Section 2
Section 2
Section 2
PROJECT DESCRIPTION
Table of Contents
List of Tables
Table 2-1: Overview of Bear Head LNG Project....................................................................................... 2-4
Table 2-2: Average feed gas composition.............................................................................................. 2-10
Table 2-3: Example Dimensions of LNG Vessels .................................................................................... 2-15
Table 2-4: Routine Project Emissions/Effluents ..................................................................................... 2-16
Table 2-5: Anticipated Hazardous Materials Present at the Plant.............................................................. 2-21
Table 2-6: Anticipated Economic Impacts Resulting from Construction of Bear Head LNG .......................... 2-34
Table 2-7: Comparison of Amine Systems for the Chemical Absorption of Acid Gases ............................... 2-39
Table 2-8: Other Methods Available for Acid Gas Removal ...................................................................... 2-40
Table 2-9: Cooling Methods Comparison ............................................................................................... 2-42
List of Figures
Figure 2-1: Proposed Project Site Layout ............................................................................................... 2-2
Figure 2-2: Proposed Project Site Layout (3D) ......................................................................................... 2-3
Figure 2-3: Project Schedule.................................................................................................................. 2-7
Figure 2-4: Simplified OSMR® Schematic for the Bear Head LNG Project .................................................... 2-8
Figure 2-5: Waste Heat Recovery and Steam Plant Schematic ................................................................. 2-13
Figure 2-6: LNG Liquefaction Processes ................................................................................................ 2-43
Figure 2-7: Simplified Cascade Process Diagram .................................................................................... 2-44
Figure 2-8: Schematic Diagram of a Single Mixed Refrigerant Process...................................................... 2-45
Figure 2-9: Schematic Diagram of a Propane Mixed Refrigerant Process .................................................. 2-46
Figure 2-10: Relative Efficiencies of the Refrigeration Circuits ................................................................. 2-48
Appendices
As indicated in Section 1.2, Bear Head LNG intends to utilize and build upon the existing infrastructure at
Bear Head in the Point Tupper Industrial Park to construct an LNG export facility with a nominal
production capacity of 8 mtpa capable of loading LNG vessels with a capacity up to 267, 000 m3. Feed
gas will be received via a dedicated pipeline lateral. This feed gas will be liquefied, stored on site in LNG
storage tanks, loaded onto LNG vessels and shipped to world markets. Table 2-1 summarizes the main
project parameters.
The proposed plant will include four (4) LNG processing trains where feed gas will be treated, liquefied
and sent to two LNG tanks, each with a capacity of approximately 180,000 m3. Common utilities such as
raw water facilities, refrigeration make-up storage and natural gas condensate storage will be provided to
each of the four (4) LNG processing trains. Each train is a liquefaction system capable of producing 2
mtpa of LNG. Production capacity has the potential to increase as a result of various conditions including
ambient climate and equipment performance. The proposed facility layout is shown in Figures 2-1 and 2-
2.
Since most of the site preparation has been completed, including site clearing, grading and leveling, road
construction, and the installation of two LNG tank foundations, the terrestrial footprint of the Project has
been established. Additional site preparation will be undertaken to enable the installation of temporary
facilities, fencing, parking, offices, staging and lay down areas; construction activities will require limited
vegetation removal and grading to establish a gas metering station on the western portion of the site
adjacent to the entrance gate and access road. Those areas that will require additional site preparation
work are shown in the Figure 1-5.
!
Figure 2-1
!
!
FLARE STACK
!
!
Proposed Project
!
TRAIN 2 Site Layout
TRAIN 1
!
CONDENSATE STORAGE
& TRUCK LOADING
LNG TANK 2
SECURITY GUARD
!
HOUSE
GAS PIPELINE
IMPOUND
BASIN BOG COMPRESSION
EXISTING
!
!
ACCESS ROAD
EXTENT OF EXISTING
!
!
SITE CLEARING
! !
TRAIN 4
!
! !
!
ADMINISTRATION
BUILDINGS
!
!
!
!
WORKSHOP
EXISTING
!
& STORES
ACCESS ROAD
CONTROL ROOM
ENCLOSED STACK
JETTY ACCESS ROAD EXISTING DRAINAGE POND Data Source:
-Canvec (2013) Digital National Topographic System
LNG LOADING PLATFORM (NTS) topographic dataset for Port Hawkesbury (011F11)
!
MCC/FAR
BUILDING
EMERGENCY BACKUP
DIESEL GENERATOR UNIT
Figure 2-2
RAW WATER SYSTEM
!
FIRE WATER SYSTEMS
Proposed Project
!
CONDENSATE STORAGE
!
& TRUCK LOADING
!
!
GAS BATE STATION
!
!
LET-DOWN STATION)
ACCESS ROAD
TRAIN 1
!
!
!
!
IMPOUND
BASIN LNG TANK 1
!
!
LNG TANK 2
!
PROPOSED SECURITY
!
!
!
BASIN
!
SHORE LINE
!
ADMINISTRATION
!
!
BUILDINGS
TRAIN 4
PROPOSED SECURITY
!
WORKSHOP
& STORES TRAIN 3
!
EXTENT OF EXISTING
CONTROL ROOM SITE CLEARING
!
PIPE TRESTLE STRUCTURE
!
!
! !
FIREWATER INTAKE
PLATFORM & PUMPS
!
!
!
EXISTING DRAINAGE POND
Data Source:
-Site Preparation As-builts, J & T Van Zutphen
for Bear Head LNG Corp., April 7, 2006, PN 6143
!
The further construction of the Bear Head LNG facility will focus on equipment, infrastructure buildings
and piping. Specifically, construction for the Project involves the following components:
Construction of a temporary wharf and work surface;
Fabrication and transportation of liquefaction processing trains and utility modules to the site;
Onsite installation and hook-up of pre-fabricated process and utility modules;
Construction of supporting infrastructure including, but not limited to, permanent buildings, roads,
site access controls, permanent drainage, piping, flaring, spill containment berm walls, gas gate
station, electrical sub-station, waste and materials handling, water supply, firewater systems, and
waste systems; and
Internal control, safety and security systems.
During fabrication and installation, quality assurance will be maintained by imposing controls such as:
Specified qualifications for suppliers;
Standards for welding, fabrication, non-destructive examination and auditing;
Designer, fabricator and constructor competency requirements;
LNG container construction, inspection and testing requirements;
Qualifications for welders and quality assurance personnel; and
Inspection and testing of piping.
In addition, communication with the relevant authorities will be adhered to for on-site inspection and
approval in accordance with construction permit conditions.
2.2.3 Commissioning
In accordance with the LNG Code of Practice (2005), commissioning of Bear Head LNG will include, at
a minimum:
Cleaning and drying of equipment;
Leak checking and hydrotesting;
Function testing of instrumentation, controls and interlocks;
Verification of software functionality; and
Verification that all safety systems pertaining to process, control and fire safety philosophies are
in place and functional.
Detailed commissioning procedures will be established through detailed design and will be submitted
for review and approval by a Certifying Authority (Lloyd’s Register) through the NSUARB approval process
pursuant to the Energy Resource Conservation Act.
