Power Transistors
Power Transistors
Power Transistors
Power transistors are devices that have controlled turn-on and turn-off characteristics.
These devices are used a switching devices and are operated in the saturation region resulting in
low on-state voltage drop. They are turned on when a current signal is given to base or control
terminal. The transistor remains on so long as the control signal is present. The switching speed
of modern transistors is much higher than that of thyristors and are used extensively in dc-dc and
dc-ac converters. However their voltage and current ratings are lower than those of thyristors
and are therefore used in low to medium power applications.
Power transistors are classified as follows
● Bipolar junction transistors(BJTs)
● Metal-oxide semiconductor filed-effect transistors(MOSFETs)
● Static Induction transistors(SITs)
● Insulated-gate bipolar transistors(IGBTs)
BIPOLAR JUNCTION TRANSISTORS
The need for a large blocking voltage in the off state and a high current carrying capability in the
on state means that a power BJT must have substantially different structure than its small signal
equivalent. The modified structure leads to significant differences in the I-V characteristics and
switching behavior between power transistors and its logic level counterpart.
POWER TRANSISTOR STRUCTURE
If we recall the structure of conventional transistor we see a thin p-layer is sandwiched between
two n-layers or vice versa to form a three terminal device with the terminals named as Emitter,
Base and Collector.
The structure of a power transistor is as shown below
A power transistor is a vertically oriented four layer structure of alternating p-type and n-type.
The vertical structure is preferred because it maximizes the cross sectional area and through
which the current in the device is flowing. This also minimizes on-state resistance and thus
power dissipation in the transistor.
The doping of emitter layer and collector layer is quite large typically 10 19 cm-3. A special layer
called the collector drift region (n-) has a light doping level of 1014.
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The thickness of the drift region determines the breakdown voltage of the transistor. The base
thickness is made as small as possible in order to have good amplification capabilities, however
if the base thickness is small the breakdown voltage capability of the transistor is compromised.
Practical power transistors have their emitters and bases interleaved as narrow fingers as shown.
The purpose of this arrangement is to reduce the effects of current crowding. This multiple
emitter layout also reduces parasitic ohmic resistance in the base current path which reduces
power dissipation in the transistor.
STEADY STATE CHARACTERISTICS
Figure 2(a) shows the circuit to obtain the steady state characteristics. Fig 2(b) shows the input
characteristics of the transistor which is a plot of versus . Fig 2(c) shows the output
characteristics of the transistor which is a plot versus . The characteristics shown are that
for a signal level transistor.
The power transistor has steady state characteristics almost similar to signal level transistors
except that the V-I characteristics has a region of quasi saturation as shown by figure 3.
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Fig. 3: Characteristics of NPN Power Transistors
There are four regions clearly shown: Cutoff region, Active region, quasi saturation and hard
saturation. The cutoff region is the area where base current is almost zero. Hence no collector
current flows and transistor is off. In the quasi saturation and hard saturation, the base drive is
applied and transistor is said to be on. Hence collector current flows depending upon the load.
The power BJT is never operated in the active region (i.e. as an amplifier) it is always operated
between cutoff and saturation. The is the maximum collector to emitter voltage that can be
sustained when BJT is carrying substantial collector current. The is the maximum
collector to emitter breakdown voltage that can be sustained when base current is zero and
is the collector base breakdown voltage when the emitter is open circuited.
The primary breakdown shown takes place because of avalanche breakdown of collector base
junction. Large power dissipation normally leads to primary breakdown.
The second breakdown shown is due to localized thermal runaway.
TRANSFER CHARACTERISTICS
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TRANSISTOR AS A SWITCH
The transistor is used as a switch therefore it is used only between saturation and cutoff. From
fig. 4 we can write the following equations
Equation (1) shows that as long as the CBJ is reverse biased and transistor is in active
region, The maximum collector current in the active region, which can be obtained by setting
and is given as
If the base current is increased above increases, the collector current increases and
falls below . This continues until the CBJ is forward biased with of about 0.4 to 0.5V, the
transistor than goes into saturation. The transistor saturation may be defined as the point above
which any increase in the base current does not increase the collector current significantly.
In saturation, the collector current remains almost constant. If the collector emitter voltage is
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Normally the circuit is designed so that is higher that . The ratio of to is called to
overdrive factor ODF.
