MIURA_CONFIDENTIAL

START-UP OPERATION
MANUAL
Boiler Operation Terminal
EJ-210

Electric Technical Department

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Introduction

When performing the start-up operation of EJ-210, the documents described below are required in
addition to this Start-up Operation Manual.

Document name Manual No. Application

Installation Manual This manual is required when checking the installation
JPSD-03081
(EJ-210 for North America) method of the power supply wires, and the installation
procedures of input/output signal wires,
Installation Manual communication line wires, and steam pressure sensor
JPSD-02940
(EJ-210 for Asia) wires.
Installation Manual This manual describes the installation procedures of
(M-NET3 Communication KTC2-102 communication line wiring for a communication system
System) using M-NET3.

If necessary, prepare the document specified below for network component devices.

Document name Manual No. Application

Start-up Operation Manual for This manual is required when checking the settings
—
Each Device and operation method of each device.
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Table of Contents
1. BEFORE PERFORMING THE START-UP OPERATION........................................... 2
1.1 EJ-210 Installation Check ......................................................................................................... 2
1.2 EJ-210 Internal Layout .............................................................................................................. 3
1.3 EJ-210 Circuit Board Configuration .......................................................................................... 3
1.4 Indicators and Controls ............................................................................................................. 4

2. DISPLAY ITEMS ........................................................................................................ 5

2.1 Overview of Display Items ........................................................................................................ 5
2.2 Explanation of Each Mode ........................................................................................................ 8
2.2.1 Status Monitor Mode.......................................................................................................... 8
2.2.2 User Operation Mode ...................................................................................................... 10
2.2.3 Current Alarm Check Mode ............................................................................................. 11
2.2.4 Alarm History Mode ......................................................................................................... 12
2.2.5 Maintenance Operation Mode ......................................................................................... 13
2.2.6 Maintenance Setting mode .............................................................................................. 14

3. EJ-210 MAIN UNIT SETTING AND CHECK ............................................................ 17

3.1 CPU Board Switch Settings .................................................................................................... 17
3.2 Backup Battery Check ............................................................................................................ 19
3.3 Display Operation Setting ....................................................................................................... 19
3.3.1 Settings in the Maintenance Operation Mode ................................................................. 19
3.3.2 Settings in the Maintenance Setting Mode ...................................................................... 21
3.3.3 Settings in the User Operation Mode .............................................................................. 25
3.4 Boiler Pressure Settings ......................................................................................................... 26

4. OPERATION CHECK ............................................................................................... 27

4.1 Checking the Communication between the EJ-210 and the Boiler ........................................ 27
4.2 Checking the Communication between the EJ-210 and the Boiler System Operation Panel
BP-201 .................................................................................................................................... 28
4.3 Checking the Operation of MI Control and Boiler Combustion Control .................................. 29

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1. BEFORE PERFORMING THE START-UP OPERATION

1.1 EJ-210 Installation Check

Before performing the start-up operation of the boiler operation terminal EJ-210, perform the
following checks according to the Installation Manual of the EJ-210 and M-NET3 Communication
System.

(1) Main unit installation check

Ensure that the main unit is securely fixed at an appropriate location.
For details, refer to “5. INSTALLATION” in the Installation Manual of the EJ-210.

(2) Steam pressure sensor installation check

When installing the optional steam pressure sensor, ensure that it is installed correctly.
For details, refer to “6. WIRING” in the Installation Manual of the EJ-210.

(3) Wiring check

With reference to “6. WIRING” in the Installation Manual of the EJ-210, ensure that the
following wires are connected properly.
• Power supply wire and signal wire
Note that the wiring inside the boiler control box must be added or removed in some cases.
• RS-422 communication wire
Wiring is required only when the BG-type, BK-type, BL-type, or XJ1-type controller is mounted
in the boiler to be connected.
• M-NET3 communication wire
Depending on the connection status of communication wires, a communication error may
occur. Ensure that the communication wire is connected according to the Installation Manual
of the M-NET3 communication system.
• Steam pressure sensor wire
Wiring is required only when the optional pressure sensor for the EJ-210 is installed.

(4) Boiler ROM version check

When the BK-type controller is mounted in the boiler to be connected, ensure that the ROM
version is “BK111400” or later for a gas-fired boiler, and “BK211400” or later for an oil-fired
boiler.
When the BL-type controller is mounted in the boiler to be connected, ensure that the ROM
version is “BL111400” or later.
When the BG-type or XJ1-type controller is mounted in the boiler to be connected, it is not
necessary to check the ROM version.

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1.2 EJ-210 Internal Layout

Indicators and controls

OPR board

CPU board
NET_No.
→
ID_No. →
Switching power supply
Initialize SW

Function SW
Fuse

EC11 I/O board

Terminal block

Terminal block Terminal block Terminal block

Battery

M-NET3
connector

Figure 1-1: EJ-210 internal layout

1.3 EJ-210 Circuit Board Configuration

OPR board
CN1 CN2
12P 8P
CN10 CN4-2 CN5 CN6 CN1
CPU board Switching power supply
CN1

2P 3P
CN2

2P

RS-422
CN2-1
CN1

CN2

wire 8P 10P
TB1

CN7
CN5

CN3
CN3

9P
EC11
I/O board
CN4-1
CN4
CN6

12P

Battery CN7 TB3 TB1 TB2

M-NET3
cable

Figure 1-2: EJ-210 circuit board configuration

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1.4 Indicators and Controls

“Normal” lamp (green) Display ▲ button “Blow” button

Turns ON when the Shows the status Used to change Used to clear the
EJ-210 is functioning monitor and settings, parameters and blowdown display.
normally. etc. increase values in each
mode, and select
individual letters.

“Caution” lamp (yellow) “Data” button ▼ button

Turns ON when an Used to switch display Used to change
alarm occurs. items, clear alarm parameters and
displays, and confirm decrease values in
setting values. each mode, and select
individual letters.

Figure 1-3:Overview of EJ-210

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2. DISPLAY ITEMS

2.1 Overview of Display Items

(1) Explanation of display items and modes
The status monitor and settings of the EJ-210 and boiler are shown on the display. The mode is
categorized according to the display item content, and the display switches to each mode by
button operation, etc. An overview of the display items in each mode is shown in Table 2-1.
Table 2-1: Overview of display modes
Mode name Mode name Mode
No. Overview of display items
(Category) (Subcategory) explanation
Status Monitor Displays various status information such Refer to
1
mode as header pressure and current time. “2.2.1”.
Displays the user operation items and
User Operation setting items such as the pressure Refer to
2
mode settings when “MI control” is set to “2.2.2”.
Monitor mode
“Manual”.
Current Alarm Refer to
3 Displays the current alarm.
Check mode “2.2.3”.
Refer to
4 Alarm History mode Displays the alarm history.
“2.2.4”.
Maintenance Displays the operation items and setting Refer to
5
Maintenance Operation mode items with regard to MI control. “2.2.5”.
mode Maintenance Setting Displays the setting items with regard to Refer to
6
mode MI control. “2.2.6”.
Note: Only a maintenance personnel can change the settings in the maintenance mode.

(2) Display status transition diagram

The transition of the display status is shown in the following diagram. The common items about
display and operation are as shown below.
• Press and hold the “Data” button for 2 seconds while “Press&Hold[DATA]” is displayed to
switch the display to the items of the corresponding mode.
• If the button is not operated for 4 minutes in a mode other than the Status Monitor mode, the
display switches to the Status Monitor mode. Note that if the setting operation is in progress
during the User Operation mode or Maintenance mode, the changes made in the setting
values are cancelled and the information that is being set is cleared.
• If the Function-1 switch on the CPU board is turned ON or press and hold the ▲ button and
▼ button simultaneously for 3 seconds while “ALMHistory / Press&Hold [DATA]” is
displayed, the display switches to the Maintenance mode. If the Function-1 switch is turned
OFF or press and hold the ▲ button and ▼ button simultaneously for 3 seconds when the
Maintenance mode is displayed, the display switches to the Monitor mode.
• When the Function-1 switch on the CPU board is turned OFF or press and hold the ▲ button
and ▼ button simultaneously for 3 seconds during the Maintenance mode, the changes made
in the setting values are confirmed.

