Planos A40996
Planos A40996
Planos A40996
SYSTEM SCHEMATICS
INDEX
PX
P1 P2
Park
BR BF Brake
STOP LOW BRAKE LOCK
LIGHT APPLY SWITCH
SW Service
6895 ± 172 kPa Brake
517 ± 34 kPa
FRONT (1000 ± 25 psi)
(75 ± 5 psi)
BRAKE
CALIPERS
REAR
BRAKE
CALIPERS
BRAKE LOCK
PRESSURE BRAKE LOCK
10,342 kPa SOLENOID 9653 kPa
9653 kPa (1500 psi) N.C. (1400 psi)
(1400 psi) NITROGEN
NITROGEN SV1
ORF2 PP3
AR2 PR1 BL AF2
AR1 AF1
T1
LOW BRAKE
PRESS SW
Closes below
T3
15,858 kPa LAP2
(2300 psi) PR2
HS1 PARK BRAKE
LAP1 PRESSURE REGULATOR
17,237 kPa
(2500 psi)
SP3 PK1
ORF1 PARK BRAKE
PK2 PRESSURE
SWITCH
BRAKE Closes
MANIFOLD below
8618 kPa
CV1 LS1 CV2 CV3 (1250 psi)
PS1 SV2
NV1 AA NV2 PARK BRAKE
STEERING SOLENOID
AUTOMATIC
PRESSURE
APPLY
SWITCH SP1
14,479 ± 517 kPa
Closes SUPPLY
(2100 ± 75 psi)
below
15,858 kPa HH360 JAN 06
(2300 psi) Hydraulic Schematic
22,063 to
STEERING 24,132 kPa
Brake System
BLEEDOWN (3200 to 830E-AC
MANIFOLD 3500 psi) Effective with A30001 & UP
1 2 3 4 5 6 7 8 9 10
A A
B B
C C
D D
E E
F F
58E-60-11000-01 SEP 14
Sheet 1 of 1
HARNESS DESIGNATION TABLE CABLE DESIGNATION TABLE CIRCUIT INDEX
REFERENCE PART NUMBER DESCRIPTION ATTRIBUTE PART NO. DESCRIPTION CIRCUIT SHT
AA1 58E-06-00506 WIRING HARNESS, AUXB INTERN AA26 58E-06-06981 CABLE, CAT5E MMS AUX 12VDC SUPPLY & CUSTOMER OPTIONAL ACCESSORY POWER 4
AA2 58E-06-00512 WIRING HARNESS, AUXB INTERN PWR AJ3 58E-06-01860 CABLE STR 2/0 BLK AHT CONNECTIONS OPTION 15
AA3 58E-06-00525 WIRING HARNESS, GE INTERF AK1 58E-06-11940 CABLE STR 2/0 RED AUTOLIV RADAR NETWORKS 16
AA4 58E-06-08030 WIRING HARNESS, PLM4 DT1 58E-06-10480 CABLE STR 7M1A1 AUTOLUBE SYSTEM 12
AA5 58E-06-00541 WIRING HARNESS, CAN RPC DT2 58E-06-10470 CABLE STR 7M1A2 AUX BOX DOME LIGHTS 4
AA6 58E-06-00550 WIRING HARNESS, CAN J1939 DT3 CH3677 CABLE STR 7M1B1 AUX BOX FRAME GROUND CONNECTIONS 4
AA7 XC2803 WIRING HARNESS, AHT PLUG1 DT4 58E-06-10420 CABLE STR 7M1B2 AUX BOX TB POINTS 4
SYMBOL LEGEND
AA8 58E-06-00570 WIRING HARNESS, AHT PLUG2 DT5 58E-06-10460 CABLE STR 7M1C1 BACKUP LAMPS 10
AA9 58E-06-10821 WIRING HARNESS, CAN RPC DT6 58E-06-10450 CABLE STR 7M1C2 BATTERY BOX 2
AA10 58E-06-10831 WIRING HARNESS, CAN J1939 DT7 CH3692 CABLE STR 7M2A1 BODY HOIST LIMIT 9
AA11 58E-06-10730 WIRING HARNESS, CAN J1939 DT8 CH3682 CABLE STR 7M2A2 BONDING LAYOUT 4
SWITCHES RELAYS OTHER
AA12 58E-06-10720 WIRING HARNESS, CAN RPC DT9 58E-06-10430 CABLE STR 7M2B1 CAB ENTERTAINMENT RADIO 4
SPST NC SPST NO
AA13 58E-06-08070 WIRING HARNESS, 3RD PARTY DT10 CH3684 CABLE STR 7M2B2 CAN J1939 NETWORK 15
T COIL TYPE T DIODE RESISTOR
AA14 58E-06-08060 WIRING HARNESS, 3RD PARTY DT11 58E-06-10440 CABLE STR 7M2C1 CAN RPC NETWORK 15 ZENER VARISTOR
DIODE
AA15 58E-06-07561 CABLE, CAT5 PLM4 DT12 58E-06-10410 CABLE STR 7M2C2 CAN THIRD PARTY NETWORK 15 SOLENOID TIMER
PUSH BUTTON
SOLENOID
AA16 58E-06-07571 WIRING HARNESS, ENET SW PWR EE4 CH4452 PRELUBE POWER CABLE 1/0 RED DIRECTIONAL SHIFTER / PARK BRAKE 6 MOMENTARY
SWITCH, PUSH PULL +
AA23 58E-06-07531 WIRING HARNESS, KWB AUX EE5 CH4320 PRELUBE GND CABLE 1/0 BLK ELECTRONIC GAUGE DISPLAY 7 SWITCH
PUSH TO TURN ON CONFIGURATION POLARIZED
AA24 58E-06-06981 CABLE, CAT5E MMS AUX EE9 CH4527 CABLE STR 2/0 BLK ENGINE AND PUMP MODULE SERVICE LAMPS 9 CONTACT, NO CONTACT, NC CAPACITOR
LIMIT SWITCH PULL TO TURN OFF POTENTIOMETER CAPACITOR
AA25 58E-06-06981 CABLE, CAT5E MMS AUX EE10 CH4526 CABLE STR 2/0 BLK ENGINE INTERFACE TIER I OPTION 6
AA27 58E-06-06900 CABLE, CAT5E GE EJ1 CH4524 CABLE STR 2/0 BLK ENGINE INTERFACE TIER II OPTION 5
MOTOR
AB1 58E-06-00451 WIRING HARNESS, AUXB HYD EK2 58E-06-11930 CABLE STR 2/0 RED ENGINE OIL RESERVE SYSTEM 5 TEMPERATURE
CONTACT, SPDT (+) ( -)
AC1 58E-06-00441 WIRING HARNESS, AUXB CAB-GE EN1 CH5812 CABLE STR 4/0 RED ENGINE SHUTTERS / ETHER START OPTIONS 5 SWITCH
FLOAT SWITCH
MOTOR SEN ANTENNA
AC2 58E-06-00463 WIRING HARNESS, AUXB CAB-DIAG EN2 CH5813 CABLE STR 4/0 RED ENGINE START PRE-LUBE 2
ALTERNATOR
AC3 58E-06-00471 WIRING HARNESS, AUXB CAB-DASH EN3 CH5739 CABLE STR 4/0 BLK ENGINE STARTERS 2 ANNUNCIATOR
PRESSURE SWITCH
AC4 58E-06-00480 WIRING HARNESS, AUX CAB OH EN4 CH5740 CABLE STR 4/0 BLK ETHERNET SWITCH WIRING 4
AC51 58E-06-08042 WIRING HARNESS, ENET EXT EN5 58E-06-01951 CABLE, PRE-LUBE FOG LAMPS 8
AD1 58E-06-00630 WIRING HARNESS, REAR WHEEL SPD EN6 58E-06-01830 CABLE, PRE-LUBE FRAME & OP-CAB HARNESS LAYOUT 1
AE1 58E-06-00491 WIRING HARNESS, QSK-60 T1-T2 GG4 58E-06-01281 CABLE, WIRELESS ACCESS FRONT TURN / CLEARANCE LAMPS / HAZARD SWITCH 8 CONTACT, SPDT
GANGED
AE2 58E-06-00581 WIRING HARNESS, ENG AUX BOX JN1 CH4523 CABLE STR 2/0 BLK FRONT VEHICLE HORN 10
AF1 58E-06-01850 WIRING HARNESS, PLM AUXB LH KK2 CH5811 CABLE STR 4/0 RED GE ALTERNATOR AND WHEEL MOTOR POWER CIRCUIT 15
AH1 58E-06-00642 WIRING HARNESS, RIGHT FRONT KK3 CH5810 CABLE STR 4/0 RED GE INTERFACE 11
AH2 58E-06-00143 WIRING HARNESS, RIGHT REAR KK4 CH5737 CABLE STR 4/0 BLK GE INTERFACE AND WHEEL MOTOR SPEED SENSORS 9
AJ1 58E-06-00653 WIRING HARNESS, LEFT FRONT KK5 CH5738 CABLE STR 4/0 BLK HARNESS REFERENCE 1
AJ2 58E-06-00133 WIRING HARNESS, LEFT REAR KK6 CH5736 CABLE STR 4/0 BLK HEADLIGHT LAMPS 7 LIGHTS SHIELDS
AJ4 58E-06-08110 WIRING HARNESS, LH LADDER KK7 CH5736 CABLE STR 4/0 BLK HEATED MIRROR 13
POWER SENSORS
AR1 58E-06-00910 WIRING HARNESS, FRONT WHEEL SPD KK8 58E-06-02900 CABLE, 2/0 RED PVC HEDWELD HYDRAULIC LADDER OPTION 14
- +
BB1 58E-06-01301 WIRING HARNESS, IND BRAKE HYD CAB KN1 58E-06-01791 CABLE STR 4/0 RED HOT START OPTION 15
CIRCUIT
CC1 58E-06-00593 WIRING HARNESS, CAB GE KN2 58E-06-01811 CABLE STR 4/0 RED HYD BRAKE CABINET 3 BATTERY BREAKER PRESSURE TEMPERATURE
CC2 58E-06-00606 WIRING HARNESS, CAB DIAG KN3 CH5742 CABLE STR 4/0 BATT BLK HYD BRAKE CABINET 12 LED INCANDESCENT SENSOR SENSOR
LAMP MULTICONDUCTOR
CC3 58E-06-00612 WIRING HARNESS, CAB DASH KN4 CH5741 CABLE STR 4/0 BATT BLK HYD CABINET LAMP 10 FUSE CABLE TO GROUND
CC4 58E-06-00623 WIRING HARNESS, CAB OH ST1 58E-06-11020 CABLE STR ST1 INTERFACE MODULE 3 INDICATOR TERMINATED
CHASSIS SHIELD
CC5 EJ1556 HRN STR RADIO JUMPER ST2 58E-06-11030 CABLE STR ST2 INTERFACE MODULE 12
GROUND
CC6 XC4002 HARNESS STR ARCS PANEL ISOLATION STATION 2
CC7 EJ6371 VHMS JUMPER PLUG (CN2B) KEY SWITCH / ENGINE SHUTDOWN 3
CC8 EJ6372 VHMS HARNESS CODE JUMPER (CN1-6) KOMATSU HYDRAULIC LADDER OPTION 14
CC12 WIRING HARNESS, ARCS CAB KOMTRAX PLUS 4
CC13 58E-06-02941 WIRING HARNESS, CAB CAM KOMTRAX PLUS / ORBCOMM 11
CC15 WIRING HARNESS, ARCS CAB KOMVISION OPTION 17
CD1 58E-06-02892 WIRING HARNESS, CAMERA 4 KOMVISION SWITCH PANEL 16 WIRE LEGEND CONNECTOR / DEVICE
CD2 58E-06-02961 WIRING HARNESS, RADAR 5-8 LADDER LAMPS 8
CF1 58E-06-02862 WIRING HARNESS, CAMERA 1 MMS PTX DISPLAY 15 11KS-002-AA1 (BRN 16ga)
CF2 58E-06-02872 WIRING HARNESS, CAMERA 2 OP-CAB WINDOW MOTORS 9 WIRE DESIGNATION WIRE GAUGE INSTANCES
CF3 58E-06-02882 WIRING HARNESS, CAMERA 3 OPERATOR CAB HVAC 5
UNIQUE IDENTIFIER WIRE COLOR
CG1 58E-06-02912 WIRING HARNESS, CAMERA 5 OPERATOR CAB SEATS 6 JACK PLUG DEVICE
CG2 58E-06-02922 WIRING HARNESS, CAMERA 6 PAYLOAD METER IV 13 HARNESS ATTRIBUTE
CR1 58E-06-02951 WIRING HARNESS, RADAR 1-4 REAR AXLE SERVICE LAMP 10
DD1 58E-06-01272 WIRING HARNESS, REAR AXLE HSG WRG REAR TURN / TAIL / STOP LAMPS 10
DD2 XB0591 HRN STR AXLE BLWR PRESSS SW ROTATING BEACON OPTION 13 SINGLE SINGLE
SINGLE
INSTANCE INSTANCE
DD3 XB0592 HRN STR AXLE SERVICE LIGHT SHEET INDEX 1 INSTANCE
DD4 EL9925 HRN STR BLWR PRESS SW SPARE WIRES 7
HARNESS ATTRIBUTE LEGEND
DD6 58E-06-02970 WIRING HARNESS, RADAR 7-8 VEC BLOCK / GROUND / POWER DISTRIBUTION 4 AC3
MULTIPLE MULTIPLE MULTIPLE
EE1 58E-06-01243 WIRING HARNESS, EXTERNAL QSK60 T2 WINDSHIELD WIPER / WASHER 10
HARNESS ORIGIN HARNESS DESTINATION UNIQUE ID NO INSTANCE INSTANCE INSTANCE
EE2 58E-06-01781 HRN STR PRE-LUBE WIRE TABLE 18
SEE TABLE BELOW SEE TABLE BELOW
EE3 58E-06-01232 WIRING HARNESS, EXTERNAL QSK60 T1 WIRE TABLE 19
EK1 58E-06-12180 WIRING HARNESS, STARTER RELAY/ALT SEN WIRE TABLE 20
FF1 58E-06-00080 WIRING HARNESS, DECK RH
HARNESS DESIGNATION KEY
FF2 XC0197 HRN STR JUMPER HEATED MIRROR (OPT) _______________________
HARNESS TRUCK INSTANCES OF THE SAME DEVICE / CONNECTOR
FG1 XB2041 HRN STR SCOREBOARD DECK LH / RH MAY BE SPREAD ACROSS MULTIPLE SHEETS
FH1 58E-06-00070 WIRING HARNESS, UPRIGHT RH DESIGNATION LOCATION
GG1 58E-06-00090 WIRING HARNESS, DECK LH _______________________
GG2 XC0197 HRN STR JUMPER HEATED MIRROR (OPT) A AUXILIARY CABINET
GJ1 58E-06-00120 WIRING HARNESS, UPRIGHT LH B BRAKE CABINET
HH3 58F- 06-04910 WIRING HARNESS, AUTO LUBE C OPERATOR CAB
HH4 58E-06-00030 WIRING HARNESS, FUEL TANK
D REAR CASE
HL1 58E-06-01250 WIRING HARNESS, RH HEADLIGHT
E ENGINE
HL2 EM3430 HRN STR SHUTTER CONTROL
F RIGHT DECK
JJ1 58F- 06-41880 WIRING HARNESS, AUTO LUBE
JJ2 EM7830 HRN STR LADDER SWITCH JUMPER LH
G LEFT DECK
JJ5 EM2231 HRN STR GNDLVL SHTDN SW JUMPER LH H RIGHT FRAME
JL1 58E-06-01260 WIRING HARNESS, LH HEADLIGHT J LEFT FRAME
JR1 58E-06-40700 WIRING HARNESS, LADDER EX K BATTERY BOX
JT1 XB0496 HRN STR CONTROL CABINET LIGHTS L RADIATOR GRILL
KK1 XB3625 HRN STR BATTERY BOX M BODY
MM1 58E-06-01280 WIRING HARNESS, LEFT BODY LIGHTS N ISOLATION STATION
MM2 58E-06-01290 WIRING HARNESS, RIGHT BODY LIGHTS
P PANTOGRAPH
NN1 58E-06-01311 WIRING HARNESS, ISO STATION IND
R FRONT FRAME
RR1 58E-06-40560 WIRING HARNESS, ORS JUMPER
S PROPULSION ALTERNATOR
SS1 XB7714 HARNESS STR- ALT. SPEED S
T CONTROL CABINET
U AHT ODS BOX
58E-06-02006-05 AUG 20
1 RED
BAT(+)-015-NN1 (RED 16ga )
2 BLACK
SYS
58E-06-0199 0
74SB1-003-AJ1 (DBL 14ga ) 21 21 74SB1-002-AA1 (DBL 14ga ) SH17:J-17
P12 J12
74SB1-004-NN1 (DBL 16ga ) 4 4
F1 F2 2 2
71GH-000-NN1 (ORG 16ga ) 71GH-001-AJ1 (ORG 16ga ) SH3:B-2
B1 B2
D70
BAT(+)-013-NN1 (RED 16ga ) 71PS-000-NN1 (LBL 16ga )
2 1 72RQ-000-NN1 (GRY 16ga ) 1 1 72RQ-001-AJ1 (GRY 16ga ) SH3:B-2
PC2528
PC2834 J537 P537
71PS-001-NN1 (LBL 16ga )
1
2
1
2
(NC)87A
BAT(+)-009-NN1 (RED 16ga ) PLON
58E-06-01990
PLREL_K 58E-06-1002 0
BATTERY BOX
PLREL_K
BATT1 BATT2 11-009-CH5510 (RED 2/0 ) LAMP LED PROPEL LOCKOUT LOCKED OUT
- + - + RELAY STARTER LOCKOUT
0-516-KK6 (BLK 4/0 ) BAT(+)-000-KK2 (RED 4/0 ) BAT(+)-003-KK1 (RED 6ga ) (+) ( -)
86 85 1 RED
72RRQ-000-NN1 (DBL 16ga )
VZ0639 VZ0639
BAT(+)-002-KK1 (RED 6ga )
2 BLACK
BUSS BAR (NO) 87
0-033-NN1 (BLK 16ga )
24VDC BATT PLLO
BAT(+)-009-NN1 (RED 16ga ) 30 (C) 58E-06-01990
BOX (NC)87A
XB3583 BAT(+)-010-NN1 (RED 16ga ) 0-448-NN1 (BLK 16ga ) 8
SLREL_K 58E-06-10020 0-033-NN1 (BLK 16ga ) 7
BATT3 BATT4
BAT(+)-007-KN1 (RED 4/0 ) BAT(+)-011-NN1 (RED 16ga ) SLREL_K 0-032-NN1 (BLK 16ga ) 6
- + - +
0-517-KK7 (BLK 4/0 ) BAT(+)-001-KK3 (RED 4/0 ) BAT(+)-012-NN1 (RED 16ga ) 0-030-NN1 (BLK 16ga ) 5
56B-06-11530
4
2
BAT(+)-005-KK8 (RED 2/0 ) BAT(+)-008-KN2 (RED 4/0 ) 0-031-NN1 (BLK 16ga )
VZ0639 VZ0639
0-034-NN1 (BLK 16ga ) 3
STARTER
0-366-NN1 (BLK 16ga ) 2
BAT(+)-003-KK1 (RED 6ga ) DISCONNECT 0-027-NN1 (BLK 16ga ) 1
LAMP LED STARTER
EC1725
(DISC+)
LOCKOUT OPEN
1
JB1
BAT(-)-001-KK4 (BLK 4/0 ) 0-048-AJ1 (BLK 14ga ) 11ST-001-EN2 (RED 4/0 )
21PT-009-AJ1 (PNK 14ga )
1 RED
1S-000-NN1 (DGR 16ga )
RELAY ENG STARTER 1 RELAY ENG STARTER 2 11ST-005-NN1 (RED 16ga )
2 BLACK
(ESREL1) (ESREL2) 11ST-002-EN1 (RED 4/0 ) 11ST-006-NN1 (RED 16ga ) 0-034-NN1 (BLK 16ga )
86 85 86 85 RELAY MASTER SLLO
DISCONNECT
58E-06-0199 0
BUSS BAR BAT(-)
XB3617 (+) ( -) LAMP LED STARTER
BAT(+)-014-NN1 (RED 16ga ) 86 85
LOCKOUT CLOSED
88 88A 88 88A
(NO) 87 1 RED
11ST-006-NN1 (RED 16ga )
30 (C)
PC1903 PC1903 (NC)87A 2 BLACK
2
D87
J702
SH5:A-8 439-003-AE1 (YEL 16ga )
11KS-005-JJ5 (BRN 16ga ) ENGINE AHT SH3:K-17 439-005-AA1 (YEL 20ga )
P02 J02
19 19
20 20
D1 INTERLOCK RELAY 19
1H AUXBOX CONNECTOR
H
P702
(OPT)
SH4:F-12 712-001-AA3 (ORG 18ga ) r KEY SW +24V TO CNTRL PWR SW
TB24 86 85 1C
C
11KS-002-AA1 (BRN 16ga ) H1 H2
87 1A P305
A
30
87a
TIMED ENGINE
11KS-004-AC3 (BRN 16ga ) SHUTDOWN RELAY 20
58E-06-02050
712K-002-AA1 (LBL 16ga )
SWITCH KEY (KEYSW)
712K-004-CC3 (LBL 16ga ) SH10:B-1 1
OFF
TB23 TB22
BATT 73S-002-AB1 (LBL 14ga )
48 48 ON 49 49
11KS-006-CC3 (BRN 16ga ) 712K-000-CC3 (LBL 16ga ) 712K-001-AC3 (LBL 16ga ) N1 N2 SH14:C-16 73S-004-AA1 (LBL 16ga ) J1 J2 73S-000-AB1 (LBL 14ga )
START 23 23
21S-000-CC3 (YEL 16ga ) N4
INTERFACE MODULE
VEC-91 IM2
F27
11 BUSS 3G G 11INT-000-AA1 (PNK 20ga ) A VBATT
10
VEC-91
F28
58E-06-20060
11 BUSS 4E E 11IM2-000-AA1 (WHT 20ga ) F VBATT2
10
58E-06-20060
TB32
EB7418
H4
VEC-91
SH12:B-20 24VIM-002-AA1 (LBL 18ga ) 24VIM-008-AA1 (LBL 16ga ) SH12:I-11
2D 86 85 4F
D F 21SL-000-AA1 (TAN 20ga ) B START ENABLE
87
C
2C 30 TB28 IM1
87a 3H
H 21PS-000-AA1 (BRN 18ga ) H1 H2 21PS-001-AE2 (BRN 14ga ) SH2:N-17
START ENABLE
RELAY 30
58E-06-20060 TB28
TB28
58E-06-02006-05 AUG 20
SP510
SHELL OF THE M12
SH4:B-9 65-004-AA23 (TAN 20ga )
ANTENNA PLUGS AT THE
KOMTRAX WIFI
SHIELD-129
PIN1
MC1090 MC1090
SH SH MC1091
58E-06-02006-05 AUG 20
T3 SHIELD-131 SHIELD-131
+12VDC2 5 65-010-AG1 (W-BL 24ga ) 1 1 SHIELD-129 65-012-AA23 (W-BL 24ga )
+12VDC 4 65-011-AG1 (BLU 24ga ) 7 7 65-013-AA23 (BLU 24ga )
PIN3 GND 8 0-754-AG1 (BRN 24ga ) 3 3 0-756-AA23 (BRN 24ga )
GND2 7 0-753-AG1 (W-BR 24ga ) 2 2 0-755-AA23 (W-BR 24ga )
TX(+) 1 90ET1-000-AG1 (W-OR 24ga ) 6 6 90ET1-002-AA23 (W-OR 24ga )
TX(-) 2 90ET2-000-AG1 (ORG 24ga ) 4 4 90ET2-002-AA23 (ORG 24ga )
RX(+) 3 90ER1-000-AG1 (W-GR 24ga ) 5 5 90ER1-002-AA23 (W-GR 24ga )
RX(-) 6 90ER2-000-AG1 (GRN 24ga ) 8 8 90ER2-002-AA23 (GRN 24ga ) A40987-A40994, A40996 & UP
KWB P606 J606
Sheet 4 of 20
ENGINE QSK60 INTERFACE TIER II ENGINE INTERFACE CIRCUITS
VEC-91
IGNITION 24V SIGNAL H 5 5 TB27 F36
439-004-EE1 (YEL 14ga ) 439-003-AE1 (YEL 16ga ) SH3:D-18 11 BUSS
1 1 A 2A
11E1-003-EE1 (YEL 14ga ) 11E1-001-AE1 (YEL 14ga ) A1 A2 11E1-000-AA1 (YEL 12ga )
BATTERY 24V UNSWITCHED 1 A 7 7 20
11E1-005-EE1 (YEL 12ga ) 11E1-004-EE1 (YEL 14ga ) 11E1-002-AE1 (YEL 14ga )
2 2 A3
VEC-91
SP112 11E2-003-EE1 (LBL 14ga ) 11E2-001-AE1 (LBL 14ga )
BATTERY 24V UNSWITCHED 2 C 8 8 58E-06-20060
11E2-005-EE1 (LBL 12ga ) 11E2-004-EE1 (LBL 14ga ) 11E2-002-AE1 (LBL 14ga ) TB27 F37
SP113 11E3-003-EE1 (DBL 14ga ) 3 3 11E3-001-AE1 (DBL 14ga ) 2B 11 BUSS
BATTERY 24V UNSWITCHED 3 D 11E3-005-EE1 (DBL 12ga ) 11E3-004-EE1 (DBL 14ga ) 9 9 11E3-002-AE1 (DBL 14ga ) B1 B2 11E2-000-AA1 (LBL 12ga ) B
20
SP114
BATTERY 24V UNSWITCHED 4 F 4 4 VEC-91
11E4-002-EE1 (BRN 14ga ) 11E4-001-AE1 (BRN 14ga ) B3
64 64 58E-06-20060
0-063-EE1 (BLK 14ga ) 0-069-AE1 (BLK 14ga ) C1 TB27 F38
BATTERY GROUND 1 J 0-060-EE1 (BLK 12ga ) 0-064-EE1 (BLK 14ga ) 65 65 0-070-AE1 (BLK 14ga ) 2H 11 BUSS
SP115 0-065-EE1 (BLK 14ga ) 66 66 0-071-AE1 (BLK 14ga ) C1 C2 11E3-000-AA1 (DBL 12ga ) H
B4 GB31-B 20
BATTERY GROUND 2 K 0-061-EE1 (BLK 12ga ) 0-066-EE1 (BLK 14ga ) 67 67 0-072-AE1 (BLK 14ga )
68 68 AUXBOX GND VEC-91
SP116 0-067-EE1 (BLK 14ga ) 0-073-AE1 (BLK 14ga ) C3
D1 58E-06-20060
BATTERY GROUND 3 L 0-062-EE1 (BLK 12ga ) 0-068-EE1 (BLK 14ga ) 69 69 0-074-AE1 (BLK 14ga ) TB27 F39
SP117
P804 2G 11 BUSS
D1 D2 11E4-000-AA1 (BRN 14ga ) G
20
ENGINE SHUTTERS / ETHER START OPTIONS
58E-06-20060 VEC RTMR1
TB27 VEC-91 RELAY - R1
G
12G RTMR1-R1
M1 M2 65S-000-AA1 (BRN 16ga )
A1 86(+) 85(-) C2 D1 GB31-A AUXBOX
SHUTTER CONTROL A 65S-002-EE1 (BRN 16ga ) 25 25 65S-001-AE1 (BRN 16ga ) SH5:K-11 65T-000-AA1 (DBL 16ga ) 0-079-AA1 (BLK 18ga )
0 BUSS 85 86 GND BLCK SOLENOID ENGINE
A2 SH14:E-17 0-690-AA1 (BLK 16ga )
ENGINE DELAY SHUTDOWN E 12 12 TB27 87 SHUTTER (OPT)
21NSL-000-EE1 (LTG 16ga ) 21NSL-001-AE1 (LTG 16ga ) F25 87 C1
E1 E2 21NSL-003-AA1 (LTG 20ga ) SH3:K-17
12H H
65SR-000-AA1 (ORG 16ga ) 30
SWITCH COOLANT LEVEL TIER 2 712 BUSS 30 87a B2
COOLANT LEVEL SWITCH 15V SUPPLY J 924-000-EE1 (PNK 18ga ) 65SS-000-AA1 (LBL 16ga ) 5858 65SS-001-AH1 (LBL 16ga ) 15 15 65SS-002-HL1 (LBL 16ga ) 1 1 65SS-003-HL2 (LBL 16ga ) 65SS-004-HL2 (LBL 16ga ) 2 1 0-691-HL2 (BLK 16ga )
A + V SUPPLY
58B-06-0013 0 10 87a 5959 16 16 2 2
E4 SH4:G-21 0-075-AA1 (BLK 16ga ) 0-076-AH1 (BLK 14ga ) 0-077-HL1 (BLK 14ga ) SP818
COOLANT LEVEL SIGNAL W B SIGNAL LOW 21NSL-004-AA2 (LTG 18ga ) 2 1 0-388-AA2 (BLK 18ga ) PC3414
926-000-EE1 (WHT 18ga ) SHUTTER CONTROL P520_CP ESSOL PC0436 ESSOL
C GROUND XC2989 J520
TB27 R51 VEC-9 1 (OPT) RELAY 39 A/C SHUTTER CONTROL J543 P543
COOLANT LEVEL SWITCH RETURN X 925-000-EE1 (TAN 18ga ) R51 R51
P802 XA4486 58E-06-20060 J11 P11 D14
18 18 28EC-002-AE1 (DBL 16ga ) H1 H2 28EC-000-AA1 (DBL 18ga ) D 12D
