Brochure EC Medium Pressure en

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EC medium pressure axial fans.

The efficient system solution.


GreenTech EC technology
in a new dimension.
Thanks to the new axial fans, our highly efficient GreenTech EC technology is now available
for the medium pressure range for the first time. Not only does this create new possibilities,
it also makes things easier.

The previous solution that you are


familiar with looks like this … Control
VSD
VSD
HVAC
HVAC

Shielded cables
VFD (variable Sine filter
frequency drive)
Conventional
fans with VFD

Main supply

Motor protection Grounding


Main supply

With the GreenTech EC solution from ebm-papst, you get …


Control

… a completeVSD
VSD
HVAC
HVAC
system, consisting of a motor, impeller and
­integrated variable speed drive. All from one source and fully
Shielded cables
­configured. That means no extra components and simple commis­
VFD (variable Sine filter
sioning. In addition,
frequency drive) you can be sure that all legal requirements
are complied with as per Ecodesign Directive for fans. Measurements GreenTech
as per standards and clear documentation are available. EC fan

… high adaptability. The number and angle of the blades are Main supply
­adjusted to your operating point. The system can also be mounted
in any position.
Motor protection Grounding
Main supply
… highest efficiency. This is due to the GreenTech EC motor in
combination with the integrated variable speed drive.

… an integrated derating function. The perfect protection against


overheating and mechanical overload.

2
Fields of application.
Medium pressure axial fans with GreenTech EC motors are used
wherever high volume flows need to be moved against medium
pressures. Examples of this include shock freezers or cold storage
facilities, as well as process cooling applications.

In an efficiency class of their own.


[%]

Energy efficiency legislation is becoming ever more stringent.


­European Ecodesign Regulation EU 640/2009 has also gradually 95
­increased the efficiency requirements for motors with a rated
EC motors ebm-papst
­output of 0.75 to 375 kW. The following has applied since 1/1/2017:
90
They must either meet at least efficiency class IE3 or comply with
efficiency class IE2 and be equipped with a speed control. The good IE4: 4-pole
news: GreenTech EC motors from ebm-papst already surpass the 85

standards demanded by efficiency class IE4. Which guarantees you IE3: 4-pole

reliable planning well into the future.


Motor efficiency

IE2: 4-pole

Efficient also means cost-effective. In addition, the fan speed can ­


be adjusted to requirements, meaning that you only use the energy
Shaft power 1 5 10
that you really need. [ kW]

50 Hz; According to IEC 60034-30

Continuously cost-effective. 100 %


Power consumption of AC fans (on/off operation)
The adjustment of the air flow to the current requirements is a Power consumption of EC fans (continuous)
­decisive factor for a system’s energy consumption. For AC fans, this Savings from continuous speed adjustment
75 %
is often achieved by switching individual fans on or off. In contrast,
GreenTech EC fans have an integrated variable speed drive, which
can be used to adjust the air mass to requirements. When the fan
50 %
speed n is reduced, the input power Pe decreases drastically (P~n³).

A simple sample calculation makes the enormous potential for


25 %
­savings clear: A system with four fans arranged in parallel consumes
40 kW in rated operation. If this system is operated over one year,
with an average of half the time in the design point and the other
half of the time at half the rated air flow, this results in energy
Pe

­savings of 65 MWh per year. qV 25 % 50 % 75 % 100 %


Pe = Input power qV = Air flow
The graphs on page 7 illustrate the effects of continuously variable
speed control in greater detail.

3
Outer dimensions and inner values.

voltage range

Max. current
Speed/rpm(1)

Perm. amb.
Max. input
Frequency
Nominal

power(1)

draw(1)

temp.

Mass
Nominal data
Article number Motor VAC Hz min–1 W A °C kg
W3G B20-IQ07-01 M3G 200-QA 3~ 380–480 50/60 1,550 9,500 14.60 –40...+60 195
W3G Z50-IQ08-01 M3G 200-QA 3~ 380–480 50/60 1,140 8,300 595 12.80 –40...+50 205
W3G E00-IT10-01 M3G 200-QA 3~ 380–480 50/60 950 7,350 3 11.20 –40...+60 210
W3G G00-IT02-01 M3G 200-QA 3~ 380–480 50/60 700 5,430 8.35 –40...+70 225
Subject to alterations (1) Nominal data in operating point with maximum load and 400 VAC

ØF
–– Temperatures of flow medium deviating from this upon request
–– GreenTech EC motor exceeds efficiency class IE4 (super premium efficiency)

ØA

ØC
ØE
–– Balancing quality of the rotating unit Q 6.3
–– Protection class IP54

ØG
–– Mounting dimensions as per EUROVENT 1/2

Dimensions

595 595
3 3
ØF

ØF
ØA

ØA

ØL
ØD

ØD
ØB

ØB
ØC

ØC
ØE

ØE
ØG

ØG

Airflow direction “V” h=4.8


11

Fan Size A B C D E F G
W3G B20-IQ07-01 1,120 1,230 1,190 1,360 1,320 1,120 15 (20x) 15 (20x)
W3G Z50-IQ08-01 1,250 1,360 1,320 1,510 1,470 1,260 15 (20x) 15 (20x)
W3G E00-IT10-01 1,400 1,510 1,470 1,730 1,680 1,400 15 (20x) 19 (24x)
W3G G00-IT02-01 1,600 1,730 1,680 1,930 1,880 1,600 19 (24x) 19 (24x)
ØL

