Vale ASM Q3220 R1

OK

order confirmation
CAUSTIC RECOVERY PLANT

CLIENT

Cia Valenca Industrial

Av Ind Marita Almeida
Valenca BA
Brazil

ATTN

REF DATED

ASM Q3220 R1 26-07-2023

CAPACITY

14500 LPH FEED

TYPE

CRP1234-R & F-All-PH4 TC0 AE0

SIZE

501 DOSTI PINNACLE, WAGLE ESTATE RD 22, THANE W - 400602

TEL: 91-22-41929300-99 * FAX: 91-22-41929319
E-MAIL: [email protected] * WEB: www.unitop.unitopaquacare.com

SMM / Valencia 290klpd CRP 1 / 20

 2
UNITOP AQUACARE LTD
CAUSTIC RECOVERY PLANT
For Cia Valenca Industrial CRP1234-R & F-All-PH4 TC0 AE0
ASM Q3220 R1 dated 26/07/23 60-18 MOC2 LVL2 E12550

index

order confirmation
COVERING LETTER

PLANT OFFER FOR EVAPOARTION PLANT & SUPPLEMENTARY SYSTEMS

Alongwith the following which form integral part of the Document.

COMMERCIAL TERMS & CONDITIONS

CONDITIONS OF SALE

details of scheme
PROCESS DETAILS

SCH-1 Design Philosophy

SCH-2 Step towards Zero Effluent Discharge

SCH-3 Process Description

EQUIPMENT DETAILS

SCH-4 Scope of Supply

SCH-5 Material of Construction

SCH-6 Exclusions & Battery Limits

i details of proposal
FACTS & FIGURES

PROP-7 Plant Parameters / Performance Figures

PROP-8 Schedule of Power Requirement

PROP-9 Estimated Project Cost

PROP-10 Calculations For Payback Period

SMM / Valencia 290klpd CRP 2 / 20

 Cia Valenca Industrial
Av Ind Marita Almeida
Valenca BA
Brazil

ORDER CONFIRMATION
Enquiry Referance : Ref No: ASM Q3220 R1
Dated Dated 26-07-2023

EVAPORATION PLANT WITH ACCESSORIES

SUPPLY OF: EQUIPMENTS FOR Qty Rate, Each AMOUNT

EVAPORATION PLANT WITH ACCESSORIES NOS US DOLLARS US DOLLARS
Suitable for concentrating Weak Liquor in Quadruple Effect Evaporation Plant, with 1234 Flow Style
With R & F-All type of Evaporators
with Water Heater

Plant Type: CRP1234-R & F-All-PH4 TC0 AE0

Plant Size: 60-18 MOC2 LVL2 E12550
Matl of Constrn: SS Construction
Working hrs / day 20

PLANT CAPACITY Feed Product Feed % Product% Evapn

LPH 14,500 2,042
kg/hr 15,126 2,575 4% 24% 12,551
Steam @ pr of 4.1 kg/cm2g 3,291 KG/HR E/S= 3.81
Total Power Connected 18.1 kW
Hot Cond 15.84 KL/HR 75 C
Hot Water 36.66 KL/HR 70 C
1 EVAPORATION PLANT 14,500 LPH FEED 3,88,200
2 ADVANCED INSTRUMENTATION 7,600
3 ADVANCED CONTROL 10,600
4 DAS / SCADA 5,400
5 WEAK LYE FILTRATION UNIT 14,500 LPH FEED CAPACITY 3,800
6 CONC LYE PURIFICATION PLANT 2600 LPH CAPACITY 23,800
US DOLLARS FOUR HUNDRED THIRTY NINE THOUSAND FOUR HUNDRED ONLY 4,39,400
For UNITOP AQUACARE LTD Following Enclosures also form part of this offer:
Commercial Terms & Conditions
ASHISH MONDKAR Annexures
DIRECTOR HL

SMM / Valencia 290klpd CRP 3 / 20

 Cia Valenca Industrial
Av Ind Marita Almeida
Valenca BA
Brazil

COMMERCIAL TERMS & CONDITIONS

Prices: CIF SALVADOR PORT

PACKING: The consignment will be containerised

Sea-worthy Packing for Critical loose parts.

