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    Lect22 Surface Roughness

    Uploaded by

    Anshul Sharma
    The document discusses surface texture and surface roughness. It states that surface texture refers to deviations from the nominal surface that influence how mating parts function. Surface roughness is measured using the Ra value and can range from N1 to N12 grades depending on the manufacturing process used. The direction of the predominant surface pattern is called the lay. Surface texture symbols indicate the roughness grade and lay direction and are shown on drawings according to standard rules.

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    Lect22 Surface Roughness

    Uploaded by

    Anshul Sharma
    167 views16 pages
    The document discusses surface texture and surface roughness. It states that surface texture refers to deviations from the nominal surface that influence how mating parts function. Surface roughness is measured using the Ra value and can range from N1 to N12 grades depending on the manufacturing process used. The direction of the predominant surface pattern is called the lay. Surface texture symbols indicate the roughness grade and lay direction and are shown on drawings according to standard rules.

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    The document discusses surface texture and surface roughness. It states that surface texture refers to deviations from the nominal surface that influence how mating parts function. Surface roughness is measured using the Ra value and can range from N1 to N12 grades depending on the manufacturing process used. The direction of the predominant surface pattern is called the lay. Surface texture symbols indicate the roughness grade and lay direction and are shown on drawings according to standard rules.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    167 views16 pages

    Lect22 Surface Roughness

    Uploaded by

    Anshul Sharma
    The document discusses surface texture and surface roughness. It states that surface texture refers to deviations from the nominal surface that influence how mating parts function. Surface roughness is measured using the Ra value and can range from N1 to N12 grades depending on the manufacturing process used. The direction of the predominant surface pattern is called the lay. Surface texture symbols indicate the roughness grade and lay direction and are shown on drawings according to standard rules.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 16

    Lecture#22

    Surface texture
    The higher the smoothness of the surface, the better
    is the fatigue strength and corrosion resistance.
    Friction between mating parts is also reduced due to
    better surface finish
    It is not possible to achieve in practice, a geometrically
    ideal surface of a component and hence, production
    drawings of components must also contain information
    about the permissible surface conditions
    Surface conditions is represented by surface Texture

    ---------------------------------------------------------------------------------------------------------

    ME205 : Machine Drawing

    Nov 15,2011

    School of Engineering

    Lecture#22

    Surface texture

    Surface texture or surface finish refers to the repetitive or


    random deviations of the surface from the nominal surface
    Surface texture is the variation in the surface.
    Surface irregularities which influence the functional
    qualities of the matting parts are known as surface texture.

    Waviness width
    ---------------------------------------------------------------------------------------------------------

    ME205 : Machine Drawing

    Nov 15,2011

    School of Engineering

    Lecture#22

    Four elements:
    roughness - small finely spaced deviation (micro irregularities)
    waviness - larger spaced deviation (macro irregularities)
    lay - direction of texture
    flaws irregularities like
    cracks,
    scratches, blow
    holes, etc that
    occur at one
    place or at
    widely varying
    intervals on the
    surface
    ---------------------------------------------------------------------------------------------------------

    ME205 : Machine Drawing

    Nov 15,2011

    School of Engineering

    Lecture#22

    Surface Roughness

    ---------------------------------------------------------------------------------------------------------

    ME205 : Machine Drawing

    Nov 15,2011

    School of Engineering

    Lecture#22

    ---------------------------------------------------------------------------------------------------------

    ME205 : Machine Drawing

    Nov 15,2011

    School of Engineering

    Lecture#22

    Roughness
    Roughness includes the finest (shortest wavelength)
    irregularities of a surface.
    Roughness generally results from a particular production
    process or material condition.
    Waviness
    Waviness includes the more widely spaced (longer
    wavelength) deviations of a surface from its nominal shape.
    It usually occur due to warping, vibration or deflection during
    the machining
    Lay
    Lay refers to the predominant direction of the surface texture.
    Ordinarily, lay is determined by the particular production
    method and geometry used

    ---------------------------------------------------------------------------------------------------------

    ME205 : Machine Drawing

    Nov 15,2011

    School of Engineering

    Lecture#22

    Surface roughness value


    The surface roughness value represents the average
    departure of the surface from perfection over a prescribed
    sampling length, usually selected as 0.8 mm. T
    The measurements are made along a line.
    It is measured by Centre Line Average (CLA) method

    Ra (microns) value
    ---------------------------------------------------------------------------------------------------------

    ME205 : Machine Drawing

    Nov 15,2011

    School of Engineering

    Lecture#22

    Surface roughness Value expected from


    various manufacturing processes

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    ME205 : Machine Drawing

    Nov 15,2011

    School of Engineering

    Lecture#22

    Surface roughness grade number and


    symbol
    The surface roughness is marked by grade numbers
    ranging from N1 to N12

    ---------------------------------------------------------------------------------------------------------

    ME205 : Machine Drawing

    Nov 15,2011

    School of Engineering

    Lecture#22

    Symbols of
    directions of
    lay
    The direction of
    lay is the
    direction of the
    predominant
    surface pattern,
    ordinarily
    determined by
    the production
    method
    employed

    ---------------------------------------------------------------------------------------------------------

    ME205 : Machine Drawing

    Nov 15,2011

    School of Engineering

    Lecture#22

    Basic Symbol of surface texture

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    ME205 : Machine Drawing

    Nov 15,2011

    School of Engineering

    Lecture#22

    The basic symbol may have three shapes

    ---------------------------------------------------------------------------------------------------------

    ME205 : Machine Drawing

    Nov 15,2011

    School of Engineering

    Lecture#22

    Symbols of
    directions of
    lay
    The direction of
    lay is the
    direction of the
    predominant
    surface pattern,
    ordinarily
    determined by
    the production
    method
    employed

    ---------------------------------------------------------------------------------------------------------

    ME205 : Machine Drawing

    Nov 15,2011

    School of Engineering

    Lecture#22

    Indications of surface texture on drawings


    1. As far as possible, the symbol shall be
    oriented in such way that they may be
    read from the bottom or the right hand
    side of the drawing.
    2. If it is difficult to execute this general
    rule, the symbol may be drawn in any
    position but it does not carry any
    indications of special surface texture,
    machine allowance, etc

    3. If necessary, the symbol may be connected to the surface


    by a leader line
    ---------------------------------------------------------------------------------------------------------

    ME205 : Machine Drawing

    Nov 15,2011

    School of Engineering

    Lecture#22

    4. If the same surface roughness is required


    on all the surfaces of a part, it is specified,
    either near the title block by a note or shown
    on the right hand top side of the part
    5. If the same surface texture is required on the majority of
    the surfaces of a part, it is specified with the addition of, the
    notation, except where otherwise stated , or a basic symbol
    (in brackets) without any other indication, or the symbol or
    symbols (in brackets) of the special surface texture or
    surface textures

    ---------------------------------------------------------------------------------------------------------

    ME205 : Machine Drawing

    Nov 15,2011

    School of Engineering

    Lecture#22

    SolidWorks

    Dim pert toolbar : It provides tools for placing dimensions and


    tolerances on parts

    ---------------------------------------------------------------------------------------------------------

    ME205 : Machine Drawing

    Nov 15,2011

    School of Engineering

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