Following commissioning, routine operations at the facility will begin. Natural gas will be
transported to site by pipeline, and will undergo processing on site in LNG liquefaction processing
trains. Once liquefied, LNG will be stored in two (2) large tanks. LNG vessels will frequent the marine
terminal to transport LNG to world markets. The marine terminal is designed to accommodate one (1)
LNG vessel at a time. While an LNG vessel is at berth, it will be connected to the LNG lines with
articulating loading arms and LNG will be pumped into the vessel. Further information related to the land
based facilities, and marine terminal operations, is presented in the following sections.
2.2.5 Decommissioning
The Bear Head LNG facility will be designed for a lifespan of 20 years, with opportunities for lifespan
extension with ongoing maintenance and scheduled improvements. Decommissioning of Bear Head LNG
is expected to be similar to the construction phase and involve mobilization of equipment, offsite
transport of LNG liquefaction train modules, and deconstruction of the supporting infrastructure including
transport of LNG processing train instrumentation and tanks. A decommissioning plan will be developed
prior to any decommissioning work and will take into account all applicable legislation, codes and
standards i n p l a c e at that time. Decommissioning planning is expected to include a review of
pertinent baseline data and follow-up monitoring, ongoing record keeping, the documentation of
factors influencing environmental conditions, and preparation of a site rehabilitation plan.
As referenced above, the onshore liquefaction facility will consist of four (4) LNG liquefaction trains. Feed
gas will be treated, liquefied and stored in two (2) LNG tanks of approximately 180,000 m3 each. Utilities
including flare systems, raw water facilities, material storage and condensate storage will be established.
The nominal capacity of the facility will be eight (8) mtpa of LNG. The capacity is based on four (4)
processing trains, with a production capacity of two (2) mtpa per train. Production capacity has the
potential to increase as a result of various conditions including ambient climate and equipment
performance.
The onshore facilities will include the gas supply connection (gas gate station), pre-treatment plant,
liquefaction plant, heavy hydrocarbon liquid handling facilities, LNG tanks, boil-off gas system, auxiliary
refrigeration plant, waste heat recovery (WHR) and steam plant and associated utilities. A simplified
schematic of the process is shown below in Figure 2-4.
1
Bear Head LNG has obtained nine of the 10 initial Canadian federal, provincial, and local regulatory approvals needed to
construct a liquefied natural gas export facility on the Strait of Canso in Nova Scotia, including Permit to Construct (UARB),
Transport Canada CEAA Screening (Federal Government), Navigable Waters Protection Act Authorizations (Federal
Government), Fisheries and Oceans Canada CEAA Screening (Federal Government), Authorization for Works or Undertakings
Affecting Fish Habitat (Federal Government), Environment Act Water Approval – Wetland Infill (Government of Nova Scotia),
Breaking Soil of Highways Permit (Government of Nova Scotia), Development Permit (Municipality of Richmond County), and
Beaches Act Clearance (Government of Nova Scotia). Bear Head expects the final of these initial permits (NSE approval) by the
end of Q2, 2015.
A lateral pipeline is planned to transport feed gas to the Bear Head LNG facility. The pipeline is a separate
project that will undergo its own review and permitting process, likely by a project proponent other than
Bear Head LNG. The pipeline will be built to technical and environmental management standards
approved for existing pipeline systems in the region. It will be laid in a trench, in a defined right-of-way,
in overland areas and bottom laid across the Strait of Canso. It is expected that the pipeline will be
installed in the existing right‐ of‐ way from Goldboro to the Strait of Canso, and will cross the Strait parallel
to the existing gas pipeline. The exact routing of the pipeline for Bear Head LNG is currently unknown.
A gas gate station will be required at the entrance to the LNG facility; this will consist of an incoming
pipeline, pig receiver, filter/separator, multiple custody transfer meters, pressure regulators, an
emergency shutdown valve and a gas analyzer.
From the gas gate station, the feed gas will be routed to each train where it initially passes
through an inlet filter coalescer that separates out any liquids prior to t h e g a s entering an amine
unit where carbon dioxide (CO2) in the gas is removed in a contactor. Separated CO2 is vented to the
atmosphere. The water saturated gas is cooled using the auxiliary refrigeration system, passed via a
knock‐out separator to remove bulk water from the gas and then routed through the molecular sieve
bed dryers to remove the remaining water. Condensed water and trace amounts of amine are recycled
to the amine system as make-up water. The saturated gas is heated to meet the required dew
point before entering the gas turbines as high pressure fuel gas. If a shortfall of fuel gas is
experienced, the extra will be made up from the dry gas stream.
A mercury removal unit is provided after the molecular sieve dust filters to ensure that any mercury in the
gas is removed prior to its entry into the liquefaction unit. The absorbent bed within the mercury removal
unit will be replaced as warranted. Absorbent bed replacement will be completed by a qualified contractor
and disposed in accordance with applicable waste disposal regulations. A treated gas filter downstream of
the mercury removal unit will capture any lose particles from the mercury removal unit.
An average CO2 content of 1.8% is expected in the feed gas. Bear Head LNG has proposed a design
capacity for the amine system of up to 3 percent by volume (% vol) CO2 in the natural gas stream. After
regeneration, CO2, after passing through a thermal oxidizer, would be vented to the atmosphere.
Hydrogen sulfide may also exist in the gas stream. The methyldiethanolamine (MDEA) used in the amine
unit also captures hydrogen sulfur (H2S). A maximum of 4 ppmv H2S has been considered for the design,
but lower concentrations would be expected in the natural gas stream. The average feed gas composition
on which the design is based is presented in Table 2-2.
The OSMR® liquefaction plant is based on a single mixed refrigerant (SMR) process comprising a
simple vapour compression cycle using a mix of refrigerants. The refrigerant compressor is driven by
highly fuel efficient low emissions aero‐derivative gas turbines. Fuel for the gas turbines is provided
by molecular sieve regeneration gas and by makeup feed gas. A description of the OSMR® process is
included in Section 2.12.6.2.
Two (2) separate independent parallel refrigeration circuits are provided within each train, each
comprising a mixed refrigerant (MR) compressor, MR air cooler, ammonia/MR pre‐ cooler, cold box and
suction scrubber. The mixed refrigerant stream is comprised of methane, ethane, n‐ butane and nitrogen.
Dry feed gas splits into two (2) feed lines and enters each cold box unit where it is cooled and passed via
a liquid knockout separator to remove any heavy fractions that may freeze in the cold box. The gas is
then returned to the cold box and continues to be cooled and liquefied. The liquefied gas is then flashed
to low pressure and flows to the storage tanks.
Dry feed gas from the dehydration unit passes through a dry gas cooler (kettle type exchanger) before
proceeding to a heavy hydrocarbon liquids removal column. Heavy hydrocarbon liquids recovered
from the removal column are sent to the natural gas liquids handling unit where the liquids are
distilled in a de‐butanizer column to produce a saleable stabilized condensate product and recovered
2
Gas composition is based on historical M&NP gas composition.
3
1.8% CO2 is a conservative estimate of feed gas content.
LNG will be stored in two tanks, each with a capacity of approximately 180,000 m3. Each tank will be a
single containment type, with an inner wall constructed of low-temperature 9% nickel (Ni) steel and an
outer wall constructed of carbon steel. The design specifications will meet National Fire Protection
Association Standard (NFPA) 59A, as well as any other standards that may apply.
