PDF Bs en 13155 2020 - Compress
PDF Bs en 13155 2020 - Compress
PDF Bs en 13155 2020 - Compress
National foreword
This British Standard is the UK implementation of EN 13155:2020. It
supersedes BS EN 13155:2003+A2:2009,
13155:2003+A2:2009, which is withdraw
w ithdrawn.
n.
This publication does not purport to include all the necessary provisions
of a contract. Users are responsible for its correct application.
ICS 53.020.30
English Version
Crane - Safety - Non-fixed load lifting attachments
Appareils de levage à charge suspendue - Sécurité - Krane - Sicherheit - Lose Lastaufnahmemittel
Accessoires de levage amovibles
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions
c onditions for giving this
European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references
concerning such national standards may be obtained on application to the CEN-CENELEC Management
Management Centre or to any CEN
member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by
translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELE
CEN-CENELEC C Management
Centre has the same status as the official versions.
CEN members are the national
n ational standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,
Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway,
Poland, Portugal, Republic of North Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and
United Kingdom.
© 2020 CEN All rights of exploitation in any form and by any means reserved
reserved Ref. No. EN 13155:2020 E
worldwide for CEN national Members.
BS EN 13155:2020
EN 13155:2020 (E)
Contents Page
European foreword.......................................................................................................................................................
.......................................................................... ............................................................................. 8
Introduction .................................................................................................................................................................... 9
1 Scope .............................................................................
.................................................................................................................................................................
.................................................................................... 10
2 Normative references .................................................................................................................................
............................................................................. .................................................... 11
3 Terms and definitions ..........................................................................
................................................................................................................................
...................................................... 12
4 List of significant hazards .........................................................................................................................
............................................................................. ............................................ 21
5 Safety requirements and/or protective measures .......................................................................... 46
5.1 General requirements .......................................................................................
................................................................................................................................
......................................... 46
5.1.1 General .............................................................................................................................................................
................................................................................. ............................................................................ 46
5.1.2 Mechanical load bearing parts ................................................................................................................
................................................................................. ............................... 46
5.1.3 Controls................................................................................
............................................................................................................................................................
............................................................................ 47
5.1.4 Handles ................................................................................
............................................................................................................................................................
............................................................................ 47
5.1.5 Requirements for slings which are integrated .................................................................................. 47
5.1.6 Stability during storage .............................................................................................................................
................................................................................ ............................................. 48
5.1.7 Quality of welding ........................................................................................................................................
................................................................................ ........................................................ 48
5.2 Specific requirements for each category of attachment ................................................................ 48
5.2.1 Plate clamps .................................................................................
...................................................................................................................................................
.................................................................. 48
5.2.2 Vacuum lifters ...............................................................................................................................................
.......................................................................... ..................................................................... 49
5.2.3 Lifting magnets..............................................................................................................................................
magnets........................................................................ ...................................................................... 50
5.2.4 C-hooks ...........................................................................
............................................................................................................................................................
................................................................................. 52
5.2.5 Lifting forks ....................................................................................................................................................
............................................................................... ..................................................................... 52
5.2.6 Lifting beams .................................................................................................................................................
........................................................................... ...................................................................... 53
5.2.7 Clamps ..............................................................................................................................................................
............................................................................. ................................................................................. 54
5.2.8 Lifting insert systems..................................................................................................................................
................................................................................... ............................................... 55
6 Verification of the safety requirements and/or protective measures...................................... 56
7 Information for use .....................................................................................................................................
.................................................................................. ................................................... 62
7.1 Instruction handbook .............................................................................
.................................................................................................................................
.................................................... 62
7.1.1 General information....................................................................................................................................
............................................................................... ..................................................... 62
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C.4.2 Procedure........................................................................................................................................................
Procedure.................................................................................................. ...................................................... 76
C.4.3 Acceptance criteria...........................................................................
......................................................................................................................................
........................................................... 76
C.5 Verification of warning device ................................................................................................................
........................................................................... ..................................... 76
C.5.1 Conditions .......................................................................................................................................................
................................................................................... .................................................................... 76
C.5.2 Procedure........................................................................................................................................................
Procedure................................................................................................... ..................................................... 76
C.5.3 Acceptance criteria ......................................................................................................................................
............................................................................. ......................................................... 76
C.6 Verification of the non-return valve......................................................................................................
.............................................................................. ........................ 76
C.6.1 Conditions .......................................................................................................................................................
..................................................................................... .................................................................. 76
C.6.2 Procedure........................................................................................................................................................
Procedure...................................................................................................... .................................................. 76
C.6.3 Acceptance criteria ......................................................................................................................................
............................................................................... ....................................................... 76
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European foreword
This document (EN 13155:2020) has been prepared by Technical Committee CEN/TC 147 “Cranes -
Safety”, the secretariat of which is held by BSI.
This European Standard shall be given the status of a national standard, either by publication of an
identical text or by endorsement, at the latest by June 2021, and conflicting national standards shall be
withdrawn at the latest by June 2021.
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. CEN shall not be held responsible for identifying any or all such patent rights.
This document has been prepared under a mandate given to CEN by the European Commission and the
European Free Trade Association, and supports essential requirements of EU Directive(s).
For relationship with EU Directive(s), see informative Annex ZA, which is an integral part of this
document.
— vacuum lifters;
— lifting magnet;
— the addition to the scope of lifting insert systems for lifting prefabricated concrete products;
products;
According to the CEN-CENELEC Internal Regulations, the national standards organisations of the
following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia,
Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland,
Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Republic of North
Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United
Kingdom.
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EN 13155:2020 (E)
Introduction
This document has been prepared to be a harmonized standard to provide one means for non-fixed load
lifting attachments used on cranes to conform with the essential health and safety requirements of the
Machinery Directive, as amended.
This document is a type C standard as stated in EN ISO 12100.
The machinery concerned and the extent to which hazards are covered are indicated in the
th e scope of this
standard.
When provisions of this type C standard are different from those which are stated in type A or B
standards, the provisions of this type C standard take precedence over the provisions of the other
standards, for non-fixed load lifting attachments which have been designed and built according to the
provisions of this type C standard.
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1 Scope
This document specifies safety requirements for the following non-fixed load lifting attachments for
cranes, hoists and manually controlled load manipulating devices:
a) plate clamps;
b) vacuum lifters:
1) self-priming;
c) lifting magnets:
3) electro-permanent
electro-permanent lifting magnets;
d) lifting beams;
e) C-hooks;
f) lifting forks;
g) clamps;
h) lifting insert
insert systems
systems for use in normal
normal weight concrete,
as defined in Clause 3.
This document does not give requirements for:
— non-fixed load
load lifting attachments
attachments in direct
direct contact with
with foodstuffs or pharmaceuticals requiring
requiring a
high level of cleanliness for hygiene reasons;
— hazards caused by
by operation
operation in an explosive atmosphere;
— electrical hazards;
This document covers the proof of static strength, the elastic stability and the proof of fatigue strength.
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This document does not generally applies to attachments intended to lift above people. Some attachments
are suitable for that purpose if equipped with additional safety features. In such cases the additional
safety features are specified in the specific requirements.
This document does not cover slings, ladles, expanding mandrels, buckets, grabs, or grab buckets. This
document does not cover power operated container handling spreaders, which are in the scope of
EN 15056.
15056.
This document is not applicable to non-fixed load attachments manufactured before the date of its
publication.
2 Normative references
The following documents are referred to in the text in such a way that some or all of their content
constitutes requirements of this document. For dated references, only the edition cited applies. For
undated references, the latest edition of the referenced document (including any amendments) applies.
EN 206:2013+A1:2016, Concrete — Specification, performance, production and conformity
EN 349:1993+A1:2008, Safety of machinery — Minimum gaps to avoid crushing of parts of the human body
EN 818-5:1999+A1:2008, Short link chain for lifting purposes — Safety — Part 5: Chain slings — Grade 4
EN 842:1996+A1:2008, Safety of machinery — Visual danger signals — General requirements, design and
testing
EN 981:1996+A1:2008, Safety of machinery — System of auditory and visual danger and information
signals
EN 1492-1:2000+A1:2008, Textile slings — Safety — Part 1: Flat woven webbing slings made of man-made
fibres for general purpose use
EN 1492-2:2000+A1:2008, Textile slings — Safety — Part 2: Roundslings made of man-made fibres for
general purpose use
EN 1492-4:2004+A1:2008, Textile slings — Safety — Part 4: Lifting slings for general service made from
EN 1677-3:2001+A1:2008, Components for slings — Safety — Part 3: Forged steel self-locking hooks —
Grade 8
EN 1677-5:2001+A1:2008, Components for slings — Safety — Part 5: Forged steel lifting hooks
hoo ks with
latch — Grade 4
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EN 13155:2020 (E)
EN 10034:1993,
10034:1993, Structural steel I and H sections — Tolerances on
o n shape and dimensions
EN 12385-4:2002+A1:2008, Steel wire ropes — Safety — Part 4: Stranded ropes for general lifting
applications
EN 13001-3-1:2012+A2:2018, Cranes — General Design — Part 3-1: Limit States and proof competence of
steel structure
EN 13414-1:2003+A2:2008, Steel wire rope slings — Safety — Part 1: Slings for general lifting service
5817:2014, Welding — Fusion-welded joints in steel, nickel, titanium and their alloys (beam welding
EN ISO 5817:2014,
excluded) — Quality levels for imperfections (ISO 5817:2014)
EN ISO 7731:2008,
7731:2008, Ergonomics — Danger signals for public and work areas — Auditory danger signals
(ISO 7731:2003)
EN ISO 9606-1:2017,
9606-1:2017, Qualification testing of welders — Fusion welding — Part 1:
1 : Steels (ISO 9606-1:2012
including Cor 1:2012 and Cor 2:2013)
EN ISO 12100:2010, Safety of machinery — General principles for design — Risk assessment and risk
reduction (ISO 12100:2010)
EN ISO 13849-1:2015, Safety of machinery — Safety-related parts of control systems — Part 1: General
principles for design (ISO 13849-1:2015)
For the purposes of this document, the terms and definitions given in EN ISO 12100 and the following
apply.
ISO and IEC maintain terminological databases for use in standardization at the following addresses:
— IEC Electropedia: available at http://www.electropedia.org/
http://www.electropedia.org/
3.1
adhesion force
force required to remove the load from
f rom a vacuum lifter
3.2
C-hook
equipment in the form of a ‘C’ used for lifting hollow loads
(see Figure 1)
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3.3
working coefficient
arithmetic ratio between the maximum load which a load lifting attachment is able to hold and the
working load limit marked
3.4
clamp
equipment used to handle loads by clamping on a specific part of the load
(see Figure 2)
Note 1 to entry:
entry: Clamps are
are also known as tongs. For a definition of plate clamp
clampss see 3.5.
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3.5
plate clamps
non-powered equipment
equipment used to handle plates by clamping them between jaws
(see Figure 3)
3.6
high risk area
area where the consequences of failure extending beyond the vicinity of the lifting equipment, with high
consequences in terms of loss of human lives or with very serious economic, social and environmental
consequences
EXAMPLE Examples of high risk areas are construction and demolition sites and areas where the environmen
environmentt
is constantly changing.
Note 1 tto
o entry: EN 13135:2013+A1:2018, 5.9.1 deals with high risk applications.
3.7
individual verification
verification carried out on every item produced
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3.8
lifting beam
equipment consisting of one or more members loaded in compression and/or bending, and equipped
with attachment points to facilitate the handling of loads which are suspended at several points, this
includes load rotating beams
Note 1 to entry:
entry: A lifting
lifting beam loaded only in comp
compression
ression is also known as a spreader
spreader beam
beam..