A high value of ODF cannot reduce the CE voltage significantly. However increases due to
increased base current resulting in increased power loss. Once the transistor is saturated, the CE
voltage is not reduced in relation to increase in base current. However the power is increased at a
high value of ODF, the transistor may be damaged due to thermal runaway. On the other hand if
the transistor is under driven it may operate in active region, increases resulting in
increased power loss.
SWITCHING CHARACTERISTICS
A forward biased p-n junction exhibits two parallel capacitances; a depletion layer capacitance
and a diffusion capacitance. On the other hand, a reverse biased p-n junction has only depletion
capacitance. Under steady state the capacitances do not play any role. However under transient
conditions, they influence turn-on and turn-off behavior of the transistor.
TRANSIENT MODEL OF BJT
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Fig.7: Switching Times of BJT
Due to internal capacitances, the transistor does not turn on instantly. As the voltage V B rises
from zero to V1 and the base current rises to I B1, the collector current does not respond
immediately. There is a delay known as delay time t d, before any collector current flows. The
delay is due to the time required to charge up the BEJ to the forward bias voltage V BE(0.7V). The
collector current rises to the steady value of ICS and this time is called rise time tr.
The base current is normally more than that required to saturate the transistor. As a result excess
minority carrier charge is stored in the base region. The higher the ODF, the greater is the
amount of extra charge stored in the base. This extra charge which is called the saturating charge
is proportional to the excess base drive.
This extra charge which is called the saturating charge, is proportional to the excess base drive
and the corresponding current Ie.
PERFORMANCE PARAMETERS
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DC gain : Gain is dependent on temperature. A high gain would reduce the
values of forced .
: A low value of will reduce the on-state losses. is a function of the collector
circuit, base current, current gain and junction temperature. A small value of forced β decreases
the value of .
: A low value of will decrease the power loss in the base emitter junction.
increases with collector current and forced β.
Turn-on time : The turn-on time can be decreased by increasing the base drive for a fixed
value of collector current. is dependent on input capacitance does not change significantly
with . However tr increases with increase in .
Turn off time : The storage time ts is dependent on over drive factor and does not change
significantly with IC. tf is a function of capacitance and increases with I C. can be reduced
by providing negative base drive during turn-off. is less sensitive to negative base drive.
Cross-over : The crossover time is defined as the interval during which the collector
voltage rises from 10% of its peak off state value and collector current. falls to 10% of its
on-state value. is a function of collector current negative base drive.
Switching Limits
SECOND BREAKDOWN
It is a destructive phenomenon that results from the current flow to a small portion of the
base, producing localized hot spots. If the energy in these hot spots is sufficient the excessive
localized heating may damage the transistor. Thus secondary breakdown is caused by a localized
thermal runaway. The SB occurs at certain combinations of voltage, current and time. Since time
is involved, the secondary breakdown is basically an energy dependent phenomenon.
FORWARD BIASED SAFE OPERATING AREA ,FBSOA
During turn-on and on-state conditions, the average junction temperature and second
breakdown limit the power handling capability of a transistor. The manufacturer usually provide
the FBSOA curves under specified test conditions. FBSOA indicates the limits of the
transistor and for reliable operation the transistor must not be subjected to greater power
dissipation than that shown by the FBSOA curve.
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Fig. 8: FBSOA of Power BJT
The dc FBSOA is shown as shaded area and the expansion of the area for pulsed operation of the
BJT with shorter switching times which leads to larger FBSOA. The second break down
boundary represents the maximum permissible combinations of voltage and current without
getting into the region of plane where second breakdown may occur. The final portion of
the boundary of the FBSOA is breakdown voltage limit .
REVERSE BIASED SAFE OPERATING AREA RBSOA
During turn-off, a high current and high voltage must be sustained by the transistor, in
most cases with the base-emitter junction reverse biased. The collector emitter voltage must be
held to a safe level at or below a specified value of collector current. The manufacturer provide
limits during reverse-biased turn off as reverse biased safe area (RBSOA).
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: Thermal resistance from junction to case .
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Fig. 11: Base Drive Current Waveform
Some common types of optimizing base drive of transistor are
● Turn-on Control.
● Turn-off Control.
● Proportional Base Control.
● Antisaturation Control
TURN-ON CONTROL
When input voltage is turned on, the base current is limited by resistor and therefore initial
Capacitor voltage .