LNG will be transferred from the tanks to LNG vessels using submerged loading pumps. LNG will
pass through a single cryogenic line and three (3) 16” loading arms on the marine terminal. Vapour
generated on the vessel will be returned to the LNG tank and boil off gas (BOG) system by a vapour
return arm and line. During periods when no vessel loading activity is taking place, a side stream of LNG
from the cold box (just prior to the LNG tank) is used to re-circulate LNG through the vessel loading header
pipeline in cases where pipelines are held at cryogenic temperatures. This assists in maintaining efficient
cryogenic temperatures throughout the LNG vessel loading system by recirculating back to the LNG storage
tank(s). From this same side stream of LNG, return BOG vapour from the vessel is cooled prior to
entering the LNG storage tank(s). This is achieved by means of providing an LNG spray using an inline LNG
vapour desuperheater.
The current design for the four (4) LNG trains allows for five (5) low pressure compressors and a simple
re-liquefaction and nitrogen rejection system make up BOG system. This system is used to reject
nitrogen from the LNG and BOG in order to meet the required nitrogen content in the LNG. Normally only
one BOG compressor will be used per train, but during vessel loading, the fifth BOG compressor will be
used to recover any additional BOG that is generated.
The auxiliary ammonia refrigeration plant is used to cool the mixed refrigerant in the ammonia/MR pre-
cooler, inlet air for the gas turbines, dry gas exiting the mercury bed and wet gas exiting the amine
contactor. The refrigeration plant is comprised of two (2) ammonia compressors (driven by two (2) steam
turbines which use steam generated from within the waste heat recovery (WHR) and steam plant), air
cooled condensers, separator vessels, ammonia pumps, the interconnecting piping and control systems.
The system greatly improves output and efficiency of the SMR process and stabilizes operation of the
plant by dampening the impact of variations in the ambient air temperature.
The waste heat recovery and steam plant is comprised of two (2) gas turbines using once through
The motors for the LNG loading pumps and BOG compressors, lighting, and other miscellaneous facility
components will require electrical power from the Nova Scotia Power power grid. When at full capacity, it
is anticipated that a base load of approximately 26 MW will be required during normal operating hours
(twenty-four hours a day, seven days a week). While an LNG vessel is being loaded, an additional 5 MW
will be needed. An average of one to two (1-2) vessels are expected per week.
The nearby Nova Scotia Power Inc. (NSPI) substation is capable of providing the power to a 138
kV or a 230 kV transmission line that would provide electrical power to the facility. A diesel generator
will be available in cases where emergency power is required. No other electrical generation will occur
on site.
2.3.10 Utilities
The flare systems are comprised of three (3) flares: two (2) separate process flares, categorized as warm
and cold flares, and a marine flare. The warm flare handles water wet relief vapour while the cold flare
handles dry cryogenic vapour. This avoids any freezing in the process flare system. The marine flare
relieves low pressure vapour from the LNG tanks and will be an enclosed flare. Enclosed flares provide
a longer lifespan, reliable service, smaller plant footprints and have a smaller environmental impact.
Flaring will not be required under normal operation due to the fact that BOG will be recovered for use as
fuel.
Other process and utility systems include those for instrument air and nitrogen generation, utility water,
firewater and safety systems. Buildings associated with general site utilities include the control room, the
field auxiliary room, offices and workshop/store; shelters are planned for some process and utility
equipment.
Water will be used for certain process modules (steam and amine plants), fire suppression, safety (eye
wash stations near chemical injection and storage sites), and for general site amenities. The water
requirements for the facility will be sourced from both municipal supplies and on site groundwater wells.
A potable water package will be included as part of the overall water treatment plant. This will provide
potable water which will be used for amenities and eyewash stations and safety showers. Potable water
supply alternatives will be investigated during a future phase of project design (Bear Head LNG, 2014). It
is recognized that water produced for human consumption must comply with provincial regulations and all
necessary authorizations will be obtained.
Raw groundwater from on site wells will be treated and demineralized on site in the water treatment
plant, then provided as process water to the steam and amine plants. Storage tanks and associated
pumping systems will be installed for raw water and potable water.
Process water for the steam and amine plants will be demineralized. Waste streams from the
demineralization process will be sent to the existing drainage pond (holding basin). Once this water
quality meets acceptable levels, it will be discharged into the Strait of Canso.
Firewater for the site will come from on site groundwater wells. Well water will be stored in two (2)
dedicated firewater storage tank reservoirs. Fire systems will include hydrants and hose reels, fixed and
oscillating monitors, equipment deluge and water curtains, egress route sprinkler spray systems, high
expansion foam generators etc. The tanks will have the capacity to provide fire protection for two (2)
hours. In the event that additional fire suppression water is required, a secondary system will be in place
that takes water from the Strait of Canso (salt water). A separate set of salt water pumps will be installed
to pump this water through the fire suppression system (Bear Head LNG, 2014). During the EPC phase of
the project, a Fire Protection Basis of Design and associated documentation will be further developed by a
specialist fire systems consultant to ensure that the most up to date technologies and fire safety systems
are implemented.
Other potential water sources exist and may be considered as detailed Project design is undertaken.
The marine terminal will include infrastructure for receiving LNG vessels and the loading of LNG. This will
consist of an LNG vessel loading platform, an access jetty and trestle structure, mooring and berthing
dolphins complete with interconnecting walkways, gangway, fire monitor towers, and with all necessary
control and safety systems. The marine jetty will be a steel structure on tubular piles, with concrete
decking. The access jetty from shore abutment to the LNG vessel loading platform will be approximately
143 m long. This will consist of reinforced concrete pile caps supported on tubular steel piles (driven down
to bedrock), with a steel trestle frame structure in turn supporting pre-cast concrete decking. This
Bear Head LNG is committed to limiting waste generated by the proposed works and to meeting
applicable regulations and standards. Table 2-4 outlines the various emissions generated over the life
of the Project.
Construction/Commissioning
Dust Localized and Fine and Coarse NS Air Quality Regulations and
generation temporary. Dust Particulate Matter Ambient Air Quality
suppression Regulations (CEPA)
Atmospheric techniques will be
Emissions employed
Emissions Localized and CO2, CO, NOx, SOx, NS Air Quality Regulations and
from temporary PM Ambient Air Quality
equipment Regulations (CEPA)
Hydrostatic Testing of two Seawater with small After hydrostatic testing,
testing approx. 180 000 amounts of wastewater will be tested and
m3 tanks and freshwater treated to meet provincial and
necessary pipe federal regulations prior to
sections discharge
Wastewater
Sanitary and Portable sanitary Sanitary wastes, Any impacts from sanitary
Discharges
stormwater units for workers; freshwater with effluent and stormwater runoff
runoff runoff based on possible particulate will be addressed through the
rainfall amounts matter and Environmental Protection Plan
hydrocarbon (EPP)
contamination
Increased Construction noise Increased noise NSE Noise Criteria, Health
Noise noise levels will be temporary Canada Noise Assessment
Emissions and intermittent Criteria, Richmond County
Municipal By-Laws
Solid and Dependent upon Scrap metals, Solid wastes will be sorted into
hazardous construction insulation waste, recyclable and non recyclable
wastes activities packing/crating waste streams; waste
Solid and generated materials, paints, management procedures will
Hazardous during the oils, batteries, and comply with provincial solid
Waste construction sanitary waste waste management regulations
phase of the and municipal/ disposal facility
Project requirements
Operation
Combustion Combustion will CO2, CO, NOx, SOx, NS Air Quality Regulations and
processes, be ongoing VOCs, N, and PM Ambient Air Quality
fugitive or off- throughout the Regulations (CEPA)
Atmospheric gassing Project; venting or
Emissions emissions off gassing is not
sources and expected to occur
flaring regularly;
emissions will be
intermittent.
