LS-325 (激光整平机)English Operating Manual A4
LS-325 (激光整平机)English Operating Manual A4
LS-325 (激光整平机)English Operating Manual A4
PLEASE CONFIRM THAT YOU HAVE CAREFULLY READ AND UNDERSTAND THE FOLLOWING MATTERS........18
8.1Attention matters when operation:............................................................................................................. 19
8.2 :Attention matters when working.............................................................................................................19
8.3 The other attention matters of the machine :............................................................................................ 20
Foreword
As it is shown in Pic 1.1, the machine can be divided into two parts as below.
Vibrating leveling part: vibration motor, vibration plate, blade and laser receiver, etc.
Power part: Control panel, generators, control systems and drive assembly etc.
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II. LS-325 Model Configuration Chart
Weight 352kg
III. Application\Performance\Features
3.1 Application
All kinds of concrete floor(including industrial floor with reinforcing mat)
Construction conditions:
1) concrete slump 90 ~ 150mm
2) base roughness ≤100mm
3.2 Performance
(1) Ground Flatness: ≤±4mm/2m
(2) The ground elevation error: diameter
range≤±7mm/100m
(3) The maximum construction radius ≤200m
(4) construction area per hour: 200m2/h ~ 350m2/h
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1. Specifications of Generators
Generator
Model Variable frequency generator
Phase Single
Power factor 1
Rated voltage (V) 220
Rated current (A) 8.5A
Frequency (Hz) 50
Max. output (KVA) 2.5
Rated output (KVA) 2.0
Generator
Type 4-cycle air-cooled OHRV
Rated power (KW/rpm) 4.8/3600
Displacement (cm3) 196
Others
Fuel 93# unleaded gasoline
Size( L×W×H) (mm) 623×438×491
Net weight (kg) 46
Starting mode Manual
Fuel tank (L) 17
Oil specification /capacity (L) SAE 10W-30/ 0.6L
Noise level (dBA/7m) 65
Continuous working time ( no load ~
6
rated load ) (hr)
Chart 4.1 Specifications of Generators (for reference)
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The fuel shouldn’t go above the top of the filter when adding it.
Tight the fuel cap clockwise after adding fuel
Please clean the fuel splashed.
1. Specification of transmitter
Item Transmitter
Precision ±1.9mm/50m
(1) Press the power button shortly to light the power indicator, then the laser transmitter starts.
(2) If the power light flashes after the laser is activated, it shows that the battery is low and you
shall replace it.(Pic 4.4)
(3) Please try to charge the battery after it runs out completely and charge it fully once, not
halfway off. (First charging shall be 12hr, after that, charging 8hr is all right. Pease unplug the
power cord after the battery is fully charged to avoid damage to battery and transmitter)
3. Specification of receiver
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Item Receiver
Detecting width 250mm
Detecting direction 360° ( horizontal )
Mode 1 : ±3mm ; Mode 2 : ±6mm ;
Mode 3 : ±15mm ; Mode 4 :
Detecting precision
±30mm ( Mode 1 is default , which can’t be
changed by users )
Application range 800m
Current source Out source: DC10 ~ 30V
Temperature for operating -20℃ ~ +50℃
-20℃ ~ +70℃ ( lower than 40℃ when
Temperature for keeping
keeping for long time )
Weight 2.0kg
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Pic 4.6 control panel
Manual/
8 adjustment of the height of the blade manually or automatically
automatic ( blade )
Up/down
9 Control the left of the blade to be up or down
right( blade )
10 Up/down left ( blade ) Control the left of the blade to be up or down
11 Vibration switch Control vibrating motor to work or stop
12 Turn left Turn left
13 Turn right Turn right
1. Connect the vibrating leveling part and the power part correctly
2. Check if the joints are tightened, especially the screws on vibration part
3. Check if the fuel in generator is adequacy (see P7 for generators detecting before operation)
4. Check the switches are working normally and make them at "0" or "Manual"
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5. Check the battery power
6. Installed laser transmitter correctly
7. Installed laser receiver correctly
2. Starting procedures
(I) Installation and starting of transmitter and receiver
(1) Installation of transmitter ( Pic 5.1 、 5.2 )
1) Placed the tripod near the construction site, smooth and unobstructed, and adjust the three
feet to make the bubble on the top platform in the black circle.
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(2) Receiver installation
1)As it is shown in Pic 5.3, two receivers are fixed to the two aluminum poles.