3.9
lifting forks
equipment
palletized orconsisting of two or more arms fixed to an upright with an upper arm, essentially to lift
similar loads
(see Figure 5)
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3.10
lifting magnet
equipment with a magnetic field which creates sufficient force for gripping, holding and handling loads
with ferro-magnet
f erro-magnetic
ic properties
(see Figure 6)
3.10.1
electric lifting magnet
equipment with a magnetic field generated by an electric current creating sufficient force for gripping,
holding and handling loads with ferro-magnetic properties
properties
3.10.2
permanent lifting magnet
equipment with a permanent magnetic, field controlled by mechanical means, which creates sufficient
force for gripping, holding and handling loads with ferro-magnetic properties
3.10.3
electro-permanent lifting magnet
equipment with a permanent magnetic field, controlled by an electric current which is not required to
sustain the magnetic field, which creates sufficient force for gripping, holding and handling loads with
ferro-magnetic properties
3.11
minimum working load
minimum load that the non-fixed load lifting attachment is designed to lift under the conditions specified
by the manufacturer
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3.12
no-go area
area from which persons are excluded during lifting operations
3.13
non-fixed load lifting attachment
lifting attachment which can be fitted directly or indirectly to the hook
h ook or any other coupling device of a
crane, hoist or
crane, hoist or manually
manually controlled
controlled manipulating
manipulating device
device by the user without affecting the integrity of the
3.14
normal weight concrete
concrete with a dry density of more than 2 000 kg/m3, not exceeding 2 600 kg/m3
3.15
positive holding device
device making a direct mechanical connection to the load and which does not rely on friction, suction or
magnetic adhesion to the load
3.16
secondary positive holding device
device to hold loads if the primary holding means fails, and which does not rely on friction, suction or
magnetic adhesion to the load
3.17
tear-off force
force applied at a right angle to the plane of the magnet poles which is required to detach the load from
the switched-on magnet
3.18
two-action control
control which, in order to be operative, requires the performance of two separate actions with one or two
hands
3.19
type verification
verification carried out on one or more samples representative of a particular design and size of product
before it is first placed on the market
3.20
vacuum lifter
equipment which includes one or several suction pads operating by vacuum
(see Figure 7)
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Key
1 vacuum lifter
2 suction pad
3 load
3.20.1
Self-priming vacuum lifter
vacuum lifter using the load to create the vacuum
(see Figure 8)
3.20.2
non self-priming
vacuum lifter usingvacuum lifter
an external source of energy
(see Figure 9)
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3.21
suction pad
part of the vacuum lifter which connects to the load by vacuum
(see Figure 7)
3.22
working
maximumload
loadlimit
that the non-fixed load lifting attachment is designed to lift under the conditions specified
by the manufacturer
3.23
lifting insert system
equipment for lifting precast concrete elements comprising a lifting insert and a matching lifting key
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Key
1 crane hook
2 sling
3 angle of inclination
4 precast concrete element
5 lifting key
6 lifting insert
7 lifting insert system
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3.23.1
lifting insert
element cast into a precast concrete element which, together with a matching lifting key, provides a load
lifting attachment
3.23.2
lifting key
detachable element which engages with a matching lifting
lifti ng insert to provide a lifting
lifti ng attachment
3.24
precast concrete element
concrete element cast in a mould and cured in a controlled environment including reinforced concrete
and pre-stressed reinforced concrete
Table 1 to Table 8 give a list of significant hazardous situations and hazardous specified in EN ISO 12100
is based on the consideration of significant hazards basically without any specific reference to the
Essential Requirements of Directive 2006/42/EC. Furthermore it makes reference to the relevant clauses
in this standard that are necessary to reduce or eliminate the risks associated with those hazards.
Relevant
Significant hazard in accordance
Group Directive 2006/42/EC, Annex I Clause(s) in this
with EN ISO 12100:2010, Table B.1
standard
1 Mechanical hazards
1.1 Due to machine parts or workpieces, e.g. 1.3.3 Risks due to fallin
falling
g or ejected 5.2.1.1, 5.2.1.2,
— by potential energy (falling objects, objects 5.2.1.3, 5.2.1.4,
height from the ground, gravity) 5.2.1.5,
Annex B
— by kinetic energy (acceleration,
(acceleration, 1.3.7 Risks related to moving parts Not specified
deceleration, moving/rotating
elements)
— by mechanical strength (break-up) 1.1.3 Materials and products Not reported
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Relevant
Significant hazard in accordance
Group Directive 2006/42/EC, Annex I Clause(s) in this
with EN ISO 12100:2010, Table B.1
standard
8 Ergonomic hazards
8.1 Unhealthy postures or excessive effort 1.1.5 Design of machinery to facilitate 5.1.4, 5.1.6
its handling
1.1.6 Ergonomics
Ergonomics 5.1.4
8.2 Inadequate consideration of anatomy 1.1.6 Ergonomics
Ergonomics 5.1.4
1.6.2 Access to operating
operating positions
positions
and servicing points
2.2 Portable hand-held and/or hand-
guided machinery
8.5 Design or location of indicators and 1.7.1 Information and warnings on the Not specified
visual displays units machinery
8.8 Mental overload/underload
overload/underload 1.1.6 Ergonomics
Ergonomics 5.1.4
1.6.4 Operator intervention
8.9 Human error during operation 1.1.6 Ergonomics
Ergonomics 5.1.4
1.2.1 Safety and reliability
reliability of control
systems
1.2.2 Control devices
1.2.5 Selection of control or operating
modes
1.5.4 Errors of fitting 7.1.1
1.7 Information Heading
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EN 13155:2020 (E)
Relevant
Significant hazard in accordance
Group Directive 2006/42/EC, Annex I Clause(s) in this
with EN ISO 12100:2010, Table B.1
standard
11 Combination of hazards
11.1 — for example, repetitive activity + 1.1.5 Design of machinery to facilitate 5.1.4, 5.1.6
effort + high environmental its handling
11.2 — for example, dismantling of heavy 1.3 Protection against mechanical 5.1.6
guards + hazards 5.1.2.1, 5.1.2.2,
— painful effort 5.1.2.3, 5.1.5, 5.1.7,
Annex A
5.2.1.1, 5.2.1.2,
5.2.1.3, 5.2.1.4,
5.2.1.5, 5.2.1.6,
5.2.1.7, Annex B
1.1.6 Ergonomics
Ergonomics 5.1.4
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EN 13155:2020 (E)
Relevant
Significant hazard in accordance
Group Directive 2006/42/EC, Annex I Clause(s) in this
with EN ISO 12100:2010, Table B.1
standard
22.11 Inadequate selection of chains, ropes, 4.1.2.4 Pulleys, drums, wheels, ropes
lifting and accessories and their and chains
inadequate integration into the machine
25 Ergonomic hazards
Relevant
Significant hazard in accordance
Group Directive 2006/42/EC, Annex I Clause(s) in this
with EN ISO 12100:2010, Table B.1
standard
1 Mechanical hazards
1.1 Due to machine parts or workpieces, e.g. 1.3.3 Risks due to fallin
falling
g or ejected 5.2.2.1, 5.2.2.2,
1.10 Friction or abrasion 1.3.4 Risks due to surfaces, edges or Not specified
angles
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EN 13155:2020 (E)
Relevant
Significant hazard in accordance
Group Directive 2006/42/EC, Annex I Clause(s) in this
with EN ISO 12100:2010, Table B.1
standard
2 Electrical hazards
2.5 Electromagnetic
Electromagnetic phenomena 1.2.1 Safety and reliability of control Not specified
systems
8 Ergonomic hazards
8.1 Unhealthy postures or excessive effort 1.1.5 Design of machinery to facilitate 5.1.4, 5.1.6
its handling
1.1.6 Ergonomics
Ergonomics 5.1.4, 5.2.2.6
8.2 Inadequate consideration of anatomy 1.1.6 Ergonomics
Ergonomics 5.1.4, 5.2.2.6
1.6.2 Access to operating
operating positions
positions
and servicing points
2.2 Portable hand-held and/or hand-
guided machinery
8.5 Design or location of indicators and 1.7.1 Information and warnings on the Not specified
visual displays units machinery
8.6 Design, location or identification of 1.2.2 Control devices 5.1.3, 5.2.3.3.2,
controll devices
contro 5.2.3.4.2, 5.2.3.4.3
8.8 Mental overload/underload
overload/underload 1.1.6 Ergonomics
Ergonomics 5.1.4, 5.2.2.6
1.6.4 Operator intervention
8.9 Human error during operation 1.1.6 Ergonomics
Ergonomics 5.1.4, 5.2.2.6
1.2.1 Safety and reliability of control
control 5.2.2.5, 5.2.2.7,
systems 5.2.2.8, 5.2.2.9,
5.2.2.10
1.2.2 Control devices 5.1.3
1.7.4 Instructions
Instructions 7.1, 7.1.1, 7.1.2.2
1.7.4.1 General principles for the 7.1.1
drafting of instruction
i nstructionss
1.7.4.2 Contents of the instruction
instructionss 7.1, 7.1.1, 7.1.2.2
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Relevant
Significant hazard in accordance
Group Directive 2006/42/EC, Annex I Clause(s) in this
with EN ISO 12100:2010, Table B.1
standard
9.4 Snow, water, wind, temperature 1.1.3 Material and products Not specified
1.2.1 Safety and reliability
reliability of control Not specified
systems
10.3 Software error 1.2.1 Safety and reliability of control Not reported
systems
10.4 Failure of the power supply 1.2.6 Failure of the power supply 5.2.2.5, 5.2.2.7,
5.2.2.8
11 Combination of hazards
11.1 — for example, repetitive activity + 1.1.5 Design of machinery to facilitate 5.1.4, 5.1.6
effort + high environmental its handling
temperature
1.1.6 Ergonomics
1.6.2 Access to operating
operating positions
positions
and servicing point
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Relevant
Significant hazard in accordance
Group Directive 2006/42/EC, Annex I Clause(s) in this
with EN ISO 12100:2010, Table B.1
standard
11.2 — for example, dismantling of heavy 1.3 Protection against mechanical 5.1.6
guards + hazards 5.1.2.1, 5.1.2.2,
— painful effort 5.1.2.3, 5.1.5, 5.1.7,
Annex A
5.2.2.1, 5.2.2.2,
5.2.2.3, 5.2.2.4,
5.2.2.5, 5.2.2.6,
5.2.2.7, 5.2.2.8,
5.2.2.9, 5.2.2.11,
Annex C
1.1.6 Ergonomics
Ergonomics 5.1.4
22.13 Abnormal
Abnormal conditions of 4.4.1 Lifting accessories 7.1
assembly/use/maintenance 4.4.2d) Lifting machinery
4.4.2e) Lifting machinery
25 Ergonomic hazards
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Relevant
Significant hazard in accordance
Group Directive 2006/42/EC, Annex I Clause(s) in this
with EN ISO 12100:2010, Table B.1
standard
Relevant
Significant hazard in accordance
Group Directive 2006/42/EC, Annex I Clause(s) in this
with EN ISO 12100:2010, Table B.1
standard
1 Mechanical hazards
1.1 Due to machine parts or workpieces, e.g. 1.3.3 Risks due to fallin
falling
g or ejected 5.2.3.1.1, 5.2.3.1.2,
— by potential energy (falling objects, objects 5.2.3.2.1, 5.2.3.2.2,
height from the ground, gravity) 5.2.3.2.3, 5.2.3.3.1,
5.2.3.3.2, 5.2.3.3.3,
5.2.3.3.4, 5.2.3.4.1,
5.2.3.5.1, 5.2.3.5.2,
Annex D
— by kinetic energy (acceleration,
(acceleration, 1.3.7 Risks related to moving parts