Stormwater Dependent upon Possible particulate Any impacts will be addressed
runoff rainfall amounts matter and through proper collection and
hydrocarbon treatment measures, as detailed
contamination in the EPP
Wastewater
Discharges Domestic Dependent upon Sewage and Sewage treatment systems will
effluent streams total employees wastewater from be developed in consultation
on site during domestic usage with local government
operation authorities and NSE
Increased noise Noise levels at Increased noise NSE Noise Criteria, Health
Noise levels sensitive receptors Canada Noise Assessment
Emissions have been Criteria, Richmond County
modelled. Municipal By-Laws
Solid and Dependent upon Scrap metals, Solid wastes will be sorted
hazardous operations insulation waste, into recyclable and non-
wastes packing/crating recyclable wastes; waste
materials, paints, management procedures
oils, batteries, and will comply with provincial
sanitary waste; solid waste management
Material and
material storage will regulations and disposal
Hazardous
include anhydrous facility requirements
Waste
ammonia, MR
components (N,
CH4, ethane, N-
butane) and diesel
fuel
Air emissions related to construction activities will include emissions from construction equipment and
the generation of dust. Emissions from construction equipment will occur throughout the
The anticipated air emissions were modelled to determine their potential impacts on air quality.
Emission sources were identified as point sources using an emission inventory taking into account all
equipment, heat input ratings and anticipated hours of operation. A summary of the ambient air
quality data is presented in Section 4 . 2 . 6 , and the complete results of the air modelling are
presented in Section 6.1.4. As part of the air emissions modelling, the predicted air quality was
compared to ambient conditions as well as air quality regulations.
The existing Bear Head LNG EPP will be updated prior to construction of the facility to minimize impacts
to receptors as a result of erosion, sediment transport, stormwater runoff or wastewater used to clean
concrete truck troughs. Wastewater discharges during construction are expected to be minimal and
will be addressed by measures detailed in the EPP. The main source of wastewater discharge during
construction will be the discharge of seawater used in the hydrostatic testing of the LNG tanks
during commissioning. After hydrostatic testing, the used water will be tested, treated to meet
regulations and then discharged to the sea. Pipe sections will be tested hydrostatically or
pneumatically, depending on their type and function. Non-cryogenic pipes will be tested
hydrostatically using clean water in accordance with American Society of Mechanical Engineers (ASME)
standards.
Wastewater treatment systems will be developed to handle all wastewater produced by the facility, i.e.
effluents from process, utilities, surface water streams and domestic effluents. The design of wastewater
systems will be completed in consultation with local government authorities and any discharge will meet
all applicable guidelines prior to release. Drainage, containment and effluent treatment systems will be
installed as required and all streams will be treated to acceptable levels prior to discharge. Treatment
measures may include, but will not necessarily be limited to the following:
Impoundment basins sized for LNG spill cases and potential spills of oil, chemicals and ammonia;
A containment, open drain, separation sump and impoundment basin for the open amine
plant area; and
Containment, open drains, separation sump and impoundment basins for all LNG
equipment.
Demineralized water is required for the steam plant and amine plant. The demineralized water plant will
include prefiltering, reverse osmosis, electro‐ deionization, mixed resin bed and chemical treatment prior
to storage. Reject water from the demineralized treatment plant would be drained to the existing drainage
pond (holding basin) and diluted with stormwater runoff prior to discharge to the Strait of Canso.
Most of the site preparation has already been completed including site clearing, grading and leveling,
road construction and the installation of two (2) LNG tank foundations. As a result, a large part of
the Project footprint has already been established. Further construction activities will include the
installation of foundations, equipment settings, ancillary equipment, piping and structures, as well as
pile-driving associated with the construction of the marine facilities. The construction of the marine
terminal will include the installation of an LNG vessel loading platform, an access jetty and trestle
structure, mooring and berthing dolphins complete with interconnecting walkways and a temporary wharf
for materials off-loading.
Project construction is projected to occur over a three (3) year time frame beginning in 2016 and
running until 2019; this classifies as long term construction. Temporary and intermittent increases in
ambient noise levels are anticipated. Construction hours will vary, but work will take place on site during
certain stages twenty four hours a day, seven days a week.
During operation, noise will be generated from the process equipment as well as the LNG vessels.
Equipment such as gas and steam turbine compressors, BOG compressors, air coolers, pumps,
piping and utility equipment will generate noise, most of which will be continuous. Intermittent
sources of noise such as flaring and venting are also anticipated.
The ambient noise levels at the Project site are characterized in Section 4.2.7. Noise modelling was
performed to determine the impact of the Project and is presented in Section 6.1.5.
Lighting is necessary for safety and security purposes. In particular, security cameras must be able to
view the necessary connections, valves and vents on the LNG storage tanks. Plant lighting will be
designed to meet lighting requirements in accordance with industry standards and safety regulations
and will low intensity, shielded and directional, where feasible.
As indicated in Table 2-4, solid and hazardous wastes will be generated; these include:
Scrap metals;
Insulation waste;
Packing and crating materials;
Paints, oils, and batteries; and,
Sanitary waste.
Solid wastes will be sorted into recyclable and non-recyclable waste streams. Where possible, every
effort will be made to reduce, reuse, recycle and recover wastes at licensed facilities. Waste
management procedures will comply with provincial solid waste management regulations and disposal
facility requirements. Generated hazardous wastes will be stored on site in a separate and temporary
hazardous waste storage area until removal by a licensed contractor for disposal.
There will be hazardous materials on site, the majority of which will be used in the liquefaction process.
Table 2-5 includes information on the hazardous materials that will be used at the facility including their
source, transportation to the site, site storage (if applicable), and their use within the process. All staff
working at the facility will be properly trained in the handling, storage and disposal of these materials as
well as associated emergency procedures. The storage and handling of the chemicals involved will be
undertaken in accordance with manufactures’ recommendations and in accordance with federal and
provincial regulations.
Transportation and storage of hazardous materials will be completed in accordance with the Nova Scotia
Dangerous Good Management Regulations as well as the Transportation of Dangerous Goods Act and
Regulations. All hazardous materials stored on site will be properly labeled and Material Safety Data
Sheets (MSDS) will be available to staff in designated areas. Risk mitigation measures will be in
place to ensure the likelihood of a release is reduced. A site specific Spill Management Plan and
Emergency Response and Contingency Plan will be developed to address the eventuality of a release of a
hazardous material.