PAYMENT: 20% down payment by TT against order

70 % against readiness of material and inspection report signed by Inspection agency
10% against achievement of committed parameters such as steam consumption, power
consumption, condensate & hot water rate and temperature, 95% recovery of
caustic from the feed given to CRP

BANKERS: L/C to be opened in our favour through

YES BANK LTD
SHOP NO2, M K PLAZA
ANAND NAGAR, GB ROAD, THANE W
UNITOP AQUACARE LTD
A/C NO 041663700000117
MICR CODE 400532049
SWIFT CODE YESBINBB

HS CODE 84194020

DELIVERY: Within 16 weeks from date of advance or LC opening

INSPECTION: Buyer to nominate pre-shipment inspection agency and inform the

same to us within 1 month of establishing L/C.
All the charges of such inspection will be borne by Buyer.

SMM / Valencia 290klpd CRP 4 / 20

 Cia Valenca Industrial
Av Ind Marita Almeida
Valenca BA
Brazil

GUARANTEE: Seller guaranties that if the client constantly delivers 14500 LPH of weak liquor @
6 Be for 20 hours a day, the CRP will delivery average 2575 kg/hr of caustic @ 30 Be.

ERECTION / COMMISSIONING:
You will provide Skilled & Unskilled workers.
You will provide free supply of Consumables/Machinery required for Structural & Piping.

VALIDITY: 1 month from the date of offer must be 1 month from the date of order confirmation

For UNITOP AQUACARE LTD

ASHISH MONDKAR
DIRECTOR

SMM / Valencia 290klpd CRP 5 / 20

 UNITOP AQUACARE LTD
CAUSTIC RECOVERY PLANT
For Cia Valenca Industrial
ASM Q3220 R1 dated 26/07/23

ANNEXURE

DESIGN PHILOSOPHY
1
The proposal with special features described herein has been carefully worked out to take into account:
Present day crisis of energy / resources
Statutory requirements on Pollution
Overall plant economics

You would note from the proposal:

Our Steam Consumption is lowest in the Industry for Evaporation Plants
Our Power Consumption is very reasonable due to selection of efficient Pumps
Scaling Tendancy in our plants is designed to minimum.

This is possible due to various features enlisted below, which individually add to Cost of the plant.
This is also the reason why our plant cost is higher on comparative basis.

The Salient features of the plant and their interpretation in terms of what they mean to the customer:

QUADRUPLE EFFECT EVAPORATION PLANT

i
Guarantees Optimum Evaporation
Along with Water Heater to bring in Excellent Steam Economy Features

associated with them. Space Requirement is also reduced.

Due to reduced circulation of Liquor, Entrainment Losses are reduced.

FORWARD FEED SYSTEM:

Eliminates the transfer pumps in between the effects, thereby reducing the
maintenance problems as well as the requirement of space & power.

Reduces the plant corrosion problems considerably, as the most corrosive

concentrated liquor is a tthe lowest temperature.
(Plant corrosion is further reduced by stress relieving of equipments)
Concentrated Liquor is discharged at low temp, thereby reducing Cooling load.

FEED PREHEATING BY VAPOR BLEEDING:

Improves steam economy greatly, especially in forward feed system.

A well designed combination of forward feed system and feed preheating
system using vapor bleed reduces the steam requirement considerably in
comparison to a backward feed system with the same number of effects.

SMM / Valencia 290klpd CRP 6 / 20

 UNITOP AQUACARE LTD
CAUSTIC RECOVERY PLANT
For Cia Valenca Industrial
ASM Q3220 R1 dated 26/07/23

ANNEXURE

MULTISTAGE CONDENSATE FLASHING:

The Condensate from each effect is flashed successively at lower pressure &
the flash vapors are used for carrying out the evaporation in the next stage.
With this arrangement, the steam economy is further enhanced.