Therefore
Once input voltage becomes zero, the base-emitter junction is reverse biased and C 1
discharges through R2. The discharging time constant is . To allow sufficient charging
and discharging time, the width of base pulse must be and off period of the pulse must be
If the input voltage is changed to during turn-off the capacitor voltage is added to as
reverse voltage across the transistor. There will be base current peaking during turn off. As the
capacitor discharges, the reverse voltage will be reduced to a steady state value, . If
different turn-on and turn-off characteristics are required, a turn-off circuit using
may be added. The diode isolates the forward base drive circuit from the reverse base drive
circuit during turn off.
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Fig: 13. Base current peaking during turn-on and turn-off
When switch is turned on a pulse current of short duration would flow through the base of
transistor and is turned on into saturation. Once the collector current starts to flow, a
corresponding base current is induced due to transformer action. The transistor would latch on
itself and can be turned off. The turns ratio is . For proper operation of the
circuit, the magnetizing current which must be much smaller than the collector current should be
as small as possible. The switch can be implemented by a small signal transistor and
additional arrangement is necessary to discharge capacitor and reset the transformer core
during turn-off of the power transistor.
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in soft saturation rather than hard saturation. This can be accomplished by clamping CE voltage
The base current which is adequate to drive the transistor hard, can be found from
Similarly
Therefore
For clamping
Therefore
This means that the CE voltage is raised above saturation level and there are no excess carriers in
the base and storage time is reduced.
clamping is
For clamping, and this can be accomplished by connecting two or more diodes
in place of . The load resistance should satisfy the condition ,
.
The clamping action thus results a reduced collector current and almost elimination of the
storage time. At the same time, a fast turn-on is accomplished.
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POWER MOSFETS
INTRODUCTION TO FET’S
FET’s use field effect for their operation. FET is manufactured by diffusing two areas of p-type
into the n-type semiconductor as shown. Each p-region is connected to a gate terminal; the gate
is a p-region while source and drain are n-region. Since it is similar to two diodes one is a gate
source diode and the other is a gate drain diode.
In BJT’s we forward bias the B-E diode but in a JFET, we always reverse bias the gate-source
diode. Since only a small reverse current can exist in the gate lead. Therefore , therefore
.
The term field effect is related to the depletion layers around each p-region as shown.
When the supply voltage is applied as shown it forces free electrons to flow from source to
drain. With gate reverse biased, the electrons need to flow from source to drain, they must pass
through the narrow channel between the two depletion layers. The more the negative gate
voltage is the tighter the channel becomes.
Therefore JFET acts as a voltage controlled device rather than a current controlled device.
JFET has almost infinite input impedance but the price paid for this is loss of control over the
output current, since JFET is less sensitive to changes in the output voltage than a BJT.
JFET CHARACTERISTICS
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The maximum drain current out of a JFET occurs when . As is increased for 0 to a
few volts, the current will increase as determined by ohms law. As approaches the
depletion region will widen, carrying a noticeable reduction in channel width. If is increased
to a level where the two depletion region would touch a pinch-off will result. now maintains
a saturation level . Between 0 volts and pinch off voltage is the ohmic region. After ,
the regions constant current or active region.
If negative voltage is applied between gate and source the depletion region similar to those
obtained with are formed but at lower values of . Therefore saturation level is
reached earlier.
We can find two important parameters from the above characteristics
and
MOSFET
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MOSFET stands for metal oxide semiconductor field effect transistor. There are two types of
MOSFET
● Depletion type MOSFET
● Enhancement type MOSFET
DEPLETION TYPE MOSFET
OPERATION
When and is applied and current flows from drain to source similar to JFET. When
, the negative potential will tend to pressure electrons towards the p-type substrate and
attracts hole from p-type substrate. Therefore recombination occurs and will reduce the number
of free electrons in the n-channel for conduction. Therefore with increased negative gate voltage
reduces.
For positive values, , additional electrons from p-substrate will flow into the channel and
establish new carriers which will result in an increase in drain current with positive gate voltage.
DRAIN CHARACTERISTICS
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TRANSFER CHARACTERISTICS
OPERATION
If and a voltage is applied between the drain and source, the absence of a n-channel will
result in a current of effectively zero amperes. With set at some positive voltage and set
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at 0V, there are two reverse biased p-n junction between the n-doped regions and p substrate to
oppose any significant flow between drain and source.