As detailed in preceding sections, Bear Head LNG intends to resume development of the Bear Head site to
export LNG. The Bear Head LNG facility will be built according to the requirements of the Canadian
Standard, LNG: Production, storage and handling (CSA Z276-15), which specifies requirements related to
production, storage and handling of LNG. This section provides further information on the properties of
natural gas, LNG, and the refrigerant used in the liquefaction process, and provides reference to the
Technological Risk Assessment. The complete Technological Risk Assessment is included in this report as
Appendix B.
Natural gas is a naturally occurring flammable gas that, in its natural state, consists largely of methane
and other hydrocarbons. It is a colourless, odourless, non-corrosive and non-toxic gas that is normally
lighter than air due to its high methane gas make-up, unless released at its boiling point of 160⁰C in which
case it is dense. Natural gas has lower and upper flammability limits of 5% and 15% respectively.
Explosions can occur only if the gas is at concentrations between these flammability limits and the gas is
located within a confined space. Natural gas at the Bear Head LNG facility is expected to have the
following approximate composition (base case): 90.93% methane, 5.12% ethane, 1.42% propane, 1.8%
The codes referenced within Section 4 of the appended Bear Head LNG Technological Risk Assessment
(Appendix B) are CSA Z276-15 and the LNG Code of Practice. The CSA Z276-15 standard provides
guidelines and requirements in order to provide for an acceptable level of safety for the population in the
proximity of an LNG facility. The current version of this standard is incorporated by reference in the Gas
Plant Facility Regulations in Nova Scotia. The LNG Code of Practice is adopted in accordance with the
Nova Scotia Energy Resources Conservation Act. The LNG Code of Practice provides additional
requirements and guidance for the design, construction, operation and abandonment of land-based LNG
plants and the associated jetty and marine terminal to ensure the protection of the public. Section 4 of
Appendix B discusses the compliance of the Bear Head LNG export facility with the identified code and
standards. Specifically, plant siting provisions are discussed with relation to LNG storage tanks, LNG
rundown and transfer areas, and minimum setbacks and separation distances. Also, thermal radiation and
vapour dispersion exclusion zone requirements are modelled.
4
1.8% CO2 is a conservative estimate of feed gas content.
Council for Reducing Major Industrial Accidents, 2007. Risk Management Guide for Major
Industrial Accidents
Exclusions Zones
Following these regulations and guidelines, potential consequences of major accidents were analyzed in
Section 5 of the Technological Risk Assessment. Specific scenarios include major accidental releases for
MR and ammonia, major leaks in the LNG transfer lines and a major LNG spill from the storage tanks.
The LNG thermal radiation exclusion zones have been analyzed for the LNG storage tanks and for the
liquefaction train and transfer lines impoundments. The CSA Z276-15 standard requires that provisions
would be made to prevent radiant heat flux in case of a fire in an impounding area from exceeding the
following limits:
5 kW/m2 (1,600 Btu/h/ft2) at a property line that can be built upon for ignition of a design spill;
5 kW/m2 (1,600 Btu/h/ft2) at the nearest point located outside the owner’s property line that, at
the time of plant siting, is used for outdoor assembly by groups of 50 or more persons for a fire
over an impoundment;
9 kW/m2 (3,000 Btu/h/ft2) at the nearest point of the building or structure outside the owner’s
property line that is in existence at the time of plant siting and used for occupancies classified by
NFPA 101 (Life Safety Code), as assembly, educational, health care, detention and correction or
residential for a fire over an impounding area; and,
30 kW/m2 (10,000 Btu/h/ft2) at a property line that can be built upon for a fire over the
impoundment.
Weather assumptions in accordance with the Standard were determined and three limits (5 kW/m2, 9
kW/m2, 30 kW/m2) were modelled for the two LNG storage tanks on-site, the LNG rundown lines and
liquefaction trains, and the LNG transfer lines and vessel loading area. Results are included in Map 1 and
Map 2 of the appended report (Appendix B). The modelled scenario for 30 kW/m2 for the LNG storage
tanks (Appendix B, Map 1) extends slightly beyond the current property boundary. This scenario does not
Natural gas in liquefied form, or LNG, is converted from gas to liquid using a variety of processes.
Generally, the LNG is kept in this form by removing certain components, such as, heavy
hydrocarbons, and condensing by cooling to a temperature of -162°C. The nature of LNG minimizes
the potential environmental hazards as it vaporizes into a natural gas at standard temperature. Once
in gaseous form, natural gas is lighter than air and disperses quickly. Methane, a major component of
natural gas, is flammable. Although safety precautions must be taken for methane flammability, it is
mostly non-reactive. There are no process releases of natural gas during normal operations.
Other potential contaminants, such as lube oil and diesel fuel will be kept on site for equipment operation
and emergency power generation. Proper spill cleanup equipment and materials will be located and
easily accessible on site in areas with potential for spills, such as the LNG terminal. To minimize the
potential occurrence of spills, a Spill Management Plan and an Emergency Spill Response and
Contingency Plan will be developed and implemented.
LNG facilities are regulated and comply with the most recent safety and operational standards. Design
criteria, such as that identified in the CAN/CSA Z276-15 standard for Liquefied Natural Gas (LNG)
Production, Storage and Handling, are used to minimize harm to the public and environment. Other
design criteria will be applied to address the unlikely but potential negative effects of severe natural
disasters and events, such as hurricanes, storm surges and other extreme weather events.
The LNG industry bases facility and operation design on the following three (3) standards:
CAN/CSA Z276-15 – Liquefied Natural Gas (LNG) Production, Storage, and Handling
NFPA 59A – Standard for the Production, Storage, and Handling of Liquefied Natural Gas
To ensure industry standard and up to date hazard prevention, mitigation, and protection systems
are integral to the design of the Bear Head LNG facility. A detailed analysis of the hazards will be
performed early in the design process, during the FEED.
CAN/CSA Z276-15 requires LNG operators to monitor for combustible gas concentrations at any area that
has potential for leaks or pooling of combustible gas. Safety monitoring at the Bear Head LNG site will
be performed using programmable logic controller (PLC) systems and components. To allow for the
safe shutdown or isolation of process equipment (rotating, fired, or LNG storage), an independent
Safety Instrument System (SIS) will be used.
The Bear Head LNG facility will include passive and active engineering hazard mitigation. The active
systems will include the following:
Firewater storage tank(s), freshwater pump system complete with associated piping and deluge
systems;
5
Pending detailed design.
Marine loading facilities will be designed for the transfer of LNG from site to vessel, and strict berthing
procedures will be followed to ensure safe transfer of LNG to the vessel. The Bear Head LNG marine
loading facility will be designed to the following standards and regulations: the Oil Companies
International Marine Forum (OCIMF), the Society of International Gas Tanker and Terminal Operators
(SIGTTO), the International Convention for Safety of Life at Sea (SOLAS), and site specific navigation,
passage, and berthing procedures as required by the Marine Communications and Traffic Services (MCTS)
Eastern Canada Vessel Traffic Services Zone Regulations (ECREG).