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MIURA
EJ-210
Monitor mode

Status Monitor mode ＤＡＴＡ

▲ ▼

DATA DATA ＤＡＴＡ Press and hold

Auto User OPR Mode Current ALM Mode ALM History Mode together for 3 seconds
Header 0.75MPa Press&Hold[DATA] Press&Hold[DATA] Press&Hold[DATA]

▲ ▼ DATA DATA ＤＡＴＡ

User Operation Press and hold for 2 seconds Press and hold for 2 seconds Press and hold for 2 seconds
When Current Alarm Check mode Alarm History mode
Auto mode
“Pressure When there is a When there is no When there is When there is
Boiler 0.75MPa PRESS SET(L)
sensor” is current alarm current alarm an alarm history no alarm history
9.9MPa
▲ ▼ set to
“Yes” DATA
Auto Current alarm 1 Alarm history 1
'10/10/01 00:00 Differential(L) Auto 01,00:00 Auto 01,00:00
9.9MPa Alarm 1:F800-01 History1:F800-01
▲ ▼ When
DATA ▲ ▼ When ▲ ▼ When
“Blowdown
Auto notification” “Mainte- “Mainte-
NextB/Down 99hr PRESS SET(H) Set Blowdown nance Set Blowdown nance
is set to
9.9MPa Time Passed display” Time Passed display”
▲ ▼ “Yes”
DATA is set to is set to
When “Soot ▲ ▼ ▲ ▼
Auto “Yes” “Yes”
blow
NextS/Blow 999hr Differential(H) B/Down Required B/Down Required
notification”
9.9MPa Function-1
▲ ▼
is set to
“Yes” DATA switch is
▲ ▼ ▲ ▼
Auto
turned ON
IN 0000 0000 When Current Time SET Alarm Occurrence When Alarm Occurrence
“Mainte-n '10/10/01 00:00 Press & Hold [▼] “Mainte- '10/10/01 00:00
▲ ▼ ance nance
display” is DATA ▲ ▼ ▼ ▲ ▼
display”
Auto set to Press and is set to
OUT 0000 0000 “Yes” Current Time SET hold for 3 “Yes” Alarm Reset
'10/10/01 00:00 seconds '10/10/01 00:00
▲ ▼ Alarm Reset OK and
DATA forced ▲ ▼
Auto reset is
BP COMM ER 99999 Current Time SET 3 seconds possible
'10/10/01 00:00 elapse (when
3 seconds elapse (when
▲ ▼ another alarm
DATA no other alarm exists)
exists)
Auto
BLR COMM ER99999 Current Time SET DATA DATA
'10/10/01 00:00
▲ ▼
DATA Current alarm 2 Alarm history 2
Current Time SET
'10/10/01 00:00 DATA DATA
When an alarm
is judged ・ 5 items at maximum ・ 5 items at maximum
Alarm occurrence display DATA End of ・ ・
・ (up to current alarm 5) ・ (up to alarm history 5)
Judged alarm display 1 current End of alarm
alarms DATA history DATA
Alarm:A500-06 B/D Notice Time
Error in Boiler 999hr Current ALM :End ALM History :End

Judged alarm 2 seconds elapse DATA

display 2 DATA DATA
Alarm:F800-01 S/B Notice Time
B/Down Required 999hr No current alarm No alarm history
・ No Current Alarm No Alarm History
・ Display switches DATA
・
every 2 seconds

Press and hold No operation Press and hold Press and hold
DATA DATA DATA DATA
for 2 seconds for 4 minutes for 2 seconds for 2 seconds

Maintenance
mode
Press and hold
DATA
Maintenance Maintenance for 2 seconds
Operation mode Setting mode
When automatic setting is successful
MI CTRL Switch Press and EJ Auto Setting
Auto Succeeded
▼ hold for 3
Maintenance DATA seconds
EJ Auto Setting
display Press & Hold [▼] When automatic setting fails
MAINT Displey 3 seconds EJ Auto Setting
Yes DATA elapse Failed
DATA
Change date

Data Change Date ▼ ▲

▼ ▼ ▼ ▼
'10/10/01
Boiler Setting Boiler Setting Boiler Setting Boiler Setting Boiler Setting
DATA <Model-Specific> <Combustion> <Blowdown> <PRESS Sensor> <Display>
▲ ▲ DATA ▲ DATA ▲ DATA
Data Change Date DATA DATA
'10/10/01
DATA MI Control Combustion CTRL B/Down Notice Pressure Sensor Date Format
Yes 3-Position CTRL Yes No YY/MM/DD
Data Change Date Displayed only
'10/10/01 DATA during a 3-position DATA DATA DATA DATA
control setting
COMB Stage POS Soot Blow Notice Full Scale Unit
Total DATA Low Fire Yes 0.98MPa SI(MPa)
combustion
DATA DATA DATA DATA
time
First 2 digits
Total COMB Time Steam Volume PRI COMB AFT B/D Zero Adjustment
000000Hr 9999kg/Hr 999min 0.000MPa

Center 2 DATA DATA DATA DATA

digits
Total COMB Time Turndown Ratio Blowdown Volume
000000Hr 1 : 2.0 480L/hr
DATA DATA
Last 2 digits
Total COMB Time MAX OPR Pressure
000000Hr 0.98MPa
DATA
DATA

MAINT SET Mode

Press&Hold[DATA]
DATA
DATA Press and
hold for 2
seconds
Program Version
Ver: EJ211000
DATA

▲ ▼ Press and hold Function-1 switch is turned OFF, or no operation is

together for 3 seconds performed for 4 minutes while Function-1 switch is OFF

Figure 2-1: EJ-210 display status transition diagram (for Asia)

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MIURA
EJ-210
Monitor mode

Status Monitor mode ＤＡＴＡ

▲ ▼

DATA DATA ＤＡＴＡ Press and hold

Auto User OPR Mode Current ALM Mode ALM History Mode together for 3 seconds
Header 109PSI Press&Hold[DATA] Press&Hold[DATA] Press&Hold[DATA]

▲ ▼ DATA DATA ＤＡＴＡ

User Operation Press and hold for 2 seconds Press and hold for 2 seconds Press and hold for 2 seconds
When Current Alarm Check mode Alarm History mode
Auto mode
“Pressure When there is a When there is no When there is When there is
Boiler 109PSI PRESS SET(L)
sensor” is 102PSI current alarm current alarm an alarm history no alarm history
▲ ▼ set to
“Yes” DATA
Auto Current alarm 1 Alarm history 1
10/01/2010 00:00 Differential(L) Auto 01,00:00 Auto 01,00:00
29PSI Alarm 1:F800-01 History1:F800-01
▲ ▼ When
DATA ▲ ▼ When ▲ ▼ When
“Blowdown
Auto notification” “Mainte- “Mainte-
NextB/Down 99hr PRESS SET(H) Set Blowdown nance Set Blowdown nance
is set to 116PSI Time Passed Time Passed
“Yes” display” display”
▲ ▼
DATA is set to is set to
When “Soot ▲ ▼ ▲ ▼
Auto “Yes” “Yes”
blow
NextS/Blow 999hr Differential(H) B/Down Required B/Down Required
notification”
29PSI Function-1
▲ ▼ is set to
“Yes” DATA switch is
▲ ▼ ▲ ▼
Auto turned ON
IN 0000 0000 When Current Time SET Alarm Occurrence When Alarm Occurrence
“Mainte-n 10/01/2010 00:00 Press & Hold [▼] “Mainte- 10/01/2010 00:00
▲ ▼ ance nance
display” is DATA ▲ ▼ ▼ ▲ ▼
display”
Auto set to Press and is set to
OUT 0000 0000 “Yes” Current Time SET hold for 3 “Yes” Alarm Reset
10/01/2010 00:00 seconds 10/01/2010 00:30
▲ ▼ Alarm Reset OK and
DATA forced ▲ ▼
Auto reset is
BP COMM ER 99999 Current Time SET 3 seconds possible
10/01/2010 00:00 elapse (when
3 seconds elapse (when
▲ ▼ another alarm
DATA no other alarm exists)
exists)
Auto
BLR COMM ER99999 Current Time SET DATA DATA
10/01/2010 00:00
▲ ▼
DATA Current alarm 2 Alarm history 2
Current Time SET
10/01/2010 00:00 DATA DATA
When an alarm
is judged ・ 5 items at maximum ・ 5 items at maximum
Alarm occurrence display DATA End of ・ ・
・ (up to current alarm 5) ・ (up to alarm history 5)
Judged alarm display 1 current End of alarm
DATA history DATA
Alarm:A500-06 B/D Notice Time alarms
Error in Boiler 999hr Current ALM :End ALM History :End

