Tomatoketchup
Tomatoketchup
Tomatoketchup
Of
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TOMATO KETCHUP PLANT
Introduction
Ketchup, also known as catsup, ketsup, red sauce, and tomato
sauce, is a sauce used as a condiment. Originally, recipes
used egg whites, mushrooms, oysters, grapes, mussels, or walnuts,
among other ingredients, but now the unmodified term usually
refers to tomato ketchup.
Procurement of tomatoes.
Firstly, washing of tomatoes and then sort the good quality
tomatoes.
After that put the chopped tomato into the twin pulper, which
separate seeds, skins, and stems from the pulp.
Cooking & add ingredients: Then the pulp is pumped into
cooking tanks or kettles and heated to boiling. Foaming may
occur if fresh tomato pulp is used, but can be corrected with
anti-foaming compounds or compressed air. Precise amounts
of sweeteners, vinegar, salt, spices, and flavourings are
added to the tomato pulp. Most spices are added early in the
cooking process.
Finishing: Once the cooking is complete, the ketchup
mixture passes through a finishing machine. Finishers
remove excess fibre and particles through screens, creating
a smoother consistency.
Removing Air: The ketchup must be de-aerated to prevent
discoloration and growth of bacteria. Excess air might also
create unattractive air pockets and impede the closure
process.
Filling: To prevent contamination, the ketchup passes from
the receiving tanks to the filling machines at a temperature
not lower than 190°F (88°C). The containers are filled with
the ketchup and immediately sealed to retain the freshness of
the product.
Cooling
Labelling & Packaging
Machinery &Equipment’s required:
Cost of the machine is exclusive of GST & other transportation cost &
value of the machine varies with the change in batch size.
Labour Requirement:
Includes:
1 skilled Labour
Pouch Packaging
8 gram
100 gram
250 gram
500 gram
1 KG
For Proprietor:
Obtain the GST registration.
FSSAI License.
Fire/ Pollution Registration as required.
Choice of a Brand Name of the product and secure the name with
Trademark if required.
Implementation Schedule
Conclusion:
After completion of manufacturing process, product is ready to sell in the
market. This machine can be installed with low investment & one can
earn a good Margin of profit by doing this business.
PROJECT AT A GLANCE
Term Loan of Rs. 6.09 Lacs and Working Capital limit of Rs. 4.50 Lacs
COST OF
PROJECT PARTICULARS AMOUNT AMOUNT AMOUNT
10.00% 90.00%
Building Civil Work
MEANS OF
FINANCE PARTICULARS AMOUNT
Total 11.77
COMPUTATION OF PRODUCTION OF TOMATO KETCHUP
Items to be Manufactured
Tomato Ketchup
wastage 5%
Raw
Material Bottle Amount
Rate per
Bottle (Rs. in lacs)
COMPUTATION OF SALE
Particulars 1st year 2nd year 3rd year 4th year 5th year
PARTICULARS 1st year 2nd year 3rd year 4th year 5th year
SALES
Gross Sale
COST OF SALES
Taxation
PARTICULARS 1st year 2nd year 3rd year 4th year 5th year
Liabilities
Capital
Assets
Current Assets
PARTICULARS 1st year 2nd year 3rd year 4th year 5th year
SOURCES OF FUND
Increase in Provisions & Oth lib 0.30 0.10 0.15 0.11 0.17
APPLICATION OF FUND
Increase in FD 1.69 - - -
Taxation - - - - -
Closing Cash & Bank Balance 1.61 1.77 1.91 1.01 1.97
COMPUTATION OF CLOSING STOCK & WORKING CAPITAL
PARTICULARS 1st year 2nd year 3rd year 4th year 5th year
Finished Goods
Raw Material
TRADITIONAL METHOD
3rd Method
Opening Balance - - -
s - - -
CALCULATION OF D.S.C.R
REPAYMENT
0.60 0.492
2nd Opening Balance
0.05 0.88
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considering specific requirement of the project, capacity and type of plant and
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