LNG vessels supplied for the Project are expected to be double hulled construction and utilize spherical or
membrane tank designs. By complying with the International Code for the Construction and Equipment
of Ships Carrying Liquefied Gases in Bulk (ICG Code) regulations, each Bear Head LNG vessel can
withstand partial flooding (up to two compartments) without compromising stability. Each vessel is
equipped with up-to-date cargo monitoring, specified control systems and the requisite navigation
equipment. Each vessel will also be prepared to follow CCG and Eastern Canada Vessel Traffic Services
Zone Regulations (ECREG) procedures for piloting and navigating the vessel to berth; these are described
in Section 4.5.3.
The Bear Head LNG facility will follow all provincial regulations pertaining to the storage and disposal
of petroleum and lubrication products. An Emergency Response and Contingency Plan and a Spill
Management Plan will be developed. The CAN/CSA Z731-03 Emergency Preparedness and
Management Response protocols and criteria will be used in the development of these plans. The
plans will include detail on:
Sustained action;
Follow-up procedures;
Notification;
Training and prevention, i.e., Workplace Hazardous Materials Information System (WHMIS); and
Required regulatory compliance.
A key feature of the Bear Head LNG export Project is the intent to employ a new, highly efficient
processing design developed from simple, low risk technology. The process is based on the standard
single mixed refrigerant cycle, with significantly improved performance through the addition of
conventional combined heat and power technology and conventional industrial refrigeration. Using
OSMR® liquefaction technology, the Bear Head LNG export Project is expected to result in improved
efficiency and lower Green House Gas (GHG) emissions than comparable liquefaction processes.
The primary innovation of this technology is that LNG plant design is simplified. Efficiencies in the process
are optimized through energy recovery and pre-cooling. Key distinctions between OSMR® technology and
traditional processes include:
Waste heat is recovered and transformed into mechanical energy through steam production;
Gas turbine inlet air is pre-cooled using anhydrous ammonia;
The mixed refrigerant is pre-cooled using anhydrous ammonia; and
OSMR® technology simplifies plant design and reduces equipment, operation and maintenance
requirements.
The OSMR® process consumes less energy than traditional processes, thereby increasing the efficiency
of the plant. The result is a plant which is anticipated to be more efficient than competing
technologies, with substantially reduced emissions and improved project economics.
The proposed Project is also following a “Beyond No Regrets” approach by implementing Best Available
Control Technologies (BACTs) to mitigate GHG emissions. Further mitigation measures may be defined by
the provincial government, which is currently furthering their understanding of GHG emissions from LNG
facilities within the framework of the 2007 Environmental Goals and Sustainable Prosperity Act. Bear Head
LNG will collaborate with NSE in the development of GHG policies pertinent to the industry.
A detailed GHG management plan will be developed, including the following elements:
Identification of a facility energy efficiency program as the facility’s engineering becomes more
refined and once the facility is operational.
The GHG management plan will be developed in collaboration with the Provincial NSE regulators.
Flare systems are designed to dispose of streams released during start-up, shutdown, and plant
upsets or emergency conditions. The Bear Head LNG site will be designed to avoid continuous
flaring, and will be operated to avoid impacts to birds. This site will contain three (3) flaring systems: a
warm flare, a cold flare and a marine flare. Common causes of pressure relief, or flaring systems, are
described below:
Electrical power failure;
External fires;
Instrument and equipment failure;
Entrapment of cold liquid that could expand;
Incorrect operating procedures; and
Exchanger tube ruptures.
The cold system is designed for fluids lower than ambient temperature. This system includes a Cold
Flare Knockout (KO) drum, where relief fluids are held before eventual vaporization to the flare.
The warm system collects fluids from pre-treatment and other areas at ambient temperature. These
fluids are collected in the Warm Flare KO drum, where they will eventually be pumped and trucked to a
disposal facility.
Both systems would be continuously purged with fuel gas or with nitrogen. This ensures that positive
pressure is maintained and prevents atmospheric air from entering the system after a hot release. The
ammonia chilling plant and the steam system are equipped with separate pressure relief systems. Relief
Bear Head LNG prides itself on working closely with community stakeholders, and making
contributions to local communities. The Project has the potential to provide significant economic
benefits to the Strait of Canso area including:
The development and execution of a detailed Health, Safety and Environment (HSE) Management system
applicable to all facets of the construction and operation of the Bear Head LNG facility is central to its
success. A fully detailed HSE management system will be completed and implemented in accordance with
national and international standards for LNG facilities. Bear Head LNG is committed to HSE throughout all
stages of design, operation and decommissioning phases. Environmental protection is an important part
of the EHS management system.
A Risk Management Plan will be developed as a component of the overall system to identify potential
risks, estimate impacts and define response procedures for all phases of the Project. This plan will detail
operational protocols and mitigation measures. All staff working on the site will be educated and trained
to execute operational protocols and other risk mitigation measures. These measures will be put in place
to mitigate potential hazards and to ensure the health and safety of onsite staff and those living and
working in the vicinity of the Bear Head LNG facility.
In accordance with industry standards, Bear Head LNG will also prepare an Emergency Response and
Contingency Plan for the facility incorporating the following:
Coordination with local emergency services and authorities, i.e., RCMP, Port
Hawkesbury Volunteer Fire Department, Emergency Health Services (ambulances), Richmond
County Fire Services, Richmond County and Port Hawkesbury Emergency Management Office
(EMO) Coordinators, and Point Tupper Industrial Park Tenants Group;
6
Source: Perryman Group, 2015. Monetary values presented in constant 2014 Canadian dollars March 31, 2015. Assumes that the
engineering, procurement, and construction activity in Canada conforms to current expectations by Project sponsors.
Spill Management Plan - Procedures for cleaning up and preventing small to medium
sized spills of hazardous materials.
Stormwater Management Plan - Outlines plans for runoff, erosion control, sediment control,
This section outlines the alternatives and their associated benefits, and contrasts these with the
benefits of the proposed Project. This discussion generally supports the need for the Project and
emphasizes the appropriateness of its design. Section 2.11 examines other methods for carrying out the
Project.
The goal of the Project is to export LNG to world markets. This is being done to fill a demand for
natural gas in these markets using the surplus currently being generated in North America. Previous
plans to import LNG were shelved in response to changes in energy markets. Importing LNG
into North America is not currently economically beneficial. Natural gas exploration and production
are on the rise, with many development and production projects planned or already underway.
In the case that the Project does not proceed, environmental impacts associated with continued
development of the Project would be avoided. Significant adverse environmental effects, however, are
not expected. The site has been approved and substantially developed for the purpose of LNG
facility construction. If the Project does not proceed, the many economic benefits associated with its
development would not be realized; the opportunities for local communities to benefit from world
energy markets, and the substantial work that has already gone into developing the Project and the
Project Site, would be lost.
The Project Site is considered ideal and was selected over alternative locations for a number of
reasons. It is located on the Strait of Canso, which is a natural ice free harbour that is extremely
deep and accommodating to large marine vessels. It is already a major bulk port zoned for
industrial/marine terminal use which accommodates approximately 68% of Nova Scotia’s
Having ruled out any alternatives to the Project and settled on the existing Bear Head LNG site as
the ideal location, the next step was to compare any other methods for carrying out the Project. These
methods focus on design aspects and include the method of product transport, site layout, the
liquefaction process and LNG storage, utilities and infrastructure.
