cation) for 20 seconds.
The logic circuit, which consists of a bistable multivibrator circuit, in-
sures that all the above conditions prevail prior to arming the coupler. The logic
circuit also has a reset function which disarms the circuit if anyone of the three
inputs are interrupted. After anyone of the inputs are interrupted all three con-
ditions must be met again prior to rearming.
TO CONTROL WHEEL
~-4~ CO·48
TO CONTROL WHEEL I CO·48
C0-47 (:0·47
I I
AUTO AUTO
PILOT FLITE C0-47 CO·47 r AUTOFLITE
GYRO·AMP
CO·46 r
L
AUTOFLITE
GYRO·AMP
I L
AUTOFLITE
RELAY BOX I AUTOFLITE
RELAY BOX
VOLTAGE
DIVIDER
I TO r
CO·52 r CONTROL
I AMPLIFIER '--_...,..._~ CONTROL
RELAY
L RELAY
I
L ___ _
T'O PIN "K" PA-31 24 VOLT O. C. SYSTEM
CO·34
HOR O.G.
Figure 7-2. Block Diagram of AltiM.atic III With Glide Slope Coupler
THEORY OF OPERATION 7-3
Issued: 3/20/73
-l
~
J:,.
:;.:I
HIGH ~
t-]
GAIN
r+ D.C.
r- g
AMPLIFIER o
I:rj
..... z
~I'i R
LOW
A. C. PHASE
HIGH
A. C.
..r'I
;cl
r--.. r+- r+- LEVEL r---. o
-
LEVEL AMPLIFIER
~
DETECTOR OUTPUT
(D
IN AMP. t""
CHOPPER CHOPPER
'-I
1 f--o I=l
~
9.....
g.
r+ RATE
NETWORK
~ a>>
t""
~
~
.g
(D
PUSH BUTTON t-]
(') SWITCH
--
o Q
.§
..- a .,
.A ":.
~ C/l
tzl
~
o
~ ALTITUTE ~
(')
tj PRESELECT
~ i
tzl
..... ENGAGED
L ~
~ 3 LOGIC CIRCUIT ~
RELAY
J ~t""
r AMPLIFIER { RELAY
o
:;;''T1 RADIO
~o COUPLER
(II"tj
o.tr:l LOC.NORM
~~
tv...,
0_
-0
~z
PIPER AUTOCONTROL III AND ALTIMATIC III SERVICE MANUAL
NOTES
Paragraph Page
SECTION VIII
8-1. INTRODUCTION. This section covers the removal and installation of the
Glide Slope Coupler.
NOTE
8-4. REMOVAL OF GLIDE SLOPE COUPLER. (PA-31, Serial Nos. 31-2 and up
and PA-31P, Serial Nos. 31P-l and up.) The Glide Slope Coupler is located
under the right side of the instrument panel. (Refer to Figure 8 - 2.) (PA - 31P
only. ) The Glide Slope Coupler is located under the center of the instrument
panel to the rear of the pedestal. (Refer to Figure 8 -4. )
a. (PA-31P only. ) Remove the screws securing the center instrument panel
and move panel slightly aft to gain access to Glide Slope Coupler.
b. Release the spring clips on CD-63 connector. Disconnect CD-63 from the
Glide Slope Coupler.
c. If the airplane will be flown prior to reinstallation of the Glide Slope
Coupler, install jumper plug, Mitchell PIN 9A88 (Piper PIN 757 325), in the
CD-63 harness connector.
d. Remove the two screws which secure the Glide Slope to the mounting
bracket.
e. (PA-31P only.) Remove the two screws which secure the Glide Slope
mounting bracket to the instrument panel and remove coupler and mounting
bracket.
~
~
, ~
~
/'
~
(-r~~\
I
I
'''ItII
,.-
~I'\~!~
~
/
~
'", ,
;:",..,
c. Gain access to the Glide Slope Coupler from underneath the instrument
panel and remove the two screws which secure the Glide Slope Coupler to the
mounting bracket.
TEST EQUIPMENT
SECTION IX
TEST EQUIPMENT
9-1. TEST EQUIPMENT REQUIREMENTS. AutoPilot Test Kit Piper PIN 753 439
(660141). In addition to this test equipment, there are several additional cables
which will be required.