ETHER START CONTROL C 28EC-001-EE1 (DBL 16ga ) 65SS-005-HL2 (LBL 16ga ) 1 2 0-692-HL2 (BLK 16ga )
TB27 0 BUSS 85 86
SP819
RESERVE OIL LEVEL LOW SIGNAL K 16 16 K1 K3
PC2834
21OR-000-EE1 (YEL 16ga ) 21OR-001-AE1 (YEL 16ga ) 21OR-005-AA1 (LBL 16ga ) SH 5:N-8 SP820
F21 87 12C C 28E-000-AA1 (DBL 16ga ) 51 51 15 15 1 1
21OR-002-AA1 (LBL 16ga ) SH 5:P-8 11 BUSS 28E-001-AJ1 (DBL 16ga ) 28E-002-JL1 (DBL 16ga ) 28E-003-JL2 (DBL 16ga )
RESERVE OIL LEVEL SENSOR RETURN N 11 11 K2
30 52 52 16 16 2 2
21ORR-000-EE1 (WHT 16ga ) 21ORR-001-AE1 (WHT 16ga ) CONNECTION FOR LOW LEVEL SENSOR 0-081-AJ1 (BLK 14ga ) 0-082-JL1 (BLK 14ga ) 0-078-HL2 (BLK 16ga )
10 87a
EB7418 ETHER_CP 0-429-JL2 (BLK 16ga )
P805 FOR RESERVE OIL TANK OPTION
L1 L2 SOLENOID ETHER START (OPT)
ETHER START
(OPT) RELAY 36 J12 P12 J542 P542
L3 21ORR-005-AA1 (DGR 16ga ) SH 5:N-8 28E-004-JL2 (DBL 16ga ) 2 1 0-694-JL2 (BLK 16ga )
11A
21ORR-003-AA1 (DGR 16ga ) SH 5:P-8 A SH4:G-18 0-080-AA1 (BLK 16ga ) SP821
MC203 TB27 58E-06-2006 0
60 60 556-002-AE1 (WHT 16ga ) MC203 ESOL PC0436 ESOL
T1 T2
58B-06-00130 D13
MC256 MC256
THROTTLE SIGNAL INPUT 15 556A-002-EE1 (WHT 18ga ) 47 47 556A-001-AE1 (GRN 16ga ) 2 1 556-001-AE1 (WHT 16ga ) T3 28E-005-JL2 (DBL 16ga ) 1 2 0-693-JL2 (BLK 16ga )
R50 TB27 PC2834
R50 R50
THROTTLE SIGNAL RETURN 28 952M/0-003-EE1 (BLK 18ga ) 61 61 952M/0-002-AE1 (BLK 16ga ) W1 W2
SENSOR SUPPLY +5 VOLT (THROTTLE) 20 916M-003-EE1 (RED 18ga ) 62 62 916M-002-AE1 (RED 16ga ) W4 W3 0-235-AA2 (BLK 16ga ) SH13:M-15
GE CONTROL INTERFACE
TB27 0-267-AA2 (BLK 16ga ) SH12:B-2
63 63
SHIELD-267 SHIELD-205 MC202
V1 V2 556-000-AA3 (WHT 18ga ) q ANALOG ENG RPM COMMAND SUPP
TB27 MC202
X1 X2 952M/0-001-AA3 (BLK 18ga ) r ANALOG ENG RPM COMMAND COMM
TB27 SHIELD-205 SHIELD-202
ENGINE MAINTENANCE LIGHT BLUE (OUTPUT) 18 528A-001-EE1 (LBL 16ga ) 22 22
CHECK ENGINE LIGHT AMBER (OUTPUT) 17 419I-000-EE1 (DBL 16ga ) 20 20 419I-003-AE1 (DBL 16ga ) F1 916M-001-AA3 (RED 18ga ) s ANALOG ENG RPM COMMAND SIG
ENGINE FAULT LIGHT RED (OUTPUT) 16 509-001-EE1 (GRY 16ga ) 6 6 509-003-AE1 (GRY 16ga ) S3
TB31
FAN ON FULL
ENGINE TEST / FAN CLUTCH 2 22FO-000-EE1 (TAN 16ga ) 17 17 22FO-001-AE1 (TAN 16ga ) X1
ENGINE TEST
GB31-B AUXBOX GND BLCK
D3
CHASSIS GROUND RETURN 22 0-085-EE1 (BLK 14ga ) 70 70 0-086-AE1 (BLK 14ga ) TB24
26 26 72CPU-000-AE1 (BLK 16ga ) W1 W2 72CPU-001-AA3 (BLK 18ga ) e SYS RUN TO ENG ECU
FAN CLUTCH ON FULL 5 22C-002-EE1 (GRY 16ga )
FAN CLUTCH 5VDC SUPPLY 26 22C-003-EE1 (GRY 16ga ) W3 1
JB41 TB29
2 INTERFACE MODULE S1 S2 b REVERSE OUT
TB27 SH6:M-9 79RD-000-AA1 (BRN 18ga ) 79RD-001-AA3 (BRN 18ga )
3 72CPU-003-AA1 (BLK 20ga ) n GE CPU RUNNING
P806 FAN ON FULL TB29
4 22C-001-EE1 (GRY 16ga ) 31 31 22C-005-AE1 (GRY 16ga ) G1
1 TEST POINT a FORWARD OUT
22C-000-EE1 (GRY 16ga ) IM2 SH6:M-9 72FD-000-AA1 (WHT 18ga ) R1 R2 72FD-001-AA3 (WHT 18ga )
PC1150
P302
CAN J1939 LOW B 939GE-000-EE1 (GRN 20ga ) 58 58 939GE-001-AE1 (GRN 18ga ) SH15:B-2
65T-001-EE1 (DBL 14ga ) N N 65T-002-AE2 (DBL 14ga ) X1 X4 65T-003-AC3 (DBL 16ga ) 1 1 65T-004-CC3 (DBL 16ga )
ORS RELAY
86 85
11HH-002-AA1 (PNK 18ga ) 36-004-AA1 (YEL 18ga )
OR S-86 OR S-85
TB28
88 88A 55 55
11POR-001-AA1 (GRY 14ga ) E1 E2 11POR-003-AA1 (GRY 14ga ) 11POR-005-AJ1 (GRY 14ga ) SP776
11POR-009-AJ1 (GRY 14ga ) 1 PUMP (WHT) FLOAT SW NC (BLK) A LSW-H-002-RR1 (WHT 14ga )
0-217_-AJ1 (BLK 14ga ) 2 PUMP (BLK) FLOAT SW COM (WHT) B LSW-C-002-RR1 (BLK 14ga )
SP805 FLOAT SW NO (GRN) C LSW-L-002-RR1 (LTG 14ga )
P506_CP
11PHH-000-AA1 (RED 14ga ) 66 66 11PHH-003-AJ1 (RED 14ga ) 11POR-007-AJ1 (GRY 16ga ) 1 TEMP SW COM (BLK)
65 65 ORS_LSW_CP
0-513-AJ1 (BLK 14ga ) 2 TEMP SW NO (BLK) FILL VALVE (WHT) 1 FVAL-002-RR1 (WHT 14ga )
SH4:H-18 0-521-AA1 (BLK 14ga ) SP801 FILL VALVE (BLK) 2 0-526-RR1 (BLK 14ga )
P503_CP
11PHH-002-AJ1 (RED 14ga ) 1 RETURN HEATED LINE (RED)
J12 P12 ORS_FVAL_CP
0-503-AJ1 (BLK 14ga ) 2 RETURN HEATED LINE (BLK)
P80 6- 5 VEC-89
439-006-EE3 (WHT 16ga ) F56 TB24
UNSWITCHED BATTERY POWER 1 D 1 JB4E
11E1-006-EE3 (RED 14ga ) 712 BUSS 4B
7 B 712DS-000-AA1 (ORG 14ga ) C1 C2 712DS-001-AC2 (ORG 14ga ) 2 2 712DS-002-CC2 (ORG 14ga ) 1
UNSWITCHED BATTERY POWER 2 G 2 10 2
11E2-006-EE3 (RED 14ga )
8 58E-06-20041 3
VEC 89-4
P80 5- 3 4
P02 J02
9
DRIVER AIR SEAT PC1150
4
64 1 1 712DS-003-CC2 (ORG 14ga )
65
66 2 2 0-309-CC2 (BLK 14ga )
67
BATTERY GROUND 2 23 68 J228
0-355-EE3 (BLK 14ga ) 69
PASSENGER AIR SEAT
P80 6-
1 1 712DS-004-CC2 (ORG 14ga )
SHUTTER CONTROL A 65S-003-EE3 (BRN 16ga )
2 2 0-308-CC2 (BLK 14ga )
ENGINE DELAY SHUTDOWN (3 MIN) C 21NSL-002-EE3 (LBL 16ga )
J229
P80 5- 25
47 VEC -89
P80 5- F43 TB23
DIRECTIONAL SHIFTER / PARK BRAKE GE CONTROL INTERFACE 71CK BUSS 4A
61 A 71SS-000-AA1 (LBL 18ga ) T2 T1 71SS-001-AC2 (LBL 18ga ) 3 3
1
1
2
3
P701
58E-06-20041
10
11
12
ENGINE RPM COMMAND 10 916M-000-EE3 (BLK 18ga ) 62 VEC89-4
AHT
P02 J02
63 AUXBOX CONNECTOR
SHIELD-771
10
11
12
1
2
3
(OPT)
J701
ENGINE BLUE LIGHT FAULT 17 528A-000-EE3 (LBL 16ga ) 22
72AF-000-AA3 (GRY 18ga ) p FWD DIR REQ
ENGINE YELLOW LIGHT FAULT 16 419I-004-EE3 (DBL 16ga ) 20
TB23
509-007-EE3 (PNK 16ga ) 21 79BA-001-AA3 (YEL 18ga ) X1 X2 79BA-002-AA1 (YEL 18ga ) SH10:C-4
ENGINE RED LIGHT FAULT 18 509-005-EE3 (GRY 16ga ) 6 79BA-000-AA3 (YEL 18ga ) H SEL SW IN REVERSE
1 49-003-CC2 (TAN 16ga ) SH7:J-7
TB24 2
ENGINE TEST MODE FAN CLUTCH (LOW) 27 22FO-002-EE3 (TAN 16ga ) 52CA-001-AA3 (BRN 18ga ) E1 E2 52CA-000-AA3 (BRN 18ga ) K PARK BRAKE SW CLOSED 3 49-006-CC2 (TAN 16ga ) SH3:C-16
JB6B
17 4
P80 6- 56B-06-11510
E4 52CA-003-AA1 (BRN 20ga ) SH6:H-19 5 49-007-CC2 (TAN 16ga ) SH9:I-6
P304
ENGINE RED LIGHT INPUT K 6 49-008-CC2 (TAN 16ga ) SH9:J-9
70
BATTERY GROUND 1 X 0-356-EE3 (BLK 14ga )
ROCKFORD FAN CLUTCH CONTROL H TB25 SHIFTER
V2 71BC-003-AB1 (DGR 14ga ) SH5:I-21 49-004-CC2 (TAN 16ga ) 1 2 0-260-CC2 (BLK 18ga ) SH6:D-15
JB4 1- TB21 A B SHIFTER CURRENT LIMIT RESISTOR
ENGINE FAN CLUTCH CONTROL (LOW) F 26
22C-009-EE3 (GRY 16ga ) 1 36-002-AA1 (YEL 18ga ) SH5:K-11 V4 71BC-000-AA1 (DGR 16ga ) 52C-002-AA3 (BRN 18ga ) K1 K2 52C-001-AC2 (BRN 18ga ) 13 13 52C-000-CC2 (BRN 18ga ) 4 P C 3
71SR-000-CC2 (LTG 18ga ) 1 2 71SS-002-CC2 (LBL 18ga )
P80 5- 2
22C-008-EE3 (GRY 16ga ) TB21
3 14 14 5 R P250 EM5648 P250
22C-007-EE3 (GRY 16ga ) 79B-000-CC2 (YEL 18ga ) P108
4 79B-003-AA3 (YEL 18ga ) L1 L2 79B-001-AC2 (YEL 18ga )
ENGINE FAN CLUTCH CONTROL 11 VEC-90 15 15 6 N
F19
72N-000-CC2 (PNK 18ga )
PC1150 31 L3
22C-006-EE3 (GRY 16ga ) 71CK BUSS 9B 79B-002-AA1 (YEL 18ga )
B 16 16 72-000-CC2 (GRY 18ga ) 7 F
GE CPU RUNNING SIGNAL 8 10 TB21
72CPU-002-EE3 (BLK 16ga )
D14 M1 M2 9 9 8 PC1817
85 86
72N-002-AA1 (PNK 18ga ) 72N-001-AC2 (PNK 18ga ) 72T-000-CC2 (YEL 18ga )
P80 6- H 9H
TB21
MC683 MC683 87 D2
CAN J1939 HIGH A 939YE-002-EE3 (YEL 20ga ) 57 72-003-AA3 (GRY 18ga ) N1 N2 72-001-AC2 (GRY 18ga )
30 TO 1G P02 J02
G 72-002-AA1 (GRY 18ga )
87a VEC-90
CAN J1939 LOW B 939GE-002-EE3 (GRN 20ga ) 58 N3
RELAY 20 D3
(87a) 1F TB21 INTERFACE MODULE
CAN J1939 SHLD C 59 ENGINE RUNNING F 72N-002-AA1 (PNK 18ga )
SHIELD-775 SHIELD-775 RELAY 21 P2 72T-001-AC2 (YEL 18ga )
P82 0- D4 C SERVICE BRAKE PRESS SW
1E SH5:I-22 44R-001-AA1 (GRY 20ga )
E 79B-002-AA1 (YEL 18ga )
D13
MC682 MC682 85 86
CENSE COMM RS232 TRANSMIT L 927-000-EE3 (RED 18ga ) 39 SH6:F-14 52CA-003-AA1 (BRN 20ga ) T SELECTOR SWITCH PARK
TB24
87 11B
CENSE COMM RS232 RECIEVE M 928-000-EE3 (BLK 18ga ) 40 B 52PB-000-AA1 (PUR 16ga ) B1 B2 52PB-003-AA1 (PUR 20ga ) V PARK BRAKE RELEASE REQUEST
30
CENCE COMM RS232 GROUND N 41 87a
929-000-EE3 (WHT 18ga ) B4 52PB-001-AC3 (PUR 16ga ) SH14:M-2 IM3
CENSE COMM RS232 SHLD P 42 PARK BRAKE
SHIELD-774 SHIELD-774 REQUEST RELAY 22 TB21
P80 4- X1 X2 C IM GROUND
SH12:B-13 0-229-AA2 (BLK 16ga ) 0-230-AA1 (BLK 20ga )
TB32 R18
MC681 MC681 0 BUSS 85 86
ENGINE QUANTUM J1587 DIAGNOSTIC SUPPLY 2 900-000-EE3 (WHT 18ga ) 32 SH5:J-21 52CS-003-AB1 (GRY 14ga ) K1 K2 52CS-002-AA2 (GRY 18ga ) 1 2 0-231-AA2 (BLK 18ga ) X3
0 BUSS 85 86
PC3178 P80 6- J80 8- D5 TB23 IM2
87 12A
A 712BL-000-AA1 (DGR 16ga ) L1 L2 712BL-001-AA1 (DGR 20ga ) L BRAKE LOCK SWITCH POWER SUPPLY
30
87a
L4 712BL-002-AC3 (DGR 16ga ) IM3
PARK BRAKE TB32
SWITCH RELAY 24 S1 R PARK BRAKE PROTECTION (OPT)
52ABA-000-AA1 (TAN 20ga )
0 BUSS GB10 FRT CAB GND
A4 52B1-003-CC3 (PUR 16ga ) IM1
0-095-CC3 (BLK 16ga ) i BRAKE LOCK
86 85 SWITCH BRAKE LOCK
0-090-CC3 (BLK 16ga ) SH5:J-12
D6
22C-007-EE3 (GRY 16ga ) 87
IM2
B B A A
30
87a 25 25 3
3
9D
52B1-001-AC3 (PUR 16ga ) 52B1-002-CC3 (PUR 16ga ) 2
D 52B-000-AA1 (PUR 16ga ) 2 712BL-003-CC3 (DGR 16ga ) 2424
TRUCK MOVING 1 1
RELAY 25 D7 31 31 6
39HA-001-AC3 (YEL 16ga ) 39HA-000-CC3 (YEL 16ga ) 6 5 5
GB3 ENG GND BLOCK
0-320-CC3 (BLK 16ga ) SH11:O-8 J03 P03
SWITCH A/C RECIEVER DRYER T1 28 28 4
NO2 A1 D8
39H-001-AC3 (YEL 16ga ) 39H-000-CC3 (YEL 16ga ) 4
3 4 TB23
C2
0-358-EE3 (BLK 16ga ) 0 BUSS 85 86 9C 0-096-CC3 (BLK 16ga )
A/C COMPRESSOR CLUTCH T1 C 52B1-000-AA1 (PUR 16ga ) B1 B2
D D C C
1 2 1 2 87
C1 NC1
65C-003-EE3 (DBL 14ga ) P03 J03
30
87a P39 PC1766 P39
REC DR-T1 PC1804 RECDR-T 1 XB7317
P80 3- P80 3-
RELAY PARK BRAKE PROTECTION J12-CC3 (WHT 16ga )
0-357-EE3 (BLK 14ga ) PARK BRAKE
D9 LATCH RELAY 26 (930 OPTION ONLY)
9E VEC RTMR1 0-097-CC3 (BLK 16ga )
E
RELAY - R2
D10 86 85 RELAY R2 52B-001-AA1 (PUR 20ga )
65T-005-EE3 (DBL 14ga ) N SOLENOID BRAKE LOCK
9F D1 86(+) 85(-) F2 TB32 GB8 BRAKE CABINET
F 71ABA-001-AA1 (YEL 16ga ) 52ABA-001-AA1 (TAN 20ga )
87 3
36-003-EE3 (YEL 14ga ) B 52B-000-AA1 (PUR 16ga ) J1 J4 52B-003-AB1 (PUR 14ga ) L L 52B-004-BB1 (PUR 14ga ) 52B-005-BB1 (PUR 14ga ) 2 1 0-098-BB1 (BLK 14ga ) 1
30 87 D2
52B-002-AA1 (PUR 16ga ) SP160
SWITCH ENGINE RUN OIL 87a 11D F1 30 XA3347
D 71ABA-000-AA1 (YEL 16ga )
PRESSURE T1 (EOPSW1) 87a E2 BLS BLS
GE INTERFACE P240 J240 D3
1 2 C RELAY 27 TB32 PC3414 1 2
0-359-EE3 (BLK 14ga ) 52B-006-BB1 (PUR 16ga ) 0-239-BB1 (BLK 16ga )
T1
XC2989
58E-06-02050 71ABA-002-AA1 (YEL 16ga )
R1 PC2834
EOPSW1 EOPSW1 J80 1-
PC2979 T3 T2 1 2 0-010-AA2 (BLK 16ga )
71ABA-003-AA2 (YEL 16ga ) SH4:D-19
6800.0
R1 58B-06-0202 0R1
79RD-000-AA1 (BRN 18ga ) SH5:G-17
AHT
AUXBOX CONNECTOR
P702
1
2
TB22 TB23
SH13:J-8 39H1-001-AA4 (YEL 20ga ) X1 X2 39H1-000-AA1 (YEL 18ga ) 39H-002-AA1 (YEL 18ga ) A1 A2 39H-001-AC3 (YEL 16ga )
(SEE SHEET 7 FOR TRUCK INTERFACE)
1
58E-06-02006-05 AUG 20
21PS-006-EE3 (BRN 14ga )
2 21PT-011-EE3 (DBL 14ga )
J81 5-
A
A B B
TB26
1
1 55C-000-CC1 (YEL 16ga ) 26 26 55C-001-AC1 (YEL 16ga ) R1 R2 55C-002-AA1 (YEL 20ga ) K MODE SW 3
2
2
3 3 27 27
55D-000-CC1 (PUR 16ga ) 55D-001-AC1 (PUR 16ga ) S1 S2 IM3
ELECTRONIC DISPLAY PANEL PC3385 4 4
ELECTRONIC DASH STATUS 5 5
+7.5V 6 6 q MODE SW 4
1 +7.5V 1 J01 P01 55D-002-AA1 (PUR 20ga )
GND PC1942 GND
2 2 C
LIN LIN C D D
3 3 71LS-008-CC1 (DGR 16ga ) 0-184-CC1 (BLK 16ga ) IM2
4 4
PC1944
1
2
3
4
5
6
7
8
P21 P21 D9
1 2 712G-005-CC4 (LTG 16ga ) 22 22 712G-001-AC4 (LTG 16ga ) SH7:F-14
1 2 3 4 1 2 3 4 1 2 3 4 +7.5V 1 1 +7.5V JB4D
NOT USED GND PC2834
2 2 GND
LIN 3 3 LIN 1 D10
24SON-002-CC4 (LBL 16ga )
POWER
4 4 2 1 2 3 3
24SON-003-CC4 (LBL 16ga ) 24VIM-007-CC4 (LBL 16ga ) 24VIM-006-AC4 (LBL 16ga ) SH3:I-17
HIGH BEAM
LEFT TURN
3
HIGH BEAM
24SON-000-CC4 (LBL 16ga )
RIGHT TURN
PC1942
POWER 7.5V
GND
LIN
PC2834
PC1942
4 24SON-001-CC4 (LBL 16ga ) SONALERT
COOLANT TEMP GAUGE (SONA)
FUEL GAUGE
PC1150
+7.5V +7.5V + 1
1 1 TB34
PC3588 2 GND SPEEDOMETER & DISPLAY GND 2
LIN (MASTER GAUGE) LIN 3 - 1 31IML-002-CC4 (BRN 16ga ) 31IML-004-CC4 (BRN 16ga ) 23 23 31IML-001-AC4 (BRN 16ga ) N1 N2 31ILM-000-AA1 (BRN 20ga ) M SONALERT
3
4 4 SP723
R16 PB1951
POWER
4 11RWL-CC1 (PUR 16ga ) 11RWL-002-AA1 (PUR 20ga )
LEFT TURN
HIGH BEAM
5 PC1939
RIGHT TURN
6 4 4
24VIM-004-CC1 (LBL 16ga ) 24VIM-005-AC1 (LBL 16ga ) SH3:I-17
7
8
9
10
SH4:F-18 0-129-AA1 (BLK 14ga ) 42 42 0-110-AJ1 (BLK 14ga ) 6 6 0-111-JL1 (BLK 14ga ) 2
HMLHB 58D-06-10920
58E-06-04150 58D-06-10930
HMLLB
J12 P12 J542 P542 LAMP HIGH MOUNT RIGHT LOW-BEAM
41HM-001-AA1 (PNK 14ga ) 4545 41HM-004-AH1 (PNK 14ga ) 9 9 41HM-005-HL1 (PNK 14ga ) 1
SH4:G-21 0-084-AA1 (BLK 14ga ) 4646 0-119-AH1 (BLK 14ga ) 10 10 0-120-HL1 (BLK 14ga ) 2
A A B B
0-150-CC3 (BLK 16ga ) FOG LAMPS
3 3
2 LAMP RIGHT FOG (RFLT)
71LS-003-CC3 (DGR 16ga ) 2
1 1 TB34 VEC -89 37 37 1 1 1
1B
48LF-001-AA1 (GRY 14ga ) 48LF-003-AH1 (GRY 14ga ) 48LF-005-HL1 (GRY 14ga )
6 48F-000-CC3 (GRY 16ga ) 55 55 48F-001-AC3 (GRY 16ga ) E1 E2 48F-002-AA1 (GRY 18ga ) B
5 6
71LS-004-CC3 (DGR 16ga ) 5 SH4:F-21 0-104-AA1 (BLK 14ga ) 38 38 0-103-AH1 (BLK 14ga ) 2 2 0-102-HL1 (BLK 14ga ) 2
0 BUSS 85 86 VEC-89
4 VEC 89-1C
4 F62 58D-06-10940
J03 P03 11 BUSS J11 P11 J543 P543 RFLT
GB10 FRT CAB GND 87 TB34
A3 15 30 1D
C C D D
0-151-CC3 (BLK 16ga ) D 48LF-000-AA1 (GRY 12ga ) D1 D2 48LF-001-AA1 (GRY 14ga )
87a LAMP LEFT FOG (LFLT)
SH7:K-7 0-732-CC3 (BLK 16ga )
VEC89-1C 48LF-002-AA1 (GRY 14ga ) 37 37 48LF-004-AJ1 (GRY 14ga ) 1 1 48LF-006-JL1 (GRY 14ga ) 1
P22 PC1496 P22 FOG LAMP (OPT)
58E-06-20041 RELAY 40
J10-CC3 (WHT 18ga ) SH4:F-18 0-425-AA1 (BLK 14ga ) 38 38 0-106-AJ1 (BLK 14ga ) 2 2 0-105-JL1 (BLK 14ga ) 2
VEC-8 9 58D-06-10940
71LS-003-CC3 (DGR 16ga ) J12 P12 J542 P542 LFLT
TB10 TB23 F44
4D 71CK BUSS
SH13:D-1 71LS-011-CC3 (DGR 16ga ) C2 C1 71LS-002-CC1 (DGR 16ga ) 5 5 71LS-001-AC1 (DGR 16ga ) M2 M1 71LS-000-AA1 (DGR 16ga ) D
5
VEC-89 58E-06-2004 1
C3 71LS-005-CC1 (DGR 16ga ) SH 7:A-8 VEC89-4
J01 P01
SH4:G-21 0-165-AA1 (BLK 14ga ) 48 48 0-166-AH1 (BLK 14ga ) 29 29 0-167-FH1 (BLK 14ga ) RDLLT RDLLT
58D-06-10670
LADDER LAMPS
LAMP DECK LIGHT #2
SH4:G-21 0-164-AA1 (BLK 14ga ) 50 50 0-168-AH1 (BLK 14ga ) 22 22 0-169-FH1 (BLK 14ga ) RDLT RDLT
48C-007-JJ2 (ORG 16ga ) A A 48C-004-AJ4 (ORG 16ga ) 58D-06-10670
CDL2 CDL2
58D-06-10660
0-177-JT1 (BLK 14ga )
F 11F VEC-89
FRONT TURN / CLEARANCE LAMPS / HAZARD SWITCH SH7:J-4 41TS-005-AA1 (DGR 18ga )
0 BUSS 85 86
VEC89-11
F8
VEC-91 11 BUSS 87 TB35
TB23 D13 F52 15 30 11G G 41T-000-AA1 (TAN 14ga ) E1 E2
712 BUSS 87a LAMP MARKER/TURN LEFT SIDE DECK
712T-001-AC3 (BRN 16ga ) R1 R2 712T-000-AA1 (BRN 16ga ) H 11H
5
VEC89-11 E4 SP144
MARKER LAMP A C
RELAY 8 45LL-004-GG1 (BRN 16ga ) 45LL-009-GG1 (BRN 16ga )
58E-06-20060 1 1 1 1 A A
45LL-001-AA1 (BRN 16ga ) 45LL-002-AJ1 (BRN 16ga ) 45LL-003-GJ1 (BRN 16ga )
45L-000-CC3 (DGR 16ga ) 0 BUSS SP143 LCL1
41T-001-AA1 (TAN 16ga ) 2 2 41T-003-AJ1 (TAN 16ga ) 2 2 41T-004-GJ1 (TAN 16ga ) B B 41T-005-GG1 (TAN 16ga ) 41T-006-GG1 (TAN 16ga ) B
TB10
F11 3 3 3 3 C C
J1 45L-001-CC3 (DGR 16ga ) SH4:H-21 0-134-AA1 (BLK 16ga ) 0-136-AJ1 (BLK 16ga ) 0-137-GJ1 (BLK 16ga ) 0-138-GG1 (BLK 16ga ) XB3719
11 BUSS PWR LCL1
SWITCH COMBO 15 GND
SP142 0-139-GG1 (BLK 16ga )
TURN SW LOAD
L 9
TB22 J12 P12 J540 P540 P503 J503 LAMP MARKER/TURN LEFT FRT DECK
56 56 712T-002-CC3 (BRN 16ga ) 10
R 11 17 17
45R-000-CC3 (LBL 16ga ) 45L-003-AC3 (DGR 16ga ) P1 P2 SH13:I-19 0-363-GG1 (BLK 16ga )
TB10 FLASHER A C
P121 RELAY 13 45LL-010-GG1 (BRN 16ga )
PC1709 M1 19 19 45R-003-AC3 (LBL 16ga ) R1 R2
P03 J03 P121 45R-001-CC3 (LBL 16ga ) 12D
45L-004-AA1 (DGR 16ga ) D
LCL2
41T-007-GG1 (TAN 16ga ) B
J03 P03 0 BUSS 85 86
XB3719
87 TB35 LCL2
41T-013-AA1 (TAN 16ga ) 12 12 41T-014-AJ2 (TAN 16ga ) B OPTIONAL
30 12C
45R-002-CC3 (LBL 16ga ) C 45LL-000-AA1 (BRN 14ga ) J1 J2 0-140-GG1 (BLK 16ga )
87a LEFT SIDE
45LL-007-AA1 (BRN 16ga ) 24 24 45LL-011-AJ2 (BRN 16ga ) A
D4 MARKER/
SH7:E-13 45LL-006-AC1 (BRN 16ga ) J3 J4
LEFT TURN TURN
45L-002-CC3 (DGR 16ga ) 1 2 45LR-003-CC3 (LTG 16ga ) 45LR-002-CC3 (LTG 16ga ) SH4:G-18 0-147-AA1 (BLK 16ga ) 1 1 0-149-AJ2 (BLK 16ga ) C
RELAY 11
SP904 12B P732_CP
PC2834 B
45R-004-AA1 (LBL 16ga )
0 BUSS 85 86 J14 P14 LAMP MARKER/TURN RIGHT FRT DECK
VEC89-12E
SH7:K-9 45LR-004-CC3 (LTG 16ga ) SP145
87 TB35 A C
30 12A 45RL-004-FF1 (DBL 16ga ) 45RL-007-FF1 (DBL 16ga )
A 45RL-000-AA1 (DBL 14ga ) K1 K2 45RL-001-AA1 (DBL 16ga ) 1 1 45RL-002-AH1 (DBL 16ga ) 1 1 45RL-003-FH1 (DBL 16ga ) A A
87a
45LR-007-CC3 (LTG 16ga ) SP146 RCL1
VEC89-12E SH7:E-13 45RL-006-AC1 (DBL 16ga ) K3 K4 41T-002-AA1 (TAN 16ga ) 2 2 41T-008-AH1 (TAN 16ga ) 2 2 41T-009-FH1 (TAN 16ga ) B B 41T-010-FF1 (TAN 16ga ) 41T-011-FF1 (TAN 16ga ) B
VEC-91 RIGHT TURN
F35 58E-06-20041 RELAY 12
SH4:F-21 0-135-AA1 (BLK 16ga ) 3 3 0-141-AH1 (BLK 16ga ) 3 3 0-142-FH1 (BLK 16ga ) C C 0-143-FF1 (BLK 16ga ) XB3719
3A 11 BUSS RCL1
11L-000-AA1 (YEL 14ga ) A SH7:I-8 11L-010-CC3 (YEL 16ga )
15 A A B B SP147
0-133-CC3 (BLK 16ga ) 0-144-FF1 (BLK 16ga )
58E-06-20060 3 3 J11 P11 J541 P541 P502 J502 LAMP MARKER/TURN RIGHT SIDE DECK
2