RECYCLING OF GOOD QUALITY CONDENSATE:

Three stage Entrainment Separation in the Evaporators, ending with efficient

Demister Separators ensure good quality of condensate, which can be
recycled back to process, where minor contamination is acceptable.

SURFACE CONDENSERS WITH VACUUM PUMP:

Eliminates high structure of barometric condenser.

Hot Water available is free from contamination and can be used in Process
/ Boiler. Converts waste heat into useful one, making Recovery Plant work as
hot water generator.

In such case, the mess associated with cooling tower, pump, sump & water
piping can totally be eliminated. It also results in Power saving.

Research and Development form the continued activity at our end, to better our own product every time.

In our commitment to offer to our customers the most upgraded version, we reserve our right to modify

the plant equipment specifications without affecting the plant parameters adversely.

SMM / Valencia 290klpd CRP 7 / 20

 UNITOP AQUACARE LTD
CAUSTIC RECOVERY PLANT
For Cia Valenca Industrial
ASM Q3220 R1 dated 26/07/23

ANNEXURE

STEP TOWARDS ZERO EFFLUENT DISCHARGE

2
Caustic Concentration Plant is an evaporation plant, where Dilute Solutions
are concentrated by evaporating water from it, by using Steam.

Steam condensate is quite pure and hence can be recycled to Boiler or

any process where pure & hot water is required

The evaporated water when condensed is slightly contaminated due to

Caustic entrainment in it. In case one opts for pH Controller it can safely be
recycled in Boiler / processes, because when Contamination exceeds set
limit condensate can be dropped to Gutter.

Water is required at Centrifugal Pumps for Seal Cooling or at Vacuum

Pump for Liquid Sealing. The outgoing water is slightly contaminated.
Rather than draining the same to gutter, it can be stored in the Underground
Pit, cooled and recycled back to the system by Waste Water Pump.

With these devices / precautions, it is possible to implement the concept

of Zero Effluent Discharge for the various machines generating effluents
with high TDS.

SMM / Valencia 290klpd CRP 8 / 20

 UNITOP AQUACARE LTD
CAUSTIC RECOVERY PLANT
For Cia Valenca Industrial
ASM Q3220 R1 dated 26/07/23

ANNEXURE

PROCESS DESCRIPTION
3
FEED The weak liquor from the storage tank and pumping system is pumped to
the filter unit, Feed Preheaters and then enters
the Flash Vessel of the Evaporation system.

The System is designed as Forward Feed, with feed travelling as: 1234

The evaporators are specially designed for the application as:

R & F - ALL type of Evaporators

VAPOR Live steam is fed to Heater 1.

Vapors from the Flash Vessel1 are fed to the Heater2 and Preheater1

Vapors from the Flash Vessel2 are fed to the Heater3 and Preheater2

Vapors from the Flash Vessel3 are fed to the Heater4 and Preheater3

LIQUOR The liquor from gets transferred from Flash Vessel to Flash Vessel in 1234
sequence. Finally, the concentrated liquor from the last Flash Vessel is discharged
by the Product Pump to the Storage Tank.

CONDENSATE The condensate from the all the Heaters, Surface Condenser
Water Heater are flashed in Multi-stage Condensate Flashing System
and the flash steam is used to enhance the Steam economy of the System.

All the plant condensate is pumped out by the Condensate Pump.

SMM / Valencia 290klpd CRP 9 / 20

 UNITOP AQUACARE LTD
CAUSTIC RECOVERY PLANT
For Cia Valenca Industrial
ASM Q3220 R1 dated 26/07/23

ANNEXURE

SCOPE OF SUPPLY
4
1 EVAPORATION PLANT

BASIC PLANT

4 NOS. FLASH VESSELS

With the dished bottom and top.
Provided with liquor outlet at the bottom, vapor outlet at the top, recirculn nozzles and
sight/light glasses and built-in cyclonic entrainment separator.
connection for temp., pressure and level gauges,
Provided with Demister pads at the top to reduce Entrainment to the minimum.