The use of the 66D141-1, 66D141-2 and 66D141-3 is not explained because
they are used the same as described in Section IV of this manual. The 660141-4
Radio Coupler Tester is used differently. This is explained in Paragraph 9 -2.
9-2. 66D141-4 RADIO COUPLER TESTER. The Radio Coupler Tester contains
a simulated radio signal source to provide Glide Slope Signal Deviation thus al-
lowing the system to be static tested. The Radio Coupler Test Box will perform
the following functions:
a. The Lower Radio Signal Meter simulates a Glide Slope Deviation Indicator.
Blue represents UP and yellow represents DOWN.
b. The Radio Signal Substitute Knob, located to the right of the Lower Omni
Meter, when pulled out "ON" and rotated will give either a fly "UP" or "DOWN"
signal.
c. The 9 -pin CD -34 Connector connects to Test Cable 30A300 to provide sim-
ulated Glide Slope information to the Glide Slope Coupler.
9-3. GLIDE SLOPE CABLES. Given in this paragraph are the additional items
which are used for testing the Glide Slope Coupler. (Refer to Figure 9 -1)
a. Glide Slope Coupler Light Cable, Mitchell PIN 30B317 (Piper PIN 757 873).
b. Glide Slope Coupler Tf'st Cable, Mitchell PIN 30A300 (Piper PIN 757 874).
c. Glide Slope Coupler Cable, Mitchell PIN 30C291 (Piper PIN 752 010). This
is the same cable used for installation in the airplane and is not shown In Figure
9-1.
d. Glide Slope Coupler Extension Cable, Mitchell PIN 30C267 (Piper PIN
757 875). Used for flight adjustlnent.
e. Jumper Plug, Mitchell PIN 9A88 (Piper PIN 757 325). This is not used for
testing. It is installed in the airplane Glide Slope Harness while the Glide Slope
Coupler is removed.
f. 660148 Airspeed Simulator. (Required for ground check only.) An equiv-
alent device with a metal bellows and an accurate airspeed indicator may be used.
9-4. TROUBLESHOOTING.
a. It is recommended that the technician deternline the nature and specific area
of trouble as accurately as possible by questioning the pilot.
b. Refer to Table IX - I before attempting to troubleshoot the system. Isolate
the trouble into one group.
1. The first group concerns the inputs to the Glide Slope Coupler. It is
recommended that the technician, by use of the appropriate test equipment, re-
produce the input signals and observe that the output, in this case, the AutoPilot,
responds either correctly or incorrectly. The reason is that this group is the
easiest to work on.
2. If, with the correct inputs, the AutoPilot does not respond correctly,
the middle group (in this case the Glide Slope Coupler) should be removed and
bench checked in accordance with Section X.
3. If the inputs are correct and the middle section (Glide Slope Coupler)
performs satisfactorily on the bench check, the output group should be checked.
Since the output group is the pitch portion of the AltiMatic AutoPilot, it is rec-
0mmended that it be checked out in accordance with Section V of this manual.
c. Since the Glide Slope Coupler signal is an additional input to the pitch por-
tion of the AltiMatic AutoPilot it is essential that it be established as to whether
or not the problem is peculiar to the Glide Slope Coupler operation, an example:
Complaint, aircraft "porpoises while making ILS approach". This problem could
be caused by malfunctions other than the Glide Slope Coupler such as AltiMatic
Amplifier, loose control or bridle cable and faulty electric trim. At this point
it would be wise to check out the AltiMatic pitch system without the Glide Slope
Coupler engaged.
__
]~~~~~~I ~IC_D._34~1__~13_0A_30~OI~?
Figure 9 -1. Glide Slope Coupler Test Cables and Jumper Plug
SECTION X
10-1. INTRODUCTION. The information in this section will list the equipment
necessary to bench check the Glide Slope Coupler and the proper procedure for
connecting this equipment. The bench set-up procedure is also described. For
red button and adjusting pot location on Glide Slope Amplifier, refer to Figure
10-1. For functional ground and flight checks, refer to Section XI. For Sche-
matics, refer to paragraph 10-4 of this section.