11L-004-CC3 (YEL 16ga ) 11L-009-CC3 (YEL 16ga ) 2
1 1 A C
SP732 SH13:G-19 0-364-FF1 (BLK 16ga ) 45RL-009-FF1 (DBL 16ga )
TB22 TB10 6
9 9 5
5 6
C1 C2 11L-001-AC3 (YEL 14ga ) 11L-002-CC3 (YEL 14ga ) G1 G3 11L-006-CC3 (YEL 16ga ) RCL2
4 41T-012-FF1 (TAN 16ga ) B
4
SH8:F-1 11L-008-CC3 (YEL 16ga ) H2 H1 SH4:H-18 0-146-AA1 (BLK 16ga ) 1414 0-156-AH2 (BLK 16ga ) C
EB7418 OPTIONAL
SP149 XB3719
P03 J03 RIGHT SIDE RCL2
SH13:D-1 11L-003-CC3 (YEL 14ga ) C C D D
41T-015-AA1 (TAN 16ga ) 1515 41T-016-AH2 (TAN 16ga ) 41T-017-AH2 (TAN 16ga ) B
0-132-CC3 (BLK 16ga ) SH11:O-11 MARKER/ 0-145-FF1 (BLK 16ga )
SP148
45RL-008-AA1 (DBL 16ga ) 1919 45RL-010-AH2 (DBL 16ga ) 45RL-011-AH2 (DBL 16ga ) A TURN
P36 PC0493 P36
58E-06-02006-05 AUG 20
RH FT WHEEL SP COMM P 0RF-002-AA3 (BLK 18ga ) K1 K2 0RF-001-AA1 (BLK 18ga ) 3 3 0RF-000-AR1 (BLK 16ga ) C GROUND
MC239
RH FT WHEEL SP COMM 2 S 0RF-003-AA3 (BLK 18ga ) K3 4 4
SHIELD-239 SHIELD-230 SHIELD-230 D SHIELD ENGINE AND PUMP MODULE SERVICE LAMPS
RH FT WHEEL SP SHIELD
P501
V J1 J2 J13 P13
SHIELD-245 SHIELD-245 SHIELD-239
AHT LH WHEEL SPD RESISTOR (OPT) R57
TIMER (2HR) HYDRAULIC PUMP MOD (HPLT)
TB33
15SLW-007-AA57 (RED 18ga )
SP729 T 42PMS-000-AA1 (DBL 16ga ) 3535 42PMS-001-AJ2 (DBL 16ga ) A A 42PMS-002-JJ1 (DBL 16ga )
1 1 R57
S1 S2 15SLW-001-AA1 (RED 18ga ) 15SLW-003-AA1 (RED 18ga ) 0-274-JJ1 (BLK 16ga )
2 2 33LF-007-AA57 (WHT 18ga ) 2 1 HPMS-1
MC244 MC244
LH FT WHEEL SP +15V J R4
2.2K 1W 3333 B B VA2828 HPMS-3
15SLW-002-AA3 (RED 18ga ) J57 42PML-000-AA1 (ORG 14ga ) 42PML-001-AJ2 (ORG 14ga )
P57_CP R57 58B-06-00060 R57 SENSOR LEFT FRONT
MC238 33LF-003-AA1 (WHT 18ga ) 11SL-002-AA1 (DBL 14ga ) LAMP HYDRAULIC PUMP MOD (OPT)
LH FT WHEEL SP SIGNAL W R1 R2 33LF-001-AA1 (WHT 18ga ) WHEEL SPEED
33LF-002-AA3 (WHT 18ga ) XC2387
42PML-002-JJ1 (ORG 14ga ) 1 2 0-273-JJ1 (BLK 14ga )
MC238 MC234 MC234
LH FT WHEEL SP COMM H P1 P2 0LF-001-AA1 (BLK 18ga ) 5 5 PC2644 SP166
0LF-002-AA3 (BLK 18ga ) 15SLW-005-AA1 (RED 18ga ) 15SLW-006-AR1 (RED 16ga ) A +V SUPPLY
HPML HPML
LH FT WHEEL SP COMM 2 L 0LF-003-AA3 (BLK 18ga ) P3 6 6 33LF-000-AR1 (WHT 16ga ) B SIGNAL 58D-06-10660
VEC-91 2525 C C
SH4:G-18 0-270-AA1 (BLK 14ga ) 0-271-AJ2 (BLK 14ga ) 0-272-JJ1 (BLK 14ga )
LH FT WHEEL SP SHIELD O 7 7 F34 TB24
N1 N2 0LF-000-AR1 (BLK 16ga ) C GROUND
SHIELD-246 SHIELD-246 SHIELD-239 11 BUSS P563_CP
4D D
A1
J563
11SL-000-AA1 (DBL 14ga )
8 8 15
SHIELD-239 SHIELD-233 SHIELD-233 D SHIELD J14 P14
J13 P13 P507 58E-06-20060
11SL-001-AA1 (DBL 14ga )
SENSOR LEFT REAR WHEEL SPEED TIMER (2HR) ENGINE SERVICE LAMP (ESLT)
MC228 MC228 TB29 3 22 22 21 21
MC217 MC217 MC205 MC205 T 42SL-000-AA1 (ORG 16ga ) 42SL-001-AJ1 (ORG 16ga )
LH RR WHEEL SP +15V B A1 A2 77P-002-AA1 (RED 18ga ) TW1 1 1 77P-004-AD1 (RED 18ga ) TW1 A A
77P-003-AA3 (RED 18ga ) TW1
LH RR WHEEL SP COMM A 2 2 B B NO J12 P12
77G-003-AA3 (BLK 18ga ) TW1 B1 B2 77G-001-AA1 (BLK 18ga ) TW1 77G-000-AD1 (BLK 18ga ) TW1 C J540 P540
42SL-002-GJ1 (ORG 16ga )
LH RR WHEEL SP SIGNAL +V2 C C1 C2 3 3 D D NC
77C-003-AA3 (WHT 18ga ) TW2 77C-001-AA1 (WHT 18ga ) TW2 77C-000-AD1 (WHT 18ga ) TW2
LH RR WHEEL SP SIGNAL -V2 D D1 D2 4 4 F F PC2644
77DP-003-AA3 (BLK 18ga ) TW2 77DP-001-AA1 (BLK 18ga ) TW2 77DP-000-AD1 (BLK 18ga ) TW2
42A-000-GJ1 (LTG 16ga ) 1919 42A-001-AJ1 (LTG 16ga ) 19 19 42A-002-AA1 (LTG 16ga ) 19 19 42A-003-AH1 (LTG 16ga ) 19 19 42A-004-FH1 (LTG 16ga )
LH RR WHEEL SP SIGNAL +V1 E E1 E2 77B-001-AA1 (GRN 18ga ) TW3 5 5 77B-000-AD1 (GRN 18ga ) TW3 C C
77B-003-AA3 (GRN 18ga ) TW3
42B-000-GJ1 (BRN 16ga ) 2020 42B-001-AJ1 (BRN 16ga ) 20 20 42B-002-AA1 (BRN 16ga ) 20 20 42B-003-AH1 (BRN 16ga ) 20 20 42B-004-FH1 (BRN 16ga )
LH RR WHEEL SP SIGNAL -V1 F 77DN-003-AA3 (BLK 18ga ) TW3 F1 F2 77DN-001-AA1 (BLK 18ga ) TW3 6 6 77DN-000-AD1 (BLK 18ga ) TW3 E E
SHIELD-211 VA2828 VA2828
SP766 SP767 SP768 SHIELD-211
SHIELD-227 G1 G2 7 7 G G
SHIELD-227 SHIELD-217 P540 J540 P12 J12 J11 P11 J541 P541
LH RR WHEEL SP SHIELD G SHIELD-008-AA3 (BLK 18ga ) SHIELD-006-AA1 (BLK 18ga ) SHIELD-002-AD1 (BLK 18ga ) SHIELD-003-AD1 (BLK 18ga )
P721
SP742 XA4256 TB35
P301 CONTINUITY CHECK2 y 71CNCK-000-AA3 (PNK 18ga ) 42-000-AA2 (BRN 12ga ) M1 M2 42-001-AA1 (BRN 14ga ) 0-288-FH1 (BLK 16ga )
42-002-AA1 (BRN 14ga )
42-008-AA1 (BRN 14ga ) M3
P301 CONTINUITY CHECK1 z 42-007-AA1 (BRN 14ga )
SENSOR RIGHT REAR WHEEL SPEED
TB29 MC213
MC221 MC221 MC213 MC209 MC209
RH RR WHEEL SP +15V k 714P-003-AA3 (RED 18ga ) TW1 H1 H2 714P-001-AA1 (RED 18ga ) TW1 13 13 714P-002-AD1 (RED 18ga ) TW1 A A
LAMP LEFT UPPER ENGINE SERVICE
RH RR WHEEL SP COMM j 714G-003-AA3 (BLK 18ga ) TW1 J1 J2 714G-001-AA1 (BLK 18ga ) TW1 14 14 714G-000-AD1 (BLK 18ga ) TW1 B B 1 2 42-012-GJ1 (BRN 14ga ) 15 15 42-009-AJ1 (BRN 14ga ) 15 15
LAMP RIGHT UPPER ENGINE SERVICE
RH RR WHEEL SP SIGNAL +V2 m K1 K2 15 15 D D LUESL LUESL
714A-003-AA3 (WHT 18ga ) TW2 714A-001-AA1 (WHT 18ga ) TW2 714A-000-AD1 (WHT 18ga ) TW2
58D-06-10670 1515 1515 1 2
42-003-AH1 (BRN 14ga ) 42-006-FH1 (BRN 14ga )
RH RR WHEEL SP -V2 n 714DP-003-AA3 (BLK 18ga ) TW2 L1 L2 714DP-001-AA1 (BLK 18ga ) TW2 16 16 714DP-000-AD1 (BLK 18ga ) TW2 F F 0-277-GJ1 (BLK 14ga ) 16 16 0-276-AJ1 (BLK 14ga ) 16 16 0-426-AA1 (BLK 14ga ) SH4:H-21
LAMP LEFT LOWER ENGINE SERVICE RUESL RUESL
RH RR WHEEL SP +V1 p 714B-003-AA3 (GRN 18ga ) TW3 M1 M2 714B-001-AA1 (GRN 18ga ) TW3 17 17 714B-000-AD1 (GRN 18ga ) TW3 C C
58D-06-10670
1 2 42-011-GJ1 (BRN 14ga ) 17 17 42-010-AJ1 (BRN 14ga ) 17 17 SH4:F-21 0-421-AA1 (BLK 14ga ) 1616 0-282-AH1 (BLK 14ga ) 1616 0-283-FH1 (BLK 14ga )
RH RR WHEEL SP -V1 q 714DN-003-AA3 (BLK 18ga ) TW3 N1 N2 714DN-001-AA1 (BLK 18ga ) TW3 18 18 714DN-000-AD1 (BLK 18ga ) TW3 E E
LAMP RIGHT LOWER ENGINE SERVICE
SHIELD-213 SHIELD-214 SP769 LLESL LLESL
SP765 SP770 SHIELD-214 58D-06-1067 0
SHIELD-223 P1 P2 19 19 G G 1717 42-004-AH1 (BRN 14ga ) 1717 42-005-FH1 (BRN 14ga ) 1 2 0-287-FH1 (BLK 14ga )
RH RR WHEEL SP SHIELD
SHIELD-213 18 18 18 18
r SHIELD-007-AA3 (BLK 18ga ) SHIELD-005-AA1 (BLK 18ga ) SHIELD-012-AD1 (BLK 18ga ) SHIELD-004-AD1 (BLK 18ga ) 0-280-GJ1 (BLK 14ga ) 0-279-AJ1 (BLK 14ga ) 0-424-AA1 (BLK 14ga ) SH4:F-18 SP165
SP741 P720 RLESL RLESL
XA4256 58D-06-10670
P301 J15 P15
SH4:G-21 0-420-AA1 (BLK 14ga ) 1818 0-285-AH1 (BLK 14ga ) 1818 0-286-FH1 (BLK 14ga )
P540 J540 P12 J12
ENG SP COMM x 74Z-002-AA3 (BLK 18ga ) W1 W2 74Z-001-SS1 (BLK 16ga ) A COM 71P-005-AA1 (BRN 16ga ) SH11:D-5
G SHIELD TB23
SHIELD-260 VEC-89
ENG SP SHIELD w V1 V2 J1 J2
SHIELD-257 SHIELD-257 SHIELD-260 ALTSP F45
2E 71CK BUSS
10 10 71P-001-AC2 (BRN 14ga ) J3 J4 71P-000-AA1 (BRN 14ga ) E
15
P301 TB33 VEC-91
VEC 89-2E
BUFFERED RH RR SP SIG SHIELD P SHIELD-251 58E-06-2004 1 F56
G1
SHIELD-251 J02 P02 9E 11 BUSS
71P-006-CC2 (BRN 14ga ) 67P-000-AA1 (YEL 12ga ) E
BUFFERED RH RR SP SIG POS Q 20
714Z-000-AA3 (WHT 18ga ) C1
J701
4
9
SP738 AHT SHIELD-286 TB35
SP795
4
9
RETARD PEDAL SHIELD W AUXBOX CONNECTOR R R
N1 N2 53H-003-AB1 (PNK 14ga ) 53H-004-BB1 (PNK 14ga ) 53H-006-BB1 (PNK 14ga )
SHIELD-296 (OPT)
MC270
P701
RETARD PEDAL COMMON V J4-AA7 (BLK 18ga ) 14 14 HS
0RET-002-AA3 (BLK 18ga ) SHIELD-287 SHIELD-281 RETARD CONTROL PEDAL PC1372
MC267 P240 J240
RETARD PEDAL SIG P 74NA-000-AA3 (WHT 18ga ) 11 11 10V-004-CC1 (RED 18ga ) C +VDC SUPPLY
D6 GB8
MC270
P302 A1
0RET-001-AC1 (BLK 18ga ) 13 13 0RET-000-CC1 (BLK 18ga ) A GROUND 53H-007-BB1 (PNK 18ga ) 1 2 0-043-BB1 (BLK 18ga )
SHIELD-296 TB31
R1 R2 12 12 B PEDAL SIGNAL PC2834
74NA-001-AA3 (WHT 18ga ) 74N-002-AA3 (WHT 16ga ) 74N-001-AC1 (WHT 18ga ) 74N-000-CC1 (WHT 18ga )
SP739 MC264
MC267 MC264
AHT P1 P2
P235 PC1955
J701
6
7
RETARD LEVER SHIELD U AUXBOX CONNECTOR SHIELD-287
6
7
MC271 (OPT)
RETARD LEVER COMMON T 53H-005-AA1 (PNK 16ga ) 3 3 WIRING FOR 930E HOIST
P701
J6-AA7 (BLK 18ga ) LIMIT SOLENOID
RETARD LEVER SIG S 52RA-000-AA3 (WHT 18ga ) 18 18
TB31 SHIELD-288 SHIELD-280 RETARD CONTROL LEVER (OPT) J14 P14
MC271
P302 CONN INSTALL CHECK Z SHIELD-288 15 15 C +VDC SUPPLY
J1 J2
SHIELD-297 10V-010-AC1 (RED 18ga ) 10V-005-CC1 (RED 18ga ) BODY HOIST LIMIT
0LEV-002-AA3 (BLK 18ga ) L1 L2 0LEV-001-AC1 (BLK 18ga ) 17 17 0LEV-000-CC1 (BLK 18ga ) A GROUND
5
8
71CN2-000-AA3 (PNK 18ga )
5
8
P303 AHT P01 J01
0-546-AA2 (BLK 18ga ) SH9:M-7
GB31-A AUXBOX GND BLCK
P701 J701
AUXBOX CONNECTOR J5-AA7 (BLK 18ga )
D4
(OPT) 0-601-AA2 (BLK 18ga ) A40987-A40994, A40996 & UP
Sheet 9 of 20
TB61 GB1 - REAR AXLE
A1
BACKUP LAMPS SH4:H-18 0-240-AA1 (BLK 14ga ) 1 1 0-243-AH2 (BLK 14ga ) A1 A2 0-246-DD1 (BLK 10ga )
SWITCH MANUAL BACKUP LIGHT
SH8:F-5 0-101-CC3 (BLK 16ga ) A2
SH4:H-18 0-241-AA1 (BLK 14ga ) 2 2 0-244-AH2 (BLK 14ga ) B1 B2 0-247-DD1 (BLK 10ga )
0-269-CC3 (BLK 16ga ) B B A A
TB22 A3
SH4:H-18 0-242-AA1 (BLK 14ga ) 3 3 0-245-AH2 (BLK 14ga ) C1 A4 0-295-DD2 (BLK 10ga ) SH10:M-14 HORN BACKUP RIGHT
T2 T1 47S-001-AC3 (LBL 16ga ) 5151 47S-000-CC3 (LBL 16ga ) 3 3
2
2 712K-004-CC3 (LBL 16ga ) SH3:E-11 A3 0-289-DD1 (BLK 14ga ) SH12:M-20
1 1 -
+
0-248-DD1 (BLK 16ga )
6 TB60 LRBH-(+ )
P03 J03 79A-002-DD1 (DBL 16ga ) LRB H-( - )
6 5 5 736131C2
79A-000-AA1 (DBL 14ga ) 2929 79A-001-AH2 (DBL 14ga ) G1 G2 79A-003-DD1 (DBL 16ga )
4 HORN BACKUP LEFT
4
D D C C
+
SH8:A-5 0-268-CC3 (BLK 16ga ) - 0-249-DD1 (BLK 16ga )
RRB H-(+ ) RR B H-( -)
736131C2
VEC-8 9 P23 PC1500
PC1500 P23
11B
0-250-DD1 (BLK 16ga )
B TB35 TB60 LAMP LED BACKUP BERM AXLE (OPT)
SH6:E-15 79BA-002-AA1 (YEL 18ga ) J22-CC3 (WHT 16ga )
L1 L2 47-001-AA1 (GRY 14ga ) 1010 47-003-AH2 (GRY 14ga ) F1 F2 47-005-DD1 (GRY 16ga )
0 BUSS 85 86
47S-003-CC3 (LBL 16ga ) 1
F3 1313
47-008-AA1 (GRY 14ga ) L3 47-002-AA1 (GRY 14ga ) 47-004-AH2 (GRY 14ga ) F4 47-006-DD1 (GRY 16ga )
11 BUSS 87 2
15 30 11C C 47-012-AA1 (GRY 14ga ) F3 47-007-DD1 (GRY 16ga )
87a J16 P16 LEDBL_CP
58D-06-10350
D14
11D RELAY BACKUP LIGHT
BACKUP HORN D 47A-000-AA1 (PNK 16ga ) LAMP BACKUP REAR RIGHT
RELAY 3 (BULR)
D15 86 85 1 2
11E
VEC89-11 0-157-AA2 (BLK 16ga ) SH7:O-9 0-251-DD1 (BLK 16ga )
E GB1 - REAR AXLE
47S-002-AA1 (LBL 16ga ) RRBL B1
VEC-89 RRBL
F2 58D-06-10690
VEC89-11 11 BUSS 9C
C 88 88A
47B-000-AA1 (TAN 10ga ) 47-000-AA2 (GRY 10ga )
25
LAMP BACKUP REAR LEFT
88(2)
VEC 89-9C
58E-06-20041 1 2 0-252-DD1 (BLK 16ga )
58E-06-04150
LAMP BACKUP LIGHT RIGHT DECK (OPT)
LRBL LRBL
1 2 47-011-FF1 (GRY 14ga ) H H 47-010-FH1 (GRY 14ga ) 8 8 47-009-AH1 (GRY 14ga ) 8 8 47-008-AA1 (GRY 14ga ) 58D-06-10690
J J 0-257-FH1 (BLK 14ga ) 9 9 0-256-AH1 (BLK 14ga ) 9 9 0-255-AA1 (BLK 14ga ) SH4:F-21
RBUL_CP RBUL_CP LAMP STOP/TAIL LEFT
58D-06-10880
0-258-FF1 (BLK 14ga )
44-004-DD1 (GRY 16ga ) A C 0-264-DD1 (BLK 16ga )
J502 P502 P541 J541 P11 J11
LRSTL
41T-019-DD1 (TAN 16ga ) B
LRSTL
LAMP BACKUP LIGHT LEFT DECK (OPT) 58D-06-10740
RRL RRL
INTERFACE MODULE LSCL1
58D-06-1075 0 41T-027-MM2 (TAN 16ga ) B
X
63-008-CC3 (PNK 16ga ) 86 0-298-DD3 (BLK 14ga ) 0-297-DD3 (BLK 16ga )
LO 2 1 HLSW-2 SR8325 HLSW-1
PARK
SP169
INT J03 P03
6
T
P
63T1-000-CC3 (PUR 16ga ) 87 P240 J240
PC2834 TIMER REAR SERVICE LAMP (PLT)
11A1-000-BB1 (LBL 16ga )
L
P121 OFF 85 0-299-DD3 (BLK 16ga ) 1 3 T 11AL-000-DD3 (BRN 16ga )
LAMP HYDRAULIC CABINET #1
P10 LAMP REAR SERVICE
PC1709 A PLT-3 PLS- 2 SR8325 PLS-3
GB8 BRAKE CABINET 11A1-001-BB1 (LBL 16ga )
RELAY WIPER MOTOR LOW SP171 2 1 11ALT-000-DD3 (WHT 14ga ) 1 NO
(+) ( -) MOTOR WINDSHIELD WIPER 4
JB4H 86 85 1 B C 1
5
0-445-BB1 (BLK 16ga )
1 63L1-000-CC3 (BRN 16ga ) 5 4 4 PLT-NO NC
63L-000-CC3 (DGR 16ga ) PL PL
2 63L1-001-CC3 (BRN 16ga ) HL1 PC3010 PLT-C
6 58D-06-10690
3 63L1-002-CC3 (BRN 16ga ) (NO) 87 6
1 1 PC2644
MOTOR
4 63L1-003-CC3 (BRN 16ga ) 30 (C)
(NC) 87A REAR AXLE SERVICE LAMP
PC1150 2 2
JB4H P09_K PC1730
63P-000-CC3 (DBL 16ga ) 3 3
P09_K LAMP HYDRAULIC CABINET #2
63P-000-CC3 (DBL 16ga ) P07 PB9923 A 58E-06-02006-05 AUG 20
P07
11A1-002-BB1 (LBL 16ga )
Sheet 10 of 20
GE CONTROL INTERFACE
MC768 MC768
ETHERNET TX DATA+ F 94ET1-000-AA27 (W-OR 24ga ) SH4:K-14
ETHERNET TX DATA- E 94ET2-000-AA27 (ORG 24ga ) SH4:K-14
ETHERNET RX DATA+ C 94ER1-000-AA27 (W-GR 24ga ) SH4:K-14
ETHERNET RX DATA- B 94ER2-000-AA27 (GRN 24ga ) SH4:K-14
ETC2
MC275 MC275
77-003-AA4 (WHT 18ga ) SH13:K-8
77A-003-AA4 (BLK 18ga ) SH13:K-8 KOMTRAX PLUS MODULE / ORBCOMM MODULE
TB26
MC274 MC274 MC272
TRUCK SPEED FM SIGNAL R 77-000-AA3 (WHT 18ga ) K2 K1 77-001-AA1 (WHT 20ga ) SH12:D-5
K3
TB26
TRUCK SP FM SIG f 77A-000-AA3 (BLK 18ga ) L2 L1 77A-001-AA1 (BLK 20ga ) SH12:E-5
TB36
MMS RS232 TRANSMIT w 90MMT-000-AA3 (RED 18ga ) F1 F4 GND_SIG2 9 J14-CC4 (BLK 18ga )
CONN_SEL3 (OPEN) 10
TB36
MMS RS232 GND z 90MMG-000-AA3 (BLK 18ga ) H1 H4 P2A
MC289 MC289
90MMR-003-AA1 (WHT 20ga ) SH12:L-5
TB36
MMS RS232 SHIELD x J1 J5 90MMT-003-AA1 (RED 20ga ) SH12:L-5
SHIELD-630 SHIELD-630
DIS_L_SNAPSHOT.SW1 2 73DS-005-CC4 (TAN 18ga ) SH12:F-2
P303 90MMG-003-AA1 (BLK 20ga ) SH12:L-5
P3B
SHIELD-654
TERMINAL BLOCK GB10 FRT CAB
SPLIT UP. SEE GND
0-052-CC3 (BLK 18ga ) SH14:C-22
CONNECTOR CHART C1
0-317-CC3 (BLK 16ga ) B A 72RR-001-CC3 (ORG 16ga )
FOR LOCATIONS
1
2
TB23 D71 3
REST REQUEST O 72RQ-003-AA3 (GRY 18ga ) K1 K2 72RQ-004-AC3 (GRY 16ga ) 46 46 72RQ-005-CC3 (GRY 16ga ) 1 2 72RR-000-CC3 (ORG 16ga ) 4
5
K4
PC2834 6
P304 72RQ-002-AA1 (GRY 14ga ) SH3:B-4
D D C C 7826-14-8502
TB25
0-319-CC3 (BLK 16ga )
PRESHIFT BRAKE TEST LIGHT DRIVER j 33SBA-000-AA3 (YEL 18ga ) W1 W2 33SBA-001-AC3 (YEL 16ga ) 37 37
P34 PC2317 P34
PRESHIFT BRAKE TEST a 72SBT-000-AA3 (WHT 18ga ) X1 X2 72SBT-001-AC3 (DBL 16ga ) 43 43 J20-CC3 (WHT 16ga )
TB28
MC703 MC703
SH15:E-6 939YP-008-AA1 (YEL 20ga ) j CAN/RPC-HI OPERATOR SEAT BELT SWITCH g 62SB-000-AA1 (ORG 20ga ) X1 X2 62SB-001-AC2 (ORG 18ga ) 4 4 62SB-002-CC2 (ORG 18ga ) 2 1
XK1267
SH15:E-6 939GP-008-AA1 (GRN 20ga ) k CAN/RPC-LO
IM2 GB31-B AUXBOX GND BLCK P212 P212
A4
SHIELD-011-AA1 (BLK 20ga ) i CAN/RPC-SHLD 0-330-AC2 (BLK 18ga ) 1 1 0-329-CC2 (BLK 18ga )
SHIELD-834
SP198
TB24
SH5:E-12 0-267-AA2 (BLK 16ga ) P02 J02
SH6:I-16 0-238-AA2 (BLK 16ga ) X1 X3 0-387-AA1 (BLK 20ga )
VEC-89
SEAT BELT ALARM OPTION J A 2A 85 86 2G G
SH13:M-13 0-701-AA4 (BLK 20ga ) X2 62A-000-AA1 (YEL 20ga ) 24VIM-002-AA1 (LBL 18ga ) SH3:J-17
TB30 R19 H 2H 87 F63
MC705 62SBA-000-AA1 (ORG 14ga ) VEC 89-2E
MC705 30 71CK BUSS
SH15:C-5 939YE-008-AA1 (YEL 20ga ) r CAN/J1939-HI STEERING BLEED SOLENOID P 33JB-000-AA1 (LTG 20ga ) D1 D2 33JB-005-AA2 (LTG 18ga ) 1 2 0-229-AA2 (BLK 16ga ) SH6:I-16
GB31-B AUXBOX 87a 15
VEC89-2E
s CAN/J1939-LO D4
R2
SH15:C-5 939GE-008-AA1 (GRN 20ga ) IM1 58B-06-00290 D7
1 2 0-547-AA1 (BLK 16ga ) SEAT BELT ALARM
q CAN/J1939-SHLD 6800.0 (OPT) RELAY 41
SHIELD-836 TB32
SEAT BELT ALARM R2 58B-06-02020 R2
71CK BUSS
CUSTOMER ATTACHMENT L2 1
(OPT) 0 BUSS
86 85
IM1
33JB-001-AA1 (GRY 16ga ) 87 F12
SOLENOID STEERING BLEED DOWN 33J-005-AA1 (GRY 16ga ) 11 BUSS
30
1E 87a 10
10 10 33JB-002-AJ2 (LTG 16ga ) 33JB-003-AJ2 (LTG 16ga ) 2 1 33J-002-AJ2 (GRY 16ga ) 33J-001-AJ2 (GRY 16ga ) 7 7 33J-000-AA1 (GRY 16ga ) 33J-004-AA1 (GRY 16ga ) E
SP183 SP184 SP800
BF4493 VEC89-1C STEERING BLEED
ACCBD ACCBD PWR RELAY 14
J14 P14 D26 P14 J14
2 1 F42
33JB-004-AJ2 (LTG 16ga ) 33J-003-AJ2 (GRY 16ga ) 4H 71CK BUSS
87-000-AA1 (TAN 18ga ) H
PC2834 TB21 5
58E-06-20041
KEYSWITCH OR INPUT G 87-001-AA1 (TAN 20ga ) J1 J2 VEC89-4
SENSOR FUEL LEVEL
W 1 + VDC SIGNAL
87-002-AA2 (TAN 18ga ) J3 38G-004-HH4 (GRY 16ga )
TB35 R15
FUEL LEVEL SENSOR g 38G-000-AA1 (GRY 20ga ) C1 C2 38G-002-AA2 (GRY 18ga ) 2 1
560.0 2 GROUND
C4
58E-06-4002 0
FLS 58B-06-03300
IM3
38G-001-AA1 (GRY 16ga ) 1111 38G-003-AH2 (GRY 14ga ) 3 3 0-324-HH4 (BLK 16ga )
MANUAL MODE AUTO APPLY PRESSURE SWITCH d 21 21 SWITCH STEERING FILTER #1
52AA2-000-AA1 (BRN 20ga ) SWITCH HYDRAULIC FILTER #2
MC272 AHT C
J16 P16 J730 P730 SWITCH HYDRAULIC FILTER #1 SP185
SH11:C-9 77-001-AA1 (WHT 20ga ) g TRUCK SPEED IN + HYDRAULIC PUMP FILTERS PRESSURE Y 39-000-AA1 (TAN 20ga ) 15 15 C B 0-328-HH4 (BLK 16ga )
AUXBOX CONNECTOR
C B 39SP-000-HH4 (BRN 16ga ) A
(OPT)
16 16 B 39HP-000-HH4 (LBL 16ga ) A
XA5166 SFSW
IM2 39AP-001-AH2 (YEL 16ga ) 1 1 39AP-002-HH4 (YEL 16ga ) A SFSW
XA5166 HFSW2
SH11:C-9 77A-001-AA1 (BLK 20ga ) h TRUCK SPEED IN - HFSW2
XA5166 HFSW1
J702 P702 HFSW1
GB31-B
39AP-000-AA1 (YEL 16ga ) 12 12
IM1 AUXBOX GND
8 8
BLCK
D6
0-325-AA1 (BLK 16ga ) 21 21 0-699-AH2 (BLK 16ga ) 4 4 0-327-HH4 (BLK 16ga )
J730 P730
J16 P16
SWITCH PARK BRAKE SET
TB32
C
HYD BRAKE CABINET
B 0-337-BB1 (BLK 16ga )
PARK BRAKE APPLY PSW f 33-002-AA1 (BRN 20ga ) D1 D2 33-001-AB1 (BRN 14ga ) D D 33-000-BB1 (BRN 14ga ) A
PBPSW
58E-06-30320
PBPSW
SH11:K-16 73DS-005-CC4 (TAN 18ga ) 12 12 73DS-003-AC4 (TAN 16ga ) SH9:J-5
