Few KM 13+220-13+340

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MINISTRY OF TRANSPORT,INFRASTRUCTURE , HOUSING &URBAN

DEVELOPMENT CONTRACTOR
The Third Engineering Bureau
of China City Construction Group
KENYA RURAL ROADS AUTHORITY Co .Ltd
RESIDENT ENGINEER STATE DEPARTMENT OF INFRASTRUCTURE
P.O Box 2708- MATERIALS TESTING AND RESEARCH DIVISION
30100 ,Eldoret
NAME OF THE PROJECT

Road section
Date Reported TRF Date
Date of Testing TRF No
Date of sampling Date laid
Sampling Location (Km) Weather
Source/Sample Description Mix Design
LABORATORY TEST REPORT
ASPHALTIC CONCRETE MIX ANALYSIS - AC TYPE 1 -WEARING

Laboratory Ref. No.


Specifications Requirements
Road name/Section for AC Type 1- Wearing Remarks
Course
Sampling Point (Km) Km
Test Property Unit Min Max
Binder content (%)
Bulk Density (g/cc)
Marshall Stability (N) 4000 900
Flow value (mm) 3 5
Maximum Specific gravity (mm)
Voids in mix (V.I.M) (%) 3 5
Voids in Minerals Aggregates (V.M.A) (%) 13
Void Filled With Binder V.F.B (%) 65
Particle size distribution
Total Wght taken

59.0% 14.0% 27.0% 100.0%


6/10
Dittman Quarry
0/6 10/14
(Double
Sieve Size (mm) Unit Eldoret
crushed 75%
Dittman Quarry & COMB Min Max
Quarry
&
Single crushed 25%)
20 (mm) 100.0 100.0 100.0 100.0 100
14 (mm) 100.0 100.0 92.0 97.8 90 100
10 (mm) 99.4 93.6 12.4 75.1 70 90
6.3 (mm) 99.0 35.4 0.5 63.5 55 75
4 (mm) 95.0 5.1 0.2 56.8 45 63
2 (mm) 66.8 0.0 0.0 39.4 33 48
1 (mm) 39.1 0.0 0.0 23.1 23 38
0.425 (mm) 19.7 0.0 0.0 11.6 14 25
0.3 (mm) 14.5 0.0 0.0 8.6 12 22
0.15 (mm) 8.1 0.0 0.0 4.8 8 16
0.075 (mm) 4.1 0.0 0.0 2.4 5 10
<0.075 (mm)
GRADING REQUIREMENTS FOR AC WEARING COURSE 0/14,MM TYPE II
Mix Ration 100.0
90.0
Single size (mm) Percentages (%)
80.0

10/14mm 70.0
% Passing

60.0
6/10mm 50.0

0/6mm 40.0
30.0
Filler 20.0
10.0
Binder
0.0
0.01 0.1 1 10 100

Sieve Size (mm)


COMB Min Max

Designation For : CCCC Lab In Charge Resident Engineer


Name

Signature

Date
Remarks
Upgrading to Bitumen Standard of JNCT (A104)-Dry's -
Ainabkoi(JNCT) C53 - Kapchorwa(JNCT53)-JCNT C54
(Naiberi) Road Project RWC-135
KENYA RURAL ROADS AUTHORITY

Month July-19
Period 1.07.2019 To 31.07.2019

DATE PRECIPITATION TEMPERATURE oC REMARKS


mm Min Max Average
1.07.2019 24.0 11 24 17.5
2.07.2019 0.0 12 23 17.5
3.07.2019 0.0 12 22 17
4.07.2019 3.7 12 23 17.5
5.07.2019 0.0 14 23 18.5
6.07.2019 0.0 12 23 17.5
7.07.2019 0.0 12 22 17
8.07.2019 0.0 10 24 17
9.07.2019 0.0 11 24 17.5
10.07.2019 9.0 11 22 16.5
11.07.2019 4.0 11 23 17
12.07.2019 9.5 12 22 17
13.07.2019 0.0 13 20 16.5
14.07.2019 0.0 11 23 17
15.07.2019 0.0 11 22 16.5
16.07.2019 0.0 11 22 16.5
17.07.2019 0.0 11 24 17.5
18.07.2019 0.0 11 22 16.5
19.07.2019 0.0 11 23 17
20.07.2019 0.0 11 23 17
21.07.2019 0.0 12 22 17
22.07.2019 3.5 13 21 17
23.07.2019 0.0 12 20 16
24.07.2019 0.0 13 20 16.5
25.07.2019 0.0 13 22 17.5
26.07.2019 6.0 12 23 17.5
27.07.2019 0.0 14 21 17.5
28.07.2019 2.0 13 21 17
29.07.2019 0.0 14 22 18
30.07.2019 14.0 13 21 17
31.07.2019 6.0 13 22 17.5
Avarage 2.6 12.0 22.2 17.1
Designation For CCCC Lab Technician Materilas Technologist Resident Engineer