10-2. EQUIPMENT REQUIRED FOR BENCH CHECK. The following test equip-
ment will be required to bench check the Glide Slope Coupler.
a. Gyro Substitute Test Box, 660141-1
b. Power Section Test Box, 66D141-2
c. Radio Coupler Tester, 66D141-4
d. Console Substitute Test Box, 660141-3
e. AltiMatic III Cable Harness, 30D207
f. Glide Slope Coupler Cable, 30C291
g. Glide Slope Coupler Test Cable, 30A300
h. Glide Slope Light and Cable) 30B317
i. AltiMatic III Amplifier.
j. 14-Volt DC Power Supply or 28- Volt DC Power Supply if a Glide Slope from
a PA-31 is being tested.
4. Plug small AMP connector CD-20 from the test harness into the CD-20
receptacle located on the Console Substitute Box.
5. Plug the 4-pin Male CD-16 connector from the test harness into the fe-
male 4-pin receptacle located on the right hand side of the Power Section Test Box.
This receptacle is labeled AMPLIFIER. On the Power Section Test Box, find the
Voltage Selector Switch on the lower left hand corner and insure that tIns switch
is positioned to match the bench power supply and the Amplifier Voltage Selector
Switch in Step #1. (14- Volts DC or 28- Volts DC. )
6. Rotate SELECTOR KNOB on Power Section Test Box to the CENTER or
"OFF" position.
7. Find the RADIO SIGNAL SUBSTITUTE KNOB located on the RADIO COUP-
LER TEST BOX, immediately to the right of the bottom Omni Meter. MAKE SURE
THIS RADIO SIGNAL KNOB IS IN THE "IN" POSITION.
8. Find the VOLTAGE SELECTOR SWITCH located immediately to the left
of the Red and Black DC input terminals on the face of the Radio Coupler Test Box.
Place this VOLTAGE SELECTOR SWITCH in the proper voltage position.
9. Rotate LARGE VERNIER CONTROL KNOB on face of Gyro Substitute
Test Box to the CENTER or "ZERO" position on the BOTTOM SCALE labeled
PITCH DEGREES.
10. Below the Large Vernier Knob on the Gyro Substitute Box find a SLIDE
SWITCH labeled "ROLL" and "PITCH". Place this slide switch in the "DOWN" or
"PITCH" position.
11. Connect a ground lead to the bottom mounting flange of the AltiMatic
Amplifier.
CAUTION
12. Place the POWER SELECTOR SWITCH located on the lower left hand cor-
ner of the Console Substitute Test Box to the DOWN or "OFF" position.
13. Attach the DELCO fitting from the white wire to the positive side of the
power supply.
14. Immediately to the right of the small CD-20 AMP connector, find a 14-
Volt or 28- Volt SLIDE SWITCH, place this switch to the proper voltage position
to agree with Voltage Selector Switch on the top plate of the amplifier.
15. On the Console Substitute Box, place the Altitude Selector Switch in the
Altitude Control position.
16. Connect the 24-Pin Male Plug of the 30C291 harness to the Glide Slope
Coupler.
17. Connect the FEMALE CD-10 of Glide Slope Coupler Harness (30C291)
to the CD -10 Connector on the Console Substitute Box.
18. Connect the MALE CD-IO of Glide Slope Coupler Harness (30C291) to
the Female CD -10 of the AltiMatic Test Harness.
19. Connect FEMALE CD-18 of the Glide Slope Coupler Harness to CD-18
on the Gyro Substitute Box.
20. Connect MALE CD-18 of the Glide Slope Coupler Harness to the Fe-
male CD-18 connector of the AltiMatic Harness.
21. Connect Power Supply of either 14-volts or 28-volts A+ whichever is
applicable to Glide Slope Harness as listed below:
14-Volt A+ connects to CD-6I
28-Volt A+ connects to CD-62
22. Connect ground lead from 30B317 Light Assembly to Power Supply
Ground.
23. Connect Glide Slope Harness CD-60 to Power Supply Ground.
24. Connect Glide Slope Coupler Harness CD-59 to the appropriate (14 or
28 Volts) CD-59 of the 30B317 Light Assembly.
25. Connect the CD-34 end of the 30A300 Test Cable to the CD-34 (Radio)
receptacle of the 66D14I-4 Coupler Tester.