If both and have been set at some positive voltage, then positive potential at the gate will
pressure the holes in the p-substrate along the edge of layer to leave the area and enter
deeper region of p-substrate. However the electrons in the p-substrate will be attracted to the
positive gate and accumulate in the region near the surface of the layer. The negative
carriers will not be absorbed due to insulating layer, forming an inversion layer which
results in current flow from drain to source.
The level of that results in significant increase in drain current is called threshold voltage .
As increases the density of free carriers will increase resulting in increased level of drain
current. If is constant is increased; the drain current will eventually reach a saturation
level as occurred in JFET.
DRAIN CHARACTERISTICS TRANSFER CHARACTERISTICS
SWITCHING CHARACTERISTICS
The switching model of MOSFET’s is as shown in the figure 6(a). The various inter electrode
capacitance of the MOSFET which cannot be ignored during high frequency switching are
represented by . The switching waveforms are as shown in figure 7 . The turn on
time is the time that is required to charge the input capacitance to the threshold voltage level.
The rise time is the gate charging time from this threshold level to the full gate voltage .
The turn off delay time is the time required for the input capacitance to discharge from
overdriving the voltage to the pinch off region. The fall time is the time required for the input
capacitance to discharge from pinch off region to the threshold voltage. Thus basically switching
ON and OFF depend on the charging time of the input gate capacitance.
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Fig.6: Switching model of MOSFET
GATE DRIVE
The turn-on time can be reduced by connecting a RC circuit as shown to charge the capacitance
faster. When the gate voltage is turned on, the initial charging current of the capacitance is
.
The steady state value of gate voltage is
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.
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● The drain-source voltage .
● If ID increases VDS reduces. Therefore the positive terminal of op-amp which is tied to
the source terminal of the MOSFET feels this reduction and this reduction is transmitted
to gate through the capacitor ‘C’ and the gate voltage reduces and the drain current is
regulated by this reduction.
MOSIGT OR IGBT
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It is constructed virtually in the same manner as a power MOSFET. However, the substrate is
now a layer called the collector.
When gate is positive with respect to positive with respect to emitter and with gate emitter
voltage greater than , an n channel is formed as in case of power MOSFET. This
channel short circuits the region with emitter regions.
An electron movement in the channel in turn causes substantial hole injection from
substrate layer into the epitaxially layer. Eventually a forward current is established.
The three layers , and constitute a pnp transistor with as emitter, as base and
as collector. Also , and layers constitute a npn transistor. The MOSFET is formed with
input gate, emitter as source and region as drain. Equivalent circuit is as shown below.
Also serves as collector for pnp device and also as base for npn transistor. The two pnp and
npn is formed as shown.
When gate is applied MOSFET turns on. This gives the base drive to . Therefore
starts conducting. The collector of is base of . Therefore regenerative action takes place
and large number of carriers are injected into the drift region. This reduces the ON-state loss
of IGBT just like BJT.
When gate drive is removed IGBT is turn-off. When gate is removed the induced channel will
vanish and internal MOSFET will turn-off. Therefore will turn-off it turns off.
Structure of IGBT is such that is very small. If small will not conduct therefore IGBT’s
are different from MOSFET’s since resistance of drift region reduces when gate drive is applied
due to injecting region. Therefore ON state IGBT is very small.
IGBT CHARACTERISTICS
STATIC CHARACTERISTICS
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Same as in BJT except control is by . Therefore IGBT is a voltage controlled device.
Figure below shows the switching characteristic of an IGBT. Turn-on time consists of delay
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Fig. : Switching Characteristics
The turn on delay time is the time required by the leakage current to rise to 0.1 , where
is the final value of collector current. Rise time is the time required for collector current to rise
from 0.1 to its final value . After turn-on collector-emitter voltage will be very small
during the steady state conduction of the device.
The turn-off time consists of delay off time and fall time . Off time delay is the time
during which collector current falls from to 0.9 and falls to threshold voltage .
During the fall time the collector current falls from 0.90 to 0.1 . During the turn-off time
interval collector-emitter voltage rises to its final value .
IGBT’s are voltage controlled power transistor. They are faster than BJT’s, but still not quite as
fast as MOSFET’s. the IGBT’s offer for superior drive and output characteristics when compared
to BJT’s. IGBT’s are suitable for high voltage, high current and frequencies upto 20KHz.
IGBT’s are available upto 1400V, 600A and 1200V, 1000A.
