KIRLOSKAR

DIESEL GENERATING SETS

KG500W / KG500WS
Diesel Generating Set Output Ratings
Standby Phase / Hz Standard Optional
Prime Rating
Model Rating at 0.8 Voltage Voltage
at 0.8 pf (lag)
pf (lag) (L-L) (L-L)
KG500W (OPEN)
500 kVA 550 kVA 3 Phase /
380V 220V
400 kW 440 kW 60 Hz
KG500WS (SAE)

• SAE – Sound Attenuated Enclosure

• Ratings are according to ISO 8528; refer to ratings definition on page 2.

KG500W KG500WS

Note: Above picture shown for illustration purpose only, actual product may be different.

Features

• Extremely reliable.
• Lower operating cost.
• Easy maintenance – higher uptime.
• Sound attenuating enclosure (canopy) is fully integrated and designed for all weather conditions
(weather proof).
• State of the art generating set control system with high degree of accuracy and reliability.
• V type engine design for lower footprint.
• Extended service interval to 500hrs
• Superior design standards that minimize power deration even at high ambient temperatures.
• Efficient and prompt after sales service available.

Power, Performance, Peace of Mind.

 Ratings Definition:

Standby Ratings:

These ratings are applicable for supplying continuous electrical power (at variable load) in the event of a utility
power failure. No overload is permitted on these ratings. The alternator on this model is peak continuous rated
(as defined in ISO 8528-3)

Prime Rating:

These ratings are applicable for supplying continuous electrical power (at variable load) in lieu of commercial
purchased power. There is no limitation to the annual hours of operation and this model can supply 10%
overload power for 1 hour in 12 hours.

Continuous Rating:

These ratings are applicable for supplying power continuously to a constant load upto the full output rating for
unlimited hours. No sustained overload capability is available for this rating.

GENERATING SET SPECIFICATIONS CONTROL SYSTEM

Model - Open Type KG500W
Model - SAE Type KG500WS
Line Voltage (Volts) 220V 380V
Phase Voltage (Volts) 127V 220V
Controller Make Deepsea
Frequency (Hz) 60
Controller Model DSE 7320 MKII
Power Factor 0.8
Generator Voltage
Phase Three phase Generator Amps
Generator Frequency
Open – 665 Generator kWh
Fuel Tank Capacity (Liters)
SAE – 860 Power factor
Digital display
Mains Voltage
Fuel consumption at 100% instrumentation
102.3 Battery Voltage
load (lit/hr) +5% tolerance Engine hours Run
Fuel consumption at 75% Oil Pressure Gauge
78.42
load (lit/hr) +5% tolerance Engine Temperature Gauge
Sound level at 7 m for Silent Fuel Level
75
Generating set dB(A) Fail to Stop
Open – 365x185x235 Low Oil pressure
Overall dimensions (cms) High Engine Temperature
SAE – 521x212x231 Under/Over-speed
Under/Over voltage
Open Type – 5510
Emergency Stop
Weight (kgs) SAE Type – Shutdowns/Safeties
Failed to reach loading voltage
7160(Approx.) Failed to reach loading frequency
Charge Fail
Over Current & over kW
Low DC Voltage
Low coolant level
Automatic Starting &
Available
AMF facility

Power, Performance, Peace of Mind.

Engine Technical Data

Physical Data Fuel System

Engine Make Kirloskar Type of fuel filter Spin on type
Engine Model DV10 Governor Type Electronic
Cylinders / Configuration 10 / V type
Class of Governing ISO 8528-5, Class G2
Type Four stroke
Bore x Stroke (mm) 130 x 150 Fuel pump type Inline

Displacement (Ltr) 17.98 Fuel pump make Kirloskar

Class A2,
Cooling Water cooled Recommended Fuel
High speed diesel
Turbocharged Fuel consumption at 100%
Aspiration 102.3
Aftercooled load (lit/hr) +5% tolerance
Compression Ratio 16.5 : 1 Fuel consumption at 75%
78.42
load (lit/hr) +5% tolerance
hp Prime @ 1800rpm 608 Fuel consumption readings are based on diesel fuel
hp Standby @ 1800rpm 669 with a specific gravity of 0.85 and confirming to BS
2869, Class A2)