26. Connect the CD -58 end of 30A300 Test Cable to CD -58 of the Glide
Slope Coupler Harness.
27. Connect the single lead of the 30A300 Test Cable to ground.
NOTE
ADJUSTING
POTENTIOMETER
30. Place the Selector Switch on the Power Section Test Box to the "Res"
position.
31. On the Console Substitute Test Box, center the Altitude Control Knob and
adjust the Pitch Trim Knob to center the needle on the Power Section Test Box.
32. Pull OUT radio signal knob on Radio Coupler Tester, rotate COUNTER-
CLOCKWISE to obtain 60% in the blue.
NOTE
33. To ARM the Glide Slope Coupler, maintain 60% for 20 seconds.
34. Reduce radio signal slowly by rotating the Radio Signal Knob clockwise
until "LOCK ON" occurs. This can be determined by the green indicator light
coming on. Also, an audible "click" will be detected from the relay.
35. Push Radio Signal Knob OFF. (This keeps needle centered).
36. Rotate slot head potentiometer on Glide Slope Coupler full clockwise.
(Refer to Figure 10 -1.)
37. With red button depressed, center output meter on Power Section Test
Box by rotating the large vernier knob clockwise. On the scale labeled "Pitch
Degrees", record the degrees required to center the needle.
38. Rotate slot head potentiometer on Glide Slope Coupler full counter-
clockwise.
39. Depress red button on Glide Slope Coupler and center output meter on
Power Section Test box by rotating the Large Vernier Knob counterclockwise.
On the scale labeled "Pitch Degrees", record the degrees required to center the
needle.
40. The total separation between the reading obtained in Step 37 and the
reading obtained in Step 39 should be 6° -2 +3.
41. Center the Attitude Gyro Knob.
42. Adj ust the Potentiometer on the Glide Slope Coupler to approximately
MID POINT.
43. Depress red button on Glide Slope Coupler. Pull out Radio Signal Knob
and rotate it counterclockwise to obtain 100% UP (blue). Zero the Output Meter
by rotating the Large Vernier Knob clockwise. Record the degrees required to
zero the Output Meter on the Power Section Test Box.
44. Continue to depress Red Button on Glide Slope Coupler. Rotate Radio
Signal Knob to deflect the Radio Signal Meter to 100% DOWN (yellow). Zero the
Output Meter by rotating the Large Vernier Knob counterclockwise. Record the
degrees required to zero the Output Meter on the Power Section Test Box.
45. The total separation between the reading obtained in Step 43 and the
reading obtained in Step 44 should be 7 ° ± 2 ° .
46. With red button released and the Radio Signal Meter indicating 100%
DOWN (yellow) rotate the large vernier knob on the Gyro Substitute Test Box
counterclockwise until the output meter is centered. WAIT 90 SECONDS. Re-
cord the reading on the "Pitch Degrees" Scale.
47. With red button released and the Radio Signal Meter indicating 100%
UP (blue), rotate the Large Vernier Knob on the Gyro Substitute Test Box clock-
wise until the output meter is centered. WAIT 90 SECONDS.
48. The total separation between step 46 and 47 should not exceed 10° ± 2°.
b. INTEGRATOR RATE TEST.
1. Push Radio Signal Substitute Knob "IN" and momentarily depress red
button on Glide Slope Coupler.
2. Center the output meter on Power Section Test Box by rotating the
Large Vernier Knob on the Gyro Substitute Test Box. WAIT 30 SECONDS after
final rotation of knob.
3. Pull Radio Signal Substitute Knob "OUT" .
CD-60 GROUND
u~
r---- 10
H - H I--
~ 11
CO-18
~ --= C I--
12 GHD
n I--
(FEMAL E) 13 COU P.OUT
I~ I--
I--
14 PITC H COMM.
II 15 PITC H SIG. 11'1
u I--
r. 16 PITCHEX.
II - 17
II II
II
I--
18
I--
19
PITC HEX.