The Project’s potential market is worldwide and will likely be largely overseas. As such, the only
viable option for product transport is by sea. Transport by roadway or rail can be eliminated and an
undersea pipeline is not considered feasible at this time.
Shipping natural gas is conducted using large LNG vessels. LNG is the most efficient and economical
method for shipping natural gas as the liquefaction process reduces the volume to 1/600th. This
allows for cost efficient transport over large distances. LNG is also superior when compared to
compressed natural gas (CNG) as the volumetric energy density is 2.4 times greater (Envocare
Ltd., 2013). For these reasons the use of LNG vessels was selected as the best method by which to
transport natural gas.
The site layout was chosen to best accommodate the needs of the facility and to limit impact to the
environment. Site design took into account the best area for the marine terminal infrastructure
(taking into account the turning radius of the carriers, harbour depth, berth pockets, the
Three main types of tanks are used to store LNG at atmospheric pressure: single containment tanks,
double containment tanks or full containment tanks.
Materials to be used in equipment that comes into contact with LNG at cryogenic temperatures must be
carefully selected to avoid brittleness and hardware failures. Steel with 9% nickel content and stainless
steel are used for the internal storage tank, piping and other equipment that comes in contact with
LNG.
After considering all the various possible solutions, single containment tanks have been selected for
LNG storage. They were originally planned for the import facility and meet required industry standards.
The tanks consist of an inner wall constructed of cryogenic 9% Ni steel and an outer wall of carbon
steel; a bermed area will be constructed to provide secondary containment. The outer wall holds perlite
insulation against the inner tank, preventing ingress heat into the tank that would boil more rapidly
than LNG and providing for protection from fire, heat and projectiles.
Natural gas must be treated before being liquefied. Removal of CO2 and H2S is achieved by a step
called “natural gas sweetening” or “acid gas removal”. Several methods can be used for this treatment;
all are common practice in the oil and gas industry:
Chemical absorption;
Physical absorption;
Physiochemical absorption; and
Physical adsorption.
Other methods exist, but they only allow the removal of one of the two compounds, i.e. either CO2 or
H2S.
The chemical absorption position of the liquefaction process is based on contact between the gas
treated and an aqueous solvent containing an amine. This allows it to react with CO2 (acid). Chemical
absorption takes place in an absorption tower equipped with trays or packing.
The solvent reacts with acid gases to form unstable salts. These chemical reactions are reversible: if
heat is applied, the pressure and temperature conditions change, which frees the absorbed compounds
and regenerates the solvent. Some amines tend to absorb heavy hydrocarbons, which must be avoided,
or react with sulfur derivatives present in natural gas (carbonyl sulphide (COS) and carbon disulphide
(CS2)) to form stable and corrosive by-products, which means that an additional step of purification by
distillation is required to regenerate the solvent. Table 2-7 compares the main amines that may be used
in the chemical absorption process for a liquefaction unit.
Table 2-9 provides an overview of other systems available for natural gas sweetening.
Due to the characteristics of the natural gas and its composition with respect to acid gases, the
chemical absorption process with tertiary amine (MDEA) was selected primarily due to its ability to
remove CO2 to very low levels and due to its lower foaming tendencies.
Table 2-7: Comparison of Amine Systems for the Chemical Absorption of Acid Gases
Amine Monoethanolamine Diglycolamine Diethanolamine Methyldiethanolamine
(MEA) (DGA) (DEA) (MDEA)
Specifications Primary amine Primary amine. More Secondary amine Tertiary amine
Highly responsive to CO2 concentrated than Captures more acid Selectively reacts with H2S
and sulfur compounds MEA; therefore the gas per volume of first, then with CO2 (less
amine has a lower circulated amine reactive than MEA)
recirculation rate
Special Addition of a distillation Smaller than MEA - -
equipment system
Formation by- Reacts with COS and CS2 Reacts with COS and Captures COS and Captures COS and CS2 but
products to form stable and CS2 as for MEA CS2 but does not does not form stable by-
corrosive by-products form stable by- products
products
Energy required Baseline scenario : higher Lower than MEA Lower that MEA or Lower than all other
for regeneration than the other amines DGA amines
Degradation of Sensitive. Purification by Sensitive. Purification Does not degrade Does not degrade
the amine distillation required by distillation required
Absorption of Low Absorbs more C3+ No No
C3+ than MEA Advantages
hydrocarbons
Principle Absorption by dissolution in a Absorption by mixed solvents Retention of the acid gases
physical chemical without (chemical and physical); in a molecular sieve
chemical reaction process similar to chemical composed of crystals such as
absorption zeolite
Solvent or Organic liquid such as : Association of a physical Adsorbent as matter such
adsorbent Methanol solvent such as sulfolane and as:
material Propylene carbonate an amine which makes it Charcoal
possible to capture zeolite
Morpholine mercaptans
derivatives
Regeneration Very economical: simple The physical reduces the Several adsorbers in parallel
depressurization requiring little necessary regenerative energy with out of step
heat adsorption/regeneration
cycles
Performance Higher at low-temperature and Good absorption capacity for Higher at low temperatures
high partial pressure low partial pressures and high partial pressure
Application Natural gas with high acid gas Natural gas with a high Especially for natural gas
content content of acid gases and a with low acid gas content
limited quantity of heavy
hydrocarbons
Limitations Cannot achieve the required The diffusion of the gas in
low levels of CO2 and H2S the solid and on the surface
is significant
Absorption of Tends to absorb C3+ Tends to absorb C3+ Does not absorb C3+
C3+
hydrocarbons
The process cooling systems generally removes the heat of compression at various locations within the
plant. The source of cooling can be water or air. Table 2-9 compares various possibilities: air-cooler,
cooling tower and the open system (once-through cooling system).
Unlike the other water cooling systems, an air-cooler does not use chemicals for water treatment, and
therefore does not discharge an effluent, and does not generate a vapour plume in winter. To take into
account environmental sensitivities of the receiving environment, this technology has been successfully
implemented for large LNG plants, and has therefore been selected for the Bear Head LNG Project.
Cooling Tower Lower water flow and discharge Requires raw water and cooling
Fluid in the system is cooled by temperature compared to the water treatment
partial evaporation into the open system Source of visual nuisance:
atmosphere in a tower with Moderate capital cost and power vapour plume visible in winter
natural or forced air circulation consumption Possible fog and icing of nearby
and a circulation of freshwater or roads in winter
seawater in a closed circuit Potential source of noise
Discharge of an effluent into
the receiving watercourse
There are several refrigeration cycle configurations that can be used to liquefy natural gas. Each cycle
has its advantages and disadvantages. Some refrigeration cycles have high energy efficiency, but are
technically complex and very expensive. Conversely, other refrigeration cycles are technically simpler
and have a lower capital cost, but are less energy efficient. The OSMR® process that will be used for
the Bear Head Project combines all the advantages sought for an LNG facility: simple, low cost, highly
efficient, environmentally friendly, robust and low-risk.
The cascade process (Figure 2-7) is characterized by the use of a succession of three (3) increasingly
cold cooling cycles: pre-cooling, liquefaction and sub-cooling. Cascade processes are used to follow the
natural gas cooling curve, resulting in improved efficiency. Cooling is typically achieved with single
refrigerants such as propane, ethylene and methane.