deceleration, moving/rotating
elements)
— by mechanical strength (break-up) 1.1.3 Materials and products Not specified
1.3.2 Risk of break-up during 5.1.2.1, 5.1.2.2,
operation 5.1.2.3, 5.1.5, 5.1.7,
Annex A
1.10 Friction or abrasion 1.3.4 Risks due to surfaces, edges or Not specified
angles
1.13 Instability 1.1.5 Design of machinery to facilitate 5.1.4, 5.1.6
its handling
2.5 Electromagnetic
Electromagnetic phenomena 1.2.1 Safety and reliability of control Not specified
systems
8 Ergonomic hazards
8.1 Unhealthy postures or excessive effort 1.1.5 Design of machinery to facilitate 5.1.4, 5.1.6
its handling
1.1.6 Ergonomics
Ergonomics 5.1.4
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Relevant
Significant hazard in accordance
Group Directive 2006/42/EC, Annex I Clause(s) in this
with EN ISO 12100:2010, Table B.1
standard
8.2 Inadequate consideration of anatomy 1.1.6 Ergonomics
Ergonomics 5.1.4
1.6.2 Access to operating
operating positions
positions
and servicing points
1.7.4 Instructions
Instructions 7.1, 7.1.1, 7.1.2.3
1.7.4.1 General principles for the 7.1.1
drafting of instruction
i nstructionss
1.7.4.2 Contents of the instructions 7.1, 7.1.1, 7.1.2.3
29
BS EN 13155:2020
EN 13155:2020 (E)
Relevant
Significant hazard in accordance
Group Directive 2006/42/EC, Annex I Clause(s) in this
with EN ISO 12100:2010, Table B.1
standard
9.4 Snow, water, wind, temperature 1.1.3 Material and products Not specified
1.2.1 Safety and reliability
reliability of control Not reported
systems
10.3 Software error 1.2.1 Safety and reliability of control Not specified
systems
10.4 Failure of the power supply 1.2.6 Failure of the power supply 5.2.3.3.2
11 Combination of hazards
11.1 — for example, repetitive activity + 1.1.5 Design of machinery to facilitate 5.1.4, 5.1.6
effort + high environmental its handling
temperature
1.1.6 Ergonomics
1.6.2 Access to operating
operating positions
positions
and servicing point
1.6.4 Operator intervention
1.5.5 Extreme temperatures Not specified
11.2 — for example, dismantling of heavy 1.3 Protection against mechanical 5.1.6
guards + hazards 5.1.2.1, 5.1.2.2,
— painful effort 5.1.2.3, 5.1.5, 5.1.7,
Annex A
5.2.3.1.1, 5.2.3.1.2,
5.2.3.2.1, 5.2.3.2.2,
5.2.3.2.3, 5.2.3.3.1,
5.2.3.3.2, 5.2.3.3.3,
5.2.3.3.4, 5.2.3.4.1,
5.2.3.5.1, 5.2.3.5.2,
Annex D
1.1.6 Ergonomics
Ergonomics 5.1.4
30
BS EN 13155:2020
EN 13155:2020 (E)
Relevant
Significant hazard in accordance
Group Directive 2006/42/EC, Annex I Clause(s) in this
with EN ISO 12100:2010, Table B.1
standard
12 Hazards due to:
— assembly and installation
— setting
— cleaning
— fault-finding
— maintenance
12.1 Maintenance 1.6.1 Machinery maintenance 7.1.2.3
Supplementary, due to lifting operations
22 Mechanical hazards caused by load falls, collisions, machine tipping
22.13 Abnormal
Abnormal conditions of 4.4.1 Lifting accessories 7.1
assembly/use/maintenance
4.4.2d) Lifting machinery
31
BS EN 13155:2020
EN 13155:2020 (E)
Relevant
Significant hazard in accordance
Group Directive 2006/42/EC, Annex I Clause(s) in this
with EN ISO 12100:2010, Table B.1
standard
1 Mechanical hazards
1.1 Due to machine parts or workpieces, e.g. 1.3.3 Risks due to fallin
falling
g or ejected 5.2.4.1, 5.2.4.2
— by potential energy (falling objects, objects
height from the ground, gravity)
— by kinetic energy (acceleration,
(acceleration, 1.3.7 Risks related to moving parts
deceleration, moving/rotating
elements)
— by mechanical strength (break-up) 1.1.3 Materials and products Not specified
1.3.2 Risk of break-up during 5.1.2.1, 5.1.2.2,
operation 5.1.2.3, 5.1.5, 5.1.7,
Annex A
1.10 Friction or abrasion 1.3.4 Risks due to surfaces, edges or Not specified
angles
1.13 Instability 1.1.5 Design of machinery to facilitate 5.1.4, 5.1.6
its handling
1.3.1 Risk of loss of stability 5.1.6
8 Ergonomic hazards
8.1 Unhealthy postures or excessive effort 1.1.5 Design of machinery to facilitate 5.1.4, 5.1.6
its handling
1.1.6 Ergonomics
Ergonomics 5.1.4
8.2 Inadequate consideration of anatomy 1.1.6 Ergonomics
Ergonomics 5.1.4
1.6.2 Access to operating
operating positions
positions
and servicing points
2.2 Portable hand-held and/or hand-
guided machinery
8.5 Design or location of indicators and 1.7.1 Information and warnings on the Not specified
visual displays units machinery
8.8 Mental overload/underload
overload/underload 1.1.6 Ergonomics
Ergonomics 5.1.4
32
BS EN 13155:2020
EN 13155:2020 (E)
Relevant
Significant hazard in accordance
Group Directive 2006/42/EC, Annex I Clause(s) in this
with EN ISO 12100:2010, Table B.1
standard
8.9 Human error during operation 1.1.6 Ergonomics
Ergonomics 5.1.4
1.2.1 Safety and reliability of control
control
systems
1.7.4 Instructions
Instructions 7.1, 7.1.1, 7.1.2.4
11.1 — for example, repetitive activity + 1.1.5 Design of machinery to facilitate 5.1.4, 5.1.6
effort + high environmental its handling
temperature
1.1.6 Ergonomics
1.6.2 Access to operating
operating positions
positions
and servicing point
1.6.4 Operator intervention
1.5.5 Extreme temperatures Not specified
11.2 — for example, dismantling of heavy 1.3 Protection against mechanical 5.1.6
guards + hazards 5.1.2.1, 5.1.2.2,
— painful effort 5.1.2.3, 5.1.5, 5.1.7,
Annex A
5.2.4.1, 5.2.4.2
1.1.6 Ergonomics
Ergonomics 5.1.4
33
BS EN 13155:2020
EN 13155:2020 (E)
Relevant
Significant hazard in accordance
Group Directive 2006/42/EC, Annex I Clause(s) in this
with EN ISO 12100:2010, Table B.1
standard
12 Hazards due to:
— assembly and installation
— setting
— cleaning
— fault-finding
— maintenance
12.1 Maintenance 1.6.1 Machinery maintenance Not specified
Supplementary, due to lifting operations
22 Mechanical hazards caused by load falls, collisions, machine tipping
25 Ergonomic hazards
34
BS EN 13155:2020
EN 13155:2020 (E)
Relevant
Significant hazard in accordance
Group Directive 2006/42/EC, Annex I Clause(s) in this
with EN ISO 12100:2010, Table B.1
standard
1 Mechanical hazards
1.1 Due to machine parts or workpieces, e.g. 1.3.3 Risks due to fallin
falling
g or ejected 5.2.5.1, 5.2.5.2,
— by potential energy (falling objects, objects 5.2.5.3, 5.2.5.4,
height from the ground, gravity) 5.2.5.5, 5.2.5.6,
Annex F
— by kinetic energy (acceleration,
(acceleration, 1.3.7 Risks related to moving parts
deceleration, moving/rotating
elements)
— by mechanical strength (break-up) 1.1.3 Materials and products Not specified
1.10 Friction or abrasion 1.3.4 Risks due to surfaces, edges or Not specified
angles
1.13 Instability 1.1.5 Design of machinery to facilitate 5.1.4, 5.1.6
its handling
1.1.6 Ergonomics
Ergonomics 5.1.4
8.2 Inadequate consideration of anatomy 1.1.6 Ergonomics
Ergonomics 5.1.4
8.5 Design or location of indicators and 1.7.1 Information and warnings on the Not specified
visual displays units machinery
8.8 Mental overload/underload
overload/underload 1.1.6 Ergonomics
Ergonomics 5.1.4
1.6.4 Operator intervention
35
BS EN 13155:2020
EN 13155:2020 (E)
Relevant
Significant hazard in accordance
Group Directive 2006/42/EC, Annex I Clause(s) in this
with EN ISO 12100:2010, Table B.1
standard
8.9 Human error during operation 1.1.6 Ergonomics
Ergonomics 5.1.4
1.7.4 Instructions
Instructions 7.1, 7.1.1, 7.1.2.4
9.4 Snow, water, wind, temperature 1.1.3 Material and products Not specified
11.1 — for example, repetitive activity + 1.1.5 Design of machinery to facilitate 5.1.4, 5.1.6
effort + high environmental its handling
temperature
1.1.6 Ergonomics
1.6.2 Access to operating
operating positions
positions
and servicing point
1.6.4 Operator intervention
36
BS EN 13155:2020
EN 13155:2020 (E)
Relevant
Significant hazard in accordance
Group Directive 2006/42/EC, Annex I Clause(s) in this
with EN ISO 12100:2010, Table B.1
standard
11.2 — for example, dismantling of heavy 1.3 Protection against mechanical 5.1.6
guards + hazards 5.1.2.1, 5.1.2.2,
— painful effort 5.1.2.3, 5.1.5, 5.1.7,
Annex A
5.2.5.1, 5.2.5.2,
5.2.5.3, 5.2.5.4,
5.2.5.5, 5.2.5.6
1.1.6 Ergonomics
Ergonomics 5.1.4
12 Hazards due to:
— assembly and installation
— setting
— cleaning
— fault-finding
— maintenance
12.1 Maintenance 1.6.1 Machinery maintenance Not specified
Supplementary, due to lifting operations
25 Ergonomic hazards
25.1 Restricted movements
movements of persons 5.2 Movement Not reported
26 Hazards associated with the environment in which the machine is used
BS EN 13155:2020
EN 13155:2020 (E)
Relevant
Significant hazard in accordance
Group Directive 2006/42/EC, Annex I Clause(s) in this
with EN ISO 12100:2010, Table B.1
standard
1 Mechanical hazards
1.1 Due to machine parts or workpieces, e.g. 1.3.3 Risks due to fallin
falling
g or ejected 5.2.6.1.1, 5.2.6.2.1,
— by potential energy (falling objects, objects 5.2.6.2.2, 5.2.6.3.1,
height from the ground, gravity) 5.2.6.3.2, Annex E
1.10 Friction or abrasion 1.3.4 Risks due to surfaces, edges or Not specified
angles
1.13 Instability 1.1.5 Design of machinery to facilitate 5.1.4, 5.1.6
its handling
1.3.1 Risk of loss of stability 5.1.6
2 Electrical hazards
2.5 Electromagnetic
Electromagnetic phenomena 1.2.1 Safety and reliability of control Not specified
systems
8 Ergonomic hazards
8.1 Unhealthy postures or excessive effort 1.1.5 Design of machinery to facilitate 5.1.4, 5.1.6
its handling
1.1.6 Ergonomics
Ergonomics 5.1.4
8.2 Inadequate consideration of anatomy 1.1.6 Ergonomics
Ergonomics 5.1.4
8.5 Design or location of indicators and 1.7.1 Information and warnings on the Not specified
visual displays units machinery
8.8 Mental overload/underload
overload/underload 1.1.6 Ergonomics
Ergonomics 5.1.4
BS EN 13155:2020
EN 13155:2020 (E)
Relevant
Significant hazard in accordance
Group Directive 2006/42/EC, Annex I Clause(s) in this
with EN ISO 12100:2010, Table B.1
standard
8.9 Human error during operation 1.1.6 Ergonomics
Ergonomics 5.1.4
1.2.1 Safety and reliability of control
control 5.2.7.3, 5.2.7.4
systems
1.7.4 Instructions
Instructions 7.1, 7.1.1, 7.1.2.5
BS EN 13155:2020
EN 13155:2020 (E)
Relevant
Significant hazard in accordance
Group Directive 2006/42/EC, Annex I Clause(s) in this
with EN ISO 12100:2010, Table B.1
standard
10
10.3 Software error 1.2.1 Safety and reliability of control Not specified
systems
10.4 Failure of the power supply 1.2.6 Failure of the power supply Not specified
11 Combination of hazards
11.1 — for example, repetitive activity + 1.1.5 Design of machinery to facilitate 5.1.4, 5.1.6
effort + high environmental its handling
temperature
1.1.6 Ergonomics
1.6.2 Access to operating
operating positions
positions
and servicing point
1.6.4 Operator intervention
1.5.5 Extreme temperatures Not reported
11.2 — for example, dismantling of heavy 1.3 Protection against mechanical 5.1.6
guards + hazards 5.1.2.1, 5.1.2.2,
— painful effort 5.1.2.3, 5.1.5, 5.1.7,
Annex A
5.2.6.1.1, 5.2.6.2.1,
5.2.6.2.2, 5.2.6.3.1,
5.2.6.3.2,
Annex E
— 1.1.6 Ergonomics
Ergonomics 5.1.4
BS EN 13155:2020
EN 13155:2020 (E)
Relevant
Significant hazard in accordance
Group Directive 2006/42/EC, Annex I Clause(s) in this
with EN ISO 12100:2010, Table B.1
standard
12.1 Maintenance 1.6.1 Machinery maintenance Not specified
Supplementary, due to lifting operations
22.13 Abnormal
Abnormal conditions of 4.4.1 Lifting accessories 7.1
assembly/use/maintenance
4.4.2d) Lifting machinery
25 Ergonomic hazards
BS EN 13155:2020
EN 13155:2020 (E)
Relevant