ALT SIG.IN
- - - -- =L -; r-- II
I
'--
...- ~ CD-l0 20 ALT EHG t 14 YDC OUT
~)
E
_ (MALE)
II -21 ALT SIG. OUT
-
E
-
"L -
I--
0 ~ D 22 ALT ENG + 14 YDC IN
I-- /"' -B -23
B
I-- /"' -
CD·l0
A
'--
- A 24
r--
GNO
'-...r--...c 0-63
.!. (FEMALE) (MALE)
'"Nu
.,
o
ATTITUDE
GYRO
ff-- - - - - - - ( ( RP34A)I--------4)
GIS COUPLER
--~ CD~1 ~--------~--------~~~------~~------------------~~~ AMPLIFIER
TO ALTIMATIC III
r AMPLIFIER
CD.10 )-----5
RADIO
COUPLER
1-
WHITE
ALTITUDE
SELECTOR
« •
tJ.,
...
N
~~------------------------------------------------------------------------------------------------------------------------------------------~
Figure 10-4. Wiring Diagram with Mark 12A and Mark 12B Radios - PA-E23-250 and PA-23-250 (six place), PA-30
BENCH SET-UP PROCEDURES 10-11/10-12
Issued: 3/20/73
PIPER AUTOCONTROL III AND AL TIMATIC III SERVICE MANUAL
ATTITUDE
GYRO
..
•
l H
IN AlP HARNESS
TO ALTIMATIC III
AMPLIFIER TAPE & TIE BACK
CD.18
IN FUSELAGE HARNESS
TO GIS CIRCUIT PROTECTOR
RADIO
COUPLER
CD·58
PLUG BLACK }-------...
BRACKET, CD·58
ASSY. WHITE
ALTITUDE
SELECTOR
.!.
....,
N
Ot
ATTITUDE
GYRO
-•
l IN AlP HARNESS
TO ALTIMATIC III
CD.18
H AMPLIFIER TAPE 8. TIE BACK
r AMPLIFIER
CD.l0)----1
RADIO
COUPLER
CD·58 ~---
BLACK ;----""'-
VOAI5
INDICATOR CD·58
WHITE ~-----/
ALTITUDE
SELECTOR
!..
..
N
'".,
ATTITUDE
GYRO
GIS ENGAGED
IND LIGHT
~---4CC~DW.5~9~------_
- •
IN AlP HARNESS
t-(----.....j(RP34A) )
r- CD.l0 }----5
RADIO
COUPLER
CD.S8 )-----1
--.
VOAIS BLACK
INDICATOR
WHIT E l - - - - - - /
c
do
-•
ALTITUDE
SELECTOR
......
N
N~ ________________________________________________________________________________ ~
24 PIN RECEPTACLE 18 11 16 21 19 20
-
'--
15
16 13-
HOTE,
l
THE NUMBERS SHOWN 01'4 THE 50
PIN PLUG 8RACKET ARE FOR
REFERENCE ONLY. r Il
I" _o. ·Il!] r"1- D·1-1[!J HFI-IDTcT-T· UJ I"IFI-I+ _- [!] 1_1_ Cl-IJHFIEIDI~ IDIEIF,I+I-I·I[!j "Iel-I·I-IDI· [!] I"IFIEID el-I'lill 1·lol-IJI-I+ _I_I OJ
L...L..J.-L...J...,,.l.,1--lm
o o
al
J
"''"
~~------------------------------------------------------------~
'"
Figure 10-8. Plug Bracket Schematic for AltiMatic III with Glide Slope Coupler (PA -31)
BENCH SET-UP PROCEDURES 10-19/10-20
Issued: 3/20/73
PIPER AUTOCONTROL III AND ALTIMATIC III SERVICE MANUAL
NAV1AND2
SELECTOR SWITCH
24 PIN RECEPTACLE
BURNDY BLOCK
AFT
FEOCBA
1
2
4E
~.