4 NOS. HEATERS
Shell and tube type, fixed tubesheet type heat exchanger
Specially designed for its application as Rising & Falling Film type Heater.

4 NOS. FEED PREHEATER

Complete with flash chamber for Multi-stage Flash Recovery System.
Shell and tube type, fixed tubesheet type heat exchanger

1 NOS STEAM TRAP UNIT MAKE REX

Inverted Bucket / Float Type
Suitable for discharging the condensate from Exchangers of the Plant.
Alongwith Strainer, Bypass & Sample Valves

1 NOS. FEED PUMP PUMP KSB / JOHNSON

Centrifugal pump. MOTOR CROMPTON
Complete with 3 ph TEFC Motor SEAL RELIABLE
With Single Mechanical Seal Plan 52
With Baseframe, Couplings, Motor Gaurds and coupling guard

1 NO PRODUCT PUMP PUMP KSB / JOHNSON

Centrifugal pump, suitable for discharging product under vacuum. MOTOR CROMPTON
Complete with 3 ph TEFC Motor SEAL RELIABLE
With Single Mechanical Seal Plan 52
With Baseframe, Couplings, Motor Gaurds and coupling guard

1 NO CONDENSATE PUMP PUMP KSB / JOHNSON

Centrifugal Pump, suitable for discharging condensate under vacuum. MOTOR CROMPTON
Complete with 3 ph TEFC Motor SEAL RELIABLE
With Single Mechanical Seal Plan 52
With Baseframe, Couplings, Motor Gaurds and coupling guard

SMM / Valencia 290klpd CRP 10 / 20

 UNITOP AQUACARE LTD
CAUSTIC RECOVERY PLANT
For Cia Valenca Industrial
ASM Q3220 R1 dated 26/07/23

ANNEXURE

VACUUM EQUIPMENT

1 NO WATER HEATER
Shell and tube type, fixed tubesheet type heat exchanger
Plate type Heat exchanger in SS Construction

1 NO VENT CONDENSER
Shell and tube type, fixed tubesheet type heat exchanger
Containing internal drift eliminator to minimise the carry over of the fine droplets of water
to vacuum pump.

1 NO VACUUM PUMP PUMP PPI

Water-ring type complete with baseplate MOTOR SIEMENS
and other accessories like non-return valve, silencer, water control cock. SEAL RELIABLE
Complete with 3 ph TEFC Motor
With TIWA Gland Packing

1 LOT PIPING & VALVES VALVES GM

Pipes, valves and fittings for interconnecting the equipments supplied. ACTUATOR ROTEX
Including material for Vapor piping SOLENOID JANATICS
To be fabricated & Erected by the Buyer at site.

1 LOT VAPOR PIPING

For connecting Flash vessels, Preheaters, Heaters & Surface Condenser / Water
To be fabricated & Erected by the Buyer at site.

1 LOT SPARES ESSENTIAL DURING COMMISSIONING

To cover the requirement for the Period of Erection & Commisioning only

SMM / Valencia 290klpd CRP 11 / 20

 UNITOP AQUACARE LTD
CAUSTIC RECOVERY PLANT
For Cia Valenca Industrial
ASM Q3220 R1 dated 26/07/23

ANNEXURE
BASIC CONTROL PANEL & INSTRUMENTATION

1 NO CONTROL PANEL COMPONENT SEIMENS

Desktop type panel with Wall / Floor Mounted
MS Powder coated Body Fabricated
Suitable for Indoor application IP45
Main Switch, Relays & Push Buttons for Motors
Circuit Breakers MCB
Multi-Channel Digital Temperature Scanner
PLC operated

1 SET LEVEL CONTROL SYSTEM FOR LIQUOR FEEDING TO STAGES

Supplied with On-Off type Control Valves
Alongwith visual indication of status of levels and audio alrms for very high levels.