Judged alarm 2 seconds elapse DATA

display 2 DATA DATA
Alarm:F800-01 S/B Notice Time
B/Down Required 999hr No current alarm No alarm history
・ No Current Alarm No Alarm History
・ Display switches DATA
・
every 2 seconds

Press and hold No operation Press and hold Press and hold
DATA DATA DATA DATA
for 2 seconds for 4 minutes for 2 seconds for 2 seconds

Maintenance
mode
Press and hold
DATA
Maintenance Maintenance for 2 seconds
Operation mode Setting mode
When automatic setting is successful
MI CTRL Switch Press and EJ Auto Setting
Auto Succeeded
▼ hold for 3
Maintenance DATA seconds
EJ Auto Setting
display Press&Hold [▼] When automatic setting fails
MAINT Displey 3 seconds EJ Auto Setting
Yes DATA elapse Failed
DATA
Change date

Data Change Date ▼ ▲

▼ ▼ ▼ ▼
10/01/2010
Boiler Setting Boiler Setting Boiler Setting Boiler Setting Boiler Setting
DATA <Model-Specific> <Combustion> <Blowdown> <PRESS Sensor> <Display>
▲ ▲ DATA ▲ DATA ▲ DATA
Data Change Date DATA DATA
10/01/2010
DATA MI Control Combustion CTRL B/Down Notice Pressure Sensor Date Format
Yes 3-Position CTRL Yes No MM/DD/YY
Data Change Date Displayed only
10/01/2010 DATA during a 3-position DATA DATA DATA DATA
control setting
COMB Stage POS Soot Blow Notice Full Scale Unit
Total DATA Low Fire Yes 0.98PSI U.S.
combustion
DATA DATA DATA DATA
time
First 2 digits
Total COMB Time Steam Volume PRI COMB AFT B/D Zero Adjustment
000000Hr 4410LB/Hr 999min 0.0PSI

Center 2 DATA DATA DATA DATA

digits
Total COMB Time
000000Hr Turndown Ratio Blowdown Volume
1 : 2.0 127GAL/hr
DATA
Last 2 digits
Total COMB Time
000000Hr Turndown Ratio G Blowdown Volume
1 : 2.0 H-F 127GAL/hr
DATA DATA DATA

MAINT SET Mode Turndown Ratio O Blowdown Volume

Press&Hold[DATA] 1 : 2.0 L-F 127GAL/hr
DATA DATA DATA
Press and
DATA
hold for 2
seconds MAX OPR Pressure
Program Version 142PSI
Ver: EJ211000
DATA
DATA

▲ ▼ Press and hold Function-1 switch is turned OFF, or no operation is

together for 3 seconds performed for 4 minutes while Function-1 switch is OFF

Figure 2-2: EJ-210 display status transition diagram (for North America)
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2.2 Explanation of Each Mode
The details of the display items and the operation method of each mode are described below.

2.2.1 Status Monitor Mode

This mode is used to display and check the status of the EJ-210 or boiler. The control status of
the equipment is displayed in the upper row of the display, and various status information of the
equipment is displayed in the lower row.
If an alarm occurs in the EJ-210, only when this mode is being displayed, the details of an alarm
are displayed forcibly.
Table 2-2:Display items in the upper row (Status Monitor mode)
No. Control status display Display conditions
1 D i s a b l e d         The operation signal or start signal is OFF.
“MI control” is set to “No” in the EJ-210.
(The “MI control” can be set in the Maintenance Setting mode.)
“BP MI control switching for maintenance” is set to “Manual” in the
EJ-210.
2 Ma n u a l          
(The “BP MI control switching for maintenance” can be set in the
Maintenance Operation mode.)
“Manual” is set in the BP-201.
Communication cannot be established with the BP-201.
A systemwide standby instruction or control-not-applicable instruction is
3 Standby
output from the BP-201.
4 ProgramStandby A program standby instruction is output from the BP-201.
5 EmergencyStop An emergency stop instruction is output from the BP-201.
6 A u t o             Automatic operation is performed by MI control.

Table 2-3:Display items in the lower row (Status Monitor mode)

Display
No. Item name Lower-row display Increment Remarks
range
Header SI(MPa) Header#.##MPa 0.0–3.50 0.1
1 steam SI(0.1 MPa) BP#.## x0. 1 MPa 0.0–35.0 0.1
pressure U.S. Header###PSI 0–435 1
SI(MPa) Boile r  # .## MPa 0.0–3.50 0.1 Displayed only when a
Boiler BG-type, BL-type, or
2 steam SI(0.1 MPa) BLR#.## x0.1 MPa 0.0–35.0 0.1 XJ1-type controller is
pressure mounted, or “Pressure
U.S. Boiler###PSI 0–435 1 sensor” is set to “Yes”.
Displayed only when
“Blowdown notification”
Remaining time to next is set to “Yes”. “0” is
3 NextB/Down###hr 0–999 1
blowdown displayed when
“Blowdown notification
time” is set to “0”.
Displayed only when
“Soot blow notification” is
Remaining time to next set to“Yes”.“0” is
4 NextS/Blow###hr 0–999 1
soot blow displayed when “Soot
blow notification time” is
set to “0”.
YY/MM/DD ' 1 0 / 1 0 / 0 1   0 0 : 0 0 — ―
5 Calendar MM/DD/YY 10/01/201000:00 — ―
DD/MM/YY 01/10/201000:00 ― ―
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6 Input status IN***** ― ― Displayed only when
“Maintenance display” is
7 Output status OUT***** ― ― set to “Yes”.
Displayed only when
Number of errors in
“Maintenance display” is
communication with
8 BPCOMMER##### 0–99999 1 set to “Yes”.
boiler system operation
“---” is displayed when
panel
“MI control” is set to “No”.
Displayed only when
“Maintenance display” is
set to “Yes”.
Number of errors in
“---” is displayed when a
9 communication with BLRCOMMER##### 0–99999 1
controller other than
boiler
BG-type, BK-type,
BL-type, and XJ1-type
controller is mounted.
Note 1: The numeric value in the display range is displayed in “#”.
Note 2: For “Input status”, “1”is displayed when voltage is applied to each AC input terminal, and “0”
is displayed when voltage is not applied. In “IN*****”, “*” displays signal input in the
order described below.
Operation Boiler fail Start High-fire Combustion
signal signal signal signal signal
(13-6) (22-6) (85-6) (45-66) (5-66)

Note 3: For “Output status”, “1” is displayed when the relay contact for the signals described below
is open, and “0” is displayed when the relay contact is closed. In “OUT*****”, “*”
displays signal output in the order described below.
Boiler Emergency High-fire Combustion
Spare
operation stop instruction instruction
(88-89)
(J1-J2) (J3-J4) (36-76) (19-79)

Note 4: When “Pressure sensor” is set to “Yes” and “Maintenance display” is set to “Yes”, the
effective number of digits of the boiler steam pressure increases by one digit. (The effective
number of digits increases to the third decimal place when “Display unit” is set to “SI(MPa)”,
and to the second decimal place when “Display unit” is set to “SI(0.1 MPa)”.)
Note 5: For “Number of errors in communication with boiler system operation panel”, the total
number of errors in the communication between the EJ-210 and the boiler system operation
panel BP-201 during the current one hour (being counted) up to the next “00 minute” and
past 23 hours is displayed.
Note 6: For “Number of errors in communication with boiler”, the total number of errors in the
communication between the EJ-210 and the boiler during the current one hour (being
counted) up to the next “00 minute” and past 23 hours is displayed.