Air System Lubrication System

Dry type replaceable

Air Filter Type Type of lube oil filter Full flow spin on type
element
Air Volume required for
TBA Oil to be used SAE 15W-40 API : CI4
Ventilation (m³/hr)
Through G-rotor gear
Combustion air flow (m³/hr) TBA Oil pump type
pump
Total Air Flow required for
TBA Lub oil sump capacity (lit) 45
ventilation (m³/hr)
Total Fresh air required 0.12% of fuel
TBA Lube oil consumption
(m³/hr) consumption

Cooling System Electrical System

Cooling system capacity (lit) 133 Starting Arrangement 24V Electric

Water pump type Centrifugal Starter 24V Electric
Radiator fan load (hp) 20.4
Starter Battery Rating 2 x 180Ah
Engine mounted 24V
Battery charging alternator
battery charger
Battery charger amps 45

Power, Performance, Peace of Mind.

Alternator Technical Data

Physical Data Operating Data

Line Voltage (Volts) 220V 380V Line Voltage (Volts) 220V 380V
Manufacturer Stamford Over speed (RPM) 2250
Model HCI544D1 HCI544D1 Excitation Self excited
Number of bearings 1 Efficiency (%) 94.6 94.6
Insulation class H THD at full linear balanced
< 5%
Winding pitch & wires 2/3 & 12 load AC waveform
Voltage Regulation (%) ± 1.0
Winding connections Series Delta Parallel Star
Ingress Protection Reactance per unit (Xd) 3.51 3.51
IP 23 Reactance per unit (X’d)
Rating 0.17 0.17
AVR Model AS440 Reactance per unit (X’’d) 0.12 0.12

Sound Attenuating Enclosure (Canopy) General Data

Sound Level 75 dB(A) at 7 meter as per ISO 8528 • Generator user manual
• Fully Integrated, metal construction for ALL • A full set of Illustrated
WEATHER USE (weather proof). Documents spare parts catalogue
• Black zinc die cast, Aluminium hinges or
in (soft • Operation &
copies) Maintenance manual
Stainless steel hinges tested to withstand
corrosive environment conditions. • Circuit Diagrams pasted
Construction inside control panel
• Fuel filling spout with lock.
ISO 8528, ISO 3046, IS
• Emergency stop button on canopy exterior. Quality
100002, BS5514, DIN 6271,
• Provision of glass window for viewing control Standards
ISO 9001, ISO 14001
panel
• Provision for lifting canopy
Easy access through lockable doors for
Maintenance operation/maintenance and repair works (including
access for radiator service)
Protection
IP 23
Standard
KIRLOSKAR OIL ENGINES LIMITED
Head Office: Laxmanrao Kirloskar Road, Khadki, Pune 411 003, India.
Tel.: +91 20 2581 0341 / 534 Fax: +91 20 2581 3208 Website : www.koel.co.in

International business offices

KIRLOSKAR DMCC
JBC-5, Cluster W, Jumeirah Lake Towers, P.O.Box 37745, Dubai. U.A.E
Tel.: +971 4 443 8591 Fax: +971 4 441 4532
Email: [email protected] Website : www.kirloskar.ae

JOBURG INDUSTRIAL TRADING S.A.(Pty) LTD.

Unit B1, The Stables Business Park, Cnr of Third Avenue & Second Road,
Limbro Park, Modderfontein, Johannesburg.
Tel.: +27(0) 11 553 6900/6903 Email: [email protected]

KIRLOSKAR KENYA LTD.

P.O. Box 60061, Off Dunga Road, Nairobi, Kenya. Tel.: +254 20 653 6632
Fax: +254 20 653 3390 Email: [email protected]

KOEL AMERICAS CORPORATION

33300 Egypt Lane, Suite C300, Magnolia, TEXAS – 77354, United States
Office Phone: +1 346 248 5777 Email: [email protected]
Kirloskar Oil Engines Limited reserved the right to change the design or specifications without notice
IBG/Q/ 044 Rev 02
Power, Performance, Peace of Mind.