• I.• • •• I.I•
• • ••
3
4 4F
5
3E 6 3F
7
8
3A 9 38
10
11
12
b
'-------I~l
NAV
.~~
4A
3C
• •
13
14
15
16
48
3D
17
- ~4C 18
19 40
20
15C FWD
14E
SECTION XI
NOTE
NOTE
11-2. FLIGHT SET-UP PROCEDURES. The flight adjustment is provided for the
purpose of establishing the correct pitch attitude required to maintain the Glide
Path Track. This minimizes the corrective action required of the error integrator
to maintain tracking with the Glide Slope Converter centered.
a. Remove the Glide Slope Coupler by removing the two mounting screws which
are located on the mounting flange.
b. Connect one end of CD-63 extension cable to the 30C291 harness installed
in the airplane. Connect the other end of this extension cable to the CD -63 re-
ceptacle on the Glide Slope Coupler. When checking a PA-24-260 or PA-30, it is
recommended the extension cable be routed through the opening in the top of the
instrument panel.
c. Connect CD -58 cable from Glide Slope Coupler to CD -58 of the Mitchell PIN
30A300 Test Cable (Piper PIN 757 874). Connect CD-34 of the Test Cable to
CD-34 receptacle on the Radio Coupler Tester 660141-4. Connect the single
lead of the 30A300 test cable to the airplane ground.
d. Fly to an area clear of traffic and off the airways. Also fly to an altitude
sufficient to make a simulated approach and descent.
e. With the AutoPilot operating, engage Altitude Control.
f. Establish approach speed with gear down and flaps down if desired NOT TO
EXCEED 15°,
g. PULL Radio Signal Substitute Knob, on 660141-4 Test Box, OUT and rotate
it counterclockwise to 100% blue indication. This is equivalent to being under the
Glide Slope which is necessary to arm the Glide Slope Coupler.
h. Maintain 100% UP signal for approximately 20 seconds then slowly rotate
the Radio Signal Substitute Knob to center the needle.
i. As needle crosses center, Glide Slope Coupler will "Lock ON", which can
be noted by the green indicator light coming on. The aircraft will pitch slightly
to a nose down attitude.
j. Push Radio Signal Substitute Knob OFF (in). This is equivalent to Glide
Slope Coupler Needle being centered.
k. Adjust power to maintain approach airspeed.
I . Depress red button on Glide Slope Coupler and adjust adjacent potentiometer
to set a 500 feet per minute descent. (Clockwise is UP.)
REPAIR PROCEDURES
SWITCH REPLACEMENT
SECTION XII
SWITCH REPLACEMENT
NOTE
5. Cut 1/16 inch off end of actuator shaft on new switch, orient it so the
shaft extends to the right and terminals are visible, make connections as follows:
(a) Bottom Row - Connect a piece of No. 26 wire to the second terminal
from the right, connect the other end of this wire to the fifth ter-
minal from the right. (DO NOT SOLDER.) Connect two orange
wires to the second terminal. Solder the connections made on both
the second and fifth terminals.
(b) Bottom Row - Connect a piece of No. 26 wire to the extreme left ter-
minal and connect the other end of this wire to the third terminal
from the right. (DO NOT SOLDER.) Connect one red wire to the
third terminal from the right and solder both the extreme left and
the third terminal from the right.
6. Make sure all connections are soldered. Place the switch in its proper
position in the Console/ Amplifier. Make sure the ~haft does not rub where it pro-
trudes through the front plate of the Console/Amplifier.
7. Secure the switch with the retaining screw, making sure the switch does
not protrude above the front plate of the Console/Amplifier. Install the plastic
button on the shaft of the switch.
6. Observe the location of the insulating tape on the switch being removed,
and place a minimum of 1/64 inch of tape on the new switch. Recommended tapes
are: 3M No. 300, 3M No. 33, 3M No.4 72 (Minnesota Mining & Mfg. Co., St. Paul,
Minn. 55119); Tuck No. 330 (Technical Tape Corp., New Rochelle, New York 10801
Slipnot No.7 (Plymouth Rubber Co., Canton, Mass. 02021).
7. Cut 1/16 inch off end of actuator shaft on new switch, orient it so the
shaft extends to the right and terminals are visible, make connections as follows:
NOTE
(a) Second terminal from the right; connect one blue wire and solder.
(b) Third terminal from the right; connect one white wire and solder.
(c) Fourth terminal from the right; connect one orange wire and solder.
(d) Fifth terminal from the right; connect one green or one green and
white wire and solder.