1 SET LEVEL CONTROL SYSTEM FOR CONDENSATE FLASH TANKS,

only where Steam Traps fall short of capacity
Supplied with On-Off type Control Valves
Alongwith visual indication of status of levels and audio alrms for very high levels.

1 SET SEQUENCE CONTROL SYSTEMS FOR STARTING PUMPS WORKING UNDER VACUUM
supplied with On-Off type Control Valves

1 SET INSTRUMENTATION ACCESSORIES GAUGES FORBES

MRL Unit [ Moisture Separator / Regulator / Lubricator ]
Air Manifold and PU Tubes Connectors
PU Tubes 6 ID 8 OD
Solenoid Valve Wiring

1 LOT INDICATING INSTRUMENTS

Local Pressure Gages to indicate on dial gages Critical Parameters of the Plant.
on Display Panel

2 ADVANCED INSTRUMENTATION

MEASURING INSTRUMENTS

1 NO DIGITAL KWH METER, VOLTMETER, AMMETER

4 NO MAGNETIC FLOWMETERS FOR FEED, PRODUCT CONDENSATE & COOLING WATER / FEED TO PLANT
Sandwich type fitting arrangement GAUGES KROHNE
1 NO VORTEX FLOW METER FOR MEASUREMENT OF STEAM QUANTITY

SMM / Valencia 290klpd CRP 12 / 20

 UNITOP AQUACARE LTD
CAUSTIC RECOVERY PLANT
For Cia Valenca Industrial
ASM Q3220 R1 dated 26/07/23

ANNEXURE
3 ADVANCED CONTROL

1 NO DENSITY CONTROL SYSTEM * GAUGES KROHNE

supplied with on-off type control valves, operated by Mass Flow Meter

4 DAS / SCADA

MICRO-PROCESSOR BASED DATA ACQUISITION SYSTEM

1 NO CONTROL PANEL COMPONENTS

1 NO PC INTERFACE FOR TEMP SCANNER

1 TOUCHSCREEN / HMI WITH SCADA SYSTEMS FOR OPERATIONS OF PLANT, MONITORING,
CONROL & OBSERVATIONS

1 NO SOFTWARE TO ACCOMPLISH THE OUTPUT / APPLICATION:

Graphic Display of the Process with scanner data logging
On-screen display of various parameters alongwith Trends
Self generated on-screen Production Register
Plant efficiency Calculation Module
Operator's Training Module
Operation Manual
Plant Trouble Shooting diagnostic module

5 WEAK LYE FILTRATION UNIT

1 NO GYRATORY FILTER
Capacity: 15000 LPH
Size: S 1200
Mesh Size: 150
MOC: GYROSCREEN SS304 REST MS
Motor HP 1.5
Single Deck Screening Machine complete with Feed Distributor
For filtering off Fibre / cellulosic impurities & slimy substances from Lye.
Connected to specially designed unbalanced motor.
Suitable for Gravity feed & Gravity Drain to Buyer's Storage Tank.

1 NO SPARE RING WITH SCREEN

1 NO JIG & SET OF CLAMPS
For screen replacement & tightening to rectify the damaged screen.
1 TUBE OF ADHESIVE FOR FIXING SCREEN TO THE RING
1 NO LEVEL CONTROL ARRANGEMENT FOR BUYER'S STORAGE TANK

SMM / Valencia 290klpd CRP 13 / 20

 UNITOP AQUACARE LTD
CAUSTIC RECOVERY PLANT
For Cia Valenca Industrial
ASM Q3220 R1 dated 26/07/23

ANNEXURE

6 CONC LYE PURIFICATION PLANT

1 NOS LYE PRECIPITATION TANK

Capacity: 6700 L
Material of Construction: S S 304

1 NOS HOLDING TANK

Capacity: 2000 L
Material of Construction: S S 304

1 NO DOSING PUMP MAKE MILTON ROY

To pump Bleaching agent from Customer's Container
with arrangement for varying the dosage as per requirement

