D102B D103B D104B Port Valve CFS IOM 062024

INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS
2, 3 & 4 PORT VALVE

D102B, D103B, D104B, DN15 & DN20
PRODUCT OVERVIEW
The D102B, D103B & D104B valves;

• Can be used in variable volume heating
and chilled water systems
• Have an operating temperature: 5°C to
95°C
• Have a maximum operating pressure of
16 bar
• Have a stroke of 2.5mm
D102B
• Are normally closed, i.e. the action of the
valve spring makes the plug move to the
upper seat
• Achieve class IV leakage to 225kPa
• Are compatible with ACT991M and
ACT992TH
• Are not compatible with ACT991TH
• Are not suitable for end of line isolation
service
D103B
LIMITS OF USE
These valves have been categorised in

accordance with the Pressure Equipment
Directive–PED.
The fluid to be transported is limited to
group 2 liquids i.e. non-hazardous. On
no account must these valves be used
on any group 1 liquids, group 1 gases or
group 2 gases.
D104B
INSTALLATION
These instructions are issued as guidelines • In case they are mounted as diverting (i.e.
only and do not cover all installed conditions an inlet and two outlets) the max differential
– if unsure please contact our Technical pressure for normal operation must be
Helpline before installation. reduced to one third of the specified value.
• Before mounting, make sure pipes are clean, • IP44 rated if the valve is mounted with
aligned with the valve body and not subjected actuator upwards.
to vibrations. • Gaskets are required to create a seal on the
• Ensure direction of flow is correct - indicated flat faces of the valve body.
by forged arrow on body.
• Three-way valves should be preferably used
as mixing valves.
MOUNTING INSTRUCTIONS
1a 1b 2
3 4 With MVX 5
D102B
D103B
D104B
32 THERMOSTATIC MIXING VALVES: D1088 & D1089

2, 3 & 4 PORT VALVE
MAINTENANCE
The Crane D102B, D103B & D104B valves are

maintenance free but for optimum and long life
service the following points must be considered:
Note: The valve should be at zero pressure and
ambient temperature prior to any inspection.
Maintenance Engineers & Operators are
reminded to use correct fitting tools and
equipment. A full risk assessment and
methodology statement must be compiled prior
to any maintenance.
• At minimum, annually, operate valves that
remain open or closed for long periods to
ensure they are in good working order, thus
avoiding the possibility of being inoperable in
a time of emergency.
• The risk assessment must take into account
the possibility of the limits of use being
exceeded whereby a potential hazard could
result.
• A maintenance program should, therefore,
include checks on the development of
unforeseen conditions, which could lead to
failure.
SPARES & ANCILLARIES

The following spare is available to order for 2, 3
and 4 port valves:
0JG93556V 1/2” BSP x15mm flat faced solder
adaptor with washers. Item is available for when
female end connection is required.
For the supply of genuine Crane spares or
technical assistance please contact us on 0845
604 1790.
THERMOSTATIC MIXING VALVES: D1088

2, 3 & 4 PORT&VALVE
D1089 34
To visit our Video Library go to:
www.youtube.com/user/CraneBSU
FM 00311 EMS 553775

CRANE HOUSE, EPSILON TERRACE, MIDDLE EAST & NORTH AFRICA
WEST ROAD, IPSWICH, SALES OFFICE,
SUFFOLK IP3 9FJ BUILDING 4, OFFICE 901,
TELEPHONE: +44 (0)1473 277300 THE GALLERIES, PO BOX 17415,
FAX: +44 (0)1473 277301 DOWNTOWN JEBEL ALI
UK SALES ENQUIRIES: [email protected] DUBAI, UAE
CFS_102B_103B_104B_0624
TECHNICAL ENQUIRIES: [email protected] TELEPHONE: +971 4816 5800

TELEPHONE: +44 (0)1473 277400 EXPORT SALES ENQUIRIES: [email protected]
www.cranefs.com
• Designed and manufactured under quality management systems in accordance with BS EN ISO 9001.
IOM_V1
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing.
Crane Ltd assumes no responsibility or liability for typographical errors or omissions or for any misinterpretation of the
information within the publication and reserves the right to change without notice.

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INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS

2, 3 & 4 PORT VALVE

The D102B, D103B & D104B valves;

These valves have been categorised in

32 THERMOSTATIC MIXING VALVES: D1088 & D1089

The Crane D102B, D103B & D104B valves are

SPARES & ANCILLARIES

THERMOSTATIC MIXING VALVES: D1088

FM 00311 EMS 553775

TECHNICAL ENQUIRIES: [email protected] TELEPHONE: +971 4816 5800

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