TB32 SWITCH LOW BRAKE ACCUM PSI
TB25 BRAKE ACCUMULATOR PRESSURE U S S C GB8 BRAKE CABINET
33BP-002-AA1 (WHT 20ga ) E1 E2 33BP-001-AB1 (WHT 14ga ) 33BP-000-BB1 (WHT 14ga ) 2
SH11:I-16 74DS-000-CC4 (GRY 18ga ) 11 11 74DS-001-AC4 (GRY 18ga ) M2 M1 74DS-002-AA1 (GRY 20ga ) L SNAPSHOT IN PROGRESS B 0-338-BB1 (BLK 16ga )
A
LBPS
58E-06-30330
J04 P04 LBPS
MC641 SHIELD-711
RIGHT FRONT BRAKE TEMPERATURE r 34BT2-001-AA1 (WHT 20ga ) H1 H2 34BT2-000-AA1 (WHT 18ga ) 40 40
MC641
SENSOR BRAKE PRESSURE
MC647 MC648 K3 39 39
MC647 5VIM-004-AA1 (BLK 18ga )
1 1 18VIM-008-BB1 (BLK 14ga ) A A 18VIM-007-AB1 (BLK 14ga ) SH12:H-6 SHIELD-001-AA1 (BLK 16ga ) SHIELD-997-AA1 (BLK 16ga ) 38 38
SHIELD-711
SH12:I-6 SHIELD-013-AA1 (BLK 18ga ) B4 B3 SP792
SHIELD-712
2 33BPS-002-BB1 (WHT 14ga ) B B 33BPS-001-AB1 (WHT 14ga ) SH12:K-13 SHIELD-725 SHIELD-712
SHIELD-728 SHIELD-729 LEFT FRONT BRAKE TEMPERATURE t 34BT1-001-AA1 (WHT 20ga ) G1 G2 34BT1-000-AA1 (WHT 18ga ) 37 37
58B-06-20290 BPS M M SP775
SP774 MC642
SHIELD-009-BB1 (BLK 14ga ) SHIELD-010-AB1 (BLK 14ga ) K4 5VIM-003-AA1 (BLK 18ga ) 36 36
MC642
MC648
BRAKE PRESSURE p 33BPS-000-AA1 (WHT 20ga ) M2 M1 33BPS-001-AB1 (WHT 14ga ) SH12:K-5
J240 P240 MC648
SENSOR DUCT AIR
B1
SHIELD-729 TEMPERATURE
23 23 MC645 MC645
SHIELD-725 SHIELD-723
AMBIENT AIR TEMPERATURE e 34AT-002-AA1 (WHT 20ga ) J1 J2 34AT-001-AA1 (WHT 18ga ) 21 21 34AT-000-AJ2 (WHT 16ga ) A
MC289
SH11:K-10 90MMR-003-AA1 (WHT 20ga ) D MMS RS232/RECIEV L4 5VIM-008-AA1 (BLK 18ga ) 22 22 5VIM-007-AJ2 (BLK 16ga ) B
MC646 MC646
IM3 ATS AK7339
SH11:K-10 90MMT-003-AA1 (RED 20ga ) E MMS RS232/TRANSM
AUTOLUBE SYSTEM
SWITCH AUTO LUBE PRESSURE
SWITCH ACCUMULATOR PRESSURE #1 AUTOLUBE PRESSURE SWITCH Y TB60 C
68P-003-AA1 (PUR 20ga ) 0-289-DD1 (BLK 14ga ) SH10:B-16
51A2-000-AR1 (BRN 16ga ) C 23 23 68P-001-AH2 (PUR 16ga ) B1 B2 68P-000-DD1 (PUR 14ga ) B
B 51A1-001-AR1 (LBL 16ga ) 1919 51A1-000-AA1 (LBL 20ga ) W LOW STEERING PRE-CHARGE A
IM3 TB35 R30
A LLPS
J16 P16 58E-06-30700
ACCP1 AUTOLUBE SOLENOID T 68-001-AA1 (TAN 20ga ) R1 R4 68-000-AA2 (TAN 18ga ) 1 2 0-345-AA2 (BLK 18ga ) SH6:I-16 LLPS
58E-06-30310
ACCP1 GB31-B
AUXBOX GND R3 R2 58B-06-00290
SWITCH ACCUMULATOR PRESSURE #2 VEC-89
BLCK IM1 SP785
C
2B B 32 32
68ES-003-AA1 (DBL 16ga ) 68ES-004-AA1 (DBL 16ga )
D5 F20
B 0-335-AR1 (BLK 16ga ) 2020 0-336-AA1 (BLK 16ga ) 68-005-AA1 (TAN 16ga ) 33 33
4C 85 86 71CK BUSS
A C VEC89-2E 68LS-003-AA1 (DGR 20ga ) 34 34
10
ACCP2
58E-06-30310 87
ACCP2 P13 J13 J12 P12
30 4F F
SWITCH LOW STEERING PSI E
4E 87a
SOLENOID AUTO LUBE
C VEC89-4 SP306
AUTO LUBE SP305
B 33F-000-AJ2 (DBL 16ga ) 6 6 33F-001-AA1 (DBL 20ga ) S LOW STEERING PRESSURE VEC89-4 68ES-000-AA1 (DBL 16ga ) 57 57 68ES-001-AH1 (DBL 14ga ) E E 68ES-002-JJ1 (DBL 14ga ) 68ES-005-JJ1 (DBL 14ga ) 2 1 68-006-JJ1 (TAN 14ga )
RELAY 29
A
ACPSW 58E-06-20041 ALSOL ALSOL
58E-06-3033 0 D6
ACPSW
68ES-006-JJ1 (DBL 14ga ) 1 2 68-007-JJ1 (TAN 14ga )
0-331-AJ2 (BLK 16ga ) 2 2 0-333-AA1 (BLK 16ga ) SH4:G-18
PC2834
68-002-AA1 (TAN 16ga ) 54 54 68-003-AH1 (TAN 14ga ) B B 68-004-JJ1 (TAN 14ga )
SWITCH STEERING BLEED PSI 9 9 Z STEERING BLEED PRESSURE SW
33JA-001-AA1 (YEL 20ga )
C
B 33JA-000-AJ2 (YEL 16ga ) AUTOLUBE GREASE LEVEL W 68LS-002-AA1 (DGR 20ga ) 68LS-004-AA1 (DGR 20ga ) 56 56 68LS-001-AH1 (DGR 16ga ) C C 68LS-000-HH3 (DGR 16ga ) C
A SP786 B
SABS A
58E-06-11900 IM3
SABS P512_CP
P512_CP XA3247
0-332-AJ2 (BLK 16ga ) 3434 0-334-AA1 (BLK 16ga ) SH4:G-18 SH4:G-21 0-344-AA1 (BLK 16ga ) 55 55 0-342-AH1 (BLK 16ga ) A A 0-343-HH3 (BLK 16ga )
J511 P511
P14 J14 J11 P11
TB33
58E-06-02006-05 AUG 20
A2 72AT-000-AA1 (PNK 20ga ) e AUTO MODE OPERATION REQUEST
TB33
B2 72MAN-000-AA1 (LTG 20ga ) s MANUAL MODE OPERATOR REQUEST
IM2
INTERFACE MODULE
A40987-A40994, A40996 & UP
Sheet 12 of 20
SWITCH HEATED MIRROR
69M-001-AA1 (YEL 14ga ) 6 6 69M-003-AH1 (YEL 14ga ) 6 6 69M-005-FH1 (YEL 14ga ) F F 69M-007-FF1 (YEL 14ga ) 1 1 69M-009-FF2 (YEL 14ga ) 1 POWER
P33 PC2238 P33
SH4:F-21 0-403-AA1 (BLK 14ga ) 7 7 0-404-AH1 (BLK 14ga ) 7 7 0-405-FH1 (BLK 14ga ) G G 0-406-FF1 (BLK 14ga ) 2 2 0-430-FF2 (BLK 14ga )
2 GROUND
P546_CP R546
69MA-002-AA1 (YEL 18ga )
MIRROR1_CP PC2930
VEC-89 J11 P11 J541 P541 P502 J502
G 1G
0 BUSS 85 86
VEC89-1C
TB23
F53 87 1H
H 69M-000-AA1 (YEL 12ga ) F1 F2
11 BUSS 30 MIRROR HEATED LEFT DECK
20 87a 6 6 6 6 F F 1 1 1 POWER
VEC89-1C 69M-002-AA1 (YEL 14ga ) 69M-004-AJ1 (YEL 14ga ) 69M-006-GJ1 (YEL 14ga ) 69M-008-GG1 (YEL 14ga ) 69M-010-GG2 (YEL 14ga )
SH4:H-21 0-407-AA1 (BLK 14ga ) 7 7 0-408-AJ1 (BLK 14ga ) 7 7 0-409-GJ1 (BLK 14ga ) G G 0-410-GG1 (BLK 14ga ) 2 2 0-431-GG2 (BLK 14ga )
HEATED MIRROR 2 GROUND
58E-06-20041 (OPT) RELAY 39 P547_CP L547
MIRROR2_CP PC2930
J12 P12 J540 P540 P503 J503
4 4 4 4 D D 1 RIGHT DECK
11RB-002-AA1 (DGR 14ga ) 11RB-005-AH1 (DGR 14ga ) 11RB-007-FH1 (DGR 14ga ) 11RB-009-FF1 (DGR 14ga )
5 5 5 5 E E 2 ROTATING BEACON
SH4:F-21 0-401-AA1 (BLK 14ga ) 0-395-AH1 (BLK 14ga ) 0-396-FH1 (BLK 14ga ) 0-397-FF1 (BLK 14ga )
OPTION
P548_CP
39CA-006-AA1 (YEL 16ga ) 12 12 39CA-007-AJ1 (YEL 16ga ) 12 12 39CA-008-GJ1 (YEL 16ga ) M M 39CA-009-GG1 (DGR 16ga ) 1 2 0-369-GG1 (BLK 16ga )
PAY LOAD METER 4
EK9382
LPLG_CP LPLG_CP
J12 P12 J540 P540 P503 J503
39C-000-AA4 (DBL 20ga ) 44 GREEN LAMP DRIVE
45 AMBER LAMP DRIVE GB LEFT DECK
39B-000-AA4 (BRN 20ga ) SHIELD-929 1 SH8:J-18 0-363-GG1 (BLK 16ga )
39A-000-AA4 (LTG 20ga ) 43 RED LAMP DRIVE
TB36
SH11:E-3 71F-002-AA4 (LTG 20ga ) 46 BODY UP RS232 R2 24 35L9-000-AA4 (RED 18ga ) T1 T2 35L9-001-AF1 (BRN 16ga ) C SIGN TX
TB36
RS232 GND 2 34 35L7-000-AA4 (BLK 18ga ) R1 R2 35L7-001-AF1 (BLK 16ga ) A PWR & COMM GND 1
MC275 MC275
16 SPEED INPUT - LO PASSIVE R4
CNLIN PC1137
SH11:B- 9 77-003-AA4 (WHT 18ga ) 0-375-AA4 (BLK 18ga ) SH13:J-9
SH11:B- 9 77A-003-AA4 (BLK 18ga ) 6 SPEED INPUT - HI PASSIVE
SHIELD-673
MC601 TB36
MC601 MC290
RS232 GND 1 23 35L2-000-AA4 (BLK 18ga ) L1 L2 35L2-001-AA4 (BLK 20ga ) 5
AUXBOX
TB36 PLM4
SENSOR PAYLOAD PRESSURE RIGHT FRONT RS232 R1 15 M1 M2 3 DIAGNOSTIC
35L3-000-AA4 (RED 18ga ) 35L3-001-AA4 (RED 20ga )
MC712 MC295 CONNECTOR
MC295
1 1 39F-007-AR1 (BLK 16ga ) 14 14 39F-001-AA1 (BLK 16ga )
TB36 TB36
MC603 MC603
2 39FC-003-AR1 (WHT 16ga ) 15 15 A1 A2 39FC-000-AA4 (BLK 18ga ) 2 SUSPENSION PRESSURE - RF RS232 T1 21 35L4-000-AA4 (WHT 18ga ) N1 N2 35L4-001-AA4 (WHT 20ga ) 2
39FC-001-AA1 (WHT 16ga )
58E-06-10050 P150 TB36 TB36 J362
B1 B2 39FD-000-AA4 (WHT 18ga ) 1 SUSPENSION PRESSURE - LF K3
13 13
SHIELD-877 SHIELD-661 TB36 SHIELD-671
K4 K2
SHIELD-656
C1 C2 39F-000-AA4 (RED 18ga ) 40 18VDC SENSOR SUPPLY
MC711 MC711 K1
CAN HI1 5 TO RPC
C3 939YP-007-AA4 (YEL 20ga ) SH15:E-9
CAN LO1 11 NETWORK
SHIELD-669 939GP-007-AA4 (GRN 20ga ) SH15:E-9
SHIELD-661 TB36 CAN GND 1 14 CONNECTOR
SENSOR PAYLOAD PRESSURE LEFT FRONT J3 J4
MC294 SHIELD-660 SHIELD-663
MC713 MC294 MC785 MC785
1 1 17 17 CAN HI 2 12 TO THIRD
39F-008-AR1 (BLK 16ga ) 39F-002-AA1 (BLK 16ga ) 939YK-001-AA4 (YEL 20ga ) SH15:H-6 0-234-AA2 (BLK 16ga ) SH4:I-16
39FD-003-AR1 (WHT 16ga ) 16 16 39FD-001-AA1 (WHT 16ga ) CAN LO2 13 939GK-001-AA4 (GRN 20ga ) SH15:H-6 PARTY 0-235-AA2 (BLK 16ga ) SH5:E-12
2 18 18 TERMINAL BLOCK CAN GND 2 22 NETWORK
SHIELD-878 SHIELD-660 SPLIT UP. SEE CONNECTOR
58E-06-10050 P151 CONNECTOR CHART 0-700-AA4 (BLK 20ga ) 0-701-AA4 (BLK 20ga ) SH12:B-2
P13 J13
FOR LOCATIONS SP199 PLM4 COMMUNICATION BOX
MC777
SENSOR PAYLOAD PRESSURE LEFT REAR USB_PS_2 26 1 USB_PS_2
5VUSB-000-AA4 (BLU 24ga )
MC743 USB_PS_1 36 USBV-000-AA4 (BRN 24ga ) 2 USB_PS_1
MC743
SHIELD-883
1 1 39F-003-DD1 (BLK 16ga ) USB_PORT2--DM 29 USBDMH-000-AA4 (GRN 24ga ) 3 USB_PORT2--DM
TB61 USB_PORT2--DP 39 4 USB_PORT2--DP
SHIELD-884 USBDPH-000-AA4 (W-GR 24ga )
2 D1 D2 USB_PORT1--DM 27 USBDPD-000-AA4 (ORG 24ga ) 5 USB_PORT1--DM
39FB-003-DD1 (WHT 16ga )
USB_PORT1--DP 28 USBDMD-000-AA4 (W-OR 24ga ) 6 USB_PORT1--DP
58E-06-10050 P152 SHIELD-950 TB61 SHIELD-884 40 40 SHIELD-883
SHIELD-951 TB36 COMMA
E1 E2 MC297
SENSOR PAYLOAD PRESSURE RIGHT REAR 39FB-002-AH2 (BLK 16ga ) 37 37 D1 D2 3 SUSPENSION PRESSURE - LR
39FB-001-AA1 (BLK 18ga ) 39FB-000-AA4 (BLK 18ga )
TB61 HEARTBEAT 8 1 HEARTBEAT
MC744 72HC-000-AA4 (ORG 20ga )
1 1 F1 F2 39 39 TB36 4 SUSPENSION PRESSURE - RR HAUL CYCLE 10 2 HAUL CYCLE
39F-004-DD1 (BLK 16ga ) 39FA-002-AH2 (WHT 16ga ) 39FA-001-AA1 (WHT 18ga ) 39FA-000-AA4 (WHT 18ga ) 74HB-000-AA4 (PNK 20ga )
E1 E2 ETHERNET LINK 9 74LA-000-AA4 (LTG 20ga ) 3 ETHERNET LINK
2 TB61 38 38
39FA-004-DD1 (WHT 16ga ) 39F-011-AH2 (RED 16ga ) 39F-009-AA1 (RED 18ga ) MC778 MC767 MC767
MC744 G1 G2 ETHERNET TX1 20 ENTX1-000-AA4 (W-OR 24ga ) 4 ETHERNET TX1 ETHERNET TX(+) 1 95ET1-000-AA15 (W-OR 24ga ) SH4:L-14
58E-06-10050 P153 MC715 MC714 P264
ETHERNET TX2 19 ENTX2-000-AA4 (ORG 24ga ) 5 ETHERNET TX2 ETHERNET TX(-) 2 95ET2-000-AA15 (ORG 24ga ) SH4:L-14
MC715
ETHERNET RX2 17 ENRX2-000-AA4 (GRN 24ga ) 8 ETHERNET RX2 ETHERNET RX(+) 3 95ER1-000-AA15 (W-GR 24ga ) SH4:L-14
P16 J16
ETHERNET RX1 18 ENRX1-000-AA4 (W-GR 24ga ) 9 ETHERNET RX1 ETHERNET RX(-) 6 95ER2-000-AA15 (GRN 24ga ) SH4:L-14
REAR AXLE
JUNCTION BOX 5V 7 6 5V PLM4_ENET
5VPL-000-AA4 (RED 20ga )
GND 30 0-520-AA4 (BLK 20ga ) 7 GND
COMMB
P264
58E-06-02006-05 AUG 20
8 8 8 1 1 58E-06-20060
73S-006-JR1 (LBL 16ga ) 73S-005-AJ4 (LBL 16ga ) 73S-004-AA1 (LBL 16ga ) SH3:E-16
POWER LADDER CONTROLLER JB8E
56B-06-1153 0 12LU-006-CC3 (DBL 18ga )
PARKING BRAKE SWITCH 10 73S-006-JR1 (LBL 16ga ) SWITCH LADDER CONTROL
8
7
6
5
4
3
2
1
11LAD-009-JR1 (BRN 16ga ) 2 2 2 11LAD-004-AJ4 (BRN 16ga ) 2 2 A B 0-052-CC3 (BLK 18ga ) SH11:L-9
VBAT 7 11LAD-000-JR1 (BRN 20ga )
TB21 1
11LAD-001-JR1 (BRN 16ga )
11LAD-002-JR1 (BRN 16ga ) 11LAD-007-AA1 (BRN 16ga ) F1 F2 11LAD-010-AC3 (BRN 16ga ) 3 3 11LAD-011-CC3 (BRN 16ga ) 2
3
11LAD-005-JR1 (BRN 16ga ) 4
11LAD-006-JR1 (BRN 16ga ) 11LAD-012-CC3 (BRN 16ga ) 5
P03 J03
6
UP POSITION SENSOR 4 510E3-005-JR1 (DGR 20ga ) 510E3-007-JR1 (DGR 16ga ) B B C C 0-053-JR1 (BLK 16ga )
SP308
56B-06-15610
UPS UPS
12
11
10
9
8
7
6
5
4
3
2
1
56B-06-15610
DPS DPS
GND 6 0-089-JR1 (BLK 20ga )
510E3-000-JR1 (DGR 16ga )
RELAY AHT LADDER UP
(+) ( -)
11LAD-003-JR1 (BRN 16ga ) 86 85 0-089-JR1 (BLK 20ga )
DN SWITCH 9 12LD-000-JR1 (LBL 20ga ) 12LD-000-JR1 (LBL 20ga ) 4 4 4 12LD-001-AJ4 (LBL 16ga ) 6 6 12LD-002-AA1 (LBL 16ga ) G1 G2 12LD-004-AC3 (LBL 16ga ) 10 10 12LD-005-CC3 (LBL 16ga )
LIMIT
8
INTERFACE MODULE D5 2
HYD LADDER NOT UP P 510E2D-000-AA1 (DGR 20ga ) 2 1 510E2-001-AA1 (DGR 20ga ) SH14:D-18 1 510E2-004-JR2 (DGR 16ga ) A A A A
9 12DP-004-JR2 (ORG 16ga ) C C C C
PC2834 3 B B B B
IM3 0-689-JR2 (BLK 16ga )
6
7 P830 J830
5
4 (SWITCH SHOWN
WITH LADDER IN
J538B DOWN POSITION)
(+) (-)
SH6:H-15 52PB-001-AC3 (PUR 16ga ) 7 7 52PB-004-CC3 (PUR 16ga ) 86 85 0-376-CC3 (BLK 16ga ) SH10:P-8 C3 GB10 FRT
0-381-CC3 (BLK 16ga ) CAB GND
P03 J03 SH10:P-8 0-382-CC3 (BLK 16ga )
(NO) 87
30 (C)
(NC) 87A
P262_CP
58E-06-02006-05 AUG 20
SHIELD-811
PC0616 P306D PC0616 P317D P318D PC0616 PC0616
MC694 MC694
939GE-007-CC2 (GRN 20ga ) D
OPERATOR CAB CAN J1939 939YE-007-CC2 (YEL 20ga ) C
MC752
E OP-CAB 939YE-014-CC12 (YEL 18ga ) SH17:G-5
SHIELD-811
CONNECTOR 939GE-014-CC12 (GRN 18ga ) SH17:G-5
MC689 MC689 ENGINE DATALINK
SH5:I-13 900-003-CC2 (WHT 18ga ) F
G
TIER 1 OR TIER 2
SH5:I-13 901-003-CC2 (BLK 18ga )
DIAGNOSTIC
48 48 B DIAG4
SH10:M-11 11A-004-AC2 (TAN 18ga ) 11A-012-CC2 (TAN 18ga )
A
GE CAN TEE IM CAN TEE PLM4 CAN TEE KOMVISION CAN TEE ACTIA CAN TEE
CAN TEE RPC #1 CAN TEE RPC # 2 CAN TEE RPC # 3 CAN TEE RPC #4 CAN TEE RPC # 5 P201R TERM3
TERM#2 MC704 MC704 P215B MC748 MC748 P203B MC706 MC706 MC707 MC707 P221B P211B MC709 MC709
MC1175 MC1175 SP815 MC1303 MC1303
A A1 A2 A P205B A A1 A2 A A A1 A2 A 57 57 A A1 A2 A A A1 A2 A A A
939YP-000-AA5 (YEL 18ga ) 939YP-012-AA9 (YEL 18ga ) 939YP-002-AC2 (YEL 18ga ) 939YP-003-CC2 (YEL 18ga ) 939YP-004-CC2 (YEL 18ga ) 939YP-005-CC4 (YEL 18ga ) 939YP-013-CC4 (YEL 18ga )
PC0618 B B1 B2 B B B1 B2 B B B1 B2 B 58 58 B B1 B2 B B B1 B2 B SP816 B B 58E-06-11500
939GP-000-AA5 (GRN 18ga ) 939GP-012-AA9 (GRN 18ga ) 939GP-002-AC2 (GRN 18ga ) 939GP-003-CC2 (GRN 18ga ) 939GP-004-CC2 (GRN 18ga ) 939GP-005-CC4 (GRN 18ga ) 939GP-013-CC4 (GRN 18ga )
C C1 C2 C C C1 C2 C C C1 C2 C 59 59 C C1 C2 C C C1 C2 C SP817 C C
SHIELD-835 SHIELD-835 SHIELD-959 SHIELD-959 SHIELD-842 SHIELD-842 SHIELD-843 SHIELD-843 SHIELD-812 SHIELD-812 SHIELD-845 SHIELD-845 SHIELD-827 SHIELD-827
MC750 MC750 MC703 MC703 MC711 MC711 P220B MC753 MC753 P207B MC254 MC254
SEE NOTE #1 A3 A A P204B A3 A P216B A3 A A3 A A3 A 58E-06-1150 0
939YP-009-AA11 (YEL 18ga ) 939YP-008-AA1 (YEL 20ga ) SH12:A-4 939YP-007-AA4 (YEL 20ga ) SH13:L-13 P02 J02 939YP-011-CC12 (YEL 18ga ) SH17:G-5 939YP-001-CC1 (YEL 18ga ) SH7:H-9 SHIELD-816
FOR AHT OPT B3 B B B3 B B3 B B3 B B3 B
939GP-009-AA11 (GRN 18ga ) GE CAN RPC 939GP-008-AA1 (GRN 20ga ) SH12:A-4 939GP-007-AA4 (GRN 20ga ) SH13:L-13 939GP-011-CC12 (GRN 18ga ) SH17:G-5 939GP-001-CC1 (GRN 18ga ) SH7:H-9 939YP-010-CC4 (YEL 20ga ) SH11:C-16
C3 C C C3 C C3 C C3 C C3 C
SHIELD-965 SHIELD-965 CONNECTION SHIELD-834 SHIELD-860 SHIELD-820 SHIELD-263 939GP-010-CC4 (GRN 20ga ) SH11:C-16
P222D P212D MC695 MC695
PC0616 P218D P219D PC0616 P206D PC0616 P202D PC0616 PC0616
OPERATOR CAB CAN RPC
CAN RPC NETWORK
(YELLOW)
NOTE:
1) OPTIONAL AHT CONNECTION TO CAN RPC REMOVES TERM
CAN RPC NETWORK #2 RESISTOR FROM RPC CAN TEE #1 AND AHT CONNECTOR
P216B CONNECTS TO RPC CAN TEE #1
(YELLOW)
SHIELD-265
MC255
939GK-006-CC2 (GRN 18ga ) 10
58E-06-02006-05 AUG 20
3-N O 4-NO
P8
GRIDLINE
VLED GND
X2+ X 1-
3-N O 4-NO 14 14
8X016 8X016-000-CC6 (YEL 20ga ) SH17:F-11
BRIGHT
X1- X2+ 16 16
GND 8X045 8X045-002-CC6 (PUR 20ga ) SH17:F-11
POWER
GND P8
58E-06-12210
TERMX1 TX0
P21TX0B2 MC821 MC821 MC813 MC813 SP049 MC815 MC815 SP056 MC817 MC817
A A1 A2 A SP046
939YX1-009-CR1 (YEL 18ga ) 939YX1-002-CR1 (YEL 18ga ) 939YX1-003-CR1 (YEL 18ga ) 939YX1-005-CR1 (YEL 18ga ) SH17:C-19
PC0618 B B1 B2 B SP050 SP057
939GX1-009-CR1 (GRN 18ga ) 939GX1-002-CR1 (GRN 18ga ) 939GX1-003-CR1 (GRN 18ga ) 939GX1-005-CR1 (GRN 18ga ) SH17:C-19
C C1 C2 C
SP047
SHIELD-023 SP048 SP055 SP058
A3 A SHIELD-023 SHIELD-030 SHIELD-030 SHIELD-028 SHIELD-028 SHIELD-026
B3 B
C3 C
SHIELD-039
PC0616 P21TX0D
SHIELD-025
SHIELD-027
SHIELD-029
OPERATOR CAB
SHIELD-031
SHIELD-032
SHIELD-033
8
7
6
5
4
3
2
1
SH17:I-14 0-716-CC2 (BLK 14ga ) 0-534-CC12 (BLK 14ga ) 12VR-020-CC12 (RED 16ga )
3 2 2 J119
1
2
3
4
9
8
7
6
5
4
3
2
1
P0178X J0178X 0-572-CR1 (BLK 16ga )
12
11
10
1 0-573-CR1 (BLK 16ga ) 6 6
KVIS-B JB12A
13 13 8X013-000-CC6 (RED 20ga ) SH16:E-1 JB3X 2
58E-06-02630 J123
1 1 0-590-CC6 (BLK 20ga ) SH16:F-1 XB9720 3
SWITCH CANCEL 36 8X011-001-CC12 (ORG 20ga ) 4 RADAR 4 KOMVISION
11 11 8X011-000-CC6 (ORG 20ga ) SH16:G-7 MC818 MC818
SWITCH BODY 37 8X010-001-CC12 (DBL 20ga ) 10 10 8X010-000-CC6 (DBL 20ga ) SH16:G-7 SH16:M-7 939YX1-008-CR1 (YEL 18ga ) 2 2
SWITCH LINE 38 8X009-001-CC12 (WHT 20ga ) 9 9 8X009-000-CC6 (WHT 20ga ) SH16:F-7 SH16:M-7 939GX1-008-CR1 (GRN 18ga ) 3 3 SHORT RANGE RADAR
SWITCH MODE 39 8X008-001-CC12 (TAN 20ga ) 8 8 8X008-000-CC6 (TAN 20ga ) SH16:F-7 12VR-019-CR1 (RED 16ga ) 4 4 LOCATED ON RIGHT
SWITCH REAR 47 8X005-001-CC12 (BLK 20ga ) 5 5 8X005-000-CC6 (BLK 20ga ) SH16:D-7 0-574-CR1 (BLK 16ga ) 1 1 UPRIGHT REAR
SWITCH RH REAR 48 8X004-001-CC12 (YEL 20ga ) 4 4 8X004-000-CC6 (YEL 20ga ) SH16:C-7 0-636-CR1 (BLK 16ga ) 0-575-CR1 (BLK 16ga ) 5 5
SWITCH RH FRONT 49 8X003-001-CC12 (PUR 20ga ) 3 3 8X003-000-CC6 (PUR 20ga ) SH16:C-7 0-576-CR1 (BLK 16ga ) 6 6
1
2 J124
KVIS-A 18 18 8X045-002-CC6 (PUR 20ga ) SH16:J-7 JB4X
12 12 8X012-000-CC6 (BRN 20ga ) SH16:H-7 XB9718 3
INDICATOR POWER 48 8X045-003-CC12 (PUR 20ga ) 2 2 8X002-000-CC6 (LTG 20ga ) SH16:B-7 4
JB10X
7 7 8X007-000-CC6 (GRY 20ga ) SH16:E-7
6 6 8X006-000-CC6 (LBL 20ga ) SH16:D-7 1
KVIS-B
17 17 8X017-000-CC6 (DBL 20ga ) SH16:I-7 2 12VR-004-CC12 (RED 16ga ) 1 1 12VR-010-CD2 (RED 16ga ) 1 1 12VR-007-DD6 (RED 16ga )
SWITCH LOCK 30 8X012-001-CC12 (BRN 20ga ) 16 16 8X016-000-CC6 (YEL 20ga ) SH16:H-7 3 12VR-005-CC12 (RED 16ga ) 2 2 12VR-011-CD2 (RED 16ga ) 2 2 12VR-008-DD6 (RED 16ga )
SWITCH FRONT 50 8X002-001-CC12 (LTG 20ga ) 10 12VR-006-CC12 (RED 16ga ) 3 3 12VR-014-CD2 (RED 16ga )
SWITCH LH FRONT 40 8X007-001-CC12 (GRY 20ga ) 11 12VR-009-CC12 (RED 16ga ) 4 4 12VR-015-CD2 (RED 16ga )
SWITCH LH REAR 46 8X006-001-CC12 (LBL 20ga ) 12
4 0-039-CC12 (BLK 16ga ) 5 5 0-046-CD2 (BLK 16ga ) 3 3 0-541-DD6 (BLK 16ga )
