Thermostatic Expansion Valve TU
Thermostatic Expansion Valve TU
Thermostatic Expansion Valve TU
Thermostatic expansion valves regulate the amount of refrigerant that is injected into the evaporator. It does this to keep a constant
superheat level at the outlet of the evaporator, thereby preventing liquid refrigerant from entering the suction line and possibly causing
damage to the compressor.
Application Diagram
Technical data
Charges available for following refrigerants R290, R134a, R513A, R404A, R407A, R407C, R407F, R448A, R449A, R507,
R410A, R452A, R600a
TU and TC valves are continually evaluated for use with newer
refrigerants. For further information please contact Danfoss.
Ignition assessment Positive. Zone 2 (Category 3, IIA)
TUA/TUAE and TCAE only approved for A1 refrigerants
Complies with PED Yes, fluid group 2, Article 4 paragraph 3, DN < 25 (inner bore)
Standard charge ranges with MOP -40 – +10 °C / -40 − +50 °F MOP +15 °C / + 60 °F
-40 – -5 °C / -40 − +25 °F MOP 0 °C / +32 °F
-60 – -25 °C / -75 − -15 °F MOP -20 °C / -4 °F (not for R134a and R513A)
For other ranges, please contact Danfoss.
Max. working pressure PS/MWP TU (non R410A): 34 bar(g) / 500 psi(g)
TU (R410A): 45.5 bar(g) / 660 psi(g)
TC (all): 45.5 bar(g) / 660 psi(g)
Connection type Solder, ODF
Connection sizes, Angleway Inlet: ¼ in, 3/8 in, 6 mm, 10 mm
Outlet: 3/8 in, ½ in, 5/8 in, 10 mm, 12 mm, 16 mm
Connection sizes, Straightway Inlet: ¼ in, 3/8 in, ½ in, 6 mm, 10 mm, 12 mm
Outlet: 3/8 in, ½ in, 5/8 in, 10 mm, 12 mm, 16 mm
Connection sizes, [External equalization] ¼ in, 6 mm
Biflow operation With flow in the opposite direction, the rated capacity is reduced by up
to 15%.
Biflow not recommended in TU with orifice 9
TC with orifice 3
All valves with MOP charges
Biflow not possible in All valves with internal equalization
Environmental transport/storage temperature and humidity Max. +65 °C / +150 °F, Humidity: <100% RH
Max. body temperature (mounting/operation) +120°C / +250°F (short lived peak: +150°C / +300°F)
Min. body temperature See Evaporating temperature range low end.
Inlet strainer TU orifice X - 4 = 100 mesh / All other TU and TC = 50 mesh / TU and TC
angle = 80 mesh
Serviceable No
Corrosion Passed salt spray test (EN ISO 9227 NSS) and ASTM prohesion (ASTM
G85) test. Both 2000 hours
Ordering Coolselector®2
is a Danfoss calculation and selection software, designed to make selection processes for all
refrigeration projects easier and less time-consuming.
For fast and precise selection of valve, use Danfoss’ CoolSelector2® software.
You can download it from http://coolselector.danfoss.com
Product catalog
https://www.danfoss.com/en/products/valves/dcs/thermostatic-expansion-valves/tu-thermostatic-
expansion-valves/
Accessories
Spare parts
TUA / TUAE and TCAE Code no. Description Pack mode Quantity pack
Note: To secure tightness, the orifice gasket must be changed each time the orifice is
disassembled
[kw] [TR] [kw] [TR] [kw] [TR] [kw] [TR] [kw] [TR] [kw] [TR]
TU 0X 0.74 0.21 0.32 0.09 0.50 0.15 0.37 0.11 0.49 0.14 0.48 0.13
TU 00 0.99 0.28 0.42 0.12 0.66 0.19 0.49 0.14 0.64 0.18 0.63 0.18
TU 01 1.3 0.38 0.61 0.17 0.94 0.27 0.71 0.21 0.94 0.27 0.92 0.26
TU 01 1.7 0.49 0.72 0.20 1.1 0.33 0.87 0.26 1.1 0.32 1.1 0.31
TU 03 2.1 0.61 0.95 0.27 1.5 0.42 1.1 0.33 1.5 0.41 1.4 0.40
TU 04 4.1 1.2 1.6 0.45 2.5 0.74 2.0 0.59 2.6 0.72 2.5 0.70
TU 05 5.3 1.5 2.1 0.60 3.4 0.98 2.7 0.79 3.4 0.96 3.4 0.93
TU 06 8.5 2.4 3.4 0.94 5.3 1.5 4.2 1.2 5.3 1.5 5.3 1.5
TU 07 11.2 3.2 4.4 1.3 7.0 2.0 5.6 1.6 7.0 2.0 7.0 1.9
TU 08 15.8 4.5 6.5 1.8 10.2 3.0 8.0 2.4 10.2 2.9 10.1 2.8
TU 09 23.1 6.6 9.0 2.5 14.0 4.1 11.3 3.4 14.3 4.1 14.1 4.0
TC 01 21.2 6.1 13.0 3.7 17.8 5.1 13.0 3.8 19.1 5.4 18.3 5.1