2)In the case of the transmitter is installed, aim first handheld receiver at transmitter height,
make the bottom end of the rod touch just touch the concrete surface, and then adjust the
height of the receiver so that the center position of the transmitter laser beam alignment.
3)Put the handheld receiver on one side of the blade perpendicularly, adjust electric cylinder
manually until the digital display of handheld receiver is "0", that is, the handheld receiver
lever aligned with the central position of
the laser beam emitter again. (Note that both of the sides shall be adjusted as above-
mentioned.)
4)Finally adjust the two receivers on the aluminum poles to aim their center at the transmitter
beams.
(II). Generators starting
1) Open fuel plug , see Pic 5.4
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2) Turn the arrow on stop switch of generations to ON, see 5.5
3) Pull throttle switch on generators ( turn on it according to the specific temperature. Pull it
less if temperature is higher.
4) Pull the starter handle slowly until you feel a repulsive force, then pull out quickly! After
starting the generators, still grasp the handle, and then let it recover the naturally.
5) After the starting the generators, let the throttle switch recover slowly. (Don’t shut the choke
completely suddenly if the generators are cold or the temperature is low, otherwise, generators is
easily shutdown);
(III) Open the key switch on the operation frame
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(IV) . Use the function keys to operate the machine ( Key introduction in page 10 )
(V). Clench the security armrest in the left hand to control the machine walking. ( Emergency
circumstances, loose the security armrest then the machine will stop waling , then use the
urgent stop switch to stop the machine and the electric parts, after that, shut off the generator )
See picture 5.8 、 picture 5.9
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(2). When the “Manual/Automatic” in the left yellow part to “Manual”, push “upper left/left
lower” “upper right/low right” to control the left/right linear actuator, to control the both
side of the vibrating plate floating up and down ( this only for correct the laser receiver
in both side of the scraper blade by manual )
(3). When the “Manual/Automatic” in the right yellow part to “Manual” place, the motor
“up/down” to control the linear actuator in the front of the machine, up and down the
vibration leveling plate ( Attention: need press the handles, that will come when the
machine is not move; the machine will fluctuate up and down as the gravity when no
person work on, this usually used for the “Automatic”, the machine will adjust the leveling
self-motion )
(1). You can start the Automatic mode when the machine already in the working place, and
had finished the adjustable of the receiver in two side of the vibrating plate.
(2). Switch two “Manual/Automatic” to place “Automatic”, the machine is in automatic
mode. ( Strictly prohibited to use the automatic mode in any case, only use to
working and adjust the receiver )
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3. Driving the machine to the construction region, then put the machine to the initial
position, and then turn the walking direction knob to the center, after that turn the
level adjustment and the scraper adjustment switch to the “Automatic”, then turn the
vibrating switch to “start”, finally turn the walking direction to
the “backward”, operate the handles, and start work. If need to change the speed,
please in your right hand.
4. After working, please shut off the walking switch and the vibration motor, then turn all
“Manual/Automatic” to “Manual”, then press the “up” knob, lifting the vibration pate,
driving the machine leave the construction region.
(1). After working, please raise the screed part with the button, then driving out the
construction site 。 Strictly prohibit to moving the machine when the vibration plate
touch with the ground, to avoid the damage of
(3). Please washing the machine with the water cannons after finishing working 。
( Strictly prohibit to washing the mesh part, to avoid the water enter the machine
and cause short circuit and so on) 。
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(4). Please pay special attention to the concrete mud on the Vibration plate, screed, wheels
and motor protect frame. You can clean the parts you can remove like the motor protect
frame.
(5). Please check if the screws and the coupling of the oil hose loose or not after working.
(6). Please use the rain wear when put outdoor in the rain day.
(7). Please package all plug with plastic wrap, to prevent water or knock against.
(1). Wipe the dirt, grease, moisture with a soft and dry cloth.
(2). If too much stains, please, please clean with the soft cloth which soaked in the neutral
detergent diluted water after twist dry. Never use benzene, thinner,
gasoline, chemicals.
(1). Please use the organic resin or the cloth for glasses to clean the dirt.
(2). If too much dirt, can use the glasses cleaning fluid.
3. Battery disposal
(1). If not use the machine for long time, please take out all the battery in the machine and the
remote control, and keep them in good way.
(2). The charging time of the rechargeable battery of the Laser Transmitter is 8 hours.
(3). Please try to charge after the battery power is completely used up. Ensure as far as
possible when charging a full, do not outage of the power 。 ( The first charge
time is suggest to be 12 hours, afterwards will be 8 hours. In order to avoid damage to
the battery, and the emitter, please full the plug after a full charge. )
VII. Transportation
7.1 Disassembly :
Please according to the following methods, to keep the transport safety and convenient :
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(1). First, the machine should stop the working, check if you had shut down all the parts.