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2.2.2 User Operation Mode
This mode is used to make settings that can be changed by the user.
Press and hold the “Data” button for 2 seconds while “UserOPRMode / Press&Hold[DATA]” is
displayed to switch the display to No. 1 in Table 2-4.
The setting items are displayed in the upper row, while the setting values are displayed in the
lower row.
Table 2-4: Display items (User Operation mode)
Default Setting
No. Item name Setting item Setting range
value increment
PRESSSET(L) 0.30 or more
SI(MPa) 0.70 0.01
#.##MPa Note 1
Pressure setting 3.0 or more
1 SI(0.1 MPa) ##.# x0.1 MPa 7.0 0.1
(low) Note 1
44 or more
U.S.         ## #PS I 102 1
Note 1
Differential(L)
SI(MPa) 0.05–0.30 0.20 0.01
#.##MPa
2 Differential (low)
SI(0.1 MPa) ##.# x0.1 MPa 0.5–3.0 2.0 0.1
U.S.         ## #PS I 7–44 29 1
PRESSSET(H) 0.30 or more
SI(MPa) 0. 80 0.01
#.##MPa Note 1
Pressure setting 3.0 or more
3
(high) SI(0.1 MPa) ##.# x0.1 MPa 8.0 0.1
Note 1
44 or more
U.S.         ## #PS I 116 1
Note 1
Differential(H)
SI(MPa) 0.05–0.30 0.20 0.01
#.##MPa
4 Differential (high)
SI(0.1 MPa) ##.# x0.1 MPa 0.5–3.0 2.0 0.1
U.S.         ## #PS I 7–44 29 1
Year 00–99 10 1
Month 01–12 10 1
Calendar CurrentTimeSET
Day 01–31 01 1
(year/month/day) '##/##/####:##
Hour 00–23 00 1
Minute 00–59 00 1
Month 01–12 10 1
Day 01–31 01 1
Calendar CurrentTimeSET
5 Year 00–99 10 1
(month/day/year) ##/##/20####:##
Hour 00–23 00 1
Minute 00–59 00 1
Day 01–31 01 1
Month 01–12 10 1
Calendar CurrentTimeSET
Year 00–99 10 1
(day/month/year) ##/##/20####:##
Hour 00–23 00 1
Minute 00–59 00 1
B/DNoticeTime
6 Blowdown notification time 0–999 0 1
###hr
S/BNoticeTime
7 Soot blow notification time 0–999 0 1
###hr
Note 1: The upper limit of the setting range of pressure settings is the “Boiler maximum operating
pressure” in the Maintenance Setting mode.
Note 2: The blowdown notification time and soot blow notification time are displayed only when
“Blowdown notification” and “Soot blow notification” are set to “Yes”, respectively, in the
Maintenance Setting mode.

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2.2.3 Current Alarm Check Mode
This mode is used to check the current alarm.
Press and hold the “Data” button for 2 seconds while “CURRALMMode / Press&Hold[DATA]” is
displayed to switch the display to the items shown in Table 2-5.
The control status and judgment time when an alarm is judged are displayed in the upper row,
while the current alarm serial number and alarm code are displayed in the lower row.
Table 2-5: Display items (Current Alarm Check mode)
No. Item name Display Remarks
1 Recent alarm The upper row displays the control status
2 Last alarm and judgment time when an alarm is
3 Second last alarm judged.
################
4 Third last alarm (For details on the display items, refer to
Alarm#:####-##
“2.2.1Status Monitor Mode”.)
5 Fourth last alarm The lower row displays the serial number
and alarm code.
CurrentALM:End
6 End of alarm display ―

NoCurrentAlarm
7 No alarm ―

Note 1: If the ▼ button is pressed while “Maintenance display” is set to “Yes” and any one of No. 1
to 5 in Table 2-5 is displayed, the details of the judged alarm are displayed as the “Event
information”.
Note2: If the ▼ button is pressed while “Event information” is displayed, the cause of the alarm
judgment or the instructions are displayed as the “Cause information”.
Example) Display examples of alarm symptoms, event information, and cause information
Display item Example 1 Example 2
Alarm code C590-15 F800-01
Alarm
Main unit management
symptom Alarm name Communication error
check
MI control communication Over blowdown setting
Event information
error time
Network communication
Cause information Blowdown required
error or setting error

Note3: Press the ▼ button while the “Cause information” is displayed to display the “Occurrence
time”.
Note4: Only if the displayed alarm is any of the alarms shown in the table below, pressing the ▼
button while the “Occurrence time” is displayed displays “ForcedALMReset”. Press and
hold the ▼ button for 3 seconds while “ForcedALMReset” is displayed to reset the
displayed alarm.
Table 2-6: List of alarms that can be reset
Alarm code Event information
F500-01 Memory data error (RAM)
Low steam pressure sensor
F530-08
output

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2.2.4 Alarm History Mode
This mode is used to check the history of alarms judged in the past.
Press and hold the “Data” button for 2 seconds while “ALMHistory / Press&Hold[DATA]” is
displayed to switch the display to the items shown in Table 2-7.
The control status when an alarm is judged is displayed in the upper row, while the current alarm
serial number and alarm code are displayed in the lower row.
Table 2-7: Display items (Alarm History mode)
No. Item name Display Remarks
1 Recent alarm The upper row displays the control status
2 Last alarm and judgment time when an alarm is judged.
3 Second last alarm ################ (For details on the display items, refer to
4 Third last alarm H i s t o r y # : # # # # - # # “2.2.1Status Monitor Mode”.)
The lower row displays the serial number and
5 Fourth last alarm alarm code.
ALMHistory:End
6 End of alarm display ―

N o  A l a rm  H i s to r y
7 No alarm ―

Note 1: If the ▼ button is pressed while “Maintenance display” is set to “Yes” and any one of No. 1
to 5 in Table 2-7 is displayed, the details of the judged alarm are displayed as the “Event
information”.
Note 2: If the ▼ button is pressed while “Event information” is displayed, the cause of the alarm
judgment or the instructions are displayed as the “Cause information”.
Example) Display examples of alarm symptoms, event information, and cause information
Display item Example 1 Example 2
Alarm code C590-15 F800-01
Alarm
Main unit management
symptom Alarm name Communication error
check
MI control Over blowdown setting
Event information
communication error time
Network communication
Cause information Blowdown required
error or setting error

Note 3: Press the ▼ button while the “Cause information” is displayed to display the “Alarm
occurrence time”, and furthermore, press the ▼ button while the “Alarm occurrence time” is
displayed to display the “Alarm reset time”.

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2.2.5 Maintenance Operation Mode
This mode is used to perform maintenance operations and make settings with regard to MI
control.
To switch the display to No. 1 in Table 2-8, turn ON the Function-1 switch on the CPU board while
the Monitor mode is displayed, or press and hold the ▲ button and ▼ button simultaneously for 3
seconds while “ALMHistory / Press&Hold [DATA]” is displayed.
The setting items are displayed in the upper row, while the setting values are displayed in the
lower row.
Table 2-8: Display items (Maintenance Operation mode)
Default Setting
No. Item name Setting item Setting range
value increment
BP MI control switching for MICTRLSwitch Auto
1 Auto ―
maintenance ###### Manual
MA INT D is pl a y   No
2 Maintenance display No ―
### Yes
Year 00–99 10 1
Change date DataChangeDate
Month 01–12 10 1
(year/month/day) '##/##/##
Day 01–31 01 1
Month 01–12 10 1
Change date DataChangeDate
3 Day 01–31 01 1
(month/day/year) ##/##/20##
Year 00–99 10 1
Day 01–31 01 1
Change date DataChangeDate
Month 01–12 10 1
(day/month/year) ##/##/20##
Year 00–99 10 1
First two
00–99 00 1
digits
Total combustion Center TotalCOMBTime
4 00–99 00 1
time two digits ######hr
Last two
00–99 00 1
digits
Switching to Maintenance MAINTSETMode
5 ― ― ―
Setting mode Press&Hold[DATA]
P rog ram Version 
6 Program version ― ― ―
VER:EJ21####

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2.2.6 Maintenance Setting mode
This mode is used to make functional settings with regard to MI control.
Press and hold the “Data” button for 2 seconds while “MAINTSETMode / Press&Hold[DATA]”
shown in No. 5 in Table 2-8 is displayed to switch the display to No. 1 in Table 2-9.