TC 02 24.5 7.0 14.9 4.2 20.4 5.9 15.1 4.4 22.2 6.3 21.2 5.9
TC 03 30.6 8.9 18.6 5.2 25.2 7.3 18.9 5.6 27.9 7.9 26.7 7.4
[kw] [TR] [kw] [TR] [kw] [TR] [kw] [TR] [kw] [TR] [kw] [TR]
TU 0X 0.58 0.17 0.49 0.14 0.48 0.14 0.47 0.14 0.28 0.08 0.28 0.08
TU 00 0.76 0.22 0.65 0.19 0.63 0.18 0.61 0.18 0.36 0.10 0.31 0.09
TU 01 1.1 0.32 0.94 0.28 0.93 0.27 0.90 0.26 0.53 0.15 0.46 0.13
TU 01 1.4 0.39 1.1 0.33 1.1 0.33 1.1 0.31 0.62 0.18 0.55 0.16
TU 03 1.7 0.50 1.5 0.43 1.4 0.42 1.4 0.41 0.82 0.23 0.72 0.20
TU 04 3.1 0.91 2.6 0.77 2.5 0.74 2.4 0.71 1.4 0.40 1.3 0.36
TU 05 4.2 1.2 3.5 1.0 3.4 1.0 3.2 1.0 1.8 0.53 1.7 0.48
TU 06 6.5 1.9 5.5 1.6 5.3 1.5 5.1 1.5 2.9 0.83 2.7 0.75
TU 07 8.6 2.5 7.2 2.1 7.0 2.0 6.7 2.0 3.8 1.1 3.5 0.99
TU 08 12.4 3.6 10.5 3.1 10.1 3.0 9.8 2.9 5.6 1.6 5.1 1.4
TU 09 17.1 5.0 14.4 4.2 13.9 4.1 13.6 4.0 7.7 2.2 7.2 2.1
TC 01 20.6 5.9 17.6 5.1 17.6 5.1 16.9 4.9 11.5 3.3 12.6 3.6
TC 02 24.0 6.9 20.3 5.9 20.3 5.9 19.3 5.6 13.2 3.8 14.5 4.1
TC 03 30.1 8.7 25.2 7.4 25.1 7.4 23.9 7.0 16.5 4.7 18.1 5.2
Identification
Main valve data is given on the power element (Fig. 1 and 2), on the valve body
(Fig. 3) and on the orifice assembly (Fig. 4).
For valves and separate orifices with bleed (optional), the bleed size is marked on the
valve body or orifice assembly respectively.
BP15 (= 15% bleed of nominal capacity).
For valves with fixed superheat setting (types TUC, TUCE or TCCE), the static superheat
is printed on the power element (e.g. SS 4°C/7.2°F).
All standard valves are marked with EAC, in case they need to be exported to Eurasia.
Power element, data example, Fig. 1 and 2: Fig. 1 Power element, TUBE
TUBE = Type (E = external pressure equalization)
068Uxxxx = Code number
R404A/R507 = Refrigerant
MOP 55/+15°C = MOP-point in psig and °C (optional)
-40/+10°C = Evaporating temperature range in °C
-40/+50°F = Evaporating temperature range in °F
PS 34 bar/MWP 500 psig = Max. working pressure in bar and psig
N0619A = Date marking (N = Nordborg, week 06, year
2019, weekday A = Thursday)
Design
TU and TC valves are basically identical, except for the larger diaphragm on the TC. The larger diaphragm allows for more travel of the
orifice cone, which gives the TC valve more capacity than the TU valve.
TU and TC valves are available in both Straightway and Angleway versions. TUA(E) and TCAE only as straight flow.
Angle flow (fixed orifice) Straight flow (fixed orifice) Straight flow (exchangeable orifice)
TUB/TUBE/TCBE
Adjustable
superheat
TUC/TUCE/TCCE
Non-adjustable
superheat
TUA/TUAE/TCAE
Adjustable
superheat and
exchangeable
orifice
Function
Thermostatic expansion valves maintain a constant superheat level at the evaporator outlet. It does this by controlling the amount
of refrigerant that is injected into the evaporator, taking both the evaporator load and ambient temperatures into consideration. This
both optimizes the efficiency of the refrigeration system and prevents liquid refrigerant from entering the suction line, possibly causing
damage to the compressor. Particularly when compared to systems that use capillary tubes, the thermostatic expansion valve will offer a
significant energy saving.
3 4. Orifice assembly
4 5. Filter
Angleway, Fig. 1
5. Filter
4
5
Straightway, Fig. 2
SH = SS + OS = Total superheat Q
Qnom = Rated capacity Qmax.
Qmax = Maximum capacity min.20%
Qnom.
Static superheat (SS) can be adjusted by turning
the setting spindle (3), see fig. 1 and 2 (TUB/TUBE/
TCBE) Static Superheat cannot be adjusted on
TUC/TUCE/TCCE.
The superheat setting is 4K for all standard valves. K
The opening superheat is 4K, measured from SS OS
when the valve begins to open to when the valve
SH
gives its rated capacity (Qnom).