Significant hazard in accordance
Group Directive 2006/42/EC, Annex I Clause(s) in this
with EN ISO 12100:2010, Table B.1
standard
1 Mechanical hazards
1.1 Due to machine parts or workpieces, e.g. 1.3.3 Risks due to fallin
falling
g or ejected 5.2.7.1, 5.2.7.2,
— by potential energy (falling objects, objects 5.2.7.3, 5.2.7.4,
height from the ground, gravity) 5.2.7.5, 5.2.7.6,
Annex G
— by kinetic energy (acceleration,
(acceleration, 1.3.7 Risks related to moving parts
deceleration, moving/rotating
elements)
— by mechanical strength (break-up) 1.1.3 Materials and products Not specified
1.3.2 Risk of break-up during 5.1.2.1, 5.1.2.2,
operation 5.1.2.3, 5.1.5, 5.1.7,
Annex A
1.10 Friction or abrasion 1.3.4 Risks due to surfaces, edges or Not specified
angles
1.11 Injection 1.3.2 Risk of break-up during
operation
1.12 Slipping, tripping and falling 1.5.15 Risk of slipping, tripping or
falling
1.13 Instability 1.1.5 Design of machinery to facilitate 5.1.4, 5.1.6
its handling
2.5 Electromagnetic
Electromagnetic phenomena 1.2.1 Safety and reliability of control Not reported
systems
8 Ergonomic hazards
8.1 Unhealthy postures or excessive effort 1.1.5 Design of machinery to facilitate 5.1.4, 5.1.6
its handling
1.1.6 Ergonomics
Ergonomics 5.1.4
8.2 Inadequate consideration of anatomy 1.1.6 Ergonomics
Ergonomics 5.1.4
1.6.2 Access to operating
operating positions
positions
and servicing points
BS EN 13155:2020
EN 13155:2020 (E)
Relevant
Significant hazard in accordance
Group Directive 2006/42/EC, Annex I Clause(s) in this
with EN ISO 12100:2010, Table B.1
standard
8.9 Human error during operation 1.1.6 Ergonomics
Ergonomics 5.1.4
1.2.1 Safety and reliability of control
control
systems
1.7.4 Instructions
Instructions 7.1, 7.1.1, 7.1.2.6
10.1 Failure/disorder
Failure/disorder of the control system 1.2.1 Safety and reliability of control
control Not specified
and control circuits systems
1.2.3 Starting Not specified
1.2.4 Stopping
Stopping Not relevant
1.2.5 Selection of control or operating Not specified
modes
1.6.3 Isolation of energy sources Not relevant
43
BS EN 13155:2020
EN 13155:2020 (E)
Relevant
Significant hazard in accordance
Group Directive 2006/42/EC, Annex I Clause(s) in this
with EN ISO 12100:2010, Table B.1
standard
10.2 Restoration of energy supply after an 1.2.3 Starting Not reported
interruption
1.2.6 Failure of the power supply 5.2.7.3
10.4 Failure of the power supply 1.2.6 Failure of the power supply 5.2.7.3
11 Combination of hazards
11.1 — for example, repetitive activity + 1.1.5 Design of machinery to facilitate 5.1.4, 5.1.6
effort + high environmental its handling
temperature
1.1.6 Ergonomics
1.6.2 Access to operating
operating positions
positions
and servicing point
1.6.4 Operator intervention
1.5.5 Extreme temperatures Not reported
11.2 — for example, dismantling of heavy 1.3 Protection against mechanical 5.1.6
guards + hazards 5.1.2.1, 5.1.2.2,
— painful effort 5.1.2.3, 5.1.5, 5.1.7,
Annex A
5.2.7.1, 5.2.7.2,
5.2.7.3, 5.2.7.4,
5.2.7.5, 5.2.7.6,
Annex G
1.1.6 Ergonomics
Ergonomics 5.1.4
— setting
— cleaning
— fault-finding
— maintenance
12.1 Maintenance 1.6.1 Machinery maintenance Not reported
Supplementary, due to lifting operations
BS EN 13155:2020
EN 13155:2020 (E)
Relevant
Significant hazard in accordance
Group Directive 2006/42/EC, Annex I Clause(s) in this
with EN ISO 12100:2010, Table B.1
standard
22.11 Inadequate selection of chains, ropes, 4.1.2.4 Pulleys, drums, wheels, ropes
lifting and accessories and their and chains
inadequate integration into the machine
4.1.2.5 Lifting accessories and their 5.1.2.1, 5.1.2.2,
components 5.1.2.3, 5.1.5, 5.1.7,
Annex A
4.3.1 Chains, ropes and webbing
25 Ergonomic hazards
Table 8 — Lifting insert systems – List of significant hazards and associated requirements
Relevant
Significant hazard in accordance
Group Directive 2006/42/EC, Annex I Clause(s) in this
with EN ISO 12100:2010, Table B.1
standard
1 Mechanical hazards
1.1 Due to machine parts or workpieces, e.g. 1.3.3 Risks due to fallin
falling
g or ejected 5.2.8
objects
— height
by potential energy (falling objects,
from the ground, gravity)
— (acceleration, 1.3.7 Risks related to moving parts
by kinetic energy (acceleration,
deceleration, moving/rotating
elements)
— by mechanical strength (break-up) 1.1.3 Materials and products
1.3.2 Risk of break-up during 5.2.8
operation
8 Ergonomic hazards
8.5 Design or location of indicators and 1.7.1 Information and warnings on the 7.1
visual displays units machinery 7.2
45
BS EN 13155:2020
EN 13155:2020 (E)
Relevant
Significant hazard in accordance
Group Directive 2006/42/EC, Annex I Clause(s) in this
with EN ISO 12100:2010, Table B.1
standard
22.12 Lowering of the load under the control 4.1.2.6d) Control of movements
of friction brake
22.13 Abnormal conditions of 4.4.1 Lifting accessories 7.1
assembly/use/maintenance
4.4.2d) Lifting machinery
5.1.1 General
The load lifting attachment shall comply with the safety requirements and/or protective measures of this
clause.
In addition, the attachment should be designed in accordance with EN ISO 12100 for hazards relevant
but not significant and which are not dealt with by this standard.
5.1.2 Mechanical load bearing parts
Unless otherwise specified in 5.2, the mechanical load bearing parts shall have a mechanical strength to
fulfil the following requirements:
46
BS EN 13155:2020
EN 13155:2020 (E)
5.1.2.1 Load lifting attachments designed for a maximum of 16 000 load cycles
The coefficients mentioned above cover the uncertainties of the value of the actual load and the impact
factor for hoisting a grounded load (dynamic effect) in general applications. The proof of fatigue strength
is not necessary, it is covered by the global safety of the proof of static strength.
st rength.
5.1.2.2 Load lifting attachments designed for more than 16 000 load cycles
The proof of the static strength and fatigue strength shall be based in accordance with EN 13001-1,
13001-1,
EN 13001-2 and EN°13001-3-1.
For static strength, the value of the risk coefficient (γ n) defined in EN 13001-2,
13001-2, shall be 1,4.
5.1.3 Controls
The controls of the attachment shall be in accordance with the following subclauses of
EN 13557:2003+A2:2008, where applicable: 5.1.1, 5.1.9, 5.2.3.1.1 to 5.2.3.1.4 inclusive and 5.2.3.2.1 to
5.2.3.2.5 inclusive.
5.1.4 Handles
An attachment that is intended to be guided manually shall be equipped with handle(s), arranged so that
finger injuries are avoided. Handles are not required if features have been built in to provide natural
handholds.
5.1.5 Requirements for slings which are integrated
Slings which are an integrated part of the attachment shall be in accordance with the appropriate
following standards:
— EN 818-4;
818-4;
— EN 818-5;
818-5;
— EN 1492-1;
1492-1;
— EN 1492-2;
1492-2;
— EN 1492-4;
1492-4;
— EN 1677-1;
1677-1;
— EN 1677-2;
1677-2;
— EN 1677-3;
1677-3;
47
BS EN 13155:2020
EN 13155:2020 (E)
— EN 1677-4;
1677-4;
— EN 1677-5;
1677-5;
— EN 1677-6;
1677-6;
— EN 13414-1.
13414-1.
When not required for use it shall be possible to set down the attachment so that it is stable during
storage. In order to be regarded as stable it shall not tip over when tilted to an angle of 10° in any
direction. This shall be achieved either by the shape of the attachment or by means of additional
equipment such as a stand.
5.1.7 Quality of welding
5.2.1.1 Under the conditions specified by the manufacturer, it shall not be possible to unintentionally
release the load, in particular by the following influences:
5.2.1.2 Plate clamps intended to transport vertically suspended plate shall incorporate a device to
prevent the load from unintentional detachment when it is set down.
5.2.1.3 The safety factor to prevent the load from slipping shall be at least 2.
BS EN 13155:2020
EN 13155:2020 (E)
5.2.1.6 If the lifting attachment is designed to use more than one clamp, the working load limit of
each clamp shall take account of the share of the load which can foreseeably be imposed on it (including
any inequality of share due to the rigidity of the load) and any intermediate equipment between the
clamps and the crane, e.g. a lifting beam.
5.2.1.7 The method of connecting to the crane or intermediate equipment shall ensure that the forces
are transmitted through the plate clamp in the correct alignment. Where this is not possible by design,
the marking and/or operating instructions shall clearly indicate how it should be connected.
5.2.2 Vacuum lifters
5.2.2.1 Vacuum lifters shall be dimensioned to hold at least a load corresponding to two times the
working load limit at the end of the working range and the beginning of the danger range respectively at
all design angles of tilt. The design angles of tilt
ti lt shall exceed the maximum working angles in accordance
with 5.1.2.3.
The pressure range with which it is possible to work is termed the working range. The danger range
adjoins the working range. In some vacuum lifting systems, in particular self-priming vacuum lifters,
li fters, the
pressure decrease arising depends upon the weight of the load.
5.2.2.2 Non-self-priming vacuum lifters shall be equipped with a pressure measuring device showing
the working range and the danger range of the vacuum.
5.2.2.3 Self-priming vacuum lifters shall be equipped with an indicator showing to the operator that
the end of the working range is reached.
5.2.2.4 The measuring device or the indicator respectively shall be fully visible for the slinger or, if
there is no slinger, for the driver of the crane in his normal working position.
5.2.2.5 Means shall be provided to prevent the load falling due to vacuum losses. This shall be:
a) in the case
case of vacuum
vacuum lifters with a vacuum pump: a reserve vacuum with a non-return valve between
between
the reserve vacuum and the pump, located as close as possible to the reserve vacuum;
c) in the case
case of turbine vacuum lifters: a supporting battery or an additional
additional flywheel-mass;
flywheel-mass;
d) in the case of
of self-priming vacuum lifters: a reserve-stroke at least equal to 5 % of the total stroke of
the piston.
Vacuum losses can occur for example, due to leaks, or in the ccase
ase of non-self-priming vacuum lifters, due
to a power failure.
5.2.2.6 There shall be a device to warn automatically that the danger range is reached, when vacuum
losses cannot be compensated. The warning signal shall be optical or acoustic, depending upon the
circumstances of use for the vacuum lifter, and in accordance with EN 981,
981, EN 842 and EN ISO 7731. The
warning device shall work even if there is a power failure of the vacuum lifter.
BS EN 13155:2020
EN 13155:2020 (E)
5.2.2.7 In the event of power failure, unless the vacuum lifter is intended for use in no-go areas, it
shall comply with the following:
5.2.2.8 For vacuum lifters intended to be used in a high risk area where it is difficult to leave the
danger zone or difficult to warn persons in the danger zone a secondary positive holding device is
required or there shall be two vacuum reserves each fitted with non-return valves. Each vacuum reserve
shall be connected to a separate set of suction pads. Each set of suction pads shall ffulfil
ulfil the requirement
in 5.2.2.1.