2.2.6.1 Automatic Setting Mode

In the case of a boiler with a BG-type, BK-type, BL-type, or XJ1-type controller mounted,
pressing and holding the ▼ button for 3 seconds while “EJAutoSetting / Press&Hold[▼]”
is displayed starts the automatic setting of the EJ-210.
The EJ-210 collects the setting information from the boiler through communication, and the
boiler setting items included in the EJ-210 settings are set automatically using this setting
information.
Table 2-9: Display items (Auto Setting mode)
Default Setting
No. Item name Setting item Setting range
value increment
EJAutoSetting
1 EJ-210 automatic setting ― ― ―
P re s s &H o l d  [▼]  
Note: If automatic setting is successful, “OK” is displayed, and if automatic setting fails, “NG” is
displayed.
If communication cannot be established with the boiler, or if the connected boiler is other than
the boiler with a BG-type, BK-type, BL-type, and XJ1-type controller mounted,
“COMMN/AwithConnectedBoiler” is displayed.
Note that the setting items that are set automatically through the automatic setting vary
depending on the boiler controller. For details, refer to Table 2-10.
Table 2-10: List of settings made through automatic setting
Maintenance Boiler controller
Setting item
mode BG type BK type BL type XJ1 type
Model-specific
MI control    
setting
Boiler combustion control    
Boiler priority combustion position
Combustion
Boiler steam output  
setting
Turndown ratio    
Boiler maximum operating pressure
Blowdown notification    
Soot blow notification    
Blowdown
Priority combustion time after
setting
blowdown
Blowdown volume  —  —
Pressure Pressure sensor — — —
sensor Pressure sensor full scale — — —
setting Sensor zero adjustment — — —
Display Date format    
setting Display unit    

Note: “” indicates a setting item which is set automatically and for which manual setting is not
required thereafter.
“” indicates a setting item which is set automatically and for which manual setting is
required thereafter.
“—” indicates a setting item which is not used in the corresponding boiler controller.
A blank cell indicates a setting item which is not set automatically and for which manual
setting is required thereafter.

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2.2.6.2 Manual Setting Mode
Press the “Data” button while “EJAutoSetting / Press&Hold[▼]” is displayed to switch the
display to No. 1 in Table 2-11.
Table 2-11: Display items (Manual Setting mode)
Default Setting
No. Item name Setting item Setting range
value increment
BoilerSetting <Model-S
1 Boiler setting Note 2 ―
################ pecific>
Note 1: The setting mode is displayed in “################”.
Note 2: When the ▲ button or ▼ button is pressed, the setting mode changes as shown below.
<Model-Specific>  <Combustion>  <Blowdown>  <PRESS Sensor>  <Display>

Press the “Data” button while a setting mode is selected to switch the display to the setting
items specified in the setting mode.
The setting items are displayed in the upper row, while the setting values are displayed in the
lower row.

(1) Model-specific setting (when <Model-Specific> is selected)

Default Setting
No. Item name Setting item Setting range
value increment
MI C o n t ro l      
1 MI control Yes, No Yes ―
###

(2) Combustion setting (when <Combustion> is selected)

Default Setting
No. Item name Setting item Setting range
value increment
CombustionCTRL 3-Position, 3-Positio
1 Boiler combustion control ―
##########CTRL ON/OFF n
Boiler priority combustion COMBStagePOS Low Fire,
2 Low Fire ―
position ######### High Fire
SteamVolume
Boiler steam SI 100–9000 2000 10
3        # # # # k g /h r
output
U.S. #####LB/hr 220–19840 4410 10
Other than TurndownRatio
Turndown ratio 1.0–20.0 2.0 0.1
BL 1:##.#
Turndown ratio TurndownRatio(G)
4 BL only 1.0–20.0 2.0 0.1
(gas) (Note) 1:##.#
Turndown ratio TurndownRatio(O)
BL only 1.0–20.0 2.0 0.1
(oil) (Note) 1:##.#
MAXOPRPressure
Boiler maximum SI(MPa) 0.98–3.50 0.98 0.01
#.##MPa
5 operating
SI(0.1 MPa) ##.# x0.1 MPa 9.8–35.0 9.8 0.1
pressure
U.S.        # ##PS I 142–507 142 1
Note: If the automatic setting is performed in a boiler with a BL-type controller mounted, the setting
item “Turndown ratio” (one type) is divided into two items: “Turndown ratio(gas)” and
“Turndown ratio(oil)”.

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(3) Blowdown setting (when <Blowdown> is selected)

Default Setting
No. Item name Setting item Setting range
value increment
B l o wd o wn  N o ti c e 
1 Blowdown notification Yes, No No ―
###
SootBlowNotice
2 Soot blow notification Yes, No No ―
###
Priority combustion time after PRICOMBAFTB/D
3 0–255 60 1
blowdown ###min
BlowdownVolume
Blowdown Other SI 100–5000 480 10
####L/hr
volume than BL
U.S. ####GAL/hr 1–1321 127 1
Blowdown BlowdownVolume
SI 100–5000 480 10
4 volume BL only H-F####L/hr
(High fire) U.S. H -F   # # ## GA L /h r 1–1321 127 1
Blowdown BlowdownVolume
SI 100–5000 480 10
volume BL only L-F####L/hr
(Low fire) U.S. L - F    # # # # GA L /h r 1–1321 127 1
Note: If the automatic setting is performed in a boiler with a BL-type controller mounted, the setting
item “Blowdown volume” (one type) is divided into 2 items: “Blowdown volume (high fire)” and
“Blowdown volume (low fire)”.

(4) Pressure sensor setting (when <PRESS Sensor> is selected)

Default Setting
No. Item name Setting item Setting range
value increment
PressureSensor
1 Pressure sensor Yes, No No ―
###
FullScale
SI(MPa) 0.98–3.50 0.98 0.01
Pressure sensor #.##MPa
2
full scale SI(0.1 MPa) ##.# x 0 . 1 MPa 9.8–35.0 9.8 0.1
U.S. ###PSI 142–507 142 1
ZeroAdjustment
SI(MPa) -0.030–0.030 0.000 0.001
Sensor zero #.###MPa
3
adjustment SI(0.1 MPa) ##.## x 0 . 1 MPa -0.30–0.30 0.00 0.01
U.S. #.#PSI -4.4–4.4 0.0 0.1

(5) Display setting (when <Display> is selected)

Default Setting
No. Item name Setting item Setting range
value increment
YY/MM/DD
DateFormat
1 Date format MM/DD/YY YY/MM/DD ―
########
DD/MM/YY
SI(MPa)
Unit
2 Display unit SI(×0.1 MPa) SI(MPa) ―
######
U.S.

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3. EJ-210 MAIN UNIT SETTING AND CHECK

Remove the cover of the boiler operation terminalEJ-210, and then perform the setting and check
described below.

3.1 CPU Board Switch Settings

Set the switches of the EJ-210 as shown in the table below.
NET_No. ID_No. Initialize Function
×10 ×1
ON 5 6 5 6 ON ON
4 4

↓ ↓
2 3

2 3
7 8

7 8
1 9 1 9
1 2 0 0 1 2 3 1 2 3 4 5 6 7

Figure 3-1: EJ-210 switch settings

Table 3-1: EJ-210 main unit settings

Setting
Switch Function Remarks
range
Used to set the network No.
Normally, set the network No. to“1” (turn OFF both the
NET_No. switch 1 and 2).
1 2 Network No.
NET_No. Network No. 1–4
OFF OFF 1
ON OFF 2
OFF ON 3
ON ON 4
“×10” indicates tens digits and “×1” indicates ones digit.
For online management using MOM, it is recommended to
ID_No. Main ID 00–99
set the main ID of steam boilers sequentially from “01”.
The sub ID is fixed as “01”.
1 All clear ON/OFF Note 1
Initialize 2 RAM clear ON/OFF Note 2
3 CPU reset ON/OFF Note3
Turn ON this switch to switch the display to the Maintenance
Maintenance mode.
1 ON/OFF
mode Always keep this switch OFF when maintenance is not
performed.
Used to set the method of communication with the boiler.
OFF: BSC communication ON: MPP communication
Communication • For a boiler with a BK-type controller mounted:
2 ON/OFF
method setting Set the switch to ON.
• For a boiler other than the above:
Set the switch to OFF.
Function Used to set the speed of communication with the boiler.
When the Function-2 switch is OFF (in the case of BSC
communication):
OFF: 4800 bps ON: 9600 bps
When the Function-2 switch is ON (in the case of MPP
Communication
3 ON/OFF communication)
speed setting
OFF: 9600 bps ON: 19200 bps
• For a boiler with a BL-type controller mounted:
Set the switch to ON.
• For a boiler other than the above:
Set the switch to OFF.
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The function varies depending on the model.
• For a boiler with a BG-type controller mounted:
Model-
Use to set whether to use the program signal function.
specific
4 ON/OFF OFF: The program signal function is used.
setting
ON: The program signal function is not used.
allocation
• For a boiler other than the above:
Set the switch to OFF.
Used to set whether to perform the heat management data
Model-
calculation.
specific
OFF: The heat management calculation is performed.
5 function ON/OFF
ON: The heat management calculation is not performed.
prohibition
Fora boiler with a BG-type controller mounted, set the switch
setting
to OFF, and for other boilers, set the switch to ON.
Language Used to set the display language.
6 ON/OFF
setting OFF: Japanese ON: English
7 Spare ON/OFF Always keep the switch OFF.