The main advantage of this method lies in its simplicity of operation made possible by the single
refrigerants, but its thermodynamic efficiency is lower than for processes using mixed refrigerants.
With the MFC process, three (3) refrigerant mixtures are used for pre-cooling, liquefaction and sub-
cooling. The first cycle of pre-cooling uses a mixture of ethane and propane as refrigerants. As for the
liquefaction and sub-cooling cycles, a mixture of methane, ethane, propane and nitrogen is used.
Compared to the single refrigerant process, this process is characterized by reduced energy consumption
and more flexibility at the operational level. This method is more suitable for medium capacity facilities.
Mixed refrigerant processes are based on one (1) refrigeration cycle or on two (2) cycles when they
include a pre-cooling cycle.
This process consists in using a single flow of mixed refrigerants for pre-cooling, liquefaction and sub-
cooling, which take place in a single cycle (see Figure 2-8). This process is characterized by its simplicity
and a small number of equipment. The mixed refrigerant is composed of nitrogen and various
hydrocarbons with a low boiling point.
This process has the advantage of requiring a smaller number of equipment items, but is less efficient
than that of multi-cycle processes. It is not suitable for large capacity facilities.
This process is based on two (2) refrigeration cycles: a pre-cooling cycle using propane as refrigerant and
a liquefaction/sub-cooling cycle with a mixed refrigerant (see Figure 2-9). The liquefaction/sub-cooling
cycle uses a mixed refrigerant consisting of propane, ethane and methane. This process combines the
simplicity of the SMR process and the efficiency of the cascade processes. Most liquefaction plants
currently in operation around the world are based on this technology.
The main difference between the double mixed refrigerant systems and propane mixed refrigerant
systems lies in the pre-cooling cycle. With the double mixed refrigerant process, the pre-cooling
refrigerant is a mixture of ethane, propane, and small amounts of methane and butane. This process is
The OSMR® process integrates proven technologies, with a low equipment count and simple
configuration. Similarly to a double mixed refrigerant process, a pre-cooling refrigerant is used with
ammonia which has superior refrigeration properties to propane and allows for smaller condensers,
exchangers and general plant size. Waste heat is recovered from gas turbines to generate steam driving
a closed loop ammonia refrigeration circuit, which pre-cools the MR and directly cools inlet air to the gas
turbines. This inlet air chilling ensures a consistent power output and avoids significant power loss at
high ambient conditions.
The auxiliary ammonia refrigeration plant provides the cooling medium for the mixed refrigerant in the
ammonia/MR pre-cooler, inlet air for the gas turbines, wet gas exiting the amine contractor and dry gas
exiting the mercury guard bed. The auxiliary ammonia system greatly improves output and efficiency of
the process and stabilizes operation of the plant by dampening the impact of variations in ambient air
temperatures.
The MR composition, flow rate and pressures have been selected to provide a close match of the cooling
curves as well as providing an economically sized exchanger and MR separator. The mixed refrigerant
comprises methane, ethane, n-butane and nitrogen. The composition and pressure of the mixture can be
adjusted to provide a close match on cooling curves during seasonal variations of ambient temperature
and for plant turndown.
AP-X Method
The AP-X method uses three (3) refrigeration cycles: the first uses propane, the second uses a mixed
refrigerant composed of methane, ethane and propane, and the third uses nitrogen. This recent process,
which is designed for high capacity installations, combines the propane mixed refrigerant process with a
nitrogen expansion cycle.
This process consists in compressing and expanding a fluid, typically nitrogen, in order to generate
refrigeration. The fluid still remains in the gaseous phase. This process is very simple, requires a smaller
number of equipment and is easier to operate because it uses fewer refrigerants. However, it is less
efficient than the other methods, which makes it more suitable for small installations. Its efficiency can
be increased by using multiple levels of expansion, but at the expense of greater complexity and higher
cost. Finally, this process provides better inherent safety because it does not use a flammable
refrigerant.
Several considerations must be taken into account during the selection of an appropriate liquefaction
process, these include: efficiency, capacity requirements, capital and operational costs, and equipment
reliability, flexibility and availability. Security, climate, natural gas composition and available space must
also be considered. After consideration of these criteria, the OSMR® process was chosen because it is
innovative, simple, low cost, highly efficient, environmentally friendly, robust and low risk technology. It
has also been selected due to its suitability to be modularized and sited within a small, compact footprint
compared to other LNG technologies, thus minimizing modifications to the existing completed
earthworks. The simplicity of OSMR® technology results in a reliable LNG plant that is relatively simple to
design, construct, operate and maintain.
Figure 2-10 compares the efficiency of various processes on a relative basis based on the ratio of fuel
gas consumption per unit of LNG produced. The OSMR®, double mixed refrigerant and propane mixed
refrigerant processes are the most effective, followed by cascade process (not shown), the single mixed
refrigerant process, and nitrogen expansion processes.
The compressors used in the liquefaction process can be driven by gas turbines or by electric drive
motors. The main benefit of electric drive motors is typically the avoidance of greenhouse gas
emissions, depending on the energy source. This statement is valid only at the condition that electrical
power is provided by a greener source than gas turbines. As the Nova Scotia power grid is supplied with
coal power plants, use of electric drive motors would result in a higher global GHG emission for the
province.
So far, electric motors used as the main drivers for LNG refrigeration compressors are currently in
operation only on one LNG plant in Norway, and have not yet demonstrated the reliability necessary to
sustain base load LNG production. Therefore, electric-driven compression would induce a financial risk
for the project.
As mentioned in the precedent section, it should be noted the OSMR® process integrates aero-derivative
gas turbines, waste heat recovery, ammonia refrigeration, and BOG recovery. In doing so, there is a
considerable efficiency gain and corresponding reduction in GHG emissions when compared to the
baseline process without these features.
During normal operation, LNG tanks are kept at a temperature of about -162°C and a low positive
pressure of about 150 mbar (g) (i.e., 0.5 psi). At this temperature and pressure, the liquid in the tanks
reaches its boiling point. Although the tank is insulated, there is an input of energy from the outside,
which contributes to gradually evaporating the LNG. The boil-off gas must be continuously removed to
maintain low or minimal pressure in the LNG storage tank.
There are two (2) ways of recovering formed boil-off gas:
1. By evaporation compressors and injection into the natural gas network to meet the natural gas
requirements of a given industry. Since companies are prohibited by law to directly supply
another industry without going through the natural gas distributor, this option cannot be
selected.
2. It is primarily used as fuel at the plant for flare pilots. The excess boil-off gas is compressed
using a multi-step compressor before being returned to feed the liquefaction units and re-
liquefied. The system is designed to recover evaporated gas from LNG vessels during LNG
The FEED process will determine the optimal approach to deliver potable water, fire water, power,
communications and road access to the Project Site. Considerations will be given to all options and the
optimal design selected.
2.13 Summary
To summarize, Project design, including aspects such as product transport, site layout, and choice of
technology have all been selected to best meet the needs of the Project while simultaneously
meeting operational and safety standards, and reducing the environmental impact of the Project.