Megaseal R

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Unichem’s

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Protect your House & Industries

• Epoxy Compound • Steel Filled • Aluminium Filled


• Toughset-B • Potting Compound
MEGASEAL METAL FILLED EPOXY
COMPOUNDS
Ihese are two component (Resin & Hardener) epoxy
formulation: Resin is an admixture of liquid and metal
powder while hardener component is in liquid form.

Two type of MEGA SEAL Metal Filled Epoxy Compound


are available for specific application and to have surface
match with that of percent material.

MEGA SEAL ALUMINIUM FILLED (AF)


MEGA SEAL STEEL FILLED (SF)

APPLICATION PROCEDURE
The Resin and hardener component are required to be mixed in the ratio of 10:1 by6 wt. The Resin
component should be stirred and made homogeneous before mixing with Hardener. Mix the two
components together thoroughly, the mixed compound sets hard enough in 6 hours. However, it
should be allowed to cure for24 hours for best results. The hardened compound can be given a
desired finish by sanding, grinding etc. and can be painted on.

MEGA SEAL Metal Filled Epoxy Compounds can be advantageously used for repairs and
maintenance in all types of industries, foundries, garages, hydraulic & water supply and marine
equipment etc.

APPLICATION OF EPOXY COMPOUNDS


A wide range of applications including:-
• FOUNDRIES AND ENGG. INDUSTRIES : Filling
blow holes, cracks, making up uneven surfaces etc.
In ferrous and non-ferrous castings. Ideal for giving
smooth radii to joints/corners of wooden or metal
patterns.

•AUTOMOBILE : Repairing dents, silencer pipes


etc. Sealing leakage in radiator, Tanks, Repairing of
aluminium Castings.

PHYSICAL PROPERTIES (TYPICAL VALUES)


As per Test Report From ARAI (The Alutomotive Research Association of India)
Ministry of Commerce & Industries Govt. of India
Mega seal Density Impact Impact Compression Flexural Tensile Hardness Tensile Adhesive Shear Adhegive Dielectric Water Absorption
g./ml. Kg.cm/cm2
2 2 2
Product Notched Kg./cm Kg./cm Kg./cm Shore-D MS to MS MS to MS Strength (24 hrs, RT)%
Kg.cm/cm 2 KG./CM2 2
KG./CM Kv/mm. by Wt.

STEEL 2.737 5.670 - 1161 979.70 372.14 80-84 125 80 Mor Than 0.172
FILLED 10
ALUMINUM
FILLED 1.664 5.569 - 1254 506.00 275.70 76-86 130 115 10 0.074

GENERAL
PURPOSE 2.316 2.900 - 899 333.08 129.87 80 80 95 10 1.170
PUTTY

0 0
MEGA SEAL GPN has a temperature resistance of -20 C to + 120 C
0 0
MEGA SEAL MEAL FILLED COMPOUND have a temperature resistance of -20 C to + 150 C
KINDLY REFER INSTRUCTION FOR APPLICATION BEFORE USING
MEGA TOUGHSET-B
MEGA SEAL Toughset-B is a two component (resin
& hardener) epoxy formulation. The resin
component (grey in colour and hardener component
(white in colour) have to be mixed together in the
ratio of 1 : 1 by volume, or 10:8by weight of a
uniform white mixture devoid of any greyish streaks
before use. The consistency of the mixture is such
that it can be applied with a screw driver, spatula or
hard brush. MEGA SEAL Toughset-B does not flow
or sag after application. The resin and hardener
mixture sets to a rough, resilient mass having
excellent adhesion to metals, plastice, rubber,
aggregate surfaces and also has excellent
insulating and sealing properties.

APPLICATION:
As and insulation compound:

• Atmospheric action on aluminum/ copper


conductors of overhead service connections,
jumpers, tappings for street lights etc. leads to oxidation, corrosion and liisening of these joints
resulting in improper power supply, leading to oper circuits and damage to main conductors.
MEGASEAL Toughset-B is ideal for protecting these joints from atomospheric effects as well
as from loosening. Due to inherent resilience, it does not crack due of relative movement of the
conductors.

• MEGA SEAL Toughset-B is ideal for preventing flashovers between Nus bars, Bus bars/metal
enclosures, jumper wires etc. caused by vermin, rodents and birds. Due to its consistence,
MEGALEAL Toughset-B can by easily applied on bus bars and built up to and adequate
thickness to provide complete insulation upto 11 KV. Normally two coats, the second coat to be
applied after the first one has cured, should be adequate.

As a sealing and repairing compound:

• MEGA SEAL Toughset-B can be used effectively for permanent weather-proofing and
preventing ingrress of moisture in power cable ends, motor terminal boxes, starters, junction
boxes etc.

• MEGA SEAL Toughset-B is also suitable for repairing cracks in pipes, drums, tanks etc. It
bonds well to variety of materials like steel, aluminum, ceramics, wood, rubber etc. In
Conjunction with fibreglass top/cloth, it can also be used for repairs of high pressure pipelines.
on with fibreglass top/cloth, it can also be used for repairs of high pressure pipelines.

PROPERTIES
2
Hardness - Shore ‘D’ 80-82: Flexural strength - 195 Kg/cm ; Elongation at break -9%; Tensile strength
- 125 Kg/cm2 ; Adhesive strength (tensile) - 145 Kg/cm2 , (Shear) 135 Kg/cm2 ; Comparative track
resistance - KB 550; dielectric strength (rapidly rising) - 14KV/mm, (20 second step) -8-9KV/mm.
Setting time : Tack - free ¾ hours. Complete cure - 24 hours.

All properties tested Standard packings : 500 gms & Kg

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