1 NO MIXER EJECTOR
Mixer Ejector
Material of Construction:

1 NO TRANSFER PUMP
Centrifugal Pump
With Mechanical Seal.

1 NO CONTROL PANEL COMPONENTS FOR MOTORS WITH PUSH BUTTONS

1 LOT INTERCONNECTING PIPING & VALVES TO BE FABRICATED AT SITE

EXCLUDED:
1 Sludge / Scum Removal / Disposal System

SMM / Valencia 290klpd CRP 14 / 20

 UNITOP AQUACARE LTD
CAUSTIC RECOVERY PLANT
For Cia Valenca Industrial
ASM Q3220 R1 dated 26/07/23

ANNEXURE

MATERIAL OF CONSTRUCTION
5
Since the nature and corrosiveness of effluents is likely to vary from time to time
and since it is individual Company's prerogative to make selection of
Material of Construction on considering the Initial Cost Vs Replacement Frequency,
we greatly rely on Customers' feedback & preferances on such subject.
The indicated selection is made on such basis.

EXCHANGERS Tubes TubesheetsBody Flanges Shell Ends

Heaters 1&2 S S 316 Ti S S 316 L

MS SS316L clad S S 304 S S 316 L
Heaters Rest S S 316 Ti S S 316 L
MS SS316L clad S S 304 S S 316 L
Preheaters S S 316 Ti S S 316 L
MS SS316L clad S S 304 S S 316 L
Condensers S S 304 S S 304 MS SS304 clad S S 304 S S 304

All tubes are 1.6 mm in thickness for longer life

Flash Vessels 1&2 S S 316 L
Flash Vessels Rest S S 316 L
Vapor Piping S S 304
Conc Pumps / Filters S S 316
Dil Liquor / Water / Cond pumps S S 316
Steam Trap & other Equip CI
Gaskets CAF
Nut Bolt Washer MS WITH GALVANISATION

SMM / Valencia 290klpd CRP 15 / 20

 UNITOP AQUACARE LTD
CAUSTIC RECOVERY PLANT
For Cia Valenca Industrial
ASM Q3220 R1 dated 26/07/23

ANNEXURE

EXCLUSIONS & BATTERY LIMITS 6

EXCLUSIONS:
STRUCTURAL PLATFORM FOR SUPPORTING EQUIPMENT & FOR PLANT OPERATION
PLANT EQUIPMENT ERECTION
SITE FABRICATION & ERECTION OF PIPING & VALVES WITH CONSUMABLES
MOTOR CABLES, SIGNAL CABLES , ALONG WITH ACCESSORIES
ELECTRICAL WORK SUCH AS LAYING OF CABLES AND CONNECTIONS
CABLE TRAY AND CABLE TRAY SUPPORTS ALONG WITH LAYING
PRESSURE REDUCING STATION
THERMAL INSULATION
COOLING TOWER TO HANDLE HOT WATER FROM WATER RING VACUUM PUMP, IF REQUIRED
WATER CHILLING PLANT ( IN CASE CONCENTRATE HAS TO BE CHILLED )
WEAK LIQUOR STORAGE, PIPING & FILTRATION SYSTEM
STORAGE CUM SETTLING TANK & SLUDGE / SCUM REMOVAL / DISPOSAL
CONC. LIQUOR STORAGE & PIPINGSYSTEM
CONDENSATE STORAGE & PIPING SYSTEM
ARRANGEMENT FOR THE DISCHARGE OF CONC LIQUOR / SLUDGE / POWDER MADE FROM EFFLUENT
ANY TYPE OF CIVIL WORK
A.C. SHEETS / SUPPORTING STRUCTURE FOR WEATHER PROTECTION.
SPARE PARTS, TOOLS AND TACKLES
ANY KIND OF SAFETY DEVICES
ANY OTHER ITEM WHICH IS NOT SPECIFICALLY INCLUDED IN THE SCOPE OF SUPPLY
ANNEXURE 4 AND WHICH IS OUTSIDE THE BATTERY LIMIT