5 0-548-CC12 (BLK 16ga ) 6 6 0-047-CD2 (BLK 16ga ) 4 4 0-542-DD6 (BLK 16ga )
KVIS-A
6 0-044-CC12 (BLK 16ga ) 7 7
7 0-045-CC12 (BLK 16ga ) 8 8
MC753 MC753 P16X J16X RADAR 5 KOMVISION
VEHICLE CAN H 42 939YP-011-CC12 (YEL 18ga ) SH15:E-14 8
KOMVISION DISPLAY MONITOR P09X_CP J09X MC809 MC809
VEHICLE CAN L 41 939GP-011-CC12 (GRN 18ga ) SH15:E-14 9 SH16:N-13 939YX2-005-DD6 (YEL 18ga ) 2 2
SH16:N-13 939GX2-005-DD6 (GRN 18ga ) 3 3
MC752 MC752 58 E-06-02660 SHORT RANGE RADAR
J1939 CAN H 32 939YE-014-CC12 (YEL 18ga ) SH15:C-18 8X016-001-CC12 (YEL 20ga ) 3 BRIGHTNESS + 4 4
LOCATED ON REAR AXLE
J1939 CAN L 31 939GE-014-CC12 (GRN 18ga ) SH15:C-18 8X017-001-CC12 (DBL 20ga ) 4 BRIGHTNESS - 0-577-DD6 (BLK 20ga ) 1 1
RH (AIMING REAR LH)
0-578-DD6 (BLK 20ga ) 5 5
DISPLAY ON/OFF 38 8X046-000-CC12 (ORG 20ga ) 2 DISPLAY ON/OFF 0-579-DD6 (BLK 20ga ) 6 6
8X013-028-CC12 (RED 20ga ) 6 LIGHT
1
2
3
4
SH17:C-4
J125
KVIS-B JB5X PC1150 RADAR 6 KOMVISION
MC810 MC810
GND SLG D-2 8 0CAM-000-CC12 (BLK 20ga ) 5 SIGNAL GND SH16:O-13 939YX2-006-DD6 (YEL 18ga ) 2 2
SH16:O-13 939GX2-006-DD6 (GRN 18ga ) 3 3
P44 4 4
KVIS-A 12VR-008-DD6 (RED 16ga ) LONG RANGE RADAR
0-580-DD6 (BLK 16ga ) 1 1 LOCATED ON REAR AXLE
MC3029 0-581-DD6 (BLK 16ga ) 5 5 LH (AIMING REAR RH)
MC3029
HSYNC A 910-000-CC15 (WHT 18ga ) 4 HSYNC 1 0-582-DD6 (BLK 16ga ) 6 6
GND SIG SYNC J 0GSS-000-CC15 (BLK 18ga ) 11 GND SIG SYNC 2
JB6X J126
VSYNC B 911-000-CC15 (RED 18ga ) 5 VSYNC 3
MC3032 XB9719
RGB R C 912-000-CC15 (RED 20ga ) MC3032 9 RGB R 4 RADAR 7 KOMVISION
MC811 MC811
GND R D GNDR-000-CC15 (BLK 20ga ) 10 GND R SH16:O-9 939YX2-007-CD2 (YEL 18ga ) 2 2
RGB G E MC3034 MC3034 8 RGB G 3 3 SHORT RANGE RADAR
913-000-CC15 (GRN 20ga ) SH16:O-9 939GX2-007-CD2 (GRN 18ga )
GND G F GNDG-000-CC15 (WHT 20ga ) 3 GND G 12VR-014-CD2 (RED 16ga ) 4 4 LOCATED ON LH UPRIGHT
RGB B G MC3031 MC3031 6 RGB B 1 1
914-000-CC15 (W-RD 20ga ) 0-544-CD2 (BLK 16ga ) 0-583-CD2 (BLK 16ga ) REAR
GND B H GNDB-000-CC15 (W-BK 20ga ) 7 GND B 0-584-CD2 (BLK 16ga ) 5 5
MC3030 MC3030 1 0-585-CD2 (BLK 16ga ) 6 6
RGB 1 1 1 PWR IN BATT 2
11CAM-001-CC12 (YEL 20ga ) 11CAM-011-CC15 (YEL 20ga ) GB12 REAR
2 2 12 PWR CTR KEY JB7X 3 J127
SH17:C-4 8X013-029-CC12 (RED 20ga ) 8X013-032-CC15 (RED 20ga ) CAB XB9720
ALARM SHIELD-1921 1 0-538-CC12 (BLK 20ga ) 3 3 0-558-CC15 (BLK 20ga ) 2 GND PWR 4 RADAR 8 KOMVISION
SH17:D-4 0-714-CC12 (BLK 14ga ) A4 MC812 MC812
INDICATOR ERROR 46 8X048-000-CC12 (LBL 20ga ) KOMVISION SHIELD-1924 2 2 2
+ 0-715-CC12 (BLK 14ga ) SH16:O-6 939YX2-008-CD2 (YEL 18ga )
GB10 CAB FRONT SHIELD-1922 3 PX06 JX06 P45 3 3
ERROR (ESON) SH16:O-6 939GX2-008-CD2 (GRN 18ga )
GND SHIELD-1920 A3
SH17:D-4 0-536-CC12 (BLK 20ga ) - 4 7831-47-600 0 SH17:D-2 0-716-CC2 (BLK 14ga ) 12VR-015-CD2 (RED 16ga ) 4 4 LONG RANGE RADAR
PC0251 2
0-910-CC15 (BLK 16ga ) 5 0-586-CD2 (BLK 16ga ) 1 1 LOCATED ON FRONT
6 0-545-CD2 (BLK 16ga ) 0-587-CD2 (BLK 16ga ) 5 5 BUMPER LEFT CORNER
ALARM 8X050-002-CC12 (DBL 14ga ) 2 2 8X050-001-CC2 (DBL 14ga ) 0-588-CD2 (BLK 16ga ) 6 6
JB6H_CP
INDICATOR RADAR 47 8X047-000-CC12 (DBL 20ga ) + KOMVISION 1
2 J128
RADAR (RSON) JB8X
SH17:D-4 0-537-CC12 (BLK 20ga ) - 3
PB1951 JX07 PX07_CP XB9718
4
(+) ( -)
RADAR POWER CTRL 39 8X049-002-CC12 (PNK 18ga ) 86 85
8
7
6
5
4
3
2
1
11CAM-006-CC2 (YEL 18ga ) 11CAM-008-AC2 (YEL 14ga ) 11CAM-009-AA2 (YEL 14ga ) 58E-06-02390
1258403H1 XC2989
JB8B
56B-06-11530 JX07 PX07_CP
J02 P02
JB12B JB12C
MC803 58E-06-02630 58E-06-02640
RADAR CAN1 L 11 939GX1-000-CC12 (GRN 18ga ) SH16:M-4
RADAR CAN1 H 12 939YX1-000-CC12 (YEL 18ga ) SH16:M-4
MC804
12
11
10
9
8
7
6
5
4
3
2
1
12
11
10
9
8
7
6
5
4
3
2
RADAR CAN2 H 2 939YX2-000-CC12 (YEL 18ga ) SH16:O-4 1
RADAR CAN2 L 1 939GX2-000-CC12 (GRN 18ga ) SH16:O-4
SP254 SHIELD-039
GND COMM-3 35 0COMX-000-CC12 (BLK 18ga ) SHIELD-038
KVIS-B
MC2998 CAMERA 1
MC3019 MC3020 MC3020 MC2999 MC2999
AV NTSC 0 C 26AV-001-CC13 (W-RD 20ga ) 2 2 26AV-003-CF1 (WHT 20ga ) 2 SIGNAL
GND NTSC 0 D 8X073-000-CC13 (W-BK 20ga ) 4 4 8X073-001-CF1 (GRN 20ga ) MC2998 4 RETURN
3 3 MC3000 MC3000 3 MIRROR LOCATED ON ACCESS LADDER
0DOS-009-CC13 (BLK 16ga ) 0DOS-001-CF1 (BLK 20ga )
24CAM-009-CC13 (PNK 16ga ) 1 1 24CAM-001-CF1 (RED 20ga ) 1 VCC
KOMVISION OPTION
58E-06-02006-05 AUG 20
58E-06-02006-05 AUG 20
58E-06-02006-05 AUG 20
58E-06-02006-05 AUG 20
5 BRAKES
6 CAN BUSES
7 DISPLAY
11 ENGINE CONTROLS, T2
12 ENGINE IO CHARTS
14 GROUND STRAPS
17 IM IO CHARTS
18 IM IO CIRCUITS
21 KOMVISION CONTROL
D 22 KOMVISION SWITCHES D
28 PLM4
E E
29 RELAY & DIODE CHARTS
32 VEC IO CHART
F F
Sheet 1 of 33
1 2 3 4 5 6 7 8 9 10
BUSS VEC-89
VEC BUS
A 71CK A
10 A
F20
68ES 2B
AUTO
LUBE
VALVE
B B
IM
DI 3-Y (Auto Lube Pressure Sw) 68P
68LS DI 3-W (Auto Lube Grease Level) 68
AUTO LUBE
D D
E E
F F
Sheet 2 of 33
1 2 3 4 5 6 7 8 9 10
CIRCUIT 11 (BATTERY DIRECT) FUSES & BREAKERS
CHART OF OTHER FUSES & BREAKERS GROUPED BY POWER SOURCE
VEC DEVICE AMPS CIRCUIT # FUNCTION SHEET LOCATION
External Breaker 50 11B5 Supply to 24/12 Converter BATTS, STARTERS, KEY D-6 SUPPLY OUTPUT
VEC DEVICE AMPS FUNCTION SHEET LOCATION
RTMR1 F4 10 11DID Battery Power to DID Power Supply OPERATOR DRIVE CONTROLS D-1 CIRCUIT # CIRCUIT #
RTMR1 F3 15 11CMX Battery Power to Komvision Control KOMVISION CONTROL A-3 External 11ST 11PL Pre-Lube Pump Circuit BATTS, STARTERS, KEY A-10
Fuselink 300
F2 25 47B Back Up Lamps D-4 External Fuselink 300 11ALT Battery Charging Alternator Connection A-4
LAMPS, FOG, EXT WARNING BAT(+) BATTS, STARTERS, KEY
F3 15 79 Back Up Horns & Lamps D-5 External Fuselink 11 Battery 24 Volt to Main Control C-1
300
A F4 15 11LL Left Low Beam Headlights A-4
RTMR1 F2 20 8X050 Power to Komvision Radar KOMVISION CONTROL A-1
A
F5 15 11LR Right Low Beam Headlights A-5
F22 20 11B1 12VREG Communication Radio Connector BATTS, STARTERS, KEY D-9
F6 25 11HL High Beam Headlights LAMPS, HEAD, TAIL, CLEAR, STOP A-7 10
F23 65 Ent Radio, Cab Dome Light, Wireless Access HVAC, RADIO, SEAT C-1
VEC-89 F8 15 11T Tail & Clearance Lamps D-3
F9 10 44A Stop Lights D-6
F10 20 11DSL Ladder Lights LAMPS, SERVICE, CONVENIENCE A-2 VEC-91
F63 20 12V 67C Auxiliary 12 Volt Plugs BATTS, STARTERS, KEY D-8
F11 15 11F Turn Signal Flasher LAMPS, HEAD, TAIL, CLR, STOP D-1
F12 10 11BD Hydraulic Bleed Down Power STEERING, HYDRAULIC, FUEL A-1
F13 10 44C Retard Lamps LAMPS, FOG, EXT WARNING D-7
F17 5 39G Payload Meter Battery Power PLM4 A-2
VEC-90
F18 15 11S Key Switch Supply & Timed Engine Shutdown BATTS, STARTERS, KEY D-2
F21 10 11ES Ether Start Circuit ENGINE CONTROLS, T1 & T2 A-7
F26 15 11DISP Display Power DISPLAY A-4
CIRCUIT 71CK (DIODE OR OF KEYSWITCH & GE CONTROL POWER) FUSES
F27 10 11INT Power to Interface Module
IM IO CHARTS A-6 VEC DEVICE AMPS CIRCUIT # FUNCTION SHEET LOCATION
F28 10 11IM2 Interface Module Power # 2
11 F29 10 85 Komtrax + & Orbcom Power KOMTRAX +, MOD MINING A-3 RTMR1 F1 15 71CKM Keyswitch Power to Komvision Control & Monitor KOMVISION CONTROL A-2
F30 20 11M Modular Mining Hub Power CAN BUSES B-7 F14 5 712SL Keyswitch Power to PLM4 Lamps PLM4 A-1
B F15 5 23D Engine Interlock Relay & Park Brake Status THIS SHEET E-8 B
F31 15 11ORS Reserve Oil Pump ENGINE CONTROLS, T1 & T2 C-7 VEC-90
F19 10 71BC Brake Controls BRAKES A-2
F32 15 11RCNT Reserve Oil Control ENGINE CONTROLS, T1 & T2 C-7 F20 10 68ES Auto Lube AUTOLUBE A-3
VEC-91 F33 15 11A Service Lights & Forward Horn THIS SHEET D-2 F42 5 87 Keyswitch OR to Interface Module & Fuel Sensor STEERING, HYDRAULIC, FUEL A-10
F34 15 11SL Service Lamps LAMPS, SERVICE, CONV D-1 VEC-89 F43 1 71SS Direction Selector Switch OPERATOR DRIVE CONTROLS A-1
F35 15 11L Hazard & Ladder Lts, Dome Lt, Beacon THIS SHEET C-3 F44 5 71LS Display Mode, Beacon, & Mirror Switch LEDs THIS SHEET D-8
F45 15 71P Drive Controls & Feedback THIS SHEET D-8
F36 20 11E1 Engine ECM Power #1 ENGINE CONTROLS, T1 & T2 A-4 F46 5 712PL Keyswitch Power to PLM4 PLM4 A-1
VEC-90 F47 5 71VHM Keyswitch OR to Komtrax + KOMTRAX +, MOD MINING A-2
F37 20 11E2 Engine ECM Power #2 ENGINE CONTROLS, T1 & T2 A-4 F48 5 712MM Keyswitch OR to Modular Mining Connector CAN BUSES B-6
F38 20 11E3 Engine ECM Power #3 ENGINE CONTROLS, T2 A-3 F63 15 62SBC Seat Belt Alarm Output HVAC, RADIO, SEAT A-3
VEC-89
F39 20 11E4 Engine ECM Power #4 ENGINE CONTROLS, T2 A-3 F64 5 11D Headlight Switch & Relay Coils LAMPS, HEAD, TAIL, CLR, STOP A-2
F40 20 11ER Communications Radio Connector D-9 VEC-91 F58 20 11HH Reserve Oil Line Heaters ENGINE CONTROLS, T1 & T2 C-6
BATTS, STARTER, KEY
F41 5 11FS Fire Suppression Connector D-10
TO KEYSWITCH OR CIRCUIT
VEC-89 F53 20 11HM Heated Mirror Fuse LAMPS, FOG, EXT WARNING D-2 SHT (BATTS, STARTERS, KEY) F-6
C VEC-91 F59 5 11LAD Hydraulic Ladder Control (Optional) HYD LADDER A-2 C
VEC-89 F62 15 11LF Fog Lights LAMPS, FOG, EXT WARNING A-3 TO F58 FOR RESERVE OIL SYSTEM
SHT (ENGINE CONTROLS, T1 & T2) C-6
TO RTMR1-F1 FOR KOMVISION CONTROL
TO BATTERY DIRECT SUPPLY SHT (KOMVISION CONTROL) A-2
11
SHT (BATTS, STARTERS, KEY) F-6 71CK
TO OPTIONAL HYDRAULIC LADDER 71CK Internal Bus BUSS VEC-89
SHT (HYD LADDER) A-2 71CK
TO RTMR1-F3 FOR KOMVISION CONTROL 6S
SHT (KOMVISION CONTROL) A-3
11 Internal Bus
15 A 5A
11 8S 11 F45 F44
6S 0 71P 71LS
TO DISPLAY MODE SWITCH LEDs
TO OPERATOR DRIVE SYSTEM CONTROLS SHT (DISPLAY) D-1
4B 3A SHT (OPERATOR DRIVE CONTROLS) A-4
TO BEACON AND MIRROR SWITCH LEDs
TO BODY UP SWITCH SHT (LAMPS, FOG, EXT WARNING) A-1
712 11A 11L SHT (STEERING, HYDRAULIC, FUEL) D-1
TO ROTATING BEACONS 11
TO HY D CAB & REAR AXLE SERVICE LTS SHT (LAMPS, FOG, EXT WARNING) A-6 TO BLOWER PRESSURE SWITCH
SHT (LAMPS, SERVICE, CONV) A-6 SHT (DRIVE FEEDBACK CIRCITS, 830E) A-7
TO HAZARD LIGHT SWITCH
TO FORWARD HORN & RELAY SHT (LAMPS, HEAD, TAIL, CLR, STOP) A-1
SHT (LAMPS, FOG, EXT WARNING) A-8
TO LADDER LIGHT SWITCH
TO ENGINE DIAGNOSTIC PORT SHT (LAMPS, SERVICE, CONV) A-4
E SHT (CAN BUSES) D-4
E
71CK Internal Bus
BUSS VEC-90
712 71CK
TO KEYSWITCH CIRCUIT 8S
SHT (BATTS, STARTERS, KEY) F-4 11 Internal Bus
712 5A
2F 11 F15
TO DRIVE CONTROL CIRCUITS
SHT (DRIVE FEEDBACK CIRCUITS, 830E) E-6 0 Internal Bus TO ENGINE INTERLOCK RELAY
SHT (ENGINE CONTROLS, T1) A-1 23D
TO 12 VOLT POWER RELAY 7S 0 TO ENGINE INTERLOCK RELAY
SHT (WINDOW WIPE, WASH, PWR) A-5 CIRCUIT 712 (KEYSWITCH) FUSES SHT (ENGINE CONTROLS, T2) A-1
TO PARK BRAKE STATUS CIRCUIT
VEC DEVICE AMPS CIRCUIT # FUNCTION SHEET LOCATION SHT (BRAKES, 830E) A-9
F25 10 712R Radiator Shutter Control ENGINE CONTROLS, T1 & T2 B-10
F49 15 12H Heater Blower Motor HVAC, RADIO, SEAT A-6
F50 10 63 Windshield Wiper & Washer WINDOW WIPE, WASH, PWR A-1
F51 10 712H Hoist Limit Switch Circuit STEERING, HYDRAULIC, FUEL D-4
F F52 5 712T1 Turn Signal Switch LAMPS, HEAD, TAIL, CLR, STOP B-1
F
VEC-91
F54 5 712G Switched Input to Display & Sonalert DISPLAY A-3
F55 5 712A Aux Cabinet Service Lamps LAMPS, SERVICE, CONVENIENCE A-9 58E-06-08502-01 DEC 16 830E-1AC
F56 20 67P Left Window Motor B-5
WINDOW WIPE, WASH, PWR
F62 20 67R Right Window Motor B-7
F56 10 712DS HVAC, RADIO, SEAT A-1
VEC-89 BRAKES
F57 10 712P Pre-Shift Brake Test Circuit A-8
Sheet 3 of 33
1 2 3 4 5 6 7 8 9 10
11ST
21S
2C
IM VEC-91
21S
VO 1-W (Isolated IM Power) 24VIM 2D 24VIM
DO 1-B (Start Enable) 21SL
C
DI 3U (Crank Sense) START
4F ENABLE
A R30
A
NO
NC
GE 21SL
24V STARTER DI CNX4-k (Start Request)
DISCONNECT
3H
BAT(+) BAT(+)
GE 21PT
PRE
TRUCK 71GG VO CNX3-N (Interlock Volts) LUBE 300 A
BATTS 300 A VI CNX3-M (Interlock Volts) BAT(+)) PRESS
+ + PROPEL SW
71GH 21PS
LOCKOUT
SW 11ST
11ALT
- - BAT(+)
71PS 11ST
BAT(+) 21PT
+ BATT
C
24VDC R ENGINE ENGINE
24VDC 24V CHARGE PRE 11PL
AUX START START
C
24V 24V AUX ALT LUBE
C
CONN MASTER - PROPEL STARTER RELAY RELAY
B CONN LOCKOUT RELAY NO B
NC
LOCKOUT LOCKOUT #1 #2
RELAY RELAY RELAY
NO
NO
NC
NC
NO
NC
SYS
TRUCK BUSY 21PL
BATTS 72RRQ
LED
+ + 25A PRE
MASTER 1S LUBE
LOCKED MAG
LED PROPEL
NOT SWITCH
- - 11ST 25B
LOCKED PROPEL STARTER
LED STARTER
LOCKED OUT LOCKED NOT 11PF
LED OUT LED LOCKED
MASTER LED
MASTER NOT +
DISCONN LOCKED IM PRELUBE
LED 74SB1 STARTER STARTER HIGH
72RRQ 11SM1 DI 3-R (Start Motor #1) 11SM2 M
300 A MOTOR MOTOR VOLUME
DI 3-S (Start Motor #2)
#1 MA MA #2 -
PUMP
C C
11 11 BUSS VEC-91
11 Internal Bus
C
TIMED KEY /
ENGINE CONTROL POWER POWER
IM 21S SHUTDOWN POWER 12V PLUG 12V PLUG
RELAY
NO
R20
NC
DI 2-j (Crank Request) 11 #1 #2
(75 AMP)
DI 2-P (Keyswitch Direct) TO ENGINE RUN RELAY
75IOF
SHT(BRAKES) A-4
TO BATTERY DIRECT CIRCUIT BREAKERS
1H SHT (BATT POWER DISTRIBUTION) C-1
D1 1C
11 71CK TO ALL KEYSWITCH OR CIRCUITS
1A 712M IM SHT (BATT POWER DISTRIBUTION) C-6
DO 1-H (Shutdown Delay Relay)
712IM
TO MANUAL BACK UP LIGHT SW
F SHT (LAMPS, FOG, EXT WARNING) D-2
F
KEYSWITCH 712
POWER
RELAY
(75 AMP)
58E-06-08502-01 DEC 16 830E-1AC
712 TO ALL KEYSWITCH CIRCUITS
SHT (BATT POWER DISTRIBUTION) E-1
Sheet 4 of 33
1 2 3 4 5 6 7 8 9 10
71BC 71BC 712 (VEC BUS)
NC
PARK
NO
712P BRAKE
A 71BC 71BC STATUS A
C
R28
5
2
A
72FNR
C
75IOF D14 D13 PRESHIFT
BRAKE
510E
TEST SW
PARK
C
73S1
C
4
6
1
3
B
D
PARK BRAKE
ENG RUN
BRAKE SOL
R21 REQUEST 3H
NO
NC
VEC-90
NO
NC
R22 33SBA
C
36
TRUCK 72SBT 3G
INTERFACE MOVING 71BL
R27 72FNR GE
R25
NO
NC
NO
NC
DI CMX5-a (Pre-Shift Brake Test Sw) 510E
C
71BN PARK 9H 52PB DO CNX5-j (Pre-Shift Brake Test Light)
SWITCH DI CNX4-R (Park Brake Status)
0BN 52CS
D9 R24 TO RESERVE OIL SYSTEM DO CNX5-k (Pre-Shift Brk Test Lt Return)
NO
NC
SHT (ENGINE, T1 & T2) D-5 11B
B ENGINE B
D10 RUN OIL
72FD 71BM
PRESS IM
D6 D5 SW 11A DO 1E (Park Brake Solenoid)
71BK 73S1 HYD LADDER CONTROLLER
9E 9F 73S (OPTIONAL)
12A IM
NC
DI 10 (Park Brake Release Press Sw)
NO
79RD PARK DI 2M (Park Brake Released)
52PB BRAKE
DI 3L (Brake Lock Switch Power Supply) V36ZA80 DI 2f (Park Brake Applied) 33 PARK BRAKE
RELEASE R
712BL RELEASE
C
DI 3V (Park Brake Request) R23
GE PRESS SW
0
A
2
5
C
PARK BRAKE >1250 PSI B
DI 2i (Brake Lock) W
DO CNX2-b (True Reverse Signal) YEL GRN BRAKE APPLY
LOCK PRESS SW
DO CNX2-a(True Forward Signal) 52B1 SW <75 PSI B
B
3
1
4
D
6
PLM4 0 THERMISTOR FOR AMBIENT
52B TEMPERATURE
52RS1
39H AHT 39H1 DI 49 (Brake Lock On) HEDWELD CONTROL TEMP RESISTANCE
C C
C
HYD LADDER DI P4-1 (Park Brake Status) (DEG C) (K OHM)
9C PARK DI P4-2 (Park Brake Status) -40 360
71BN STATUS
0 33.63
NO
NC
71BM 52B1 (OPTIONAL)
D7 25 10
D8
52RS2 100 0.637
9D 125 0.316
C
D72 5VIM
LATCH BRK USED WITH OPTIONAL FRONT DISK
IM 34AT
R26 LOCK
BRAKES
NO
SOL
NC
AI 3j (+5 Volt Sensor Supply Monitor)
5VIM
LEFT FRONT AMBIENT
HYDRAULIC BRAKE 34BT1 AO 3c (+5 Volt Sensor Supply Output) TEMP
TEMP SENSOR SENSOR
D AI 3t (Left Front Hydraulic Oil Temperature) D
SERVICE 5VIM
BRAKE 34BT2 AI 3r (Right Front Hydraulic Oil Temperature) 18VIM 1
PRESSURE RIGHT FRONT 33BPS SERVICE
SWITCH HYDRAULIC BRAKE BRAKE
(75 PSI) TEMP SENSOR AI 3i (Not Used on 830E) PRESSURE
2
44R AI 3m (Hydraulic Tank Temperature See STRG 4 to 20 mA
HYDRAULIC SHEET) 0 to 4000 psi
AI 3e (Ambient Temperature)
33BP
33T
Sheet 5 of 33
1 2 3 4 5 6 7 8 9 10
KOMTRAX PLUS
CAN P4A-5 (RPC Shield) GE
CUMMINS 120
CAN P4A-6 (RPC HI) OHM
CAN P4A-14 (RPC LO) CAN ECM/3PIN-C (J1939 Shield) CAN CAN3-C (3RD PARTY Shield)
CAN ECM/3PIN-A (J1939 HI) 939YE CAN CAN3-A (3RD PARTY HI) 939YK
120 CAN ECM/3PIN-B (J1939 LO) 939GE CAN CAN3-B (3RD PARTY LO) 939GK
OHM
A A
IM
CAN 1-q (J1939 Shield) PLM4
DISPLAY CAN 1-r (J1939 HI) 939YE CAN 22 (3RD PARTY Shield)
CAN 1-s (J1939 LO) 939GE CAN 12 (3RD PARTY HI) 939YK
CAN P1-7 (RPC Shield)
CAN P1-5 (RPC HI) 939YP CAN 13 (3RD PARTY LO) 939GK
CAN P1-6 (RPC LO) 939GP
CAN P1-8 (RPC TERMINATOR)
BUSS
20 A
VEC-91
KOMVISION CONTROL 5A F30
F48
BUSS
DIAGNOSTIC PORT 4
VEC-90
CAN B-42 (RPC HI) 939YP
CAN B-41 (RPC LO) 939GP 4G 3RD PARTY
4E DIAG PORT
A
1
B 11M
TO F33 (15 AMPS) 11A 2
SHT (BATT POWER DISTRIBUTION) E-2 C 712MM
939YE 3
D 939YK
939GE 4
E 939GK
CUMMINS 5
F
DB ECM/31PIN-2 (J1587 Supply) 900 6
G TO MMS PTX DISPLAY
PLM4 DB ECM/31PIN-3 (J1587 Return) 901 7
H SHT (KOMTRAX+, MOD MINING) C-8
CAN 14 (RPC Shield)
8
CAN 5 (RPC HI) 939YP J
C CAN 11 (RPC LO) 939GP 9 C
10
11
12
IM
KOMVISION CONTROL
CAN 1-i (RPC Shield)
CAN 1-j (RPC HI) 939YP CAN B-32 (J1939 HI) 939YE MODULAR
CAN 1-k (RPC LO) 939GP CAN B-31 (J1939 LO) 939GE MINING
A
939YK
B
939GK
C
120
OHM
D GE MMS PTX CAN TEE D
A
CAN CAN2-C (RPC Shield) 939YE
CAN CAN2-A (RPC HI) 939YP B
939GE
CAN CAN2-B (RPC LO) 939GP C
120
OHM
3RD PARTY BUS
NOTES FOR 3RD PARTY BUS:
1. SHIELD MUST BE GROUNDED AT ONE POINT
AND ONE POINT ONLY.
