Serial No.

350314

Original Instructions

TOOLING MANUAL

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Manual No.: HGMCTA0014E

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Serial No.:
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Before using this machine and equipment, fully understand the contents of this
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manual to ensure proper operation. Should any questions arise, please ask the
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nearest Technical Center or Technology Center.

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IMPORTANT NOTICE
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1. Be sure to observe the safety precautions described in this manual and the contents of the
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safety plates on the machine and equipment. Failure may cause serious personal injury or
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material damage. Please replace any missing safety plates as soon as possible.
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2. No modifications are to be performed that will affect operation safety.

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3. For the purpose of explaining the operation of the machine and equipment, some illustrations
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may not include safety features such as covers, doors, etc. Before operation, make sure all
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such items are in place.

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4. This manual was considered complete and accurate at the time of publication, however, due to
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our desire to constantly improve the quality and specification of all our products, it is subject
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to change or modification. If you have any questions, please contact the nearest Technical
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Center or Technology Center.

5. Always keep this manual near the machinery for immediate use.
6. If a new manual is required, please order from the nearest Technical Center or Technology
Center with the manual No. or the machine name, serial No. and manual name.
7. The export of machining programs may be restricted to prevent them from being used for
military purposes. The machining programs you prepared are your property, so you should
manage them yourself in accordance with the law.
Issued by Manual Publication Section, YAMAZAKI MAZAK CORPORATION, Japan

07.2020

Copyright (C) 2017 YAMAZAKI MAZAK CORPORATION. All Rights Reserved.

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Serial No. 350314

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 Serial No. 350314

CONTENTS

1 TOOLING TABLE ................................................................................ 1-1

2 SHANK NUMBER 40 ........................................................................... 2-1

2-1 Tool Shank MAS BT40 ....................................................................................... 2-1

2-2 Pull Stud MAS BT40 ANSI Type (34931900680) ............................................... 2-2

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2-3 Tool Shank CAT40 [Metric System].................................................................... 2-3

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2-4 Pull Stud CAT40 ANSI Type (34931900660) [Metric System] ............................ 2-4

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2-5 Tool Shank CAT40 [Inch System] ...................................................................... 2-5

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2-6 Pull Stud CAT40 ANSI Type (34931900670) [Inch System] ............................... 2-6

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3 SHANK NUMBER 50 ........................................................................... 3-1

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3-1 Tool Shank MAS BT50 ....................................................................................... 3-1

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3-2 Pull Stud MAS BT50 ANSI Type (32551901720) ............................................... 3-2
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3-3 Tool Shank CAT50 [Metric System].................................................................... 3-3

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3-4 Pull Stud CAT50 ANSI Type (32551901740) [Metric System] ............................ 3-4
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3-5 Tool Shank CAT50 [Inch System] ...................................................................... 3-5

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3-6 Pull Stud CAT50 ANSI Type (32551901730) [Inch System] ............................... 3-6
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 Serial No. 350314

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SAFETY PRECAUTIONS
This manual is prepared only for the function or the device which is specified in the title of this manual.
Therefore, you are required to carefully read and understand the operating manual of the machine,
especially the section describing safety precautions, before using or operating the function or the device.

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 Serial No. 350314

TOOLING TABLE 1
1 TOOLING TABLE
No. Tool shank Pull stud

MAS BT40 ANSI type

MAS BT40
Part No. 34931900680

CAT40 ANSI type

CAT40
#40 (Inch system)
(Inch system)
Part No. 349319000670

CAT40 ANSI type

CAT40
(Metric system)
(Metric system)
Part No. 34931900660

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MAS BT50 ANSI type

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MAS BT50
Part No. 32551901720

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CAT50 ANSI type
CAT50
#50 (Inch system)

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(Inch system)
Part No. 32551901730

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CAT50 ANSI type

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CAT50
(Metric system)

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(Metric system)
Part No. 32551901740

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1-1
 1

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TOOLING TABLE

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Serial No. 350314

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Tool Shank MAS BT40
SHANK NUMBER 40

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2-1
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(7/24 taper)
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Serial No. 350314

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M16 P=2 R
Hole depth 90
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N
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1. Threads shall have the 2nd class accuracy specified in JISB0209.
Unit: mm
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2. Threaded parts shall be decarburized.
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Heat treatment Material
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Carburize quenching re SCM21-H
Case depth: 0.6 - 0.8 mm (0.02 to 0.03 in.) s
Case hardness: HRC57 - 61
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Threaded parts shall be decarburized. Tool Shank MAS BT40
SHANK NUMBER 40

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 2
M16×P2 2-2
Threaded parts shall
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SHANK NUMBER 40

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A 7 through hole
Max. R0.5
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2-2
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Serial No. 350314

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Pull Stud MAS BT40 ANSI Type (34931900680)

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Unit: mm
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Heat treatment Material Part No.
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Carburize quenching
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Case hardness: HRC57 - 61 ts SCM420H 34931900680
1. Threads shall have the 2nd class accuracy specified in JISB0209.
Case depth: 0.6 - 0.8 mm (0.02 to 0.03 in.) Name
2. This pull stud is for MAS BT40.
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Inside hardness: HRC35 - 45 s
3. Radius without specified value shall be R2. MAS BT40
Threaded parts shall be decarburized. erPull stud
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Tool Shank CAT40 [Metric System]

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2-3
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C Drill
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Serial No. 350314