5.2.2.9 The releasing of the load shall be actuated by a two action control, except in cases where the
release of the load is not possible until the load has been put down or in no-go areas.
5.2.3.1 General
5.2.3.2.1 Battery-fed electric lifting magnets shall provide a tear-off force corresponding
corresponding to at least
two times the working load limit under the conditions specified by the manufacturer.
BS EN 13155:2020
EN 13155:2020 (E)
5.2.3.2.3 A safety device shall be provided, which, after the low power warning devicedevice has been
been
activated and the magnet has been switched off, prevents the magnet from being switched on again until
the battery is recharged to the minimum level at which the low power warning device is not activated.
The indicator does not necessarily indicate that there is sufficient magnetic field.
5.2.3.4 Permanent lifting magnets
BS EN 13155:2020
EN 13155:2020 (E)
Electro-permanent
corresponding to atlifting
least magnets without
3 times the a monitoring
working load limit system shall
under the provide specified
conditions a tear-offbyforce
the
manufacturer.
The magnets shall have an indicator to show when the magnet(s) are magnetized. For magnets with
variable power control, the indicator shall distinguish between full and partial magnetization.
5.2.3.5.2 With monitoring system
Providing the holding force is continuously monitored during ongoing operation, electro-permanent
lifting magnets with a monitoring system shall provide a tear-off force corresponding to at least 2 times
the working load limit under the conditions specified by the manufacturer in the instructions for use.
The monitoring device shall comply with performance level c, control category 3 of EN ISO 13849-1:2015.
13849-1:2015.
The magnets shall have an indicator to show when the magnet(s) are magnetized. For magnets with
variable power control, the indicator shall distinguish between full and partial magnetization.
5.2.4 C-hooks
5.2.4.1 The unloaded C-hook shall hang with the lower arm within 5° of horizontal to facilitate access
to the load.
5.2.4.2 One of the following means shall be provided to prevent the load from sliding on the lower
lower
arm, or the load or part of the load from falling:
b) for the C-hook intended for handling single sheet coils the lower arm shall be horizontal
horizontal or titled
backward in the loaded position;
5.2.5.1 The unloaded lifting fork shall hang with the fork arms within 5° of horizontal to facilitate
access to the load.
5.2.5.2 Within the intended load range and position of the load centre of gravity, the fork arms shall
be tilted backwards with an angle greater or equal to 5° to prevent the load from sliding from the fork
arms.
5.2.5.3 Lifting forks for loose material (e.g. bricks and tiles) to be used in a high
high risk area shall comply
with the following:
52
BS EN 13155:2020
EN 13155:2020 (E)
— have a secondary
secondary positive holding
holding device in which any side and bottom openings are not more than
50 mm × 50 mm;
5.2.5.5 Lifting forks for unit load (e.g. plastic wrapped palletized load) to be used in high risk areas
shall have a retaining device (e.g. chain, strap or bar) to prevent the unit load sliding off the forks.
5.2.5.6 Lifting forks with a retaining device as required in 5.2.5.5 shall be capable of holding a
uniformly distributed load equal to 100 % of the WLL.
5.2.6.1.1 Any connection made by moving or removing a lifting beam component shall be such that it
can be locked before lifting so as to prevent any accidental uncoupling of this connection.
5.2.6.3 Structure
5.2.6.3.3 If free movement presents a hazard, lifting beams fitted with a rotation or tilting mechanism
shall be equipped with a device to stop movement and to immobilize
i mmobilize the load in its iintended
ntended position.
5.2.6.3.4 devices
protection When the
shallspacing
spa
becing between
provided moving
to avoid parts
partsand
crushing of shearing
the beamhazards
is controlled
controlled by
by a in
as specified power
pow
ENer source,
source
349.
349. ,
53
BS EN 13155:2020
EN 13155:2020 (E)
5.2.7 Clamps
5.2.7.1 The holding force of clamps holding by friction to prevent the load
load from slipping shall be at
least two times the working load limit.
b) for a minimum
minimum thickness between
between 50 mm
mm and 100 mm: 5 mm of the minimum
minimum thickness; and
Note that due to the wide variety of applications for clamps, it is impossible to specify a safety range
which is suitable for all. The above ranges should therefore be treated with caution and increased as
appropriate to the application.
5.2.7.3 In the case of clamps holding by friction, the clamping mechanism shall be designed to ensure
that the clamping force is maintained in case of deformation of the load (e.g. surface crushing and elastic
and plastic deformation).
This can be achieved by, for example, a scissor mechanism activated by gravity or by a pressure
compensation device (e.g. springs, hydraulic accumulators), etc.
Clamps holding the load hydraulically or pneumatically shall be fitted with a device to compensate for
any pressure drop below working pressure. If it is not possible to maintain the requirement of 5.2.7.1 an
audio or visual warning signal shall be automatically activated.
5.2.7.4 Except for clamps intended for use in no-go areas, the release
release of clamps which are not self-
closing shall be actuated by a two action control unless the release of the load is not possible until the
load has not been put down.
5.2.7.5 Clamps to be used in a high risk area shall comply with the following:
5.2.7.7 The requirements of 5.2.7.5 and 5.2.7.6 shall not apply, if the clamp is intended to be used
only to lift the lowest part of the clamp to a height less than 1,8 m and is either:
BS EN 13155:2020
EN 13155:2020 (E)
— ropes: γ = 4,0;
— chains: γ = 3,0;
If a lifting insert system consists of multiple steel parts, the verification shall be performed for each
component with the corresponding safety factor and for the entire system in context shall
s hall be verified that
γ = 3,0 is exceeded.
5.2.8.2 Concrete failure
5.2.8.5 The tensile strength of the steel used for components except wire ropes is limited to
fuk = 1 000 N/mm2
N/mm2. The ratio from tensile strength to yield-strength respectively 0,2 %-elongation limit
shall not fall below 1,08. The measured elongation at failure Agt shall be at least 5 %.
5.2.8.6 Wire ropes shall comply with EN 12385-4 and EN 13414-1 and the following requirements:
5.2.8.7 Lifting insert systems shall be designed to meet the specific performance requirements for
the corresponding application when the strength of the concrete is ≥ 15 N/mm2 (test specimen: cube
with edge length 150 mm).
5.2.8.8 Lifting insert systems shall be designed and marked to ensure an unambiguous assignment
of compatible lifting inserts to lifting keys.
55
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EN 13155:2020 (E)
5.2.8.9 Declaration of the performance of the essential characteristics of the product by the
manufacturer on the basis of the following items:
a) the manufacturer shall carry out factory production control in accordance with H.2;
Conformity to each safety requirement and/or protective measure (given in Clause 5 and Clause 7) shall
be verified by the methods specified in Table 9, and detailed in Annex A to Annex H.
For single unit designed and produced products, type verification and individual verification shall be
done.
For series produced products, type verification shall be done on one or more representative products of
the series. The individual verification shall be done on each product produced or using a sampling regime
provided that the sampling regime is such that deviations from the required specification are detected
and rectified before products are placed on the market.
Table 9 — Methods to be used
use d to verify conformity with the safety requirements
requireme nts and/or
measures
Equipment Requirement Verification method
BS EN 13155:2020
EN 13155:2020 (E)
BS EN 13155:2020
EN 13155:2020 (E)
BS EN 13155:2020
EN 13155:2020 (E)
BS EN 13155:2020
EN 13155:2020 (E)
BS EN 13155:2020
EN 13155:2020 (E)
BS EN 13155:2020
EN 13155:2020 (E)
To allow users to safely select, install, use and maintain removable lifting equipment during its normal
lifetime, as a minimum the following information and guidance shall be given in an instruction handbook,
specific to the equipment supplied (see EN ISO 12100:2010, 6.4.5):
a) brief description;
g) fitting, securing
securing,, coupling/uncoupling
coupling/uncoupling and adjustment
adjustment of
of the equipment on the crane;
j) the rrange
ange of temperature
temperature within which
which the attachment can be operated;
Chains slings in accordance with EN 818-4 are not recommended for use in pickling baths due to the
danger of hydrogen embrittlement.
l) restriction for handling dangerous goods (e.g. molten masses, radioactive materials);
m) where appropriate,
appropriate, prohibition
prohibition of handling
handling above persons;
BS EN 13155:2020
EN 13155:2020 (E)
In addition to the general information in accordance with 7.1.1, specific information shall be provided on
the following:
a) vertical lifting for one part at a time;
d) surface condition
condition (grease,
(grease, paint or coating)
coating) of the part to be handled;
h) measures to prevent
prevent unintentional release of the load due to the weight of
of the crane hook, bottom
block or connections acting on the clamp (e.g. short length of chain).
In addition to the general information in accordance with 7.1.1, specific information shall be provided on
the following:
a) checking of the vacuum level;
b) measures to be taken as
as soon as the warnings are actuated;
actuated;
d) checking of the
the condition of the suction pads;
BS EN 13155:2020
EN 13155:2020 (E)
e) intended ambient
ambient maximum
maximum noise level up to which warning devices
devices are effective.
In addition to the general information in accordance with 7.1.1, specific information shall be provided on
the following:
a) checking the suitability of the load;
c) when using lifting forks in high risk areas, a check that the secondary positive holding
holding device is in its
place.
In addition to the general information in accordance with 7.1.1, specific information shall be provided on:
a) the methods o off attaching the load, to enable the user
user to ensure
ensure that the combined
combined lifting beam
beam and
load will be stable when lifted.
The information shall identify the centre of rotation of the lifting beam to the crane, the centre of
rotation of the suspension points to the load, and the vertical distance between them. This is
illustrated schematically in Figure 11 in one plane only, together with similar illustrations for the
centre of rotation of the suspension points to the load and the vertical distance to the centre of
gravity.
NOTE An object with a narrow base and a high centre of gravity needs less force to topple it than one with a
wide base and a low centre of gravity. As the height of the centre of gravity increases relative to the width of
the base, a point is reached where the object can fall over unless it is supported by external means. At this point,
the object is regarded as being unstable and the greater the support required the more unstable it is. A similar
situation exists with a suspended load. Forces which try to topple the load will inevitably
i nevitably be present (e.g. wind,
acceleration, braking).
braking). It is important therefore, when slinging a load, to ensure that it is sufficiently stable to
resist these toppling forces. A load is inherently stable if the lifting sling is attached above the centre of gravity
and properly disposed around it.
In Figure 11, Lifting beam 1 has a positive stability height, and Lifting
Lifti ng beam 2 has a negative stability
height. Load 1 has a positive stability height, and Load 2 has a negative stability height. For stability
of
in the
onecombined lifting
plane only, beamapply
this shall and load, thehorizontal
to each total stability
axisheight shall be
of rotation. positive.
The Although
result of illustrated
each combination
is as follows:
1) Lifting beam
beam 1 + Load 1: will
will always be stable;
4) Lifting beam
beam 2 + Load
Load 2: will always
always be unstable.
BS EN 13155:2020
EN 13155:2020 (E)
Key
1 lifting beam 1 2 lifting beam 2
3 load 1 4 load 2
denotes centre of gravity denotes centre of rotation
7.1.2.6 Clamps
In addition to the general information in accordance with 7.1.1, specific information shall be provided on
the following:
a) surface cond
condition
ition (grease,
(grease, paint or coating) of the part to be handled;
d) measures to prevent
prevent unintentional release of the load due
due to the weight of the crane hook, bottom
block or connections acting on the clamp (e.g. short length of chain).