2. BUS MUST BE TERMINATED ON EACH END WITH
KOMTRAX PLUS RESISTORS BETWEEN END POINTS. ORDER OF
CAN P4A-13 (J1939 Shield) THE MODULES IS OF NO CONSEQUENCE.
3. MAX STUB LENGTH IS 1 METER TO MINIMIZE
CAN P4A-4 (J1939 HI) 939YE
REFLECTIONS.
CAN P4A-12 (J1939 LO) 939GE
E CAN/RPC BUS E
120
OHM
NOTES FOR CAN/RPC BUS:
1. SHIELD MUST BE GROUNDED AT ONE POINT
AND ONE POINT ONLY.
2. BUS MUST BE TERMINATED ON EACH END. THE
DISPLAY HAS OPTIONAL INTERNAL CIRCUITRY TO
TERMINATE ONE END. THE OTHER END NEEDS A
RESISTOR BETWEEN THE END POINTS. ORDER
OF THE MODULES IS OF NO CONSEQUENCE.
3. MAX STUB LENGTH IS 1 METER TO MINIMIZE
REFLECTIONS.
J1939 BUS
NOTES FOR CAN/J1939 BUS:
F 1. CUMMINS PROVIDES THE SHIELD GROUND. NO OTHER F
GROUND IS NEEDED.
2. BUS MUST BE TERMINATED AT EACH END. CUMMINS
PROVIDES THE TERMINATION ON ONE END. THE OTHER
END NEEDS A RESISTOR. BETWEEN THE END POINTS, 58E-06-08502-01 DEC 16 830E-1AC
ORDER OF THE MODULES IS OF NO CONSEQUENCE.
3. MAX STUB LENGTH IS 1 METER TO MINIMIZE
REFLECTIONS.
Sheet 6 of 33
1 2 3 4 5 6 7 8 9 10
VEC-91
41TS TO SLAVE DEVICES TO SLAVE DEVICES
TO HARZARD LIGHT SWITCH P2 (Deutsch DT06-08SB-EP06) (KOM 08192-18202) Mating Conn: Tyco 9-1419167-0 Mating Conn: Tyco 9-1419167-0
SHT (LAMPS, HEAD, TAIL, CLR, STOP) C-1 1
9C 2E Left Turn (45LL)
2
Right Turn (45RL)
3
45LR
4
712G 712G Keyswitch (712G) 1 5
5 Hi Beam (41H)
11DISP J2 2 6
D9 6 1 1 9
SONALERT 24VIM 3 7
1
C
HAZARD D10 7 2 RED 2 10
B + 24SON 11RWL 4 8 B
DASH LIGHT LIGHT - 8 WARNING 3 11
RHEOSTAT RELAY LAMP
NO
4 12
NC
2 IM 24VIM
3 510 OHM POWER & COMMUNICATION
(Protected 24V Output) DO 1-W 5 13
2 WATT WARNING LAMP Mating Conn: Tyco 1411001-1
49 11RWL 6 14
(Red Warning Light Driver) DO 1-G
7 15
31IML DO 1-M (Sonalert Driver)
8 16
D11
DO 1-K (Display Hold On Signal) P1 (Deutsch DT06-08SA-EP06) (KOM 08192-018201)
1 HIGH LEFT RIGHT
11DISP MASTER I/O
2 BEAM TURN TURN
49D Display Dimming (49D) Mating Conn: Tyco 1438031-1
PILOT PILOT PILOT
3 LAMP LAMP LAMP
11ONS IM On Signal (11ONS)
4
TO LIGHT ON SECONDARY ENGINE SHUTDOWN SWITCH GND
49 SHT (ENGINE CONTROLS) C-1 5
RPC-H (939YP) J1
NOTE: SHORT PIN 8 TO PIN 6 TO 6
TO LIGHTS ON DIRECTION SELECTOR SW & BODY UP TERMINATE CAN BUS AT DISPLAY. RPC-L (939GP) 1 5
C OVERRIDE SW 7 Pin 4 to Pin 8 short C
SEE SHT (CAN BUSES, AUTOLUBE) 2 6 creates CAN
SHT (OPERATOR DRIVE CONTROLS) A-6 A-2 8
V36ZA80 CAN Terminator 3 7 termination at display
module
4 8
0
TO F44 (5 AMPS)
SHT (BATT POWER DISTRIBUTION) D-8
D D
IM
6
6
B
3
1
4
D
B
3
1
4
D
DISPLAY DISPLAY
MODE MODE
CONTROL CONTROL
SWITCH SWITCH
A
2
5
C
A
2
5
C
71LS
E E
0
Sheet 7 of 33
1 2 3 4 5 6 7 8 9 10
71P
A PROPULSION A 74Z FI CNX1-x (ESSGND02) A
ALTERNATOR B 74X FI CNX1-s (ESS02)
SPEED
SENSOR C FI CNX1-w (ESSSHD02) BLOWER
PRESSURE
SW
E E
F F
Sheet 8 of 33
1 2 3 4 5 6 7 8 9 10
CONTROL CONNECTIONS CONTROL CONNECTIONS
DID PANEL CONNECTIONS
CONN PIN WIRE # FUNCTION SHEET SHOWING DETAILS LOCATION CONN PIN WIRE # FUNCTION SHEET SHOWING DETAILS LOCATION
A 77G SS1GND D-4 D
CONN PIN WIRE # FUNCTION SHEET SHOWING DETAILS LOCATION
B 77P SS1P15V F
C 77C SS1TAINP H 79BA Selector Switch (Reverse) OPERATOR DRIVE CONTROLS B-2 DID 1 90DIT RS232 Transmit (to DID) OPERATOR DRIVE CONTROLS C-2
D 77DP SS1TAINN J 73DS Data Store Switch OPERATOR DRIVE CONTROLS B-4 DID 2 90DIR RS232 Receive (from DID) OPERATOR DRIVE CONTROLS D-2
D-4 DID 3 90DIG RS232 Ground (to DID) OPERATOR DRIVE CONTROLS D-2
E 77B SS1TAIAP K 52CA Selector Switch (Park) OPERATOR DRIVE CONTROLS B-2
F 77DN SS1TAIAN M DID 5 5VDI 5V for DID Panel OPERATOR DRIVE CONTROLS C-2
A G SS1SHLD N DID 6 15VDI 15V for DID Panel OPERATOR DRIVE CONTROLS C-2 A
H 0LF SS3GND O 72RQ Drive System Rest Switch OPERATOR DRIVE CONTROLS B-6 DID 9 -15VDI -15V for DID Panel OPERATOR DRIVE CONTROLS C-2
J 15SLW SS3P15V P 31RR Retard Speed Control Switch OPERATOR DRIVE CONTROLS B-9 DID 10 0COM Ground for DID Panel OPERATOR DRIVE CONTROLS C-2
L 0LF SS3GND
B-4 R 510E Park Brake Status BRAKES B-8
O SS3SHLD
P 0RF SS4GND W
CNX4
Q 15SRW SS4P15V Y
DRIVE FEEDBACK CIRCUITS
S 0RF SS4GND A-4 Z
CNX1
V SS4SHLD a
W 33LF LFSPDP B-4 d
X 33RF RFSPDP f
c 75A2 Traction Motor Pressure Switch B-6 g
j 714G SS2GND h 71H Body Up Override OPERATOR DRIVE CONTROLS B-3
k 714P SS2P15V k 21PT Engine Start Request BATTS, STARTERS, KEY A-8
m 714A SS2TAINP n
n 714DP SS2TAINN C-4 p 72AF Selector Switch (Forward) OPERATOR DRIVE CONTROLS B-1
B p 714B SS2TAIAP t 525A Accel Pedal Vout BUFFERED SPEED CONNECTIONS FOR AUTONOMOUS TRUCK B
q 714DN SS2TAIAN u Accel Pedal Shield OPERATOR DRIVE CONTROLS D-9
r SS2SHLD y Accel Pedal Ground GE
0
s 74X ESS02 A-4 z 71CN1 Conn Install Check THIS SHEET E-9
FO CNX5-W (Buffered Left Rear Speed) 77Z
t 74ZA Retard Lamp Drive LAMPS, FOG, EXT WARNING E-8 N 71GE GE Control Power out BATTS, STARTERS, KEY D-5
v 71F Body Up STEERING, HYDRAULIC, FUEL D-2 a 72SBT Pre-Shift Brake Test Sw BRAKES B-8 FO CNX5-X (Buffered Left Rear Speed) 77Y
w ESSSHD02 b 72GD Engine Warm / Grid Dry Sw OPERATOR DRIVE CONTROLS B-6
DRIVE FEEDBACK CIRCUITS A-4 CNX5
x 74Z ESSGND02 j 33SBA Pre-Shift Brake Test Light
BRAKES B-8 FO CNX5-Q (Buffered Right Rear Speed) 714Z
y 71CNCK Conn Install Check k 0 Pre-Shift Brake Test Light Ret
THIS SHEET D-9
z 71CNCK Conn Install Check FO CNX5-R (Buffered Right Rear speed) 714Y
r 712 Key Switch On DRIVE FEEDBACK CIRCUITS D-6
A VO CNX5-Y (Ground for Rear Speed Signals)
B z 71CN1 Conn Install Check THIS SHEET E-9
C
D BATFU 1 11 Battery + Connection
BATTS, STARTERS, KEY D-5
E RTN BUS 0 Battery Ground Connection
F
G 15VDI 15V for Pots E-5
C H OPERATOR DRIVE CONTROLS C
J 15VDI 15V for Pots E-5
K
L
M
P 74NA Retard Pedal Vout CONN PIN WIRE # FUNCTION SHEET SHOWING DETAILS LOCATION
S 52RA Retard Lever Output X 77Y Buffered LR Speed
CNX2 T 0LEV Retard Lever Ground CAN CONNECTIONS W
OPERATOR DRIVE CONTROLS D-9 77Z Buffered LR Speed
U Retard Lever Shield THIS SHEET B-10
CNX5 R 714Y Buffered RR Speed
V 0RET Retard Pedal Ground CONN PIN WIRE # FUNCTION SHEET SHOWING DETAILS LOCATION Q 714Z Buffered RR Speed
W Retard Pedal Shield A 939YE CAN HI (J1939) Y SHLD Ground for Rear Shields THIS SHEET C-10
Z 71CN2 Conn Install Check THIS SHEET E-9 1 B CAN LO (J1939) B-5
939GE
a 72FD True Forward C Shield CAN Shield (J1939)
BRAKES C-1
b 79RD True Reverse A 939YP CAN HI (RPC)
c 2 B 939GP CAN LO (RPC) CAN BUSES D-2
e 72CPU GE Operating Signal ENGINE CONTROLS, T1 OR T2 E-3 C CAN Shield (RPC)
Shield
g A 939YK CAN HI (3RD PARTY)
D q 556 Frequency Command for RPM
D
3 B 939GK CAN LO (3RD PARTY) A-8
r 925M/0 Frequency Command Ground ENGINE CONTROLS, T1 & T2 E-1 C Shield CAN Shield (3RD PARTY)
s 916M Frequency Pull-Up
u
v
w 439 Fuel Ignition
ENGINE CONTROLS, T1 & T2 E-1 ETHERNET CONNECTIONS GE
x Frequency Command Shield
y CC X1-y (Conn Install Check)
z CONN PIN WIRE # FUNCTION SHEET SHOWING DETAILS LOCATION 71CNCK
CC X1-z (Conn Install Check)
A 33RR Retard Speed Control Pot OPERATOR DRIVE CONTROLS B-9 B 94ER2 Receive -
B C 94ER1 Receive + CC X2-Z (Conn Install Check)
E2 ETHERNET, WIRELESS BRIDGE C-7 71CN2
C 90DIT RS232 Transmit (to DID) E 94ET2 Transmit - CC X3-Z (Conn Install Check)
OPERATOR DRIVE CONTROLS F-4
D 90DIR RS232 Receive (from DID) F 94ET1 Transmit +
CC X4-z (Conn Install Check)
G 71CN1
H 90DIG RS232 Ground (to DID) OPERATOR DRIVE CONTROLS F-4 CC X5-z (Conn Install Check)
J Retard Speed Shield
OPERATOR DRIVE CONTROLS B-9
K 0 Retard Speed Ground CONNECTION CHECK CIRCUIT
E M 71GH Propel Lockout Vin
E
BATTS, STARTERS, KEY A-5
N 71GG Propel Lockout Vout
O RS232 Shield (to DID) OPERATOR DRIVE CONTROLS D-3
R
V 90CAR RS232 Receive from PSC Conn
W 90CAT RS232 Transmit to PSC Conn OPERATOR DRIVE CONTROLS F-4
X RS232 Shield to PSC Conn
CNX3
Y
Z 71CN2 Conn Install Check THIS SHEET E-9
d 90CAG RS232 Ground with PSC Conn OPERATOR DRIVE CONTROLS F-4
f
k
m 0 Pot Reference -
OPERATOR DRIVE CONTROLS B-6
n Pot Reference Shield
q
r
s
F t 10V Pot Reference + OPERATOR DRIVE CONTROLS B-6
F
w
x
y 58E-06-08502-01 DEC 16 830E-1AC
z
Sheet 9 of 33
1 2 3 4 5 6 7 8 9 10
COOLANT LEVEL SWITCH
CUMMINS
D
HIGH 930 DI ECM/21PIN-S (Coolant Level High)
A
LOW 926 DI ECM/21PIN-T (Coolant Level Low)
BUSS VEC-91 C
+5V 924 VO ECM/31PIN-4 (Coolant Level +5V)
B
GROUND 925 VO ECM/31PIN-6 (Coolant Level Ground)
BUSS VEC-90 11 Internal Bus
A A
TO F15 (5 AMPS) 11
SHT (BATT POWER DISTRIBUTION) E-8
BUSS VEC-91
11 Internal Bus
712 Internal Bus
23D
11
712
20 A 20 A 10 A
4C CUMMINS 10 A
F37 F36 F21
12D DO ECM/31PIN-26 (Ether Start Control) F25
28EC DO ECM/21PIN-A (Shutter Control) 12G
BUSS VEC-91
11KS 22FO
C
ETHER
C
NO
NC
CONTROL
NC
NO
ENGINE R39
NO
B B
NC
INTERLOCK 11E2
R19 11E1
C
CUMMINS 12C 65SR
23FA VI ECM/21PIN-D (Unswitched Battery Supply)
VI ECM/21PIN-G (Unswitched Battery Supply) 28E 12H
VI ECM/31PIN/1 (Switched Battery Supply)
4G ETHER
VI ECM/21PIN-X (Battery Ground) START
VALVE
(OPTIONAL) TO A/C COMPRESSOR CIRCUIT 65T
VI ECM/31PIN-23 (Battery Ground)
SHT (HVAC, RADIO, SEAT) A-9
439
C
A/C
AHT SHUTTER
CONTROL
NO
NC
11ORS
11HH RESERVE
OIL PUMP
RELAY
439
(75 AMP)
11 Internal Bus
4C
2G 2H 2B 2A
NC
NO
ENGINE 12D 28EC DO ECM/23PIN-C (Ether Start Control) F25
INTERLOCK
28EC DO ECM/23PIN-A (Shutter Control) 65S 12G
R19 CUMMINS
C
VI ECM/16PIN-A (Unswitched Battery Supply) 11ES
BUSS VEC-91
B 65S B
VI ECM/16PIN-C (Unswitched Battery Supply) 712R
23FA DI ECM/31PIN-2 (Eng Test / Fan Clutch)
VI ECM/16PIN-D (Unswitched Battery Supply)
22FO
C
VI ECM/16PIN-F (Unswitched Battery Supply)
ETHER
VI ECM/16PIN-J (Battery Ground)
C
4G START
VI ECM/16PIN-K (Battery Ground) R36 SHUTTER
NO
NC
VI ECM/16PIN-L (Battery Ground) CONTROL
VI ECM/31PIN-22 (Battery Ground) R39
NO
NC
12C 65SR
TO DASH LIGHT
RHEOSTAT
23F 28E 12H
SHT(DISPLAY) C-2
49
ETHER
A 1-1 1-3 2-1 2-3 START TO A/C COMPRESSOR CIRCUIT 65T
WATER IN FUEL SENSOR CUMMINS SHT (HVAC, RADIO, SEAT) A-9
SECONDARY ENGINE VALVE
DO WIF Sensor-1 (Water in Fuel Sensor) 27WS DI P826-1 (Water in Fuel Sensor)
R SHUTDOWN SWITCH 439 (OPTIONAL)
C
DO WIF Sensor-2 (Water in Fuel Sensor Return) 27WR DI P826-2 (Water in Fuel Return) A/C
C (SHOWN PULLED UP) C
SHUTTER
B 1-2 1-4 2-2 2-4
PRE-ENGINE FUEL FILTER SENSOR CONTROL
NO
NC
DO PEF Sensor-1 (Pre-Engine Fuel Filter Sig) 27LPS DI P826-3 (Pre-Engine Fuel Sensor) RTMR1 R1
DO PEF Sensor-2 (Pre-Engine Fuel Filter Return) 27LPR DI P826-4 (Pre-Engine Fuel Sensor Return)
65SS
D D
1C 4C 4A 21OR
RESERVE CUMMINS
OIL LEVEL
SENSOR AI ECM/23PIN-K (Reserve Oil Level)
11ORS
21ORR VO ECM/23PIN-N (Reserve Oil Level Return)
72CPU RESERVE
11HH
439 OIL PUMP
RELAY
(75 AMPS)
FI ECM/31PIN-28 (Frequency Command Ground) 509 (1) ENG SPEED BELOW 900 RPM
FI ECM/31PIN-15 (Frequency Command for RPM) (2) ENG FUEL BELOW 290 cu mm/sec
VO ECM/31PIN-20 (+5VDC Sensor Supply) (3) COOLANT TEMP BELOW 170 F RESERVE
DO ECM/23PIN-E (Eng Shutdown Delay Output) OIL LINE RESERVE
F DI ECM/31PIN-6 (Red Light Fail Input) HEATERS M OIL PUMP
F
1K
58E-06-08502-01 DEC 16 830E-1AC
Sheet 11 of 33
1 2 3 4 5 6 7 8 9 10
I/O CONNECTIONS FOR CUMMINS T1 ENGINE (830E) I/O CONNECTIONS FOR CUMMINS T2 ENGINE (830E) +6 VDC
CONN PIN WIRE # FUNCTION INPUT TYPE SHEET SHOWING DETAILS LOCATION CONN PIN WIRE # FUNCTION INPUT TYPE SHEET SHOWING DETAILS LOCATION
DI #1 (6 Volt Pull Up)
A 939YE J1939 HI A 939YE J1939 HI
3 PIN B 939GE J1939 LO CAN BUSES A-5 3 PIN B 939GE J1939 LO CAN BUSES A-4
C Shield J1939 Shield C Shield J1939 Shield
A 65S Shutter Control ENGINE CONTROLS, T1 B-9 A 11E1 Unswitched Batt
A C 21NSL Shutdown Delay ENGINE CONTROLS, T1 F-3 C 11E2 Unswitched Batt
A
ENGINE CONTROLS, T2 B-4 475
D 11E1 Unswitched Batt ENGINE CONTROLS, T1 B-4 D 11E3 Unswitched Batt
F 22C Fan On Full HVAC, RADIO, SEAT A-10 16 F 11E4 Unswitched Batt 47.5 K
G 11E2 Unswitched Batt ENGINE CONTROLS, T1 B-4 PIN H 439 Switched Batt ENGINE CONTROLS, T2 B-4
21 K 31MTR Red Light Input ENGINE CONTROLS, T1 F-3 J 0 Battery Ground
PIN L 556 Freq Cmd for rpm ENGINE CONTROLS, T1 F-1 K 0 Battery Ground ENGINE CONTROLS, T2 B-4
M 5EFQ +5V Reference ENGINE CONTROLS, T1 F-1 L 0 Battery Ground 47.5 K
.010 uF
P 5EFQ RPM Cmd Ref ENGINE CONTROLS, T1 F-1 A 65S Shutter Control DO #1 (Sw Source) ENGINE CONTROLS, T2 B-9 SW
S 930 Cool Level High ENGINE CONTROLS, T1 A-9 C 28EC Ether Start DO #1 (Sw Source) ENGINE CONTROLS, T2 B-8
T 926 Cool Level Low ENGINE CONTROLS, T1 A-9 D
X 0 Ground ENGINE CONTROLS, T1 B-4 E 21NSL Shutdown Delay DO #1 (Sw Source) ENGINE CONTROLS, T2 F-3
23
C J 924 Cool Level +5V ENGINE CONTROLS, T2 A-9
PIN
D K 21OR Reserve Oil Level AI #2 (Resistive) ENGINE CONTROLS, T2 D-9
E N 21ORR Oil Level Return ENGINE CONTROLS, T2 D-9
23 F W 926 Cool Level Signal AI #2 (Resistive) ENGINE CONTROLS, T2 A-9
PIN L 927 RS232 Transmit X 925 Cool Lev Ground ENGINE CONTROLS, T2 A-9
B M 928 RS232 Receive 2 22FO Eng Test Fan Cl DI #1 (6 Volt Pull Up) ENGINE CONTROLS, T2 B-9 B
ENGINE CONTROLS, T1 F-5 AI #1 (Ratiometric)
N 929 RS232 Ground 5 22C Fan Clutch on Full AI #1 (Ratiometric) HVAC, RADIO, SEAT A-8
P SHLD RS232 Shield 6 31MTR Red Light Fail In AI #2 (Resistive) ENGINE CONTROLS, T2 F-3
1 439 Switched Batt ENGINE CONTROLS, T1 B-4 14
2 900 J1587 Supply 15 556A Freq Cmd for rpm FI #1 (Hall Effect) ENGINE CONTROLS, T2 F-1
CAN BUSES C-4 31
3 901 J1587 Return 16 31MTR Engine Red Light DO #2 (Sw Sink) ENGINE CONTROLS, T2 F-3
PIN
4 924 Cool Level +5V 17 419I Engine Yellow Lt DO #2 (Sw Sink) NOT USED
ENGINE CONTROLS, T1 A-9
6 925 Cool Lev Ground 20 916M +5VDC Sensor V ENGINE CONTROLS, T2 F-1
8 72CPU GE Operating ENGINE CONTROLS, T1 F-3 22 0 Battery Ground ENGINE CONTROLS, T2 B-4
9 26 22C Fan Control Sig DI #1 (6 Volt Pull Up) HVAC, RADIO, SEAT A-8
31
10 916M Freq Pull Up ENGINE CONTROLS, T1 F-1 28 952M/0 Freq Cmd Ground ENGINE CONTROLS, T2 F-1
PIN
11 22C Fan +5V Pull Up HVAC, RADIO, SEAT A-10 1 27WS Water in Fuel S
16 419I Eng Yellow Light NOT USED 2 27WR Water in Fuel R
P826 ENGINE CONTROLS, T2 C-5
18 31MTR Engine Red Light ENGINE CONTROLS, T1 F-3 3 27LPS Fuel Filt Signal
21 4 27LPR Fuel Filt Return
23 0 Battery Ground ENGINE CONTROLS, T1 C-4
26 28EC Ether Start ENGINE CONTROLS, T1 A-8
C 27 22FO Eng Test Fan Cl ENGINE CONTROLS, T1 B-9 AI #2 (Resistive) C
5 VDC
5.62 K
22.1 K
uF 0.47 uF
D D
DO #1 (Switched Source)
Vbatt +
6V
DIAGNOSTIC
PULL UP
MICRO
RESISTOR
E E
2.21 K
5.62 K
Vbatt+ -
+5 +
0.010 uF 4.75 K 0.010 uF
F 11.8 K 49.9 K F
MICRO
11.8 K
58E-06-08502-01 DEC 16 830E-1AC
Sheet 12 of 33
1 2 3 4 5 6 7 8 9 10
ANTENNA
KOMTRAX
ANTENNA
KWB MODULE TO F23 IN BUSS VEC-91
SHT (HVAC, RADIO, SEAT) D-3 TURCK ETHERNET SWITCH
(OPT) TO 12 VOLT POWER
B VI PWR-4 (+12V Power) 12V B
SHT (BATTS, STARTERS, KEY) E-7
D D
0 VI PWR-2 (Ground)
0 Ground Screw
E E
F F
Sheet 13 of 33
1 2 3 4 5 6 7 8 9 10
A A
C C
TRUCK FRAME
D D
E E
CONTROL
F BOX F
Sheet 14 of 33
1 2 3 4 5 6 7 8 9 10
C
4B 9A 22C VO ECM/31PIN-11 (5 Volt Pull Up)
BELT
ALARM
12H
OPTION CUMMINS T2
NO
NC
712DS 22C
BUSS VEC-89
R41
A C D DI ECM/31PIN-5 (Fan On Full)
22C VO ECM/31PIN-26 (5 Volt Pull Up)
11B1
BUSS VEC-91
C C
712 Internal Bus
10 A
F23
65 712
C
RADIO
RELAY
R37
NO
NC
D D
TO CA B DOME LAMP
SHT (LAMPS, SERVICE, CONVENIENCE) B-4
12E 12F
ENTERTAINMENT
RADIO
65 7 BATTERY 12 VOLT +
65A 4 DIM
6 IGN
RIGHT FRONT SPEAKER (+) 11 RFPOS
RIGHT FRONT SPEAKER (-) 12 RFNEG
E E
LFNEG 14 LEFT FRONT SPEAKER (-)
LFPOS 13 LEFT FRONT SPEAKER (+)
RIGHT REAR SPEAKER (+) 9
-
+
+
LEFT FRONT RIGHT FRONT
RIGHT REAR SPEAKER (-) 10 SPEAKER
SPEAKER
16 LEFT REAR SPEAKER (-)
15 LEFT REAR SPEAKER (+)
8 GROUND
LRPOS
RRPOS
LRNEG
F F
LEFT REAR RRNEG
RIGHT REAR
SPEAKER
-
0 SPEAKER
+
-
+
Sheet 15 of 33
1 2 3 4 5 6 7 8 9 10
VEC-91
TO BATTERY CIRCUITS
11 1A
SHT (BATT POWER DISTRIBUTION) A-2
1B
A A
11LAD 11LAD
A A 510E2
Use jumper plug
when ladder not HYD LADDER CONTROLLER
POSITION POSITION
5
2
A
C
B B present. DO 12 (Cab Light) 12LL
SENSOR SENSOR 12DP AHT
HYD LADDER (UP) NC
DO 1 (Cab Alarm Buzzer)
LADDER (DWN) AHT NO 1 3
CONTROL CONTROLLER LADDER DO 11 (Hydraulic Solenoid) 12HS
12DP2 1 3 12CA DO 2 (Ground Level Alarm) 12GLA
SWITCH VI 7 (24 Volt Power) C C UP
4
1
3
6
B
D
RELAY C
C
C
C
CAB LADDER
DI 3P (Hydraulic Ladder Not Up) LEVEL LADDER
LADDER UP
12LU DI 8 (Ladder Up Positon) ALARM LIGHT
ALARM RELAY
NO
NO
NO
NC
NC
NC
RELAY RELAY
NO
NC
12LD DI 9 (Ladder Down Position) RELAY
B B
VI 6 (Ground)
13HS
13CA
INTERFACE MODULE
B-3 B-1 A-3 A-1 GROUND
DI 2a (Hyd Ladder Alarm Input)
LEVEL
13GLA LADDER
0 B-4 B-2 A-4 A-2 OVERRIDE
13LS
GROUND
LEVEL +
- LADDER
I/O CONNECTIONS FOR KOMATSU HYD LADDER CONTROLLER ALARM SOLENOID
D D
INTERFACE MODULE
DI 3P (Hydraulic Ladder Not Up)
HEDWELD CONTROL
3 2 7 6
HEDWELD
24VA
LIMIT
SWITCH I/O CONNECTIONS FOR HEDWELD HYD LADDER CONTROLLER
4 1 8 5
PIN WIRE # FUNCTION SHEET SHOWING DETAILS LOCATION
1 52RS1 Park Brake Status
BRAKES C-6
2 52RS2 Park Brake Status
F 3 24VA 24V to Limit Switch F
THIS SHEET E-1
4 24VB Up Position
Sheet 16 of 33
1 2 3 4 5 6 7 8 9 10
6
9
7
8
DIAGNOSTIC 11 Internal Bus
CONN IN AUX
1
2
3
4
BOX
10 AMP 10 AMP
DIAGNOSTIC F28 F27
CONN IN CAB
1
A 6
A
2
IM 7 11IM2 11INT
3
RS232 2-A (Transmit) 90IMT 8
BUSS VEC-91
RS232 2-B (Receive) 90IMR 4
9
RS232 2-C (Ground) 90IMG
5
4E 3G
DI 2-e (Autonomous Auto Mode) 72AT Not Used
DI 2-s (Autonomous Manual Mode) 72MAN Not Used IM
U 33BP Low Brake Accum Pressure Digital Input #1 (Switch to Ground) BRAKES e 34AT Ambient Temperature Analog Input #1 (0 to 5.375 Volts) BRAKES E-8
E-2
g 38G Fuel Level Sensor Analog Input #5 (0 to 15 Volts) STEERING, HYDRAULIC, FUEL B-9
V 33T Brake Lock Degrade Digital Input #1 (Switch to Ground) BRAKES
h 11B1 +12 Volt Loads Analog Input #3 (0 to 20 Volts) BATTS, STARTERS, KEY E-6
E W 51A1 Low Steering Precharge Digital Input #1 (Switch to Ground) B-3 i 34BT3 Left Rear Hyd Oil Temp Analog Input #1 (0 to 5.375 Volts) NOT USED
E
2 Y 39 Hydraulic Filter Pressure Digital Input #1 (Switch to Ground) STEERING, HYDRAULIC, FUEL B-8 STEERING, HYDRAULIC, FUEL D-7
Z 33JA Strg Accum Bled Press Sw Digital Input #1 (Switch to Ground) B-2 j 5VIM +5 Volt Supply feedback Analog Input #3 (0 to 30 Volts)
BRAKES D-7
a 13CA Hyd Ladder Alarm Input Digital Input #1 (Switch to Ground) HYD LADDER B-6
b Hydraulic Tank Temp STEERING, HYDRAULIC, FUEL E-7
m 34BT4 Analog Input #1 (0 to 5.375 Volts)
c Right Rear Hyd Oil Temp NOT USED
e 72AT Autonomous Auto Mode Digital Input #1 (Switch to Ground) This Sheet B-2
f 33 Park Brake Set Digital Input #1 (Switch to Ground) BRAKES B-8 p 33BPS Brake Oil Pressure Analog Input #4 (0 to 25 mA) BRAKES E-8
g 62SB Seat Belt Switch Digital Input #1 (Switch to Ground) HVAC, RADIO, SEAT B-4 q 33HP2 Hoist Pump #2 Pressure Analog Input #4 (0 to 25 mA) STEERING, HYDRAULIC, FUEL B-8
i 52B Brake Lock Solenoid Sense Digital Input #2 (Switch to 24V) BRAKES C-4 r 34BT2 Right Front Hyd Oil Temp Analog Input #1 (0 to 5.375 Volts) BRAKES D-7
j 21S Crank Request Digital Input #2 (Switch to 24V) BATTS, STARTERS, KEY E-1 s 33HP1 Hoist Pump #1 Pressure Analog Input #4 (0 to 25 mA) STEERING, HYDRAULIC, FUEL B-8
k 34LL Low Hydraulic Oil Level Digital Input #1 (Switch to Ground) STEERING, HYDRAULIC, FUEL B-8
t 34BT1 Left Front Hyd Oil Temp Analog Input #1 (0 to 5.375 Volts) BRAKES D-7
n 72CPU GE Operating Signal Digital Input #1 (Switch to Ground) ENGINE CONTROLS, T1 OR T2 D-2
p
F q 55D Digital Input #1 (Switch to Ground) DISPLAY D-3 F
r
s 72MAN Autonomous Manual Mode Digital Input #1 (Switch to Ground) This Sheet B-2
t
58E-06-08502-01 DEC 16 830E-1AC
Sheet 17 of 33
1 2 3 4 5 6 7 8 9 10
2L
2M
2S
DIGITAL INPUT #1 (Switch to Ground) (38 available) DIGITAL OUTPUT #1
2T DIGITAL OUTPUT #2
TLE6240 Low Side Switch
ANALOG INPUT #1 (0 TO 5.375 Volts) (5 available) 2U
1 Amp Max Short Circuit
TLE6240 Low Side Switch
2V 1 Amp Max Short Circuit
PWM Capability
2W (4 available)
(4 available) 1K
3e 2X 1B
3i 2Y +24V 1L Ext. 1H Ext.