NT No. 40 R
(7/24 taper) POM16 P2
RHole depth 90
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1. Threads shall have the 2nd class accuracy specified in JISB0209.
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2. Threaded parts shall be decarburized.
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Heat treatment Material
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SCM21-H
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Carburize quenching re
Case depth: 0.6 - 0.8 mm (0.02 to 0.03 in.)
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Case hardness: HRC57 - 61
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Threaded parts shall be decarburized.
SHANK NUMBER 40

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2
 2
M16×P2 2-4
Threaded parts shall
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SHANK NUMBER 40

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Max. R0.5 K ri
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Serial No. 350314

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Pull Stud CAT40 ANSI Type (34931900660) [Metric System]

Unit: mm
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Heat treatyment Material Part No.
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Carburize quenching ts SCM420H 34931900660
Case hardness: HRC57 - 61 Name
1. Threads shall have the 2nd class accuracy specified in JISB0209.
Case depth: 0.6 - 0.8 mm (0.02 to 0.03 in.)
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2. This pull stud is for YME CAT40. s
Inside hardness: HRC35 - 45
3. Radius without specified value shall be R2.
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Threaded parts shall be decarburized. ve (Metric system)
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Tool Shank CAT40 [Inch System]

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2-5
ZA 35
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Serial No. 350314

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(7/24 taper)
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5/8-11UNC
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Heat treatment gh Material
ts SCM21-H
Carburize quenching
Case depth: 0.6 - 0.8 mm (0.02 to 0.03 in.) Name
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Case hardness: HRC57 - 61
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1. Threads shall have the 2nd class accuracy specified in JISB0209. er Tool Shank CAT40
2. Threaded parts shall be decarburized. Threaded parts shall be decarburized.
SHANK NUMBER 40

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2-6
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SHANK NUMBER 40

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Serial No. 350314

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Pull Stud CAT40 ANSI Type (34931900670) [Inch System]

Unit: mm
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Heat treatment ri Material Part No.
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Carburize quenching ts SCM420H 3493190070
Case hardness: HRC57 - 61 Name
1. Threads shall have the 2nd class accuracy specified in JISB0209.
Case depth: 0.6 - 0.8 mm (0.02 to 0.03 in.)
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2. This pull stud is for CAT40. s
Inside hardness: HRC35 - 45
3. Radius without specified value shall be R0.078.
Threaded parts shall be decarburized.
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Tool Shank MAS BT50
SHANK NUMBER 50

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BT50

3-1
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(7/24 taper)
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M24 P=3
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Serial No. 350314

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Grooving
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N
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1. Threads shall have the 2nd class accuracy specified in JISB0209.
Unit: mm
2. Threaded parts shall be decarburized.
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Heat treatment gh Material

Carburize quenching SCM21-H

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Case depth: 0.6 - 0.8 mm (0.02 to 0.03 in.)
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Case hardness: HRC57 - 61
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Tool Shank MAS BT50
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Threaded parts shall be decarburized.
SHANK NUMBER 50

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10 through hole

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SHANK NUMBER 50

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3-2
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Serial No. 350314

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Pull Stud MAS BT50 ANSI Type (32551901720)

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Unit: mm
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Heat treatment ri Material Part No.
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SCM420H 32551901720
Carburize quenching
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1. Threaded parts shall be decarburized. Name
Hardness: HRC58 - 63
2. The O-ring grooving in 44831901160 is not presented on this drawing.
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Depth: 0.6 - 0.8 mm (0.02 to 0.03 in.) s
3. Chamfering without specified value shall be C0.2. erPull stud MAS BT50
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Tool Shank CAT50 [Metric System]

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3-3
ZA 35
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Serial No. 350314

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Heat treatment gh Material
ts SCM21-H
Carburize quenching
Case depth: 0.6 - 0.8 mm (0.02 to 0.03 in.) Name
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Case hardness: HRC57 - 61
s
1. Threads shall have the 2nd class accuracy specified in JISB0209.
er Tool Shank CAT50
2. Threaded parts shall be decarburized. Threaded parts shall be decarburized.
SHANK NUMBER 50

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3-4
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SHANK NUMBER 50

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3-4
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Serial No. 350314

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Pull Stud CAT50 ANSI Type (32551901740) [Metric System]

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Heat treatment gh Material Part No.
ts SCM420H 32551901740
1. Threaded parts shall be decarburized. Carburize quenching re Name
2. The O-ring grooving in 44831901180 is not presented on this drawing. Hardness: HRC58 - 63 s
3. Chamfering without specified value shall be C0.2. Depth: 0.6 - 0.8 mm (0.02 to 0.03 in.)
er Pull stud CAT50
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 3-5
C 0.375 drill 0.015 deep
3.500 in. taper per foot
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Tool Shank CAT50 [Inch System]

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Serial No. 350314

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Over pin 0.2813 O
N
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Heat treatment i Material
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SCM21-H
Carburize quenching
ts
Case depth: 0.6 - 0.8 mm (0.02 to 0.03 in.)
re Name
1. Threads shall have the 2nd class accuracy specified in JISB0209. Case hardness: HRC57 - 61
s
2. Threaded parts shall be decarburized.
er Tool Shank CAT50
Threaded parts shall be decarburized.
SHANK NUMBER 50

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3-6
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SHANK NUMBER 50

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Serial No. 350314

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Pull Stud CAT50 ANSI Type (32551901730) [Inch System]

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Heat treatment gh Material Part No.
ts SCM420H 32551901730
1. Threaded parts shall be decarburized. Carburize quenching re Name
2. The O-ring grooving in 44831901170 is not presented on this drawing. Hardness: HRC58 - 63 s
3. Chamfering without specified value shall be C0.008. Depth: 0.6 - 0.8 mm (0.02 to 0.03 in.)
er Pull stud CAT50
ve (Inch system)
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