Note 1: Perform “All clear” according to the procedure described below.

1) Ensure that the Initialize-1, Initialize-2, and Initialize-3 switches are OFF.
2) Turn ON the Initialize-1 switch.
3) Within 30 seconds of performing the operation in step 2), turn ON the Initialize-3 switch
and back OFF.
4) Turn OFF the Initialize-1 switch.
If “All clear” is performed, the entire information maintained in the EJ-210 is set to the default
value. In order to control the EJ-210, the entire data must be set again.

Note 2: Perform “RAM clear” according to the procedure described below.

1) Ensure that the Initialize-1, Initialize-2, and Initialize-3 switches are OFF.
2) Turn ON the Initialize-2 switch.
3) Within 30 seconds of performing the operation in step 2), turn ON the Initialize-3 switch
and back OFF.
4) Turn OFF the Initialize-2 switch.
If “RAM clear” is performed, the history information (such as the alarm history) and calendar
maintained in the EJ-210 are set to the default value. The history information is deleted, and
the calendar must be set again.

Note 3: To perform “CPU reset”, turn OFF the Initialize-1 andInitialize-2 switches, and then turn ON
the Initialize-3 switch and back OFF. If “CPU reset” is performed, the same operation as
when the power of the EJ-210 is turned OFF and back ON is performed.

NOTE
 When setting the ID number, ensure that the same number is not duplicated on the
network (M-NET3).
If the ID number is duplicated, a communication error may occur across the entire
network.
 The ID numbers of boilers (EJ-210) must be serial numbers.
Example) When MI control is performed for 3 boilers
No. 1 boiler: ID No. 01, No. 2 boiler: ID No. 02, No. 3 boiler: ID No. 03

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3.2 Backup Battery Check
Before turning ON the EJ-210, check that the backup battery (lithium battery) inside the control box
is connected properly.
The battery life is approximately 3 years. Therefore, replace the battery every 3 years.

3.3 Display Operation Setting

Make all settings necessary for MI control through display operations.
Only the setting details are described here. For the display items and operation methods, refer to
“2.2Explanation of Each Mode”.

3.3.1 Settings in the Maintenance Operation Mode

Make maintenance settings with regard to MI control.
Make the settings described below.

(1) BP MI control switching for maintenance

Set this item to “Auto” if MI control operation is to be performed by the boiler system operation
panel BP-201.
Set this item to “Manual” if combustion control is to be performed based on the pressure setting
value set in the boiler or the EJ-210. Combustion control is performed in the boiler alone,
separately from MI control.

Note: When this item is set to “Manual”, “M ” flashes in the second digit from the right in the
upper row of the display in the Status Monitor mode.

(2) Maintenance display

Normally, set this item to “No”.
If this item is set to “Yes”, “M ” flashes in the second digit from the right in the upper row of
the display, and the display contents change as described below.
 Status Monitor mode (refer to “2.2.1Status Monitor Mode”)
• “Input status” (refer to No. 6 in Table 2-3), “Output status” (refer to No. 7 in Table 2-3),
“Number of errors in communication with boiler system operation panel” (refer to No. 8 in
Table 2-3), and “Number of errors in communication with boiler” (refer to No. 9 in Table
2-3) are displayed.
• When the “Display unit” is set to “SI(MPa)” or “SI(0.1 MPa)”, the number of display digits of
the boiler steam pressure value (refer to No. 2 in Table 2-3) increases by one digit. (This is
used when checking the sensor zero adjustment value and in other situations.)
Example) 0.01MPa → 0.010 MPa, 0.1 × 0.1 MPa → 0.10 × 0.1 MPa

 Current Alarm Check mode (refer to “2.2.3Current Alarm Check Mode”)

• Even alarms that are not disclosed to the user are displayed.
• The event information can be checked.

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 Alarm History mode (refer to “2.2.4Alarm History Mode”)

• Even alarms that are not disclosed to the user are displayed.
• The event information can be checked.

Note: Information that is not disclosed to the user is displayed when this item is set to “Yes”.
Therefore, after maintenance has ended, be sure to set this item to “No”, and ensure that
flashing of “M ” in the second digit from the right in the upper row of the display is
cleared.
However, if “MI control” is set to “No” in the Maintenance Setting mode, the flashing
“M ” does not appear. (Refer to “(1) MI control” in “3.3.2Settings in the Maintenance
Setting Mode”.)

(3) Change date

Set the date when the setting value of the equipment was changed.
This is used as history information of the setting change period.

(4) Total combustion time

Set the total combustion time for determining the priority order in MI control.
During a normal start-up operation, it is not necessary to change the setting from the default
value “0 Hr”. Change the setting when the boiler operating time must be adjusted due to
upgrade of the program version, replacement of the circuit board, or installation of additional
boilers.
Note that when “Boiler combustion control” is set to “3-Position”, the total combustion time is
the total high fire converted time.

(5) Switching to Maintenance Setting mode

This item is used to switch to the Maintenance Setting mode
To make settings in the Maintenance Setting mode, press and hold the “Data” button for 2
seconds while “MAINTSETMode / Press&Hold[DATA]” is displayed to switch to the
Maintenance Setting mode (refer to “3.3.2Settings in the Maintenance Setting Mode”).

(6) Program version

The version of the program is displayed.
When upgrading the version of the program, check the version here.

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3.3.2 Settings in the Maintenance Setting Mode
Make settings with regard to specifications of connected boilers and the MI control function.

3.3.2.1 Settings in the Automatic Setting Mode

(1) For a boiler with a BG-type, BK-type, BL-type, or XJ1-type controller mounted
For the boiler controllers described above, some setting items can be set in the Automatic
Setting mode. Make automatic settings according to “2.2.6.1Automatic Setting Mode”.
If the result of automatic setting is “OK”, make manual settings subsequently according to
“3.3.2.2Settings in the Manual Setting Mode” for the setting items that could not be set in the
Automatic Setting mode.
If the result of automatic setting is “NG”, check the communication status between the
EJ-210 and the boiler (refer to “4.1Checking the Communication between the EJ-210 and
the Boiler”).

(2) For a boiler other than the above

Setting using the Automatic Setting mode is not available. Make manual settings according
to “3.3.2.2Settings in the Manual Setting Mode”.

3.3.2.2 Settings in the Manual Setting Mode

As for the boiler setting items described in “2.2.6.2Manual Setting Mode”, make settings for the
setting items that could not be set in the Automatic Setting mode (setting items with other than
“” and “—“ in Table 2-10) in the case of a boiler with a BG-type, BK-type, BL-type, or XJ1-type
controller mounted, and for all setting items in the case of a boiler with other controllers mounted.

(1) MI control
Set this item to “Yes” if MI control operation is to be performed by the boiler system
operation panel BP-201.
Set this item to “No” if combustion control is to be performed based on the pressure setting
value set in the boiler or the EJ-210. Combustion control is performed in the boiler alone,
separately from MI control.

Note: If this item is set to “No”, the flashing “M ” does not appear in the second digit from
the right in the upper row of the display in the Status Monitor mode.

(2) Boiler combustion control

During MI control, control is performed in consideration of the number of boiler combustion
positions.
If the boiler to which the EJ-210 is to be connected supports the 3-position control method,
set this item to “3-Position”, and if it supports the ON-OFF control method, set this item to
“ON/OFF”.
In the case of a boiler with a BG-type, BK-type, BL-type, or XJ1-type controller mounted, this
item is set to “3-Position” in the Automatic Setting mode. Therefore, it is not necessary to set
this item manually.

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(3) Boiler priority combustion position

Currently, this item is not used in control. Therefore, it is not necessary to set this item.

(4) Boiler steam output

During MI control, control is performed in consideration of the boiler steam output.
Set the equivalent output of the boiler to which the EJ-210 is to be connected.
In the case of a boiler with a BG-type or XJ1-type controller mounted, the steam output set
in the boiler is set in the Automatic Setting mode. Therefore, it is not necessary to set this
item manually.

(5) Turndown ratio

During MI control, control is performed in consideration of the turndown ratio.
If “Boiler combustion control” is set to“3-Position”, set the turndown ratio of the boiler.
(If the combustion rate during low fire operation is 500 and the combustion rate during high
fire operation is 1500, the set this item to “1:3”.)
If “Boiler combustion control” is set to “ON/OFF”, this item is disabled, and therefore, setting
change is not necessary.
In the case of a boiler with a BG-type, BK-type, BL-type, or XJ1-type controller mounted, the
turndown ratio is calculated from the boiler setting information in the Automatic Setting mode,
and the calculated value is set. Therefore, it is not necessary to set this item manually.