8. Make sure all connections are soldered. Place the switch in its proper
position in the Console/ Amplifier. Make sure the shaft does not rub where it pro-
trudes through the front plate of the Console/Amplifier. There should be a min-
imum of 1/64 inch of tape between the switch and printed circuit board. Secure
the switch with the retaining screw, making sure the switch does not protrude
above the front plate of the Console/Amplifier. Install the plastic button on the
shaft of the switch.
9. Perform functional check of Heading Switch prior to installation in the
airplane.
10. Install Console/Amplifier in airplane according to the appropriate para-
graph in Section III of this manual.
11. Perform AutoPilot ground functional check.
5. Make sure that all the wires on the switch are the same color as those
shown in Figure 12-3. If not, identify any wires which are different. Remove all
wires from the switch.
6. It will be necessary to bend the terminals to allow sufficient clearance
for the switch when it is installed in the Console. When bending the terminals,
be careful not to bend them an excessive amount. (Refer to Figure 12-3 for prop-
er bending of the terminals.) Note the positioning of the pliers on the terminals.
7. Orient the switch so the shaft is extended to the right and the terminals
are visible. (Refer to Figure 12-3. )
NOTE
8. With the switch oriented as called for in the preceeding step, bend the
TOP row of terminals UP and the BOTTOM row DOWN.
NOTE
9. Some switches presently installed do not have double row contacts; how-
ever, all replacement switches will have double row contacts which will be con-
nected in parallel. Use #22 wire and make parallel connections between the ter-
minals in the top row and the corresponding terminals in the bottom row. There
are no connections to the fourth terminal from the right in either row. After
making these connections, solder the TOP row of terminals.
10. With the shaft extended to the right and the terminals visible, make
terminal connections as follows:
(a) Bottom Row - Extreme right; connect two black wires to the ter-
minal and solder.
(b) Bottom Row - Second from the right; connect one yellow wire to the
terminal and solder.
(c) Bottom Row - Third from the right; connect one gray wire to the
terminal and solder.
(d) Bottom Row - Fifth from the right; connect one brown wire to the
terminal and solder.
(e) Bottom Row - Extreme left; connect two red wires to the terminal
and solder.
11. Make sure all connections are soldered. On the top row cut off approx-
imately 1/16 inch from the ends of all terminals. (Refer to Figure 12-3. )
12. Position the switch ~n the Console, check terminal and wire clearance.
After checking clearance, secure the switch in place, make sure the shaft of the
switch does not rub where it protrudes through the Console. Install the plastic
button on the shaft.
13. Install the back plate of the Console.
14. Perform a functional check of Roll Engage Switch prior to installation in
the airplane.
15. Install the Console in the airplane according to the appropriate para-
graph in Section III of this manual.
16. Perform AutoPilot ground functional check.
b. HEADING SWITCH. The Heading Switch is replaced by the following pro-
cedures:
1. Remove the Console from the airplane according to the appropriate para-
graph in Section III of thi s manual.
2. Remove the back plate of the Console by removing the four retaining
screws.
3. Pull the plastic button off the switch.
4. Remove the switch retaining screw and remove the switch from the con-
sole.
5. Make sure that all the wires on the switch are the same color as those
shown in Figure 12-4. If not, identify any wires which are different, remove all
wires and components from the Heading Switch.
6. Orient the switch so the shaft is extended to the right and the terminals
are visible. (Refer to Figure 12-4. )
7. Break off all the terminals in the BOTTOM ROW by holding them individ-
ually on the horizontal part as shown in Figure 12-4 and continue to bend back and
forth until the terminal breaks.
8. With the shaft extended to the right and the terminals visible, make ter-
minal connections as follows:
(a) Extreme Right; connect one blue and white wire to the terminal and
solder.
(b) Second from the right; connect one blue wire and one lead of the . 22
MFD capacitor to this terminal and solder.
(c) Fourth from the right; connect the other lead of the . 22 MFD capa-
citor and one lead of the lOOK resistor (brown, black, yellow) to
this terminal and solder.
(d) Extreme Left; connect one red wire and the other lead of the lOOK
resistor (brown, black, yellow) to this terminal and solder.
9. Make sure all connections are soldered. Place the switch in its proper
position in the Console. Ascertain the components and wires have clearance.
Make sure the shaft of the switch does not rub where it protrudes through the
Console.