APPLICATIONS
Widely used in medium power applications such as DC and AC motor drives, UPS systems,
Power supplies for solenoids, relays and contractors.
Though IGBT’s are more expensive than BJT’s, they have lower gate drive requirements, lower
switching losses. The ratings up to 1200V, 500A.
SERIES AND PARALLEL OPERATION
Transistors may be operated in series to increase their voltage handling capability. It is very
important that the series-connected transistors are turned on and off simultaneously. Other wise,
the slowest device at turn-on and the fastest devices at turn-off will be subjected to the full
voltage of the collector emitter circuit and the particular device may be destroyed due to high
voltage. The devices should be matched for gain, transconductance, threshold voltage, on state
voltage, turn-on time, and turn-off time. Even the gate or base drive characteristics should be
identical.
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Transistors are connected in parallel if one device cannot handle the load current demand. For
equal current sharings, the transistors should be matched for gain, transconductance, saturation
voltage, and turn-on time and turn-off time. But in practice, it is not always possible to meet
these requirements. A reasonable amount of current sharing (45 to 55% with two transistors) can
be obtained by connecting resistors in series with the emitter terminals as shown in the figure 10.
The resistor will help current sharing under steady state conditions. Current sharing under
dynamic conditions can be accomplished by connecting coupled inductors. If the current through
AND LIMITATIONS
Transistors require certain turn-on and turn-off times. Neglecting the delay time and the
storage time , the typical voltage and current waveforms of a BJT switch is shown below.
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During turn-on, the collector rise and the is
During turn off, the collector emitter voltage must rise in relation to the fall of the
collector current, and is
The conditions and in equation (1) and (2) are set by the transistor switching
characteristics and must be satisfied during turn on and turn off. Protection circuits are normally
required to keep the operating and within the allowable limits of transistor. A
typical switch with and protection is shown in figure (a), with operating wave forms
in figure (b). The RC network across the transistor is known as the snubber circuit or snubber
and limits the . The inductor , which limits the , is sometimes called series
snubber.
Let us assume that under steady state conditions the load current is free wheeling through
diode , which has negligible reverse reco`very time. When transistor is turned on, the
collector current rises and current of diode falls, because will behave as short circuited.
The equivalent circuit during turn on is shown in figure below
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The turn on is
During turn off, the capacitor will charge by the load current and the equivalent circuit
is shown in figure (4). The capacitor voltage will appear across the transistor and the is
Equating equation (2) to equation (5) gives the required value of capacitance,
Once the capacitor is charge to , the freewheeling diode will turn on. Due to the energy
stored in , there will be damped resonant circuit as shown in figure (5). The RLC circuit is
normally made critically damped to avoid oscillations. For unity critical damping, , and
equation yields
The capacitor has to discharge through the transistor and the increase the peak current
rating of the transistor. The discharge through the transistor can be avoided by placing resistor
across instead of placing across .
The discharge current is shown in figure below. When choosing the value of , the
discharge time, should also be considered. A discharge time of one third the switching
period, is usually adequate.
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ISOLATION OF GATE AND BASE DRIVES
Necessity
Driver circuits are operated at very low power levels. Normally the gating circuit are digital in
nature which means the signal levels are 3 to 12 volts. The gate and base drives are connected to
power devices which operate at high power levels.
Illustration
The logic circuit generates four pulses; these pulses have common terminals. The terminal ,
which has a voltage of , with respect to terminal , cannot be connected directly to gate
terminal , therefore should be applied between of transistor . Therefore there is
need for isolation between logic circuit and power transistor.
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There are two ways of floating or isolating control or gate signal with respect to ground.
● Pulse transformers
● Optocouplers
PULSE TRANSFORMERS
Pulse transformers have one primary winding and can have one or more secondary windings.
Multiple secondary windings allow simultaneous gating signals to series and parallel connected
transistors. The transformer should have a very small leakage inductance and the rise time of
output should be very small.
The transformer would saturate at low switching frequency and output would be distorted.
OPTOCOUPLERS
Optocouplers combine infrared LED and a silicon photo transistor. The input signal is applied to
ILED and the output is taken from the photo transistor. The rise and fall times of photo transistor
are very small with typical values of turn on time = and turn off of 300ns. This limits the
high frequency applications. The photo transistor could be a darlington pair. The phototransistor
require separate power supply and add to complexity and cost and weight of driver circuits.
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