(6) Boiler maximum operating pressure

The upper limit of each pressure setting is restricted.
Set the pressure value according to the boiler specifications.

(7) Blowdown notification

A blowdown timing is notified when the total high fire converted time (the total combustion
time when “Boiler combustion control” is set to “ON/OFF”) exceeds the blowdown
notification time.
If the blowdown notification function and the function for priority combustion after a
blowdown are required, set this item to “Yes”.
In a boiler with a BG-type, BK-type, BL-type, and XJ1-type controller mounted, notification is
performed by the boiler, and therefore, basically set this item to “No”.

(8) Soot blow notification

A soot blow timing is notified when the total high fire converted time (the total combustion
time when “Boiler combustion control” is set to “ON/OFF”) exceeds the Soot blow
notification time.
If the soot blow notification function is required, set this item to “Yes”.
In a boiler with a BG-type and BK-type controller mounted, notification is performed by the
boiler, and therefore, basically set this item to “No”.

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(9) Priority combustion time after blowdown
This is the time period when priority combustion is performed to accelerate boiler water
concentration after a blowdown. Priority combustion is performed until the total high fire
converted time (the total combustion time when “Boiler combustion control” is set to
“ON/OFF”) from the time when a blowdown is performed reaches this setting value.
Set the time period during which priority combustion must be performed after a blowdown.
The setting value is disabled when “Blowdown notification” is set to “No” in a boiler other
than the boilers with a BG-type, BK-type, BL-type, and XJ1-type controller mounted.

Note that in the EJ-210, priority combustion is performed by judging that a blowdown has
been performed under the following conditions.
Table 3-2: Blowdown implementation judgment conditions
Blowdown implementation judgment condition
Boiler controller
(OR condition)
Boiler with a BG-type or The “BLOWDOWN” lamp on the boiler display turns OFF.
XJ1-type controller mounted
(Without a high concentration
blowdown valve)
Boiler with a BG-type or The “Blow” button of the EJ-210 is pressed and held for 3
XJ1-type controller mounted seconds.
(With a high concentration (This is a special operation and proper care must be
blowdown valve) taken when explaining to the customer.)
Boiler with a BK-type or BL-type The F800-01 alarm (blowdown setting time exceeded)
controller mounted judged at the boiler side is reset.
The “Blow” button is pressed when blowdown timing has
been judged in the EJ-210 (“B” is displayed at the
Boiler other than the above
rightmost digit in the upper row of the display when
blowdown timing is judged.)

(10) Blowdown volume

This item is used when performing chemical-feed control in the water treatment control unit
for boiler WP2.
In the case of a boiler with a BG-type or BL-type controller mounted, the blowdown volume
set in the boiler is set in the Automatic Setting mode. Therefore, it is not necessary to set
this item manually.
In the case of a boiler with a BK-type or XJ1-type controller mounted, the blowdown volume
cannot be set on the boiler side. Therefore, set the appropriate value in accordance with the
boiler specifications.
In the case of a boiler other than the boilers with a BG-type, BK-type, BL-type, or XJ1-type
controller mounted, the setting value is disabled. Therefore, it is not necessary to set this
item.

(11) Pressure sensor

This item is for setting existence of installation of the optional pressure sensor for the
EJ-210.
By installing the pressure sensor on the boiler, the control performed to improve the
load-following capability using the pressure information of the boiler is enabled.
Set this item to “No” for a boiler with a BG-type, BL-type, or XJ1-type controller mounted.
(As the EJ-210 acquires the pressure information of the boiler through communication with
the boiler, it is not necessary to install a separate pressure sensor.)
In a boiler other than the boilers with a BG-type, BL-type, or XJ1-type controller mounted, if
the optional pressure sensor for the EJ-210 is connected to acquire the pressure information,
set this item to “Yes”.
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(12) Pressure sensor full scale
This item is for setting the full scale value when the optional pressure sensor for the EJ-210
is connected.
Set the full scale value of the pressure sensor to be connected to the EJ-210 according to
the table shown below.
Table 3-3: Pressure sensor full scale setting list
Pressure sensor full
Sensor pressure Sensor model
scale setting value
0.98-MPa sensor YSK-AC10M-333 0.98 MPa
1.96-MPa sensor YSK-AC20M-334 1.96 MPa
2.94-MPa sensor YSK-AC30M-333 2.94 MPa
Note: If “Pressure sensor” is set to “No”, this setting value is disabled, and therefore, it is not
necessary to set it.

(13) Pressure sensor offset

This item is for setting the offset when the optional pressure sensor for the EJ-210 is
connected.
If “Pressure sensor” is set to “Yes”, change the offset in the range of -0.03 to +0.03 MPa
(-4.4 to +4.4 PSI), if necessary. (When changing the offset, be sure to cross-check the
pressure value on a reliable pressure gauge.)
If “Pressure sensor” is set to “No”, this setting value is disabled, and therefore, it is not
necessary to set it.

(14) Date format

This item is for setting the display format when the current time and alarm occurrence date,
etc. are displayed on the display.
Select the format from “YY/MM/DD”, “MM/DD/YY”, or “DD/MM/YY”.
Note 1: In the case of a boiler with a BG-type or BK-type controller mounted, this item is set
to “YY/MM/DD” in the Automatic Setting mode.
Note 2: In the case of a boiler with a BL-model or XJ1-model controller mounted, this item
is set to “MM/DD/YY” in the Automatic Setting mode.

(15) Display unit

This item is for setting the unit of various types of information displayed on the display.
In this item, either the SI unit or the U.S. unit can be selected. If the SI unit is selected, either
“MPa” or “×0.1 MPa” can be selected as the pressure display unit.
When displaying in the SI unit, basically, set this item to “SI(MPa)”. Set this item to “SI(0.1
MPa)” only when the unit must be converted to match the display unit with the connected
boiler.
When displaying in the U.S. unit, set this item to “U.S.”.
Note 1: In the case of a boiler with a BG-type or BK-type controller mounted, this item is set
to “SI(MPa)” in the Automatic Setting mode.
Note 2: In the case of a boiler with a BL-model or XJ1-model controller mounted, this item
is set to “U.S.” in the Automatic Setting mode.

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3.3.3 Settings in the User Operation Mode
Make settings for items which can be set by the customer
Make the settings described below.

(1) Pressure setting

This item is used for pressure control, when “Manual” operation is performed in the EJ-210.
In a boiler with a BG-type, BL-type, or XJ1-type controller mounted, or a boiler in which
“Pressure sensor” is set to “Yes” in the EJ-210, make the setting according to the usage
conditions of the customer.
In a boiler other than the above, it is not necessary to set this item.
Also, in the case of a boiler in which “Boiler combustion control” is set to “ON/OFF” and
“Pressure sensor” is set to “Yes”, set the same value for low setting and high setting.

(2) Calendar
In the case of a boiler with a BG-type, BK-type, BL-type, and XJ1-type controller mounted,
the current time of the boiler is set automatically through communication, and therefore, it is
not necessary to set the time in the EJ-210.
Check that the time matches the current time of the boiler.
In a boiler other than the above, set the year, month, day, hour, and minute of the current
time.
Note: If a date that does not exist in calendar settings is set, the display switches to the
calendar settings (year) even when the “Data” button is pressed and held for 2
seconds, and the display does not switch from the User Operation mode to the Status
Monitor mode as usual. Set the correct current time (year, month, day, hour, and
minute).

(3) Blowdown notification time

In a boiler with a BG-type, BK-type, BL-type, and XJ1-type controller mounted, blowdown
timing judgment is performed on the boiler side, and therefore, it is not necessary to set this
item.
In a boiler other than the above, set the total combustion time for performing blowdown
timing judgment and notification.
A blowdown timing is judged when the total high fire converted time (the total combustion
time when “Boiler combustion control” is set to “ON/OFF”) exceeds the blowdown
notification time.
If this item is set to “0 Hr”, blowdown timing judgment and notification are not performed.

(4) Soot blow notification time

In a boiler with a BG-type or BK-type controller mounted, soot blow timing judgment is
performed on the boiler side, and therefore, it is not necessary to set this item.
In a boiler other than the above, set the total combustion time for performing soot blow
timing judgment and notification.
A soot blow timing is judged when the total high fire converted time (the total combustion
time when “Boiler combustion control” is set to “ON/OFF”) exceeds the soot blow notification
time.
If this item is set to “0 Hr”, soot blow timing judgment and notification are not performed.