(2). Disassembly the laser transmitter and the laser receiver ( Forbid to pull the plug
when not cut the power ) , and put them back in the right boxes.
(3). Disassembly the vibration plate from the machine, take out the aluminium tubes, pull out
the pin which connect the vibration plate and the machine, then you can separate
them ( Attention , before disassembly the above parts, you should assemble
the wheel as below first. )
7.2Transportation :
(1). Pave the ramp on the end of the truck, and keep them fastness.
(2). Make sure all the switch are shut down
(3). Assemble the wheels in the rear side of the machine.
(4). Start the machine。
(5). Driving the machine on the ramp , As below pictures 7.2, please pay attention to the
safety when moving 。 ( Should pull the machine with the mooring rope. To
prevent the machine from accidental fast falling. Not stay at the ramp for long
time! )
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7.2 Machine loading
(6). Put the other parts on the truck, and fasten them.
(7). Suggest to using the rain cloth to package the machine
when transporting.
(8). Package the plug with the plastic wrap, to prevent water or knock against.
(9). For short distance, please move follow as the step 4 。
VIII. ATTENTION
Please confirm that you have carefully read and understand the following matters
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shall not start the machine. Need to training first before operation!
2. Stay away from the working part of the machine when working
3. If the machine is working, please care of the hot part of the Generator, not allow to touch,
avoid to scald!
4. Should not long time to aim the laser with eyes, avoid to burn!
5. Forbidden to touch any electrical equipment after the machine electricity, to avoid damage
and interference the equipment!
6. If any abnormal after the machine start,, please shut off and check the machine. It is
forbidden to use the machine with the abnormal or overload operation.
1. When working, It is , the concrete leveling process(refers to the leveling line under the
machine effective width) should not interrupt and need to finish one time.
2. When a temporary pause, need to shut off the vibration motor first. It’s forbidden to stop the
machine on the concrete surface when the vibration motor is working.
3. When working on the next concrete surface, the vibration plate should has 400-500mm on the
first surface which had been leveling.
4. There should be two workers in both side of the vibration plate, to help to fill the lack of
concrete or remove redundant concrete.
5. Before the working of the machine, please shut of the vibration motor, and all the switch
“manual/automatic”,
should be on the “manual”, and ensure the vibration plate not touch the ground.
6. The machine is not allowed to use for the early paving working of concrete, which will
produce irreversible damage to the machine.
7. The machine is designed for 300mm concrete surface working, please follow this.
1. The machine generator capacity of gasoline is 17L, can work about 6 hour, Please add the
gasoline timely.
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2. Need to change the engine oil, every 100 hours working time.
IX. The common failures and solutions
I. The Emitter cannot be started
Reason: : out of power 。
Solution : Change the new battery.
and that is level, meanwhile it is not a laser beam during the leveling launcher. The following
three conditions is the main cause of the above problem:
①.Check the ground(or other surface) if stable or not, have any shake or vibration.
②.The damage of the tripod, the fixed surface of the emitter is not level.
③.the big wind and other reason, make the tripod or the rock or the Emitter rocking
Solution : ①Move the Emitter to the level off and not rock ground;
②Change the tripod;
③Find the shelter place, or add some weight on the tripod to prevent the rock.
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Solution : Reconnect the cable.
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Ite 物 料 号 Drawing No. Part Name Qty
m
1 P00004567 LS325-30J0.1 Upper cover 1
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26 P00003985 P00003985 Tyre 2
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52 P00004390 P00004390 led lights 2
26
53 P00003836 LS325-09 Folded plate 2
27
78 P00006490 LS325-01 Switch knob 2
28
29
Item 物 料 号 Drawing No. Part Name Qty
30
31
26 P00005881 GB/T5783-2000 Bolt M14*130 1
32
50 P00005386 GB/T6182-2000 Nut 10 2
33
51 P00006135 GB/T95-2002 Washer 10 4
34
77 P00005551 P00005551 Laser exciter 1
35
36
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We provide below machines
CONCRETE PROCESSING
SCREED
POWER TROWEL
RIDE-ON POWER TROWEL
CONCRETE CUTTER
CONCRETE VIBRATOR
VIBRATOR POKER
POLISHING MACHINE
FLOOR GRINDER
ROAD PLANER
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MORTAR CONVEYING & SPRAYING
MORTAR SPRAYER
39