A Ext. 750 3A A
3m + 2Z 1M Conn. 1J Conn.
Conn. 3B 1N
3t 2a 1U
3D
3r - 2b 10K
3H
0.1uF 1K 2c
100K 11V 3J
2d 3K 47K
Ext. 2e
Conn. 3N
2f 3P
5.1V 2g
3W
2h 3X 0.1uF 4.7V
2k 3Y
2m
3Z
2n 3r
2p
2q
2s
2t
ANALOG INPUT #2 (0 TO 30 Volts) (1 available)
B DIGITAL OUTPUT #3 DIGITAL OUTPUT #4 B
TLE6240 Low Side Switch TLE6220 Low Side Switch
3 Amp Max Short Circuit 3 Amp Max Short Circuit
PWM Capability PWM Capability
Ext. 10K (4 available) (4 available)
3j + 1E 1N
Conn. 1X Ext. 1P Ext.
- 1Y Conn. 1R Conn.
0.1uF 1K 1Z 1T
200K 5.1V DIGITAL INPUT #2 (Switch to 24V) (16 available)
3C
3E
3F
2N 3G
Ext. 2P 3L 47K
Conn. 2R 3M
2i 3R
C 2j 3S C
3T 0.1uF 4.7V
3U 10K
3V
D D
5.6K
3d
Ext. 3q
Conn. 3p
3s
24
10K
Ext. 3g
Conn.
4.99K uF 5.1V
F F
Sheet 18 of 33
1 2 3 4 5 6 7 8 9 10
11 Internal Bus
BUSS VEC-91
A 939YE J1939 HI
BUSS VEC-90
A PLUS MINING CAN /
A
B 939GE J1939 LO CAN BUSES D-5
J1939
1B 4H C J1939 Shield
CAN / A 939YK 3RD PARTY HI
3RD B 939GK 3RD PARTY LO CAN BUSES D-9
PARTY C 3RD PTY Shield
KOMTRAX PLUS 71VHM 85 ORBCOM (OPT)
4 91ET2 TX- Ethernet
VI 1-8 (Keyswitch OR Input) 5 91ER1 RX+ Ethernet
ETHERNET ETHERNET, WIRELESS ACCESS C-2
VI 1-9 (Keyswitch OR Input) VI A-36 (Unswitched Battery Input) 6 91ET1 TX+ Ethernet
VI 1-6 (Unswitched Battery Input) VI A-39 (Unswitched Battery Input) 8 91ER2 RX- Ethernet
VI 1-7 (Unswitched Battery Input) VI A-40 (Unswitched Battery Input)
DI 2A-17 (Wake Up) 7HMWU DO A-19 (Wake Up)
RS232 4B-4 (Transmit) 900CR RS232 A-4 (Receive)
RS232 4B-10 (Receive) 900CT RS232 A-5 (Transmit)
RS232 4B-3 (Ground) 900CG RS232 A-11 (Ground)
RS232 4B-9 (Shield)
B VI 1-11 (Ground)
B
VI 1-12 (Ground) VI A-37 (Ground)
VI 1-19 (Ground) VI A-38 (Ground)
VI 1-20 (Ground)
KOMTRAX PLUS IM
DO 1-16 (Snapshot In Progress) 74DS DI 2-L (Snapshot In Progress)
VO 2B-9 (Ground)
DI 2B-12 (Connector Select)
MMS PTX DISPLAY
TO F30 (20A) A
C KOMTRAX DIAG CONN (AUX BOX) 11M C
SHT (CAN BUSES) C-8 B
MODEL SELECTION 5
CONNECTOR 9 TO F48 (5A) C
712MM
KOMTRAX PLUS 4 SHT (CAN BUSES) C-8
3A-16 1 8
2 3
3A-5 90VHG
7
3A-15 3 90VHR
2
4 90VHT
3A-14 6
3A-3 5 1
3A-9 6
CONN PIN WIRE # FUNCTION SHEET SHOWING DETAILS LOCATION CONN PIN WIRE # FUNCTION SHEET SHOWING DETAILS LOCATION
6 85 Battery Direct 4 939YE J1939 - HI E-5
7 85 Battery Direct 5 RPC - SHLD CAN BUSES
A-2
8 71VHM Keyswitch OR 6 939YP RPC - HI
9 71VHM Keyswitch OR 9 90VHG RS232-Ground
1 11 0 Ground This Sheet B-2 4A 10 90VHR RS232-Receive This Sheet D-2
E 12 0 Ground 11 90VHT RS232-Transmit E
16 74DS Snapshot in Prog 12 939GE J1939 - LO
E-5
19 0 Ground 13 J1939 - SHLD CAN BUSES
20 0 Ground 14 939GP RPC - LO A-2
2A 17 7HMWU Wake Up This Sheet B-2 3 900CG RS232-Ground
9 Jumper 1 Ground 4 900CR RS232-Transmit
2B This Sheet C-2 4B This Sheet B-2
12 Jumper 1 Connector Select 9 RS232-Shield
3 SE1 Configuration 10 900CT RS232-Receive
4 SE6 Configuration C-1 1 93ET1 TX + Ethernet
5 SE2 Configuration 2 93ET2 TX - Ethernet
5 ETHERNET, WIRELESS ACCESS A-2
9 SE6 Configuration 3 93ER1 RX + Ethernet
3A This Sheet
13 SE6 Configuration 6 93ER2 RX - Ethernet
14 SE3 Configuration D-1
15 SE4 Configuration
16 SE5 Configuration ORBCOM CONNECTION CHART(OPTIONAL)
3B 2 73DS Data Store OPERATOR DRIVE CONTROLS B-4
CONN PIN WIRE # FUNCTION SHEET SHOWING DETAILS LOCATION
F 4 900CR RS232-Receive F
5 900CT RS232-Transmit
11 900CG RS232-Ground
19 7HMWU Wake Up
A 36 85 Battery Direct This Sheet B-3
58E-06-08502-01 DEC 16 830E-1AC
37 0 Ground
38 0 Ground
39 85 Battery Direct
40 85 Battery Direct
Sheet 19 of 33
1 2 3 4 5 6 7 8 9 10
KOMVISION CONTROLLER CHART KOMVISION MONITOR CHART
CONN PIN WIRE # FUNCTION SHEET SHOWING DETAILS LOCATION CONN PIN WIRE # FUNCTION SHEET SHOWING DETAILS LOCATION
8 0CAM GND_SLG_D2 KOMVISION CONTROL A-5
2 8X046 DISPLAY ON/OFF KOMVISION CONTROL A-5
30 8X012 SWITCH LOCK KOMVISION SWITCHES E-1 3 8X016 BRIGHTNESS+ B-1
KOMVISION SWITCHES
31 4 8X017 BRIGHTNESS- B-1
A 32 5 0CAM SIGNAL GROUND A-5 A
KOMVISION CONTROL
36 8X011 SWITCH CANCEL 6 8X013 LIGHT A-2
P44
37 8X010 SWITCH BODY 7
KOMVISION SWITCHES B-3
38 8X009 SWITCH LINE 8
39 8X008 SWITCH MODE 9
A
40 8X007 SWITCH LH FRONT E-1 10
41 11
42 12
46 8X006 SWITCH LH REAR E-1 1 11CAM PWR IN BAT A-5
KOMVISION CONTROL
47 8X005 SWITCH REAR 2 0 GROUND POWER A-4
48 8X004 SWITCH RH REAR KOMVISION SWITCHES 3 Shld GND-G A-9
B-3 KOMVISION CONTROL
49 8X003 SWITCH RH FRONT 4 910 HSYNC A-9
50 8X002 SWITCH FRONT E-1 P45 5 911 VSYNC
A-9
6 914 RGB-B
1 939GX2 Radar Autoliv Net L 7 Shld GND-B B-9
F-3
2 939YX2 Radar Autoliv Net H 8 913 RGB-G A-9
KOMVISION CONTROL
B 3 8X001 PWR CTR EXT A-5 9 912 RGB-R A-9 B
4 8X013 KEY SLG-1 10 Shld GND-R A-9
B-2
5 8X013 KEY SLG-2 11 0GSS GND SIG SYNC B-9
6 0 GND PWR-1 12 8X013 PWR CTR KEY A-2
A-5
7 0 GND PWR-2
8 11CAM PWR IN BATT
KOMVISION CONTROL A-5
9 11CAM PWR IN BATT
10 29BUS System Busy B-2
11 939GX1 Radar Autoliv Net L
D-3
12 939YX1 Radar Autoliv Net H
B 16 0 GND PWR-3
A-5
17 0 GND PWR-4
18 11CAM PWR IN BATT
A-5
19 11CAM PWR IN BATT
31 939GE J1939 LO
CAN BUSES D-5
32 939YE J1939 HI
35 Shield GND COMM-3 E-3
C 38 8X046 DISPLAY ON/OFF KOMVISION CONTROL A-5 C
39 8X049 RADAR PWR CNTL A-1
41 939GP CAN RPC LO
CAN BUSES B-2
42 939YP CAN RPC HI
46 8X048 INDICATOR ERROR
KOMVISION CONTROL B-9
47 8X047 INDICATOR RADAR
48 8X045 INDICATOR PWR KOMVISION SWITCHES B-3
A 910 HSYNC
B 911 VSYNC
C 912 RGB-R
A-7
D Shld GND-R
RGB E 913 RGB-G KOMVISION CONTROL
F Shld GND-G
G 914 RGB-B
B-7
H Shld GND-B
J 0GSS GND SIG SYNC A-7
A 24CAM PWR_OUT_CAMERA
D B 0DOS DOS_L_MR
D
C 26AV AV_NTSC_0
D 8X073 GND_NTSC_0
E 26AV1 AV_NTSC_1 C-7
F 8X074 GND_NTSC_1
G 26AV2 AV_NTSC_2
KOMVISION CONTROL
H 8X075 GND_NTSC_2
J 26AV3 AV_NTSC_3
NTSC
K 8X076 GND_NTSC_3
L 26AV4 AV_NTSC_4
M 8X077 GND_NTSC_4 D-7
N 26AV5 AV_NTSC_5
P 8X078 GND_NTSC_5
E E
F F
Sheet 20 of 33
1 2 3 4 5 6 7 8 9 10
TO KEYSWITCH OR TO BATTERY POWER
SHT (BATT POWER DIST) C-6 11 SHT (BATT POWER DIST) D-1 KOMVISION CONTROLLER
71CK
KOMVISION MONITOR KOMVISION MONITOR
RTMR1 RTMR1
P44-2 (DISPLAY ON/OFF) 8X046 B-38 (DISPLAY ON/OFF)
F1 F3
P44-5 (SIGNAL GND) OCAM A-8 (GND_SLG_D2) KOMVISION CONTROLLER
TO 12 VOLT SUPPLY 15 A 15 A P45-1 (PWR IN BATT) 11CAM B-8 (PWR IN BATT) RGB-A (HSYNC) 910 P45-4 (HSYNC)
SHT (BATTS, STARTERS, KEY) D-7
71CKM 11CMX P45-2 (Ground Power) B-9 (PWR IN BATT)
11B1 0GSS
B-18 (PWR IN BATT) RGB-J (GND SIG SYNC) P45-11 (GND SIG SYNC)
KOMVISION MONITOR KOMVISION B-19 (PWR IN BATT)
RTMR1 ON/OFF SW B-3 (PWR CNT EXT) RGB-B (VSYNC) 911 P45-5 (VSYNC)
A B-6 (GND PWR-1)
A
F2 P44-6 (LIGHT) 8X013
20 A B-7 (GND PWR-2) RGB-C (RGB-R) 912 P45-9 (RGB R)
P45-12 (PWR CTR KEY)
11CAM B-16 (GND PWR-3)
B-17 (GND PWR-4) RGB-D (GND-R) SHIELD P45-10 (GND R)
TO SWITCH PANEL
SHT (KOMVISION 1 RGB-E (RGB-G) 913 P45-8 (RGB G)
SWITCHES) A-1 2
8X013 RGB-F (GND-G) SHIELD P45-3 (GND G)
3
KOMVISION CONTROLLER 8X013 RGB-G (RGB-B) 914 P45-6 (RGB B)
8X050 4
74SB1
B-4 (KEY SLG-1) 5 RGB-H (GND-B) SHIELD P45-7 (GND B)
B-5 (KEY SLG-2)
B-10 (System Busy) 6
8X001
8X049 B-39 (RADAR PWR CNTRL) 7
KOMVISION
8 SERVICE
KOMVISION CONTROLLER
9 CONNECTOR 8X048
B-46 (INDICATOR ERROR) ALARM ERROR
B 10 B-47 (INDICATOR RADAR) 8X047 B
C
ALARM RADAR
RADAR TO SYSTEM BUSY LED
SHT (BATTS, STARTERS, KEY) C-4 11
POWER 0
RELAY 12
NO
NC
RADAR 1 (SHORT RANGE)
939YX1 2
939GX1 3 KOMVISION CONTROLLER
ON BUMPER FRONT CAMERA 1
12VR 12VR 4 FORWARD LH NTSC-A (PWR_OUT_CAMERA) 24CAM 24CAM 1-POWER IN ON
0 1 (AIMING FRONT RH) 26AV 2-VIDEO OUT ACCESS
0 5 NTSC-B (DOS_L_MR) 0DOS 0DOS 3-MIR LADDER
0 6 SHLD 8X073 4-GND
NTSC-C (AV_NTSC_0) 26AV
RADAR 2 (SHORT RANGE) CAMERA 2
939YX1 2 NTSC-D (GND_NTSC_0) SHLD 8X073 ON RIGHT
24CAM 1-POWER IN
939GX1 3 DECK
NTSC-E (AV_NTSC_1) 26AV1 2-VIDEO OUT
C ON BUMPER FRONT 26AV1 0DOS FACING C
3-MIR
12VR 4 FORWARD RH SHLD 8X074 4-GND FORWARD
0 1 (AIMING FRONT LH) NTSC-F (GND_NTSC_1) SHLD 8X074
0 5
6 NTSC-G (AV_NTSC_2) 26AV2 CAMERA 3 ON RIGHT
24CAM 1-POWER IN DECK
NTSC-H (GND_NTSC_2) SHLD 8X075 26AV2 2-VIDEO OUT
RADAR 3 (LONG RANGE) FACING
939YX1 0DOS 3-MIR RIGHT OF
2 NTSC-J (AV_NTSC_3) 26AV3
939GX1 SHLD 8X075 4-GND TRUCK
3
ON BUMPER FRONT NTSC-K (GND_NTSC_3) SHLD 8X076
12VR 4 CAMERA 4
RIGHT CORNER
0 1 NTSC-L (AV_NTSC_4) 26AV4 24CAM 1-POWER IN
5 ON REAR
26AV3 2-VIDEO OUT
0 6 NTSC-M (GND_NTSC_4) SHLD 8X077 AXLE
0DOS 3-MIR
SHLD 8X076 4-GND
NTSC-N (AV_NTSC_5) 26AV5
RADAR 4 (SHORT RANGE)
939YX1 2 SHLD 8X078 CAMERA 5 ON LEFT
NTSC-P (GND_NTSC_5)
D 939GX1 3 24CAM 1-POWER IN DECK D
RIGHT UPRIGHT 26AV4 2-VIDEO OUT FACING
KOMVISION CONTROLLER 12VR 4 0DOS 3-MIR LEFT OF
REAR
0 1 SHLD 8X077 4-GND TRUCK
B-12 RADAR Autoliv Net H) 5
B-11 (RADAR Autoliv Net L) 6
CAMERA 6 ON LEFT
24CAM 1-POWER IN DECK
RADAR 5 (SHORT RANGE) 26AV5 2-VIDEO OUT
939YX2 FACING
2 0DOS 3-MIR FORWARD
939GX2 3 SHLD 8X078 4-GND
12VR 4 ON LH UPRIGHT
0 1 REAR
5
0 6
Sheet 21 of 33
1 2 3 4 5 6 7 8 9 10
KOMVISION CONTROLLER
B A-36 (SWITCH CANCEL)
B
A-37 (SWITCH BODY)
A-38 (SWITCH LINE)
A-39 (SWITCH MODE)
A-47 (SWITCH REAR)
A-48 (SWITCH RH REAR)
A-49 (SWITCH RH FRONT)
C C
8X013 8X013
0 0
8X012
KOMVISION CONTROLLER 8X002 8X007
B-48 (INDICATOR POWER) 8X006
A-30 (SWITCH LOCK)
A-50 (SWITCH FRONT)
A-40 (SWITCH LH FRONT)
A-46 (SWITCH LH REAR)
E E
F F
Sheet 22 of 33
1 2 3 4 5 6 7 8 9 10
TO F44 (5 AMPS)
SHT (BATT POWER DISTRIBUTION) E-8 TO F35 (15 AMPS)
71LS
SHT (BATT POWER DISTRIBUTION) E-3
5
2
A
C
A GRN YEL 11 71LS A
FOG
LIGHT
SWITCH 15 A
4
1
3
6
B
D
F62 11A
5
2
A
C
48F
ROTATING
71LS
BEACON
1B SWITCH
4
1
3
6
B
D
11LF
HORN
RELAY
NC
NO
FOG (75 AMP)
LAMPS
R40
C
B B
11RB
VEC-89
1D 11H 11HS
48LF
OPTION
OPTION
FORWARD
FOG FOG LEFT RIGHT HORN #1
CAB HORN
LIGHT LIGHT DECK DECK
ROTATING BUTTON +
LEFT RIGHT ROTATING ROTATING
BEACON
BEACON BEACON -
0 0
C C
11B
11
11 Internal Bus 71CK Internal Bus
VEC-89
11
20 A TO KEYSWITCH CIRCUIT 11 71CK
F53 SHT (BATTS, STARTERS, KEY) F1
712K 25 A 15 A
F2 F3 10 A
79BA F13
D D
47B
5
2
A
C
5
2
79
C
HEATED J2 MANUAL
MIRROR BACK-UP
NC
NO
SWITCH LIGHT BACK UP
4
3
6
1
B
D
SWITCH
4
1
3
6
B
D
HORN
R3
11HM C
1G 79A
IM
D15 D14
C
47S 11E
RETARD DI 3-Z (Retard Switch Input)
69MA
LAMPS
R15
NO
NC
9C 11D 11C GE
C
E HEATED E
MIRROR 74ZA 1C DO CNX1-t (Retard Lamp Drive)
47A
R39
NO
NC
BUSS VEC-89 1F
BACK UP
LAMPS
1H (75 AMP)
44D
69M
47 47 79A
LEFT RIGHT
LEFT RIGHT REAR BACK-UP BACK-UP
LEFT RIGHT LEFT RIGHT
DECK DECK BERM HORN HORN LEFT RIGHT CAB TOP
DECK DECK REAR REAR
HEATED HEATED OPTION BACK-UP + + REAR REAR RETARD
BACK-UP BACK-UP BACK-UP BACK-UP
MIRROR MIRROR LAMP RETARD RETARD LAMP
LAMP LAMP LAMP LAMP - -
LAMP LAMP
F F
0
Sheet 23 of 33
1 2 3 4 5 6 7 8 9 10
BUSS VEC-89
71CK Internal Bus 11 Internal Bus
11
HEADLIGHT SWITCH CHART 71CK 11
POS CONTACT LEDS
5A
BOTTOM 1-2 & 4-5 GRN F64
MIDDLE 2-3 & 4-5 GRN & YEL 15 A 15 A 25 A
F4 F5 F6
2D BUSS VEC-89
A TOP 2-3 & 5-6 GRN & YEL A
11L 11D
9A 9G 12F
TO F35 (15 AMPS)
5
2
A
C
SHT (BATT POWER DISTRIBUTION) E-3
GRN YEL HEADLIGHT 11HL
TO DISPLAY DIMMING CIRCUIT SWITCH 11LL 11LR
SHT (DISPLAY) A-1 TO DISPLAY HIGH BEAM PILOT LAMP CIRCUIT
41TS 41H
4
1
3
B
D
TO WINDOW SWITCH LEDS SHT (DISPLAY) A-4
SHT (WINDOW WIPE, WASH, PWR) C-5 41L
712
B 5A
B
F52 41LM
D13 41HM 41HB
712T1 11H 712T
BUSS VEC-91
41HL
HAZARD
LT SW 10 4 RIGHT LOW LEFT LOW LH HI-MTD RH HI-MTD LH HI-MTD LEFT HIGH RIGHT HIGH RH HI-MTD
BEAM BEAM LOW BEAM LOW BEAM HIGH BEAM BEAM BEAM HIGH BEAM
41TS HEADLAMP HEADLAMP HEADLAMP HEADLAMP HEADLAMP HEADLAMP HEADLAMP
5
2
A
HEADLAMP
C
PNK
GRY
TURN
SIG/DIM
LEFT
RIGHT
DIM
SW
4
6
1
3
R/W
D
PUR
WHT
9 11 3
0 0
11 Internal Bus
41TS
11
11
15 A
F11 15 A 10 A
F8 F9
D 11F 11T
D
44A TO SERVICE BRAKE PRESSURE SWITCH
44R 11H
SHT(BRAKES) E-1
C
CLEAR
PWR & TAIL BUSS VEC-89
C
FLASHER BRAKE
GND LAMP
R13
NO
NC
R8 LIGHT
LOAD R9
NO
NC
45F
45L
45R
45F
44
NC
NO
41T
NC
E E
NO
LEFT RIGHT
TURN TURN
R12
C
R11
C
45RL
41T 41T
44
45LL 45RL
F 41T F
LEFT LEFT LEFT LEFT RIGHT RIGHT RIGHT RIGHT
DECK BODY BODY DECK DECK BODY BODY CAB TOP
C B A
DECK C B A C B A C B A C B A C B A C B A C B A C B A LEFT TAIL/ C B A RIGHT TAIL/ SERVICE
SIDE FRONT SIDE REAR SIDE FRONT SIDE REAR
CLR/TRN CLR/TRN CLR/TRN CLR/TRN CLR/TRN CLR/TRN CLR/TRN CLR/TRN STOP LAMP STOP LAMP BRAKE 58E-06-08502-01 DEC 16 830E-1AC
LAMP LAMP LAMP LAMP LAMP LAMP LAMP LAMP LAMP
Sheet 24 of 33
1 2 3 4 5 6 7 8 9 10
11L TO F35 (15 AMPS)
SHT (BATT POWER DISTRIBUTION) E-3
BUSS VEC-91
5
2
A
C
712 Internal Bus
GRN GRN LADDER
LIGHT 11 Internal Bus
A SWITCH 712 A
4
1
3
B
D
11
TO F33 (15 AMPS) 5A
11A
20 A SHT (BATT POWER DISTRIBUTION) E-2 F55
F10
48B
48A REAR 9F
AXLE
SERVICE 712A
GROUND 11DSL
LIGHT
LEVEL SW 11A DOME
LADDER LIGHT
LIGHT SWITCH
BUSS VEC-89
SWITCH
11AL
TO 12 VOLTS AT F23
48C 12G
SHT (HVAC, RADIO, SEAT) D-3
B B
HYD CABINET 712L
DOME LIGHT SW
REAR
C
LADDER 65 AXLE
LAMP SERVICE T
RELAY LIGHT
NO
NC
(75 AMPS) TIMER
11A1
48
11ALT
15 A
F34
BUSS
VEC-91
4D
11SL
D 11SL
D
C
C
ENGINE
HYDRAULIC
SERVICE
T T PUMP LIGHT
LAMP
TIMER
NO
NO
NC
TIMER
NC
42PMS
42
42SL
HYDRAULIC
PUMP LIGHT
SWITCH
LEFT
ENGINE
SERVICE
E LAMP
E
SWITCH
42PML
42A
42B
RIGHT
ENGINE OPTION
SERVICE
LAMP
SWITCH
HYD.