ØL

A: Flange outer dimension, pressure side C: Flange outer dimension, intake side E: Housing diameter
B: Flange pitch circle dimension, pressure side D: Flange pitch circle dimension, intake side F, G: Bore hole diameter (number of boreholes) Dimensions in mm

Guard grille* Size for intake side mounting Size for pressure side mounting L
91112-2-4039 – W3G B20-IQ07-01 1,190
91125-2-4039 W3G B20-IQ07-01 W3G Z50-IQ08-01 1,320
h=4.8 h=4.8
91140-2-4039 11
W3G Z50-IQ08-01 11 W3G E00-IT10-01 1,470
91160-2-4039 W3G E00-IT10-01 W3G G00-IT02-01 1,680
91180-2-4039 W3G G00-IT02-01 – 1,880
*By separate delivery, not mounted L: Pitch circle diameter of guard grille Dimensions in mm

4
Incredible
attention
to detail.

Double-flange housing Terminal box (optional)

Low noise emission Accessible from outside


–– Precise roundness ensures minimal –– Connections and interfaces brought out
air gap Simple wiring
High efficiency –– Ample connection space
–– Inlet ring shape integrated on the
intake side
Robust design
–– Hot-dip galvanised steel sheet
Safe handling during transport and
­installation
–– Transport loops
–– Housing covers motor system and Impeller
­impeller completely
Flexible installation Versatile
–– Installation with horizontal and vertical –– Number and angle of blades adapted to
motor shaft the desired operating point prior to delivery
–– Installation on intake and pressure side Low vibration
–– Impeller rotor unit dynamically balanced
in two planes
–– High balancing quality
Robust design
–– Die-cast aluminium blades
–– Die-cast aluminium hub
–– Proven blade geometry (Airfoil)

5
GreenTech EC motor Electronics Motor mount

Low noise emissions Simple putting into service Robust design


–– Commutation and stator design ensure –– Central terminal connection area for –– Hot-dip galvanised
quiet running power supply, alarm relay, control welded design
–– Acoustically imperceptible clock and communication
­frequency –– Spatial separation of the connection
Long service life area from the motor electronics
–– Maintenance-free ball bearings –– High-quality terminal clamps Intake/pressure side
–– Brushless commutation –– Pre-set operating parameters guard grille (optional)
Unrivalled compactness Adjustable
–– The impeller is mounted directly onto –– Continuously variable speed settings Safety
rotor of the motor –– 0–10 VDC/PWM interface and –– Accidental contact protection
High efficiency MODBUS RTU as per DIN EN ISO 13857
–– Low copper and iron losses in the stator –– Integrated PID controller Noise optimization
–– Use of permanent magnets means no Universally applicable –– Large gap between the guard
magnetisation losses in the rotor –– Various voltage types for worldwide use grille and the impeller
–– No slip losses thanks to synchronous –– Suitable for 50 and 60 Hz supply Robust design
running ­frequency –– Hot-dip galvanised steel
Economical operation Safe operation
–– Allows optimised commutating –– Integrated derating function
­partial-load operation of up to 1:10 –– Integrated locked-rotor and
while still maintaining high efficiency over-­temperature protection
Safe operation
–– Insulated bearing system to avoid
­bearing currents

6
Impressive measuring data.

Measurements for fan characteristic curves are carried out on The measured data form the basis for our design program,
­state-of-the-art chamber test rigs. The entire fan unit, consisting FanScout, which is available on request. This software can be used
of motor, control electronics and impeller, is measured in various to calculate the expected operating costs or to perform lifecycle
load states to ensure that we obtain reliable data and that you cost analyses.
can count on these values being achieved when selecting your fan.
So there are no unpleasant surprises when ­commissioning the fans.

EC medium pressure axial fan size 1120 EC medium pressure axial fan size 1250

EC medium pressure axial fan size 1400 EC medium pressure axial fan size 1600

Air performance measured as per: ISO 5801, Installation category A, with ebm-papst inlet nozzle without protection against accidental contact. Suction-side noise levels: LWA as per ISO 13347, LpA measured
at 1 m distance to fan axis. The acoustic values given are only valid under the measurment conditions listed and may vary depending on the installation situation. With any deviation to the standard setup,
the specific values have to be checked and reviewed once installed or fitted!

7
37912-7-8811 · 2019-02 · WO-2’

www.ebmpapst.com

ebm-papst Mulfingen GmbH & Co. KG

Bachmühle 2
74673 Mulfingen
Germany
Phone +49 7938 81-0
Fax +49 7938 81-110
[email protected]

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