Example:
SS = 4K
Static superheat
OS = 4K Fig. 3
Opening
SH = 4 + 4 = 8K
Superheat
Total superheat
This guide will help select a thermostatic expansion valve based on the above system parameters using the Coolselector tool.
Step 1: Open the Coolselector tool and select thermostatic expansion valve.
Coolselector can be downloaded from https://www.danfoss.com/en/service-and-support/downloads/
dcs/coolselector-2/ or used online on http://coolselectoronline.danfoss.com
Step 2: Select TU/TC from product families and the refrigerant. For this example: R134a.
Step 3: Fill in the operating conditions at the top as per the system parameters stated in the example.
Step 4: Now select the appropriate orifice size from the list provided by the tool. For this example, the tool
suggests TU-7, which is the valve size closest to 100% load.
Note:
1. Always remember to include sub cooling in the selection parameters. It is important for TXV selection. When all other parameters
remain constant, an increase in sub cooling will increase the capacity of the thermostatic expansion valve. Insufficient sub cooling can
create flash gas before the valve and high sub cooling can create lesser flash gas after the valve.
2. Coolselector determines pressure drop across the valve based on the condensing and evaporating temperatures. If the system
is using a distributor, has valves in the liquid line or height variations between evaporator and condenser, the pressure drops from
these components must be summarized, and given as input to the tool, using the “Distributor pressure drop” field. The capacity of the
thermostatic expansion valve is influenced by these pressure drops.
Step 5: The code number for the valve can be selected based on additional parameters like specific charge,
equalization, connector type, connection size etc. at the code number selection tab. The performance
details will also be shown in detail under the Performance details tab.
Step 6: For list of code numbers, click the “Code number selection” tab.
Dimensions
TUBE
TUBE TUCE
TUCE
Ø (39)
(31,8)
L
ØD
12,5 ø1,6
(49,6)
[E]
(10,8)
ØD
[O]
(44,1)
[I]
(ø14,4)
L
TUBE TUCE
TUBE TUCE
Ø(39)
12,5 ø1,6
L
(31,8)
ØD
[E]
18,5 ø1,6
(47)
ØD
[O]
ØD
(10,8)
[I]
(21,5)
L
L2 ([E]; [I]) L1 ([O])
(ø 14,4) (32,5)
(21)
(37,2)
TUAE
TUAE
(ø39)
(31,8)
L
ØD
[E]
(49,3)
12,5 ø1,6
(10,8)
18,5 ø1,6
ØD
[O]
ØD
[I]
L
(ø14,4)
(37,2)
L1 ([O]) L2 ([E]; [I])
NV19
TCBE
TCBE TCCE
TCCE
Ø (45)
L
L
(31,2)
ØD
12,5 ø1,6
ØD
[O]
ØD
(69,5)
(21,5)
[I]
L
(37,2) (32,5)
Ø (21)
6 mm 6.00 6 mm
1/4 in
6,00
6,35
7 7
7
±1.2
±1,2
±1,2
35,5 ±2
TCAE
TCAE
Ø45
L
L [E]
(31,2)
ØD
12,5 ø1,6
18,5 ø1,6
(10,8)
[O]
ØD
(69,5)
[I]
ØD
(29,9)
L
(37,2)
NV 19
(ø14,4)
L1 ([O]) L2 ([E]; [I])
Subcooling
Bi-flow Only externally equalized TU valves with valve capacity will be reduced by up to
Bi-flow function is sometimes used in orifices X to 8 and externally equalized TC 15%. Valves for bi-flow operation should be
systems with 4-way reversing valves where valves with orifices 1 and 2 – without MOP installed so that the normal refrigerant flow
hot gas defrosts, or heating cycles are charges, can be used in bi-flow mode. is towards the main evaporator
required. When used in reverse direction, the rated
STF
4-way valve
DML / DCL
Filter drier
Available charges MOP charge (MOP = Maximum The Danfoss Marinite Anti-Hunt (MAH)
Operating Pressure) charge can be used in dynamic systems,
Universal charge The MOP charge is used to protect the often A/C systems. Here it reduces valve
This is the standard charge, used in most compressor motor against overload during hunting during evaporator load changes,
applications. It is characterized by a very start-up. A valve with MOP charge will thereby helping to maintain stable
large operational evaporating temperature throttle liquid injection into the evaporator system superheat and improve system
range, with only small variations in static and thus prevent the evaporating pressure performance.
superheat across the temperature range. from rising above the specified MOP point.
It is available in two temperature ranges. Above the MOP point, any increase in F-charge
One for normal (-40°C to +10°C / -40°F to sensor temperature results in only minimal The F-charge is designed for refrigeration
50°F) and one for low (-60 to -25°C / -76°F additional opening of the expansion valve. systems where low total superheat is
to -13°F) temperature applications. A number of different MOP points are required. Valves with this charge are
available. delivered with an optimized low static
superheat setting which allows for
installation with no or minimal field
adjustment. The F-charge also includes the
Danfoss MAH function, as described above.
Ice charge
The ice charge is designed with an
optimized static superheat characteristic,
which allows for optimal function,
particularly in Ice cubers, where low
MAH charge