LEFT ENG LEFT ENG RIGHT ENG RIGHT ENG PUMP
SERVICE SERVICE SERVICE SERVICE MODULE
LAMP 1 LAMP 2 LAMP 2 LAMP 1 SERVICE
LAMP
F F
Sheet 25 of 33
1 2 3 4 5 6 7 8 9 10
49 49
5
2
A
A BODY UP
5
2
A
C
STORE RETARD
2-1
2-3
1-3
1-1
OVERRIDE SW A SPEED
DRIVE SYS GRN YEL ENGINE
50 OHMS B SW WARM / CONTROL
50 WATT 2-3 2-1 1-3 1-1 REST SW GRID DRY B SW
J1
2-4
2-2
1-4
1-2
4
1
3
6
B
SWITCH (SHOWN ON)
4
1
3
6
B
D
71SR
72RR 33RS 31RR
RETARD
73DS SPEED POT
71H TO PROPEL LOCKOUT CIRCUIT 33RR
DIRECTION 72RRQ
SHT (BATTS, STARTERS, KEY) C-5 1
SELECTOR
3 2 GE
P 4 72RQ DI CNX4-P (Retard Speed Control Sw)
2 52C AHT GE GE 3 AI CNX3-A (Retard Speed Control Pot)
R 5 D4 DI CNX4-J (Data Store Sw)
79B 1E DI CNX4-O (Drive System Rest Sw) 0 AI CNX3-K (Retard Speed Ground)
1 T F N DI CNX4-h (Body Up Override)
B DI CNX5-b (Engine Warm / Grid Dry Sw) 72GD AI CNX3-J (Retard Speed Shield) B
AHT 72FNR
8 7 6 D3
72N 1F
KOMTRAX + AI CNX3-t (Pot Reference +)
D2 DI CN3B-2 (Data Store Sw) PS CNX3-m (Pot Reference -)
72T 72 1G PS CNX3-n (Pot Reference Shield) 0
AHT 79BA
Spare
Connection for GE 72FNR
Trolley Use 72AF DI CNX4-p (Forward)
DI CNX4-H (Reverse)
DI CNX4-K (Park)
IM 52CA
DI 3T (Park) 270 OHM
TO BRAKE CIRCUITS 10V
DI 2N (Selector FNR) 12D SHT (BRAKES) A-5
10V 10V GE
74N 52R AHT 52RA AI CNX2-S (Retard Lever Vout)
10V
TO BATTERY DIRECT CIRCUITS 15VD1 OLEV AI CNX2-T (Retard Lever Ground)
11 AI CNX2-U (Retard Lever Shield)
SHT (BATT POWER DISTRIBUTION) A-1
DID
GE
E VO DIDPS-12 (+15 Volt Output) 15DID PS DID-6 (+15 Volt Supply) PS CNX2-G (+15 Volt Supply) E
PS CNX2-J (+15 Volt Supply)
VO DIDPS-10 (+5 Volt Output) 5VDI PS DID-5 (5 Volt Supply)
5
90CAG RS232 CNX3-d (Ground with Conn)
9
90CAR RS232 CNX3-V (Receive from Conn)
F 4 90CAT RS232 CNX3-W (Transmit from PSC) F
DSC
8
RS232 CNX3-X (Shield for PSC)
3
7
2 58E-06-08502-01 DEC 16 830E-1AC
6
1
Sheet 26 of 33
1 2 3 4 5 6 7 8 9 10
+5V
D D
47K
PLM4
TO DIGITAL INPUT
PIN
+24V
1.5 MEG
BSP 752R
PLM4
3
PIN
2200
F pF F
PLM4
VO 40 (+18VDC) 39F
71CK Internal Bus 11 Internal Bus AI 1 (Left Front Pressure) 39FD
AI 2 (Right Front Pressure) 39FC
AI 3 (Left Rear Pressure) 39FB
71CK AI 4 (Right Rear Pressure) 39FA
11 39F
A BUSS VEC-90 A
BRN
BRN
RED
RED
VI 31 (Battery Power)
VI 37 (Ground)
VI 38 (Ground)
C
AMBER 39FA
C
C
RED GREEN
LAMP LAMP LAMP
RELAY + 39FB +
RELAY
BRN
RELAY
BRN
R17
NO
NC
NO
NC
R16
NO
NC
R18
LR SUSP PRESS RR SUSP PRESS
4K psi 4K psi
39CA 4 to 20 ma 4 to 20 ma
39BA - -
39AA
RED
RED
C 3A 2C 2A C
LEFT RED RIGHT RED LEFT AMBER RIGHT AMBER LEFT GREEN RIGHT GREEN PLM4 PLM4 COMM BOX
PAYLOAD PAYLOAD PAYLOAD PAYLOAD PAYLOAD PAYLOAD USB 26 (PS 2) 5VUSB USB A1 (PS 2)
LAMP LAMP LAMP LAMP LAMP LAMP USB 36 (PS 1) USBV USB A2 (PS1)
USB 29 (Port 2 DM) USBDMH USB A3 (Port 2 DM)
USB 39 (Port 2 DP) USBDPH USB A4 (Port 2 DP)
USB 27 (Port 1 DM) USBDMD USB A5 (Port 1 DM)
PLM4 DIAG
USB 28 (Port 1 DP) USBDPD USB A6 (Port 1 DP)
CONN IN
AUX BOX
712SL DO 8 (Heartbeat) 72HC DI B1 (Heartbeat)
9
8
7
DO 10 (Haul Cycle) 74HB DI B2 (Haul Cycle)
DO 9 (Ethernet Link) 72LA DI B3 (Ethernet Link)
5
4
3
2
1
D D
ENET 20 (Ethernet Transmit 1) ENTX1 ENET B4 (Ethernet Transmit 1)
35L2
ENET 19 (Ethernet Transmit 2) ENTX2 ENET B5 (Ethernet Transmit 2)
35L3 ENRX2 ENET B8 (Ethernet Receive 2)
ENET 17 (Ethernet Receive 2)
35L4 ENET 18 (Ethernet Receive 1) ENRX1 ENET B9 (Ethernet Receive 1)
E E
35L7
F F
Sheet 28 of 33
1 2 3 4 5 6 7 8 9 10
SPDT 40 63H1 Ground Wiper Relay (High Speed) C-1 DIODES INCLUDED IN THE BUSS VEC-89 ELECTRICAL CENTER
WINDOW WIPE, WASH, PWR
SPDT 40 63L1 Ground Wiper Relay (Low Speed) C-2
SPDT 40 712G Ground Hazard Light Relay DISPLAY B-2 CATHODE ANODE
DIODE FUNCTION SHEET LOCATION
WIRE # WIRE #
SPST 75 65T Ground Reserve Oil Line Heater Relay E-6
ENGINE CONTROLS D14 47A 79A Back Up Horn to Back Up Lamp Relay E-5
SPST 75 11HH 36 Reserve Oil Pump Relay D-6 LAMPS, FOG, EXT WARNING
SPDT A-4 D15 47A 47S Manual Switch to Back Up Lamp Relay E-4
40 11LAD 510E3 AHT Ladder Up Relay HYD LADDER
SPST 50 11A 11H Forward Horn Power Relay B-7
LAMPS, FOG, EXT WARNING
SPST 75 47A Ground Back Up Light Relay E-4
B SPST 75 41L Ground Bottom Mounted Low Beam Headlights B-4 B
SPST 75 41L Ground High Mounted Low Beam Headlights LAMPS, HEAD, TAIL, CLR, STOP B-5 DIODES INCLUDED IN THE BUSS VEC-90 ELECTRICAL CENTER
SPST 75 41H Ground High Beam Headlights B-7
SPST 75 48C Ground Ladder & Deck Light Relay LAMPS, SERVICE, CONVENIENCE B-1
SPDT 40 12CA Ground Cab Ladder Alarm Relay B-6 CATHODE ANODE
DIODE FUNCTION SHEET LOCATION
WIRE # WIRE #
SPDT 40 12GLA Ground Ground Level Alarm Relay HYD LADDER B-8
SPDT 40 12HS Ground Ladder Up Relay B-9 D1 712IM 712K Key Switch Sense Signal BATTS, STARTERS, KEY F-2
SPDT 40 8X049 Ground Radar Power Relay KOMVISION CONTROL B-1 D2 72FNR 72 Selector Switch Forward B-3
D3 72FNR 72N Selector Switch Neutral OPERATOR DRIVE CONTROLS B-3
D4 72FNR 79B Selector Switch Reverse B-3
D5 712BL 71BK Brake Lock Switch Power Supply B-3
RELAYS INCLUDED IN BUSS VEC-89 ELECTRICAL CENTER D6 712BL 71BM Brake Lock Switch Power Supply B-3
SPDT D7 52B 52B1 Brake Lock Solenoid C-3
BRAKES
D8 Coil + 52B1 Latch Relay C-3
COIL + COIL _ D9 72FD 0BN True Forward Signal B-1
NUM TYPE AMPS FUNCTION SHEET LOCATION
WIRE # WIRE # D10 79RD 0BN True Reverse Signal B-1
R3 SPDT 20 79BA Ground Back Up Horn Relay LAMPS, FOG, EXT WARNING D-5 D11
C R8 SPDT 20 41TS Ground Clearance & Tail Light Relay D-3 D12 C
R9 SPDT 20 44R Ground Brake Light Relay D-7 D13 Coil + 72FNR Park Brake Request Relay A-6
BRAKES
R11 SPDT 20 45L Ground Left Turn Light Relay LAMPS, HEAD, TAIL, CLR, STOP E-1 D14 Coil + 71BC Engine Run Relay A-3
R12 SPDT 20 45R Ground Right Turn Light Relay E-4
R13 FLASHER 20 11F Ground Turn Signal Flasher D-1
R14 SPDT 20 71CK Ground Steering Bleed Power Relay STEERING, HYDRAULIC, FUEL B-1
R15 SPST 20 71CK 74ZA Retard Lamp Relay LAMPS, FOG, EXT WARNING E-7
R29
R39 SPDT 20 69MA Ground Heated Mirror Relay E-1
LAMPS, FOG, EXT WARNING
R40 SPDT 20 48F Ground Fog Lamp Relay B-2
R41 SPDT 20 24VIM 62SBA Seat Belt Alarm Option IM IO CHARTS A-3
DIODES INCLUDED IN THE BUSS VEC-91 ELECTRICAL CENTER
CATHODE ANODE
DIODE FUNCTION SHEET LOCATION
WIRE # WIRE #
D13 712T 712T1 Power to Turn Signal Switch LAMPS, HEAD, TAIL, CLR, STOP B-1
D14 71C 712 Key / Control Power Relay Coil + E-5
BATTS, STARTERS, KEY
D RELAYS INCLUDED IN BUSS VEC-90 ELECTRICAL CENTER D15 71C 71GE Key / Control Power Relay Coil + E-5 D
COIL + COIL _
NUM TYPE AMPS FUNCTION SHEET LOCATION
WIRE # WIRE #
R16 SPDT 20 39A Ground Red Payload Lamp Relay C-1
R17 SPDT 20 39B Ground Amber Payload Lamp Relay PLM4 C-2
R18 SPDT 20 39C Ground Green Payload Lamp Relay C-3
R19 SPDT 20 23D Ground Engine Interlock Relay ENGINE CONTROLS B-1
R20 SPDT 20 11KS 712M Timed Engine Shutdown Relay BATTS, STARTERS, KEY E-2
R21 SPDT 20 D14-C 36 Engine Run Relay A-3
R22 SPDT 20 D13-C 36 Park Brake Request Relay A-6
R23 SPDT 20 52PB Ground Park Brake Release Relay B-6
R24 SPDT 20 72FNR Ground Park Switch Relay B-4
BRAKES
R25 SPDT 20 71BN Ground Truck Moving Relay B-2
R26 SPDT 20 D8-C Ground Latch Relay D-3
R27 SPDT 20 71BC 0BN Interface Relay B-1
R28 SPDT 20 23D 73S Park Brake Status Relay A-9
E E
Sheet 29 of 33
1 2 3 4 5 6 7 8 9 10
11 Internal bus
71CK
10 A 18VIM 1
A F12 33HP1 5A A
HOIST
71CK F42
PUMP #1 BUSS VEC-89
PRESSURE
2 4 to 20 mA
0 to 4000 psi 4H
11BD 18VIM 1
BUSS VEC-89
33HP2 HOIST
87
PUMP #2
C
STEERING PRESSURE
BLEED 2 4 to 20 mA
POWER
0 to 4000 psi
NO
NC
R14 NOTE: GROUND SHIELDS FOR ALL ANALOG 560 OHM
INPUT CABLES AT PRIMARY GROUND POINT 3 WATT
FOR INTERFACE MODULE.
1E IM
IM AI 3q (Hoist Pump #2 Pressure)
B AI 3s (Hoist Pump #1 Pressure) 87
B
33J LOW STRG AO 3b (+18 Volts Sensor Supply Output)
PRECHARGE #1
DI 2W (Low Accumulator Precharge) 51A1 < 1400 PSI 1 18VIM 38G
DI 2S (Low Steering Pressure) STEERING 33SP AI 3d (Steering Pressure)
STEERING
DO 1P (Steering Bleed Valve) PRESSURE 39 DI 2Y (Hydraulic Filter Pressure)
BLEED
VALVE DI 2Z (Steering Accum Bled Sw) 4 to 20 mA DI 3G (Keyswitch OR Input to IM)
0 to 4000 psi 2 AI 3g (Fuel Level) 38G
51A2 AHT
6.8K 33JA 33F 24VIM AO 1W (Protected +24V Output)
DI 2k (Low Hydraulic Oil Level)
33JB 39AP
FUEL LEVEL
34LL
STEERING HYD FILT #1 SENSOR
ACCUM BLED LOW
LOW STRG PRESS SW FUEL LEVEL SENSOR
V36ZA80 PRESS SW STEERING
PRECHARGE #2 < 35 PSI
< 75 PSI PRESS SW
< 1400 PSI A RESISTANCE FILL
< 2300 PSI 39HP
R (OHM) (FRACTION)
HYD FILT #2 C 250 Empty
PRESS SW C 155 1/4
C LOW 105 1/2
C
<35 PSI
B HYDRAULIC 70 3/4
39SP OIL LEVEL 30 Full
B
STRG FILT #1
PRESS SW
< 35 PSI
IM
HOIST
LIMIT
PLM4 SWITCH
0
DI 46 (Body Up)
E E
NOTE: GROUND SHIELDS FOR ALL ANALOG
HYDRAULIC TANK INPUT CABLES AT PRIMARY GROUND POINT
53H TEMPERATURE FOR INTERFACE MODULE.
SENSOR
Sheet 30 of 33
1 2 3 4 5 6 7 8 9 10
SUB SUPPLY OUTPUT LOCATION ON CHART OF SEPARATELY MOUNTED RESISTORS & VARISTORS
SWITCH FUNCTION SHEET LOCATION
FUNCTION CIRCUIT # CIRCUIT # TRUCK
Body Up Override 71P 71H Center Console OPERATOR DRIVE CONTROLS A-3 RESISTANCE SIZE SUPPLY OUTPUT
A Brake Test, Preshift 712P 72SBT Cab Overhead A-8 RESISTOR FUNCTION SHEET LOCATION A
BRAKES (OHMS) (WATTS) CIRCUIT # CIRCUIT #
Brake Lock 712BL 52B1 Upper Right Dash C-3
CAN / RPC Termination 120 939YP 939GP CAN BUSES A-2
Data Store, Drive System 71P 73DS Center Console OPERATOR DRIVE CONTROLS A-5
CAN / RPC Termination 120 939YP 939GP CAN BUSES D-2
OK 0 55B
Display Mode Switch #1 Lower Left Dash DISPLAY E-1 J1939 Termination 120 939YE 939GE CAN BUSES E-5
LEFT 0 55A
CAN 3RD PARTY Termination 120 939YK 939GK CAN BUSES A-9
UP 0 55D
Display Mode Switch #2 Lower Left Dash DISPLAY E-2 CAN 3RD PARTY Termination 120 939YK 939GK CAN BUSES D-9
DOWN 0 55C
Alarm Low Noise Suppression 510 2W 24SON 31IML DISPLAY B-2
Drive System Rest 71P 72RR Lower Right Dash OPERATOR DRIVE CONTROLS A-6
ENGINE CONTROLS, T1 C-1
Engine Shutdown, Secondary 23F 439 Center Console
ENGINE CONTROLS, T2 C-1
Engine Warm / Grid Dry 71P 72GD Lower Right Dash OPERATOR DRIVE CONTROLS A-7
Engine Shutdown Delay Filter 1K 21NSL 0 ENGINE CONTROLS, T1 or T2 F-3
Heated Mirror 71LS 69MA Lower Right Dash LAMPS, FOG, EXT WARNING D-1
Load Protection for Shifter 50 50 W 71SS 71SR OPERATOR DRIVE CONTROLS A-1
Horn 0 11H Steering Column LAMPS, FOG, EXT WARNING C-8
Calibration for Fuel Level Sensor 560 3W 87 38G STRG, HYDRAULIC, FUEL B-10
Fan Speed
HVAC 12H HVAC Console HVAC, RADIO, SEAT A-6 Noise Suppression for Steering Bleed Valve 6.8 K 33J Ground STRG, HYDRAULIC, FUEL B-1
Mode
Noise Suppression for Auto Brake Apply Relay 6.8 K 71ABA Ground BRAKES, 930E, 960E
Up 12LU
Hydraulic Ladder Control 11HLD Cab A-1 Frequency Command for RPM (Filter) 1K 556 556A ENGINE CONTROLS, T2 E-1
Down 12LD HYD LADDER
B 13HS Dropping Resistor for 10 Volt Power Source from GE 270 15VD1 10VI OPERATOR DRIVE CONTROLS C-5 B
Hydraulic Ladder Override 13LS Front Bumper B-9
Protection for Panel Lamp Dimmer V36ZA80 49 0 DISPLAY C-1
Run 712K
Key 11KS Steering Column BATTS, STARTERS, KEY E-1 Steering Bleed Valve Circuit Protection for IM Driver V36ZA80 33JB Ground STRG, HYDRAULIC, FUEL C-1
Start 21S
Batt Power 11CMX 11CAM Park Brake Valve Circuit Protection for IM Driver V36ZA80 52CS Ground BRAKES B-7
Komvision On / Off KOMVISION CONTROL A-3
Keysw Pwr 71CKM 8X013
Autolube Valve Circuit Protection for IM Driver V36ZA80 68 Ground AUTOLUBE C-3
Left Side 45L
Lights, Hazard 11L Upper Right Dash LAMPS, HEAD, TAIL, CLR, STOP C-1
Right Side 45R
Lights, Back Up 712K 47S Lower Left Dash LAMPS, FOG, EXT WARNING D-3
Lights, Fog 71LS 48F Lower Left Dash LAMPS, FOG, EXT WARNING A-2
Head 41L
Lights, Head 11D Lower Left Dash LAMPS, HEAD, TAIL, CLR, STOP A-2
Tail, Clear 41TS
Lights, Headlight Dimmer 41L 41H Steering Column LAMPS, HEAD, TAIL, CLR, STOP C-3
Lights, Panel Dimmer 41TS 49 Lower Left Dash DISPLAY B-1
Lights, Rotating Beacon 11L 11RB Lower Right Dash LAMPS, FOG, EXT WARNING A-6
Left 45L
Lights, Turn Signals 712T Steering Column LAMPS, HEAD, TAIL, CLR, STOP C-2
Right 45R
Radio, Entertainment 65A Radio Console HVAC, RADIO, SEAT E-2
C Seat, 712DS HVAC, RADIO, SEAT A-1
C
Seat, 712DS HVAC, RADIO, SEAT A-2
Park 52C
Reverse 79B
Selector, Direction Neutral 71SR 72N Center Console OPERATOR DRIVE CONTROLS B-1
Forward 72
Trolley 72T
On/Off 71P 31RR
Speed Control, Retard Pot Sig 33RS 33RR Center Console OPERATOR DRIVE CONTROLS A-9
Sig Off 33RR 0
Up 67L
Window, Left 67P Center Console WINDOW WIPE, WASH, PWR B-5
Down 67M
Up 67T
Window, Right 67R Center Console WINDOW WIPE, WASH, PWR B-7
Down 67S
D Intermittent 1 63T1 D
Intermittent 2 63T1
Windshield Wiper Intermittent 3 63 63T1 Steering Column WINDOW WIPE, WASH, PWR B-2
Low 63L2
High 63HI
Windshield Wash 63 63W Steering Column WINDOW WIPE, WASH, PWR B-3
E Aux Cabinet Service Lamps 712A 712L Aux Cabinet LAMPS, SERVICE, CONVENIENCE B-9 E
Cab Dome Lamp 65 Cab Roof LAMPS, SERVICE, CONVENIENCE C-4
Left Engine Service Lamp 42SL 42A/42B Left Eng Lamp LAMPS, SERVICE, CONVENIENCE E-1
Right Engine Service Lamp 42A/42B 0 Right Eng Lamp LAMPS, SERVICE, CONVENIENCE F-1
Hydraulic Cabinet Service Lamp 11A 11A1 Hydraulic Cabinet LAMPS, SERVICE, CONVENIENCE B-6
Hydraulic Pump Service Lamp 42PMS 0 Hydraulic Pump Light LAMPS, SERVICE, CONVENIENCE E-5
Ladder Light (Upper Switch) 11L 48A/48B Lower Left Dash LAMPS, SERVICE, CONVENIENCE A-1
Ladder Light (Lower Switch) 48A/48B 48C Front Bumper LAMPS, SERVICE, CONVENIENCE B-1
Rear Axle Service Lamps 11A 11AL Rear Axle LAMPS, SERVICE, CONVENIENCE A-5
Sheet 31 of 33
1 2 3 4 5 6 7 8 9 10
COOPER/BUSSMANN VEHICLE ELECTRICAL CENTER BUSS VEC-89 (32258-0) COOPER/BUSSMANN VEHICLE ELECTRICAL CENTER BUSS VEC-91 (32266-0)
CONN CIRCUIT # FUNCTION SHEET LOCATION CONN CIRCUIT # FUNCTION SHEET LOCATION
5S 712 Keyswitch Power 5S 11 Battery Positive (Not Switched)
BATT POWER DISTRIBUTION D-1
6S 71CK Keyswitch OR Power 6S 0 Ground
BATT POWER DISTRIBUTION D-6
7S 0 Ground 7S 12V Regulated 12 Volt Supply BATTS, STARTERS, KEY D-8
8S 11 Battery Positive (Not Switched) 8S 712 Keyswitch Power BATT POWER DISTRIBUTION D-1
1B 48F Fog Lamp Relay Control A-2 1A 11 Unswitched Battery Power A-2
HYD LADDER
1C 74ZA Retard Lamp Control LAMPS, FOG, EXT WARNING E-7 1B 11LAD Batt Power to Komatsu Ladder Control A-2
A 1D 48LF Fog Lamp Power B-2 1C 11HH Pwr to Reserve Oil Line Heaters D-6 A
ENGINE CONTROLS, T1 & T2
1E 33J Steering Bleed Power STEERING, HYDRAULIC, FUEL B-1 1D 71CK Keyswitch OR Pwr to Reserve Oil Heaters C-5
1F 44D Retard Lamp Power E-7 1E 73MSL 70% Load Signal Relay Control
1G 69MA Heated Mirror Relay Control LAMPS, FOG, EXT WARNING E-1 1F 73MS 70% Load Signal to GE
NOT USED
1H 69M Heated Mirror Power E-1 1G 73LSL 100% Load Signal Relay Control
2A 62SBA Seat Belt Relay Control HVAC, RADIO, SEAT B-3 1H 73LS 100% Load Signal to GE
2B 68ES Auto Lube Power CAN BUSES A-3 2A 11E1 Unswitched Battery Supply to Cummins ENGINE CONTROLS, T1 & T2 A-4
2B 11E4 Unswitched Battery Supply to Cummins ENGINE CONTROLS, T2 A-3
2C
2C 21S Key Switch Start A-9
BATTS, STARTERS, KEY
2D 11D Headlight Switch Power LAMPS, HEAD, TAIL, CLR, STOP A-2 2D 24VIM Protected 24V out of IM A-8
2E 71P Drive Control & Feedback Power BATT POWER DISTRIBUTION D-8 2E 11DISP Unswitched Power to Display DISPLAY A-4
2F 2F
2G 24VIM Seat Belt Alarm Control Power B-4 2G 11E2 Unswitched Battery Supply to Cummins T2 ENGINE CONTROLS, T1 & T2 A-4
HVAC, RADIO, SEAT
2H Open Seat Belt Alarm Output (Optional) B-3 2H 11E3 Unswitched Battery Supply to Cummins T2 ENGINE CONTROLS, T2 A-3
4A 41SS Power to Direction Selector Switch OPERATOR DRIVE CONTROLS A-1 3A 11L Hazard & Ladder Light Controls BATT POWER DISTRIBUTION D-3
B 4B 712DS HVAC, RADIO, SEAT A-1 B
3F
4C
4D 71LS Power to Display Mode Sw & Sw LEDs BATT POWER DISTRIBUTION D-8 3G 11INT Unswitched Battery Supply to IM IM IO CHARTS B-6
4E 3H 21PS Start Enabled Circuit BATTS, STARTERS, KEY A-9
4F 4A 11RCNT Pwr to Reserve Oil Control ENGINE CONTROLS, T1 or T2 D-6
4B 11A Power to Service Lamps & Forward Horn BATT POWER DISTRIBUTION D-2
4G 712P Power to Pre-Shift Brake Test Circuit BRAKES A-8
4C 11ORS Power to Oil Auto Refill Pump ENGINE CONTROLS, T1 or T2 D-6
4H 87 Key OR Power to IM & Fuel Sensor STEERING, HYDRAULIC, FUEL A-10 4D 11SL Power to Service Lamps LAMPS, SERVICE, CONV D-1
9A 11LL Power to Left Low Beam Headlights LAMPS, HEAD, TAIL, CLR, STOP A-4 4E 11IM2 Unswitched Power Supply # 2 to IM IM IO CHARTS B-6
9C 47B Power to Back Up Lamps LAMPS, FOG, EXT WARNING E-4 4F 21SL Start Enable Relay Control BATTS, STARTERS, KEY A-8
4G 11M Unswitched Battery Power to 3RD Party Conn CAN BUSES B-7
9G 11LR Power to Right Low Beam Headlights LAMPS, HEAD, TAIL, CLR, STOP A-5 4H 85 Battery Power to KOMTRAX + & ORBCOMM KOMTRAX +, MOD MINING A-3
11B 79BA Back Up Horn Relay Control C-5 9A 12H Key Switch Power to Cab Heater HVAC, RADIO, SEAT A-6
11C 79A Back Up Horn Power
LAMPS, FOG, EXT WARNING E-5
11D 47A Back Up Lamp Relay Control 9C 712G Key Switch Power to Display DISPLAY A-3
11E 47S Manual Back Up Switch Input E-4
11F 41TS Clear & Tail Lamp Relay Control C-3 9E 67P Keyswitch Power to Left Window Switch WINDOW WIPE, WASH, PWR B-5
C 11G 41T Clear & Tail Lamp Power LAMPS, HEAD, TAIL, CLR, STOP F-3 9F 712A Power to Service Lamp Switch in Aux Box LAMPS, SERVICE, CONVENIENCE A-9 C
11H 44R Brake Light Relay Control D-7 9G 67R Keyswitch Power to Right Window Switch WINDOW WIPE, WASH, PWR B-7
12A 45RL Power to Right Turn Lights E-4 9H 67C 12V Power to Auxiliary Connectors BATTS, STARTERS, KEY D-8
12B 45R Right Turn Relay Control D-2
12C 45LL Power to Left Turn Lights F-1 10C 63 Key Switch Power to Windshield Wipers WINDOW WIPE, WASH, PWR A-1
LAMPS, HEAD, TAIL, CLEAR, STOP
12D 45L Left Turn Relay Control C-1
12E 44 Power to Brake Lights E-6 10E 11B1 12V Power for Entertainment & Comm Radios BATTS, STARTERS, KEY D-8
12F 11HL Power to Hight Beam Headlights A-7 10F 712H Key Switch Power to Hoist Limit Switch STEERING, HYDRAULIC, FUEL D-4
12G 11DSL Power to Ladder Lights LAMPS, SERVICE, CONVENIENCE B-2 10G 71GE GE Control Power
BATTS, STARTERS, KEY E-5
10H 71C Key / Control Power Relay Control
11A 11ES Ether Start Relay Power NOT USED
COOPER/BUSSMANN VEHICLE ELECTRICAL CENTER BUSS VEC-90 (32259-0) 11B 11FS Battery Power to Fire Suppression Connector D-10
BATTS, STARTERS, KEY
11C 11ER Battery Power to Comm Radio Connector E-9
CONN CIRCUIT # FUNCTION SHEET LOCATION
7S 0 Ground F-6 11G 12VREG 12V Power to the Comm Radio Connector BATTS, STARTERS, KEY E-9
BATT POWER DISTRIBUTION
8S 71CK Keyswitch OR Power E-6 11H 712T Key Switch Power to Turn Signal Switch LAMPS, HEAD, TAIL, CLR, STOP B-1
D 12A 65F Power to A/C Compressor Fans
D
1A 712IM Keyswitch Power Relay Control BATTS, STARTERS, KEY F-2 NOT USED
12B 65T A/C Compressor Fan Relay Control
1B 71VHM Keyswitch OR to VHMS KOMTRAX +, MOD MINING A-2 12C 28E Ether Start Valve B-7
1C 712M Shutdown Delay Relay Control F-2 ENGINE CONTROLS, T1 or T2
BATTS, STARTERS, KEY 12D 28EC Ether Start Relay Control A-8
1D 11KS Power to Engine Shut Down Circuits E-2 12E 65 12V Power Unswitched to Entertain Radio
1E 79B Selector Switch, Reverse HVAC, RADIO, SEAT D-1
12F 65A 12V Power Switched to Entertainment Radio
1F 72N Selector Switch, Neutral OPERATOR DRIVE CONTROLS B-2 12G 65S Shutter Relay Control B-10
1G 72 Selector Switch Forward ENGINE CONTROLS, T1 or T2
12H 65SR Shutter Solenoid Valve C-10
1H 712K Key Switch Run BATTS, STARTERS, KEY F-2
2A 39CA Power to Green Payload Lamps C-3
2B 39C Green Payload Lamp Relay Control B-4
2C 39BA Power to Amber Payload Lamps PLM4 C-2
2D 39B Amber Payload Lamp Relay Control B-4
2E 39G Battery Power to Payload Meter A-4
2F 11 Battery Positive (Not Switched) BATT POWER DISTRIBUTION E-6
2G 39A Red Payload Lamp Relay Control PLM4 B-4
BUSS VEC-91
712 Internal Bus
A 712 A
10 A
F50
10C
712 Internal Bus BUSS VEC-91
63 712
20 A 20 A
6 8
+ F56 F62
WNDSHLD WIPER SW GRN
67R
BU 67P
OFF OFF
HI I1 HI I1 WASH
B LO I2 LO I2 SW 9E 9G B
I3 I3
BRN
OR BLK RD
63P
1 2 12 7 5
WASHER 0 0
6
6
D
4
3
B
D
4
3
B
1
1
63L2 4 DELAY
63W 6 TIMER LEFT RIGHT
63HI 1 2 3 MODULE WINDOW WINDOW
63T1 SWITCH
SWITCH
63 0
C
5
2
A
C
5
2
A
63L1
WIPER 41TS
X DELAY
P TIMER
L TO PANEL LAMP DIMMER
MODULE 41TS
SHT (LAMPS, HEAD, TAIL, CLR, STOP) A-2
67M 67S
67L 67T
C 63W
C
63
C
WIPER WIPER
RELAY RELAY
(HIGH) (LOW) LEFT RIGHT
NO
NC
NO
NC
M WINDOW M WINDOW
MOTOR MOTOR
63H
63L
+
2 5 WNDSHLD
6 M WASHER
PK HI LO MOTOR
-
C
D M D
WNDSHLD
NO
NC
WIPER
MOTOR 0
3 1
E E
F F
Sheet 33 of 33