In addition to the general information in accordance with 7.1.1, specific information shall be provided on
the following:
a) specifications an
and
d marginal
marginal conditions
conditions for selection and use of lifting insert systems:
1) minimum measurements
mea
component surements
thickness, of the
the cover
concrete precast elements,
elements,
and distance between lifting inserts, edge
formwork; edge distance,
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2) required reinforcement,
reinforcement, material, form,
form, diameter, length,
length, mass and position in the element,
depending on the lifting
lifti ng procedure;
1) description;
2) marking;
3) reference of inspection;
d) the instruction handbook for lifting insert systems is usually split in an installation handbook
handbook for the
precast plant and a user’s handbook for the lifting application;
g) loads act
acting
ing on lifting insert systems shall be determined
determined considering
considering the following:
1) static system;
4) dynamic influences
influences during lifting and handling
handling of the precast element
element or due
due to different lifting
accessories;
5) geometry of
of the precast
precast element
element considering
considering the centre of gravity;
Sufficient information to ensure the proper maintenance of the attachment shall be given:
a) instructions for periodic maintenance;
BS EN 13155:2020
EN 13155:2020 (E)
The manufacturer shall indicate the inspections and verifications that are necessary:
a) before commissioning;
7.2 Marking
All removable equipment shall bear in a clearly visible place a durable identification with the following
information:
a) the business name and full address
address of the manufacturer
manufacturer and, where
where applicable, an authorized
representative;
c) serial number;
d) weight of unloaded
unloaded attachment, when it exceeds 5 % of the Working load limit of the equipment or
50 kg, whichever is the less;
7.2.2.1 In addition to the data in 7.2.1, the following shall be stated, where applicable:
c) on C- hook
hook and lifting
lifting forks the limits of the intended position
position of the load centre
centre of gravity;
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EN 13155:2020 (E)
7.2.2.2 For turbine vacuum lifters and main fed lifting magnets not fitted with steering handles to
enable the operator to control the load from outside the danger zone in case of the load falling and with
a holding time in case of power failure of less than 5 minutes the following shall be marked in the local
language:
7.2.2.3 7.2.1 item f) does not apply for load lifting magnets, provided the lifting capacity can be taken
from documents at the place of use.
7.2.2.5 Lifting inserts and compatible lifting keys shall be marked permanently and unambiguously.
The minimum marking of lifting inserts and lifting
li fting keys shall be:
— mark of producer;
— type;
It is recommended that additional plates or decals are affixed, indicating basic safety instructions such
as:
a) persons are forbidden
forbidden to walk or stand in dangerous
dangerous areas;
BS EN 13155:2020
EN 13155:2020 (E)
Annex A
(normative)
The mechanical strength shall be proven for the specific working load limit in accordance with
EN 13001-3-1.
13001-3-1.
The maximum permissible tilting angle specified for the attachment shall be taken into account in
calculations.
The design load used in calculations shall be derived using coefficients as given in 5.1.2 and 5.2 for both
yielded and elastic conditions.
The mechanical strength shall be calculated in accordance with EN 13001-1 and the limit design stress
shall be in accordance with:
— for the elastic
elastic condition,
condition, the allowable stress method;
A.2.1 Conditions
The test shall be conducted by applying a static force F3 = 3 × working load limit in a manner which
replicates the conditions in which the attachment is intended to be used.
A lower coefficient can be used in accordance with particular requirement given in 5.2.
A.2.2 Procedure
The attachment shall be loaded through its suspension and load attachment points so that the lines of
force through these points are the same as they will be in service. The test force F3 ± 2 % shall be applied
without shock for a minimum period of one minute.
Where the intended use of the attachment permits or requires it to tilt or move in any way such that the
lines of force through the suspension or attachment points vary, the test shall be repeated at several
positions throughout the range of movement. These positions shall be selected to simulate the worst
operational conditions and take account of the tilting
ti lting tolerance required by 5.1.2.1.
After the force has been removed the attachment shall be examined for deformation, cracks and other
defects.
A.2.3 Acceptance criteria
An attachment representative of the type shall not release the load even if permanent deformation occurs.
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EN 13155:2020 (E)
A.3.1 Conditions
The test shall be conducted by applying a static force F2 equivalent to 2 × working load limit in a manner
which replicates the conditions in which the attachment is intended to be used.
A.3.2 Procedure
The attachment shall be loaded through its suspension and load attachment points so that the lines of
force through these points are the same as they will be in service. The ttest
est force F2 ± 2 % shall be applied
without shock for a minimum period of 1 min.
Where the intended use of the attachment permits or requires it to tilt or move in any way such that the
lines of force through the suspension or attachment points vary, the test shall be repeated at several
positions throughout the range of movement. These positions shall be selected to simulate the worst
operational conditions.
After the force has been removed the attachment shall be examined for deformation, cracks and other
defects.
A.3.3 Acceptance criteria
Each individual attachment of a series shall withstand a static force F2 without permanent deformation
and after removal of the force, there shall be no visible defects.
A lower coefficient may be used in accordance with particular requirement given in 5.2.
A.4.1 Procedure
— EN 818-5;
818-5;
— EN 13414-1;
13414-1;
— EN 1492-1;
1492-1;
— EN 1492-2;
1492-2;
— EN 1492-4.
1492-4.
BS EN 13155:2020
EN 13155:2020 (E)
Annex B
(normative)
B.1 No detachment when the load is brought down and in case of impact
B.1.1 Conditions
The equipment shall be suspended from a crane. The test load weight shall be at least equal to the working
load limit.
B.1.2 Procedure
NOTE The tester can be at risk when disconnecting and reconnecting the locking mechanism because, if the
plate clamp does not hold the load it can fall against him.
The load shall be attached to the equipment and the locking mechanisms brought into the closed position.
The load shall be lifted then put down onto the ground for a period of at least 5 s. The load shall be lifted
The load shall not detach from the equipment at any time during the simulation.
BS EN 13155:2020
EN 13155:2020 (E)
Key
1 support
2 clamp coating
3 load sample
F vertical force
T horizontal tensile force
The actual environmental conditions which are of importance for friction (e.g. presence of oil or
moisture) shall be reproduced.
reproduced.
B.2.2 Procedure
A vertical force F shall be applied on the support, producing a pressure between 2 and 3 corresponding
to the minimum contact pressure between the clamp and the load when the load is lifted. A horizontal
tensile force T shall be applied between 1 + 2 and 3, until the part 1 + 2 starts moving. The variation of
this tensile force represents a curve usually corresponding to Figure B.2:
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EN 13155:2020 (E)
Key
1 transitory state
2 steady-state (motion)
3 displacement
T horizontal tensile force
Tr average horizontal tensile force in steady-state
The friction coefficient µ used for the calculations is the ratio of Tr (average horizontal tensile force in
steady-state) to the vertical force F.
A minimum of three tests is required, and the friction coefficient shall be taken
t aken as the smallest of the
t he three
measurements.
B.3.1 Procedure
where
S is the clamping force of the clamp;
μ1 is the friction coefficient between load and one clamping
clamping part;
part;
μ2 is the friction coefficient between load and the other clamping part.
The holding force is determined by calculation. The calculation shall be done for the most unfavourable
gripping range.
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Key
P work piece
The holding force T holding the load shall be 2 times the load to be held.
This requirement shall be verified throughout the lifting operation, regardless of whether the clamping
force S is due to self-actuation (in proportion to the load weight), or to a mechanical actuator.
B.4.1 Conditions
The clamp shall be tested using a sheet sample with a thickness equal to the lower limit of the range of
thicknesses less the safety range.
EXAMPLE Clamp with
with a range of thicknesses
thicknesses of 30 mm to 60 mm, test with a 30 mm sheet – 10 %, i.e. a
thickness of 27 mm.
B.4.2 Procedure
The clamp shall be tested using a sheet sample weighing not more than 10 % of the clamp’s working load
limit and with a thickness equal to the lower limit of the range.
B.5.2 Procedure
BS EN 13155:2020
EN 13155:2020 (E)
Annex C
(normative)
C.1.1 Conditions
The test shall verify the correct functioning of the pressure measuring device. The arrangement
arrangement shall be
such as to avoid risk in event of vacuum drop.
C.1.2 Procedure
A condition for which the device is required shall be simulated by reducing the maximum vacuum level
in the vacuum system.
C.1.3 Acceptance criteria
The pressure measuring device indicates the vacuum level reduction. The working range and the danger
range are clearly shown.
C.2.1 Conditions
Test to verify the correct functioning of the leakage indicator. The arrangement shall be such as to avoid
risk in event of vacuum drop.
C.2.2 Procedure
A condition for which the device is required shall be simulated by creating leakage under the suction
pads. The size of the leakage shall correspond with the agreed minimum hanging time of the load, to be
specified in the instruction
i nstruction handbook.
C.3.1 Conditions
The test is to verify the visibility of the measuring device or the indicator.
C.3.2 Procedure
Check if the measuring device or the indicator can be seen from the normal position of the operator or
the crane driver. When the position of the crane driver is unknown, the instruction handbook shall
indicate the correct position of the lifting equipment with respect to the crane driver.
BS EN 13155:2020
EN 13155:2020 (E)
C.4.1 Conditions
The test is to verify that the devices for compensation for vacuum losses function correctly. The
arrangement shall be such as to avoid risk when the load is dropped.
C.4.2 Procedure
The vacuum lifter shall be loaded with the WLL per suction pad, which shall be indicated in the instruction
handbook. The material and other conditions, (e.g. dirt) shall be comparable with the load which will be
manipulated in practice. In case of self-priming vacuum lifters, and in the case of non-self-priming
vacuum lifters, (the power shall be switched off) the hanging time shall be measured or extrapolated.
C.4.3 Acceptance criteria
This time shall be at least equal to the hanging time specified in the instruction handbook. The time shall
be long enough for all persons to leave the danger area and comply with 5.2.2.5 and 5.2.2.7.
C.5.1 Conditions
The test is to verify the correct functioning of the warning device, indicating that the limit of the safe
working range of the vacuum system hash as been reached.
C.5.2 Procedure
The vacuum lifting device shall be sucked onto a load and a small non-compensated leakage shall be made
in the vacuum system. When the safe working range of the vacuum system has been reached, an
automatically acting warning device shall come into action.
C.5.3 Acceptance criteria
The test is to verify the correct functioning of the non-return valve and its position.
C.6.2 Procedure
The valve shall comply with the requirement specified in 5.2.2.5. If there is no noticeable decrease in the
vacuum level, this indicates
i ndicates an air-tight vacuum system, including the non-return valve.
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C.7.1 Conditions
A test load shall be sucked by the vacuum lifter. The arrangement shall be such as to avoid risk in event
of control malfunction.
C.7.2 Procedure
One representative sample of each design and size shall be iinspected
nspected and operated. The controls shall be
inspected and operated in all combinations foreseen by the manufacturer. In addition, a power failure
shall be simulated to check if it alters the condition of the vacuum system.
C.7.3 Acceptance criteria
C.8.1 Conditions
The test is to verify that the automatically warning device functions correctly. The test is to be cconducted
onducted
in the unloaded condition.
C.8.2 Procedure
When the failure is simulated the device shall comply with 5.2.2.6.
C.9.1 Conditions
A test load equal to the working load limit and representative of the intended loads.
C.9.2 Procedure
The test load shall be lifted and placed at the maximum intended tilting angle plus 6° but not more than
90°.
The vacuum level shall be at the end of the
th e working range and the beginning of the danger range.
C.9.3 Acceptance criteria
C.10.1 General
BS EN 13155:2020
EN 13155:2020 (E)
C.10.2.1 Procedure
The friction coefficient between the suction pads and the material to be handled shall be determined in
accordance with C.11 and the components of the adhesion force at the end of the t he working range shall be
calculated. If the friction coefficient cannot be verified by calculation, it shall be done by testing (C.10.3):
Fa ⊥ = PS
Fa // = μPS
where
Both effective components of the adhesion force shall be greater or equal to two times the corresponding
effective component of the working load limit.
Fa ⊥ = PS ≥ 2 WLL g cos α
where
BS EN 13155:2020
EN 13155:2020 (E)
Key
Fa ⊥ adhesion force at right angles to the load
Fa // adhesion force resisting sliding
S1 and S2 area of the suction pads
P pressure difference between atmosphere and inside of suction pad
Α angle of tilt of the load measured to the vertical
C.10.3.1 Procedure
The verification of the adhesion force shall be determined following the conditions, procedure of A.2.
The test shall be conducted:
— with the vacuum at the bottom
bottom of the working
working range;
range;
The acceptance criteria shall be that a representative sample of the type shall withstand the static force
F3 = 2 × working load limit without permanent deformation. After removal of the force the attachment
shall be examined to detect visible defects.
C.11.1 Conditions
c) a load
load cell to record
record the variation of the tensile force.
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EN 13155:2020 (E)
Key
1 suction pad with a v
vacuum
acuum level equal to the end of the working range
2 load material sample
Tr vertical tensile force
The actual environmental conditions which are of importance for friction (e.g. presence of oil or
moisture) shall be reproduced.
reproduced.