BATTERY LIMIT: The Customer is supposed to carry out the following work in their scope:
Weak Liquor At the valve at suction of Weak liquor pump
Conc. Liquor At the outlet of Product Pump
Live steam At the inlet nozzle of heater of the first effect,
in dry saturated condition at uniformly reduced pressure.
Contamin. Condensate At the outlet of Condensate Discharge Valve.
Drain water At one of the front columns at GL
Power At the motors located in the plant through Contol Panel,
duly safeguarded against power supply irregularities
Cold water supply At the valve at discharge of surface condenser/water heater
Hot water return At Cooling Tower Inlet
Instrumentation Air Compressed Air at 4 kg/cm2g at Filter regulator Lubricator
ERECTION & COMMISSIONINING SUPERVISORY SERVICES:
The Erection & Commissioning of the Plant and execution of the Exclusions from the Scope will be
done by you under the Supervision of our Engineers. It is estimated that you will need services of
Erection & Commissioning Engineer for about 4-6 weeks with a possibility of requirement of Instrumentation
engineer for 2 weeks.
We will arrange for their Flight tickets, M/S High Sun will arrange food, min.3 star Accommodation & Local
Conveyance at their cost. Client will pay our engineer(s) a daily pocket allowance of USD 50.-

SMM / Valencia 290klpd CRP 16 / 20

 UNITOP AQUACARE LTD
CAUSTIC RECOVERY PLANT
For Cia Valenca Industrial
ASM Q3220 R1 dated 26/07/23

ANNEXURE

PLANT PARAMETERS / PERFORMANCE FIGURES

7
PURE HOT WATER
Temp C 70
kg/hr 36,656

LOST VAPORS RADN LOSSES

kg/hr 158
STEAM
kg/cm2g 4.1
kg/hr 3,291 VAPOR SIDE
Less Credit for Hot Water TOTAL EVAPN, KG/HR
Alk Cond 1,088 12,551
Hot Water 1,901 CONTAMINATED COND
Total 2,989 STEAM STEAM Temp C 75
Net Requirement SIDE SIDE kg/hr 15,842
kg/hr 302

QUADRUPLE EFFECT
FEED CAUSTIC RECOVERY PLANT PRODUCT
Temp, C LIQUOR SIDE Temp, C 60
% by wt 4.0 Caustic 605 % by wt 23.5
Sp Gr 1.043 Sp Gr 1.261
GPL 42 GPL 296
Tw 8.6 Tw 52.2
Be 6.0 Be 30.0
Kg/hr 15,126 Kg/hr 2,575
LPD 2,90,000 LPD 40,839

MERCERISER

VERY DIL CAUSTIC x and y depends on Merceriser setting FRESH CAUSTIC

% by wt y % by wt 45
kg/hr x kg/hr x

EFFLUENT TREATMENT PLANT

SPECIAL NOTE:
Plant quoted is on the basis of evaporation Capacity. Parameter Measurement
Solids recovery capacity changes with concn. Steam Live steam condensate
The measurements of Concn contain inaccuracies. Evaporation Total condensate
Hence, Plant performance will be checked as shown: Solids loss Solids content of cond.

SMM / Valencia 290klpd CRP 17 / 20

 UNITOP AQUACARE LTD
CAUSTIC RECOVERY PLANT
For Cia Valenca Industrial
ASM Q3220 R1 dated 26/07/23

ANNEXURE

SCHEDULE OF POWER REQUIREMENT 8

Power Supply Conforms to: 380 V +-10%, 3 ph, 50 c/s

EQUIPMENT NOS HP CONNECTED

EVAPORATION PLANT

Feed Pump 1 5.0

Product Pump 1 1.5
Condensate Pump1 1 5.0
Vacuum Pump 1 10.0
4 No of Motors with Total HP = 21.5

SUPPLEMENTARY SYSTEMS

WEAK LYE FILTRATION UNIT 1.00 1.00 0.50

GRAND TOTAL 7 No of Motors with Total HP = 24.3

Total kW = 18.1

SMM / Valencia 290klpd CRP 18 / 20

 UNITOP AQUACARE LTD
CAUSTIC RECOVERY PLANT
For Cia Valenca Industrial
ASM Q3220 R1 dated 26/07/23