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3.4 Boiler Pressure Settings
When performing MI control of a boiler, make pressure settings for the boiler itself.
As for the boiler pressure setting, it is necessary to set a slightly higher pressure value so that MI
control by the boiler system operation panel BP-201 (and the EJ-210) is not hindered.
To ensure that all conditions of boiler pressure settings shown below are satisfied, set the pressure
based on the boiler steam pressure switch or steam pressure sensor.

<Conditions for boiler pressure settings>

• Boiler high setting pressure - High setting differential
≥ Upper-limit pressure for MI control (Note 1) + Pressure loss (Note 2)
• Boiler low setting pressure - Low setting differential
≥ Upper-limit pressure for MI control (Note 1) + Pressure loss (Note 2)
• Boiler high setting pressure ≥ Boiler low setting pressure

Note 1: The upper-limit pressure for MI control indicates the upper limit of the pressure range in
which boiler combustion can be performed for MI control, and “Upper-limit pressure for MI
control” is equal to “Proportional distribution pressure”.

Note 2: If the high setting pressure is close to the upper-limit pressure for MI control, steam pressure
sensor error or loss of header or boiler pressure can cause the boiler to enter combustion
standby at the set boiler pressure.
In such a case, set the boiler high setting pressure higher than the upper-limit pressure for
MI control in view of the pressure loss and sensor error. As a guide, set the pressure to
0.049 MPa (7 PSI) or more.

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4. OPERATION CHECK

Check the operation of the boiler operation terminal EJ-210.

Perform the operation check when all settings of the boiler system operation panel BP-201 are
complete (refer to the Start-up Operation Manual of the boiler system operation panel BP-201).
The operation check is performed using the display of the EJ-210 and the MOM communication
software. For details on the display items, refer to “2.2Explanation of Each Mode”.

4.1 Checking the Communication between the EJ-210 and the Boiler
Check the detection status of the input of each signal from the boiler, as well as the communication
status between the EJ-210 and the boiler. Set “Maintenance display” to “Yes”, and then check the
following.
If normal status cannot be confirmed, check that the concerned wiring is connected properly, and
the terminal block or connector is not disconnected or loose.

(1) Input status

Check that the input of each signal from the boiler can be detected correctly.
Check the check items specified in the table below based on “Input status (No.6 in Table 2-3)”
on the display (lower row) in the Status Monitor mode.
Table 4-1: List of input status check items
Check
Input Check item
location
Operation Fifth digit from
“1” is displayed when the boiler “OPERATION” switch is ON.
signal the right
Boiler fail Fourth digit
“1” is displayed when an error occurs in the boiler.
error from the right
Third digit “1” is displayed when the boiler “OPERATION” switch is ON
Start signal
from the right and the “START” (“COMBUSTION”) switch is ON.
High-fire Second digit
“1” is displayed when the boiler is in the high-fire operation.
signal from the right
Combustion First digit from
“1” is displayed when the boiler is in the low-fire operation.
signal the right
Note: When the boiler “OPERATION” switch is OFF, “0” is displayed for each input status.

(2) Communication status between the EJ-210 and the boiler

If communication is established between the EJ-210 and the boiler, check the communication
status.
In the case of a boiler with a BG-type, BL-type, and XJ1-type controller mounted, check (a)
through (c) below.
In the case of a boiler with a BK-type controller mounted, check (a) and (c) below.

(a) Checking communication error between the boiler and EJ-210 “C500-06”
Check that the EJ-210 does not judge a “C500-06” alarm in the Current Alarm Check
mode.
Note: “C500-06” is judged when there is a communication error for approx. 5 seconds
between the EJ-210 and the boiler.

(b) Checking the boiler steam pressure

In a boiler with a BG-type, BL-type, and XJ1-type controller mounted, check that the steam
pressure value displayed in “Boiler steam pressure (No.2 in Table 2-3)” on the display
(lower row) in the Status Monitor mode is same as the display pressure of the boiler.

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(c) Checking the number of communication errors between the EJ-210 and the boiler
Check that the value displayed in “Number of errors in communication with boiler (No.9 in
Table 2-3)” on the display (lower row) in the Status Monitor mode is a numeric value
between 0 and 99999, and that it is not counted up significantly.
Note 1: If a communication error occurs between the EJ-210 and the boiler, the number of
errors is counted up. Even in a normal case, the number of errors is counted up a
few times in one hour. Therefore, there is no problem if the number of count-ups in
5 minutes is 5 or less as a guide.
Note 2: “---” is displayed for a boiler other the boilers with a BG-type, BK-type, BL-type, and
XJ1-type controller mounted.

4.2 Checking the Communication between the EJ-210 and the Boiler System Operation
Panel BP-201
Check the communication status between the EJ-210 and the boiler system operation panel
BP-201.
Check the following points.

(1) MI control communication error “C590-15”

Check that the EJ-210 does not judge a “C590-15” alarm in the Current Alarm Check mode.
Note 1: The “C590-15” is judged when “MI control” is set to “Yes”, and communication with the
boiler system operation panel BP-201 cannot be established for 30 seconds.
Note 2: When the“C590-15” alarm is judged, the “C, ” flashes in the second digit from the
right in the upper row of the display until proper communication is restored, even if the
alarm display has been cleared. However, if the “M, ” is flashing (when
“Maintenance display” is set to “Yes”), the flashing display of “M, ” is given priority.

(2) Number of errors in communication with boiler system operation panel

Check that the value displayed in “Number of errors in communication with boiler system
operation panel (No. 8 in Table 2-3)” on the display (lower row) in the Status Monitor mode is a
numeric value between 0 and 99999, and is not counted up significantly.
Note 1: If a communication error occurs between the EJ-210 and the boiler system operation
panelBP-201, the number of errors is counted up.
While the power is supplied to the EJ-210, if the power is not supplied to the boiler
system operation panelBP-201 or the panel is in the state immediately after the start
of power supply, the number of errors is counted up.
Note 2: “---” is displayed when “MI control” is set to “No”.

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4.3 Checking the Operation of MI Control and Boiler Combustion Control
Check the operation of combustion control of the boiler when “MI control” is set to “Auto” or
“Manual”.
The status monitor of the boiler system operation panel BP-201 is used for checking the operation.
Connect a PC with the MOM communication software installed and display the status monitor, and
then check the operation according to the procedure described below.

<Reference: Example of status monitor display>

NOTE

As each boiler can be operated as desired while the operation check is performed, the
header pressure may drop.

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(1) Operation check when “Auto” is set in the EJ-210

• On the status monitor display, check that “c: Combustion instruction” of the boiler system
operation panelBP-210 and “k: Combustion stage” of the boiler are matching.
Note: As for the combustion instruction, “Combustion 1” indicates the low-fire combustion or
normal combustion, “Combustion 2” indicates the high-fire combustion.
• Perform systemwide standby from the boiler system operation panel BP-201, and check that
“g: Systemwide standby” is “Standby”, and that “k: Combustion stage” is “Standby”.
Note: In addition, depending on the setting status, check “d: Control not applicable” (“Yes” is
displayed if the boiler is a spare boiler), “f: Pressure hold” (“Yes” is displayed if the
boiler is the target of pressure hold), and “h: Timer stop” (“Stop” is displayed if the boiler
is stopped with the program).

(2) Operation check when “Manual” is set in the EJ-210

• Check that “e: Auto combustion” is “Manual” on the status monitor.
• In the case of a boiler with a BG-type, BL-type, or XJ1-type controller mounted, or a boiler
with the EJ-210 on which a steam pressure sensor is mounted, check that operation switches
among standby, low-fire operation, and high-fire operation according to the pressure setting
value of the EJ-210(refer to “3.3.3Settings in the User Operation Mode (1)”).
• In the case of a boiler other than the above, check that operation switches among standby,
low-fire operation, and high-fire operation according to the pressure setting value of the boiler
(refer to “3.4Boiler Pressure Settings”).

After the completion of operation check, ensure that “Maintenance display” is set to “No”, and then
switch the display of the EJ-210 to the Status Monitor mode.

The above checks are performed individually for the EJ-210.

The checks for the MI control system must be performed in accordance with the Start-up Operation
Manual of the boiler system operation panel BP-201 after performing the above checks.

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