C.11.2 Procedure
A Pressure level equal to the end of the working range shall be applied to the suction pad. The vertical
tensile force shall be monitored and increased until the suction pad starts to slip. The maximum force at
which a discernible slipping does not yet occur shall be determined.
C.11.3 Acceptance criteria
The friction coefficient µ used for the calculation is the ratio of Tr (maximum tensile force) plus the weight
of the material sample to the
th e adhesion force PS.
µ = (Tr + mg)/PS
where
BS EN 13155:2020
EN 13155:2020 (E)
Annex D
(normative)
For both rectangular and round magnets, the test piece shall exceed the length, width or diameter of
the magnet by a margin m.
m ≥ 0,1 × l, w or d
d) Test piece
piece material:
material: low carbon steel: S 355 or equivalent;
equivalent;
e) If more than one magnet is used in conjunction with a lifting beam each
each individual magnet
magnet shall b
be
e
verified at an air gap corresponding to the foreseeable surface condition of the load underneath the
magnets contact area. The surface condition of the load is given by the applicable delivery standard
of the loadto
according inEN
question
10029 (i.e. an rolled
for hot air gapplates,
corresponding to half
or half of the max.offlatness
the max. flatness of
tolerance tolerance of surface
surface according
to EN 10034 for profiles).
If the surface condition of the load is not defined, the magnet shall be rated at minimum air gap of
1/100 of the outer diameter or 1/100 of the width over the poles, i.e. the system width.
For standalone magnets (see 5.2.3.2, 5.2.3.3, 5.2.3.4 and 5.2.3.5), the following air gaps shall be
chosen for the verification of the tear-off force:
The chosen gap shall correspond to the intended use of the magnet in the instructions for use;
f) Magnet supply
supply current shall be as rated under the intended
intended use indicated
indicated in the instruction
instruction
handbook;
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EN 13155:2020 (E)
Key
1 magnet poles
2 test piece
R tear-off force
d diameter over poles of round magnets
l length over poles of rectangular or bi-polar magnets
w width over poles of rectangular or bi-polar magnets
t thickness of the test piece
m margin by which test piece length, width or diameter exceeds that of the magnet
σ air gap
D.1.1.2 Procedure
The magnet shall be placed on the test piece as shown in Figure D.1 and then fully energized at the
minimum allowable voltage. The test force F ± 2 % shall be applied without shock through the attachment
point of the magnet and at right angles to the plane between the magnet and the test piece.
D.1.1.3 Acceptance criteria
The test force F reaches the tear-off force specified in 5.2.3.2.1, 5.2.3.3.1, 5.2.3.4.1, 5.2.3.5.1 or 5.2.3.5.2,
as appropriate.
D.1.2 Verification by flux measurement and calculation
D.1.2.1 Conditions
The same
placed conditions
directly apply
upon the as specified
work piece. As in
anD.1.1 except there
alternative, at th
theeshall always be no
manufacturer’s gap. The magnet
discretion, shall be
special purpose
magnets may be tested in conditions which simulate the intended purpose.
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D.1.2.2 Procedure
The flux shall be measured at the surface of contact between magnet and work piece around the middle
pole for round and three-polar magnets and around one pole of bi-polar magnets. The force shall be
calculated from this measured flux.
D.1.2.3 Acceptance criteria
The calculated force F reaches the tear-off force specified in 5.2.3.2.1, 5.2.3.3.1, 5.2.3.4.1, 5.2.3.5.1 or
5.2.3.5.2, as appropriate.
D.2.1 Conditions
A nominal load or test piece shall be provided against which the magnet can be operated. The
arrangement shall be such as to avoid risk in the event of a control malfunction.
D.2.2 Procedure
One representative sample of each design and size of controls shall be inspected and operated in all
functions foreseen by the manufacturer.
D.3.1 Conditions
The test to verify that the back-up and warning devices function correctly shall be carried out on either
the control circuits and warning devices only, or on the complete magnet.
D.3.2 Procedure
The fault or condition for which the device is required shall be simulated by reducing or cutting the power
supply as appropriate to the requirement.
D.3.3 Acceptance criteria
When the fault or condition is simulated the device shall comply with 5.2.3.2.2, 5.2.3.2.3, 5.2.3.3.2 and
5.2.3.3.3, as appropriate.
D.4.1 Conditions
The tests to verify the discharge time of batteries shall be carried out using batteries which meet the
magnet manufacturer’s minimum specification in terms of capacity and state of charge.
The magnet shall be tested against the test piece specified in Procedure D.1. As an alternative, at the
manufacturer’s discretion, special purpose magnets may be tested against a test piece which simulates
the intended purpose.
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EN 13155:2020 (E)
D.4.2 Procedure
The magnet shall be placed on the test piece so that all the poles are covered and then fully energized.
The test force F, equal to the working load ± 2 %, shall be applied without shock through
th rough the attachment
point of the magnet and at right angles to the plane between the magnet and the test piece. The fault or
condition for which the requirement applies shall then be simulated.
The magnets sustain the test force F for the minimum time specified in 5.2.3.2.2 or 5.2.3.3.3, as
appropriate.
D.5.1 Conditions
The indicating device shall be tested simultaneously with procedures D.2, D.3 and D.4.
D.5.3 Acceptance criteria
The indicating device shall indicate magnetization. For variable power control the indicator shall
distinguish between full and partial magnetization in accordance with 5.2.3.2.4, 5.2.3.3.7 and 5.2.3.4.2, as
appropriate.
D.6.1 Conditions
The magnet or magnets and any associated lifting beam shall be tested with a representative sample load
equal to the maximum capacity of the magnet(s) under conditions where failure of the power supply and
back-up device can be simulated without risk.
D.6.2 Procedure
The magnet(s) shall be placed on the load and fully energized. The load shall be lifted
lif ted a sufficient height
to permit the mechanical back-up device to be put in place. After the back-up device is in place the magnet
shall be switched off.
D.6.3 Acceptance criteria
BS EN 13155:2020
EN 13155:2020 (E)
D.7.1 Procedure
For special purpose magnets where details of the intended load(s) are known to the manufacturer, the
design of the magnet or magnets and any associated lifting beam shall be reviewed to ensure it meets the
requirements in 5.2.3.1.2.
D.7.2 Acceptance criteria
BS EN 13155:2020
EN 13155:2020 (E)
Annex E
(normative)
E.1.1 Conditions
E.1.2 Procedure
The attachment shall be loaded through its suspension and load attachment points so that the lines of
force through these points are the same as they will be in service. The test force or test load ± 2 % shall
be applied without shock for a minimum period of 1 min.
Where the intended use of the attachment permits or requires it to tilt or move in any way such that the
lines of force through the suspension
s uspension or attachment points will vary, the test shall be repeated at several
positions throughout the range of movement. These positions shall be selected to simulate the worst
operational conditions.
After the force has been removed the attachment shall be examined for deformation, cracks and other
defects.
E.1.3 Acceptance criteria
Each tested lifting beam of a series shall withstand the static force or live test load without permanent
deformation and after removal of the force or the live test load, there shall be no visible defects.
E.2.1 Conditions
The attachment shall be loaded through its suspension and load attachment points so that the lines of
force through these points are the same as they
t hey will be in service. The test force (1,5 × Fs) ± 2 % shall be
applied without shock for a minimum period of 1 min.
Where the intended use of the attachment permits or requires it to tilt or move in any way such that the
lines of force through the suspension
s uspension or attachment points will vary, the ttest
est shall be repeated at several
positions throughout the range of movement. These positions shall be selected to simulate the worst
operational conditions and take account of the tilting
ti lting tolerance required by 5.1.2.1.
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After the force has been removed the attachment shall be examined for deformation, cracks and other
defects.
E.2.3 Acceptance criteria
An attachment representative of the type shall withstand the test force (1,5 × Fs), even if permanent
deformation occurs.
E.3.1 Conditions
The test shall be conducted either by lifting a live test load or by means of a static force applied by a test
rig.
Key
1 and 2 lifting beam at different working angles
3 moving part
4 maximum working angle of the lifting beam plus 6°
5 maximum working angle of the lifting beam
F test force
E.3.2 Procedure
The moving part shall be locked in position by means of its locking device and subjected to a force F
without shock for a minimum period of 1 min mi n and equal to 2 × the static force that it is required to sustain
in service at an angle of 6° in excess of that specified by the manufacturer, see Figure E.1. The test shall
be repeated in both directions about each horizontal axis and both horizontal axes in combination for
each available locking position. If the moving part does not have predetermined positions but locks by
friction the test shall be carried out at the two extremes of travel and at one intermediate point.
After the force has been removed the moving part and its locking device shall be examined for
deformation, cracks and other defects.
E.3.3 Acceptance criteria
The moving part and its locking device sustains the test force F without slippage,
s lippage, deformation or failure
and, after release of the load, there are no visible defects and the moving part and its looking device
operate freely.
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The mechanical parts shall be calculated in accordance with A.1 for the maximum intended tilting angle
plus 6°.
If the moving parts of the structure are held in position by devices operating on a friction basis (e.g.
resulting from brake torque) the calculation shall demonstrate
demonstrate that the friction force is at least twice the
force due to the self-weight of the parts and the working load limit for the maximum intended tilting angl
angle
e
plus 6°.
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EN 13155:2020 (E)
Annex F
(normative)
F.1.1 Conditions
The test shall be conducted by applying a uniformly distributed static force equal 1/2 WLL on the 90°
tilted lifting forks.
F.1.2 Procedure
The empty attachment shall be tilted and fixed in a manner such that the secondary positive holding
device is not in contact with anything other than the lifting
lif ting forks and the test load and has enough space
to deform. A force equal to half the WLL shall be applied to the lower part of the secondary positive
holding device. The test shall be carried out for at least the two most unfavourable directions.
F.1.3 Acceptance criteria
The secondary positive holding device shall withstand the force even if permanent deformation occurs.
F.2.1 Conditions
The test shall be conducted by applying a uniformly distributed static force equal to 2 WLL.
F.2.2 Procedure
The secondary positive holding device shall withstand the force even if permanent deformation occurs.
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EN 13155:2020 (E)
Annex G
(normative)
G.1.1 Conditions
Key
1 support
2 clamp coating
3 load sample
F vertical force
T horizontal tensile force
The actual environmental conditions which are of importance for friction (e.g. presence of oil or
moisture) shall be reproduced.
reproduced.
G.1.2 Procedure
A vertical force F shall be applied on the support, producing a pressure between 2 and 3 corresponding
corresponding
to the minimum contact pressure between the clamp and the load when the load is lifted.
A horizontal tensile force T shall be applied between 1 + 2 and 3, until the part 1 + 2 starts moving. The
variation of this tensile
t ensile force represents a curve usually corresponding to the diagram in Figure G.2.
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Key
1 transitory state
2 steady-state (motion)
3 displacement
T horizontal tensile force
T average horizontal tensile force in steady-state
r
Figure G.2 — Characteristics of tensile force
f orce T
The friction coefficient µ used for the calculations is the ratio of Tr (average horizontal tensile force in
steady-state) to the vertical force F. A minimum of 3 tests is required, and the fri
friction
ction coefficient shall be
taken as the smallest of the 3 measurements.
G.2.1 Conditions
where
S is the clamping force of the clamp or the tong;
μ1 is the friction coefficient between load and one clamping
clamping part;
part;
μ2 is the friction coefficient between load and the other clamping part.
part.
The holding force is determined by calculation. The calculation shall be done for the most unfavourable
u nfavourable
gripping range.
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Key
P work piece
The holding force T holding the load shall be 2 times the load to be held.
This requirement shall be verified throughout the lifting operation, regardless of whether the clamping
force S is due to self-actuation (in proportion to the load weight), or to a mechanical actuator.
G.3.1 Conditions
The test shall be conducted by applying a uniformly distributed static force equal 1/2 WLL on the 90°
tilted attachment.
G.3.2 Procedure
The empty attachment shall be tilted and fixed in a manner such that the secondary positive holding
device is not in contact with anything other than the clamp and the test load and has enough space to
deform. A force equal to half the WLL shall be applied to the lower part of the secondary positive holding
device. The test shall be carried out for at least the two most unfavourable directions.
G.3.3 Acceptance criteria
The secondary positive holding device shall withstand the force even if permanent deformation occurs.