ANNEXURE

ESTIMATED PROJECT COST

9
For the sake of simplicity, all figures Rounded as > > > >>> x00

SCOPE OF SUPPLY: US DOLLARS

1 Evaporation Plant 3,88,200

2 Advanced Instrumentation 7,600
3 Advanced Control 10,600
4 Das / Scada 5,400
5 Weak Lye Filtration Unit 3,800
6 Conc Lye Purification Plant 23,800
TOTAL PRICE - 4,39,400

TOTAL CHARGES FROM SUPPLIER FOR THE SCOPE OFFERED 4,39,400 4,39,400

EXCLUSIONS FROM THE SCOPE:

Structural 15,924
Cable Tray, Tray Support 481
Cooling Tower 33 KLPH with Inlet Temp of 70 481
Pressure Reducing Station 3,433
Conc Lye Cooler 591
Weak Liquor St Tank 8.00 hrs Store 116.0 KL Capacity 15,551
Weak Liquor Tr Pump 10.0 HP 2,381
Conc Liquor St Tank 8.00 hrs Store 16.3 KL Capacity 4,791
Conc Liquor Tr Pump 10.0 HP 1,219
Condensate St Tank 2.00 hrs Store 32.0 KL Capacity 7,181
Condensate Tr Pump 5.0 HP 2,381
Eye Wash & shower 173
EQUIPMENTS >> 54,588
Electrical work 481
Civil Work 1,375
A.C. Sheets / Supporting Structure For Weather Protection. 6,238
Plant erection 2,613
Piping Labour job 6,238
Thermal Insulation 2,866
SITE WORK >> 19,810
TOTAL EXCLUSIONS >> 74,398
EFFECTIVE COST OF THE PROJECT 5,13,798
Local Currency Conversion Factor,
USD / US DOLLARS 1.00 MILLION USD 0.51

SMM / Valencia 290klpd CRP 19 / 20

 UNITOP AQUACARE LTD
CAUSTIC RECOVERY PLANT
For Cia Valenca Industrial
ASM Q3220 R1 dated 26/07/23

ANNEXURE

2 CALCULATIONS FOR PAYBACK PERIOD

10
Basis: Days / year 300 Water Recovery KL/yr 95,054
Hours / year 6,000
ESTIMATION OF PROJECT BENEFITS:

Particulars Requirement Rate Amount TOTALS

MILLION USD / SUB-
Units/hr Units USD / unit year TOTALS

EXPENSES:

Steam 3291.1 kg 0.04 0.74

Power 17.0 kwh 0.10 0.01
Weak liquor, as 100% Solids 605.0 kg
Labour 1.0 man-hr 0.38
Interest per year 12% 0.06
Depreciation per year 10% 0.05
Maintenance per year 3% 0.02
0.88
SAVINGS / INCOME:

Steam equiv for hot water generation 2988.9 kg 0.04 0.67

Recovery of Water from Weak Liquor 15.84 KL 0.13 0.01
Reduction in Acid for neutralisation 741.2 kg 0.03 0.11
Effluent Charge 15125.89 kg 0.00 0.06
Conc.liquor Production as 100% caustic 605.0 kg 0.44 1.59
2.44
ANNUAL SAVINGS 1.56

COST OF RECYCLING WATER, RS/L 2 x10^6 / 95,054= 0.02

CALCULATION OF PAYBACK PERIOD:

RETURN ON INVESTMENT 1.56 x10^6 / 0.51= 304%

PAYBACK PERIOD IN MONTHS 0.51 / 1.56 x 12= 3.95

Please Note:
The Calculations of Project Cost / Payback Period are Model type.
Figures assumed may be checked with individual costing norms and
the calculations reworked suitably for the correct assessment.

SMM / Valencia 290klpd CRP 20 / 20