10. Secure the switch with the retaining screw. Install the plastic button
on the shaft of the switch.
11. Install the back plate of the Console.
12. Perform functional check of Heading Switch prior to installation in the
airplane.
13. Install Console in airplane according to the appropriate paragraph in
Section III.
14. Perform AutoPilot ground functional check.
c. PITCH ENGAGE SWITCH. The Pitch Engage Switch is replaced by the fol-
lowing procedures:
1. Remove the Console from the airplane according to the appropriate para-
graph in Section III of this manual.
2. Remove the back plate of the Console by removing the four retaining
screws.
3. Pull the plastic button off the switch.
4. Remove the switch from the Console. Make sure all wires have the
same color as those shown in Figure 12-5. If not, identify any which are dif-
ferent. DO NOT unsolder any wires at this time.
5. Orient the switch so the shaft is extended to the right and the soldering
terminals are visible. (Refer to Figure 12-5. )
6. On the bottom row of terminals, second from the right, identify the
orange wire so it can be distinguished from another orange wire connected to a
different terminal of this switch.
7. Unsolder all wires and components.
8. With the shaft extended to the right and the terminals Visible, make ter-
minal connections as follows:
(a) Top Row - Extreme right; connect one lead of the 10K resistor
(brown, black, orange) to this terminal and solder.
(b) Top Row - Second terminal from the right; connect the unmarked
orange wire to this terminal and solder.
(c) Top Row - Third from the right; connect one red and white wire to
this terminal and solder.
(d) Top Row - Fourth from the right; connect one lead of the 3. 3K re-
sistor (orange, orange, red), loose end of the 10K resistor (brown,
black, orange) and one orange and white wire to this terminal and
solder.
(e) Top Row - Extreme left terminal; connect the other lead of the 3, 3K
resistor (orange, red, red) and one brown wire and solder.
(f) Bottom Row - Second from the right; connect the marked orange
wire to this terminal and solder.
(g) Bottom Row - Third from the right; connect one red wire to this ter-
minal and solder.
(h) Bottom Row - Fourth from the right; connect one black wire to this
terminal and solder.
(i) Bottom Row - Fifth from the right; connect one white wire to this
terminal and solder.
(j) Bottom Row - Extreme left terminal; connect one yellow wire to this
terminal and solder.
9. Make sure all connections are soldered. Place the switch in its proper
position in the Console. Ascertain the components and wires have clearance.
Make sure the shaft of the switch does not rub where it protrudes through the
Console.
10. Secure the switch with the retaining screw. Install the plastic button
on the shaft of the switch.
11. Install the back plate of the Console.
12. Perform functional check of Pitch Engage Switch prior to installation in
the airplane.
13. Install the Console in the airplane according to the appropriate para-
graph in Section III.
14. Perform AutoPilot ground functional check.
(e) Connect the unmarked violet and white wire to the third terminal
from the right in the top row. Solder all connections that are on
this terminal.
(f) Connect the unmarked gray and white wire to the fourth terminal
from the right in the top row. Solder all connections that are on
this terminal.
(g) Solder the connections that are on the second and the fifth terminals
from the right in the top row.
(h) Connect two orange wires to the extreme left terminal in the bottom
row and solder.
(i) Connect the blue and white wire to the fifth terminal from the right
in the bottom row and solder.
(j) Connect two red and white wires to the third terminal from the right
in the bottom row and solder.
(k) Connect one brown and white wire to the second terminal from the
right in the bottom row and solder.
(1) Connect one blue wire to the extreme right terminal in the bottom
row. (DO NOT SOLDER.) Connect the loose lead of the 3. 3K re-
sistor (orange, orange, red) to this terminal also. (Solder both
connections. )
10. Make sure all connections are soldered. Position the switch in the Con-
sole and check all components and wires for clearance.
11. Secure the switch with the retaining screw. Make sure the shaft of the
switch does not rub where it protrudes through the Console. Install the plastic
knob on the shaft.
12. Install the back plate of the Console.
13. Perform functional check of Roll Engage Switch prior to installation in
the airplane.
14. Install the Console in the airplane according to the appropriate paragraph
in Section III.
15. Perform Console ground functional check.