G.4.1 Conditions
The test shall be conducted by applying a uniformly distributed static force equal to 2 WLL.
G.4.2 Procedure
A uniformly distributed load corresponding to 2 times the WLL shall be applied to the secondary
s econdary positive
holding device. The clamping mechanism shall be locked open. The secondary positive holding device
shall not be in contact with anything other than the clamp and the test load and shall have enough space
to deform.
BS EN 13155:2020
EN 13155:2020 (E)
G.5.1 Conditions
The clamp shall be tested using a sample with a thickness equal to the lower limit of the range of thickness
less the safety range.
G.5.2 Procedure
BS EN 13155:2020
EN 13155:2020 (E)
Annex H
(normative)
H.1.1 Conditions
Lifting insert systems are used to lift precast elements. For this purpose they shall carry all actions
resulting from transport, lifting operations as well as during installation and transfer of the loads to the
structural component. The use of lifting inserts includes only a one-time-use for lifting of the precast
element. Multiple use within the transport chain from production until assembling of the precast element
applies as one-time-use. Multiple use on different occasions, e.g. lifting of crane weights, long-time fixing,
etc. is not considered in this document. Lifting keys may be reused.
Lifting insert systems shall be tested at a temperature of 20 °C (±5 °C) and at least at the minimum age of
concrete, the minimum concrete strength [generally 15 N/mm2 (test specimen: cube with edge length
150 mm)] and consider foreseeable misuse. At least information about production, curing, storage and
as well as concrete strength at time of testing shall be documented.
H.1.2 Procedure
H.1.2.1 General
In the phase of planning and the production of the test specimen the intended minimum member
thickness, embedment depths, edge distances and spacing of the lifting inserts as well as the
supplementary reinforcement shall be considered.
The test specimen and the fixing of the test specimen, e.g. on a sstrong trong floor shall be arranged so, that the
load-bearing-behaviour
load-bearing-b ehaviour of the lifting
lifti ng inserts and lifting inserts to be tested is not iinfluenced.
nfluenced. The creation
of concrete breakout bodies may be not hindered in the tests by fixing or support of the testing
equipment. For this reason the clear distance between the support and a lifting insert shall be at least
1,5 ∙ hef (tensile test) or 1,5 ∙ c1 (shear test at the edge with load in direction of the free edge; c1 = edge
distance in load direction), see also Figure H.2 to Figure H.5. Only in the case of shear tests without edge
influence where steel failure is to be expected this distance may be smaller than 1,5 ∙ c1.
Serving as a basis for technical data to be published the test program should be carried out for every size,
every material and every production procedure of a lifting insert and for every load direction that can
occur during the lifting and handling operations. If the failure modes concrete break- and/or pull-out
govern the behaviour the investigations can be carried out with the lifting insert materials of the
minimum strength and most unfavourable production method. Then the determined values may be
applied to other materials and production methods.
For the case, that different lifting insert sizes are similar with regard to geometry and use conditions and
provided that there is a reliable and generally accepted procedure for the interpolation of the resistances,
not all lifting inserts shall be tested in all use conditions. Then it should be proceed as follows:
— In minimum two
two lifting insert sizes shall be tested for the same use condition.
BS EN 13155:2020
EN 13155:2020 (E)
checked smaller lifting insert. The smallest and largest lifting insert of a system shall always be
checked. All tests shall be carried out for the same case of application.
In all tests the load shall be transferred to the insert by the compatible lifting key.
The concrete test specimen for the testing of lifting inserts systems for a wide range of applications shall
be produced of normal weight concrete according to EN 206 without additives and with round aggregate
of natural origin and average hardness.
For the better handling of the test specimens or the distribution of loads introduced by the test setup a
constructive reinforcement is planned, it shall be arranged so, that the load-bearing capacity of the tested
lifting insert system is not influenced. The requirement is met if the reinforcement lies outside of the
concrete breakout cone to be expected with breakout angle of 120°. If this condition is not maintained,
the reinforcement located in the specimen shall be specified in the lifting
lift ing and handling instructions as a
minimum requirement.
Examples of test specimen under tension load and test setups used in the test depending on the field
application of the lifting insert system are presented in Table H.1 and Figure
Fi gure H.1 to Figure H.5.
For lifting inserts under tension load, where concrete failure is not the governing failure mode, the clear
distance between lifting insert and the support of the test setup may be at least half the value of the
embedment length of the lifting insert including the length of the directly connected stirrups.
Table H.1 — Test setups simulating different applications – examples
Load direction
Field of application
Tension Combined tension and shear Shear
BS EN 13155:2020
EN 13155:2020 (E)
Figure H.1 — Test setup for lifting insert systems under tension load and combined tension and
shear load with and without influence of adjacent edges
edg es – example
96
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EN 13155:2020 (E)
a)
b)
Figure H.2 — Test setup for lifting insert systems under tension load without edge influence –
example
97
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EN 13155:2020 (E)
Figure H.3 — Test of lifting insert systems under tensile load in pipes – example
a) b)
Key
1 Polystyrene
BS EN 13155:2020
EN 13155:2020 (E)
a)
b)
c) Concrete pry-out:
pry-out: Failure mode characterized
characterized by concrete break-out
break-out opposite
opposite to the load direction
with shear loaded lifting inserts.
d) Pull-out: Failure mode where the lifting insert under tension load is pulled
pulled out of
of the concrete with
large displacements and a small
s mall concrete break-out.
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EN 13155:2020 (E)
Figure H.6 — Failure modes of lifting insert systems under tension load
100
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d) Concrete break-out at a wall caused by a lifting insert loaded under parallel shear in the
direction of the member face
Figure H.7 — Failure modes of lifting insert systems under shear load
H.1.3.1 General
Within the framework of this standard the required coefficients and working coefficients are interpreted
as global safety factors as defined in structural engineering for the proof against steel failure. In
consequence within the framework of this standard the verification of other failure modes is performed
by means of global safety factors.
The characteristic resistance is defined as 5 %-fractile of the measured ultimate loads with a confidence
level of 75 %. A normal distribution of the test results and an unknown standard deviation of the
population shall be applied.
NOTE The required coefficients and working coefficients are those stated in the Machinery Directive
2006/42/EC.
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Results of tests performed, e.g. in different concrete specimen might be different. In these cases the test
results can be normalized.
H.1.3.3 Concrete failure
The normalization is permitted in a range of 30 % below and 30 % beyond the intended concrete
compressive strength. For the normalization in the case of concrete failure is:
f cc
R u,fcc = R ut ⋅ (H.1)
f cc,test
where
R
u,fcc
is the ultimate value of the resistance at a concrete compressive strength fcc;
H.1.3.4 Pull-out
The load-displacement curves of all tests shall show a steady increase. In centric tension tests
uncontrolled slip indicated by a horizontal or nearly-horizontal part in the curve (Figure H.6) is not
acceptable up to a load of:
N
1
= 0, 8 N u
⋅ (H.2)
where
Nu is the ultimate value
value of the resistance under tensile loading.
loading.
If the requirement of Formula (H.2) is not met the characteristic resistance shall be reduced
proportionally linear.
linear. This reduction may be omitted if, within one individual test of a series alone shows
a load/displacement curve with a short plateau and provided all of the following conditions are met:
— The deviation is not substantial.
BS EN 13155:2020
EN 13155:2020 (E)
— On an application
application of these criteria can be also omitted when tests are completed priorprior reaching the
obvious maximum load or when two anchors are being tested in i n pairs at once e.g. in combined shear
and tensile load tests.
Furthermore, independent of the failure mode, in each test series the coefficient of variation of the
ultimate load shall be smaller than V = 20 %.
Key
X displacement
Y load
Figure H.8 — Requirements for the load-displacement curves in case of lifting under tension
loading
H.2.1 Conditions
H.2.1.1 General
Lifting insert systems are manufactured in serial production. Deviating from Clause 6, provided that an
appropriate factory production control (FPC) according to H.2.1.2 is in place during production, the
verification is permitted to be performed by a regular sampling of products.
H.2.1.2 Factory Production Control (FPC)
A permanent, internal production control conducted by a manufacturer. All the elements, requirements
and provisions adopted by the manufacturer shall be documented in a systematic manner in the
th e form of
written records or procedures. The production control system documentation ensures a common
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d) principles of
of training the personnel
personnel whose
whose activities have an effect on the quality;
Factory production control documentation should be delegated to a duly designated person holding the
relevant competences and authority. Such documentation shall be kept up-to-date and complete in case
of changes to the production, the product or the FPC. The manufacturer shall keep all specifications of
surveillance documents and records; application documents shall be available at their place of use and
subject to surveillance by a duly designated person holding the relevant competences. Such
documentation shall be kept up-to-date and supplemented in the event of modifications to production
process, product or factory production control system. The manufacturer shall keep specification of
surveillance documents and records. Valid documents
documents shall be available at places of their use.
H.2.2 Procedure
The acceptance shall comply with 5.2.8 (where steel properties are defined).
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Annex I
(informative)
Is there a product standard in the following list that suits the application?
EN 14492-1 Cranes — Power driven winches and hoists — Part 1: Power driven winches
EN 14492-2 Cranes — Power driven winches and hoists — Part 2: Power driven hoists
EN 12999 Cranes — Loader cranes
YES
NO
Cranes — General design — Part 3–1: Limit states and proof of competence of steel
EN 13001-3-1
structure
Cranes — General design — Part 3–2: Limit states and proof of competence of wire
EN 13001-3-2
ropes in reeving systems
Cranes — General design — Part 3–3: Limit states and proof of competence of wheel /
EN 13001-3-3
rail contacts
Cranes — General design — Part 3–5: Limit states and proof of competence of forged
EN 13001-3-5
hooks and cast hooks
EN 13001-3-6 Cranes — General design — Part 3-6: Limit states and proof of competence of
machinery — Hydraulic cylinders
105
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EN 13155:2020 (E)
prEN 13001-3-7 Cranes — General design — Part 3-7: Limit states and proof of competence of
machinery — Gears and gear boxes
prEN 13001-3-8 Cranes — General design — Part 3-8: Limit states and proof competence of
machinery — Shafts
EN 13135 Cranes — Safety — Design — Requirements for equipment
EN 14502-2 Cranes — Equipment for the lifting of persons — Part 2: Elevating control stations
EN 12644-1 Cranes — Information for use and testing — Part 1: Instructions
BS EN 13155:2020
EN 13155:2020 (E)
Annex ZA
(informative)
This European Standard has been prepared under a Commission’s standardization request “M/396
Mandate to CEN and CENELEC for Standardisation in the field of machinery” to provide one voluntary
means of conforming to essential requirements of Directive 2006/42/EC of the European Parliament and
of the Council of 17 May 2006 on machinery, and amending Directive 95/16/EC (recast).
Once this standard is cited in the Official
Off icial Journal of the European Union under that Directive, compliance
with the normative clauses of this standard given in Table ZA.1 confers, within the limits of the scope of
this standard, a presumption of conformity with the corresponding essential requirements of that
Directive, and associated EFTA regulations.
Table ZA.1 — Correspondence between this European Standard and Annex I of Directive
2006/42/EC
1.2.5. Selection
operatingofmodes
control or Not covered
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5.2.6.2.2, 5.2.6.3.1,
5.2.7.1, 5.2.7.2, 5.2.7.3,5.2.6.3.2,
5.2.7.4,
5.2.7.5, 5.2.7.6,
Annex B, Annex C, Annex D,
Annex E, Annex F, Annex G
1.3.4. Risks due to surfaces, Not covered
edges or angles
1.3.5. Risks related to combined Not covered
machinery
1.3.6. Risks related to variations Not covered
in operating conditions
1.3.7. Risks related to moving 5.2.6.3.4
parts
1.3.8. Choice of protection 5.2.6.3.4
against risks arising from
moving parts
BS EN 13155:2020
EN 13155:2020 (E)
BS EN 13155:2020
EN 13155:2020 (E)
BS EN 13155:2020
EN 13155:2020 (E)
WARNING 1 — Presumption of conformity stays valid only as long as a reference to this European
Standard is maintained in the list published in the Official Journal of the European Union. Users of this
standard should consult frequently the latest list published in the
t he Official Journal of the European Union.
WARNING 2 — Other Union legislation may be applicable to the product(s) falling within the scope of
this standard.
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