Name

Signature
Date
MINISTRY OF TRANSPORT, INFRASTRUCTURE , HOUSING,
PUBLIC WORKS & URBAN DEVELOPMENT CONTRACTOR
The Third
Engineering Bureau
of China City
KENYA RURAL ROADS AUTHORITY
MATERIALS TESTING AND RESEARCH DIVISION Construction Group
RESIDENT
ENGINEER STATE DEPARTMENT OF INFRASTRUCTURE Co .Ltd
P.O Box 2708-30100,Eldoret

NAME OF THE PROJECT

Road section
Date reported
Date Sprayed Date requested
Chainage (Km) TRF No
Road section/Lane Type of binder
Spraying Temp. Binder S.G (g/cm3)
Surface condition

DETERMINATION OF BINDER SPRAY RATE USING THE DIPPING METHOD

PRIME COAT

Field Test Report


Units PRIME COAT General Remarks
Type of Binder MC 30
Initial Distributor Reading
(L) 9770
Final Distributor Reading
(L) 7200
Bitumen Used
(L) 2570

Length Sprayed (m) 400

Width Sprayed (m) 7


Total Area sprayed
(m2) 2800
Spray rate
(L/m2) 0.9
Min Max
Specification requirements
(L/m ) 2
0.8 1.2

Remarks

Designation For: CCCC Lab In Charge Materials Technologist Resident Engineer

Name

Signature

Date
``

MINISTRY OF TRANSPORT, INFRASTRUCTURE, HOUSING, PUBLIC


WORKS & URBAN DEVELOPMENT CONTRACTOR
The Third Engineering
Bureau of China City
KENYA RURAL ROADS AUTHORITY
Construction Group Co .Ltd
RESIDENT MATERIALS TESTING AND RESEARCH DIVISION
ENGINEER STATE DEPARTMENT OF INFRASTRUCTURE
P.O Box 2708-30100,Eldoret

NAME OF THE PROJECT

Road section
Date Reported
Date sprayed Date requested
Road section /Lane TRF No
Chainage (Km) Type of binder
Spraying Temp. Binder S.G (g/cm3)
Surface condition

DETERMINATION OF BINDER SPRAY RATE USING TRAY TEST METHOD

PRIME COAT

Field Test Report


Tray Wt of Volume of
Chainage Lane Wt. of Tray Wt. of Binder Area of tray Binder Spray rate Remarks
No. Tray+Binder binder

(Km) (g) (g) (g) Lts (m2) (L/m2)

LHS C 743.4 663.5 79.9 0.08 0.09 0.9 Okay

0+100 LHS A 741.8 651 90.8 0.09 0.09 1.0 Okay

0+200 RHS B 734.2 647 87.2 0.08 0.09 0.9 Okay

0+300 RHS C 742.4 663.5 78.9 0.08 0.09 0.8 Okay

Average spray rate #DIV/0!

Specification requirements 0.8-1.2L/m

Remarks

Designation For : CCCC Lab in Charge Materials Technologist Resident Engineer

Name

Signature

Date
MINISTRY OF TRANSPORT,INFRASTRUCTURE , HOUSING CONTRACTOR
&URBAN DEVELOPMENT
The Third
Engineering Bureau of
China City Construction
KENYA RURAL ROADS AUTHORITY STATE DEPARTMENT OF INFRASTRUCTURE Group Co .Ltd
RESIDENT ENGINEER
P.O Box 2708-
30100 ,Eldoret MATERIALS TESTING AND RESEARCH DIVISION

NAME OF THE PROJECT

Road section
Date Reported TRF Date
Location of structure (Km) TRF No
Structure/Source
LABORATORY TEST REPORT
Test Concrete Cube Testing
Part of the structure Bed Apron
Design Concrete Class* C 15 C25
Mix Ration 1:3:6 1:1.5:3
Date Casted
Date Tested
Age at crushing Test (Days) 7 days 28 days 7 days 28 days
. Cement

Material Source . Sand


. Aggregates
PART C: TEST REQUIREMENTS/RESULTS

Sample No 6345 6346 6347 6348


Slump (mm) 27 27 28 28
. Nominal (mm)
Sample Dimensions
. Measured (mm) 150 150 150 150
Weight 8725 8305 7895 8075
Saturated Density (Kg/m ) 3
2585 2461 2339 2393
Loaded Area (mm ) 2
22500 22500 22500 22500
Maximum Load (KN) 245 421 402.0 635
Compressive Strength (N/mm ) 2
10.9 18.7 17.9 28.2
Average Strength (N/mm ) 2
11 19 18 28
Minimum strength required 10 15 17 25
Modes of Failure (STF/USTF) STF STF STF STF
Comments/remarks Pass Pass Pass Pass
Key
STF Satisfactory
USTF Unsatisfactory

Designation For : CCCC Lab In Charge Material Technologist Resident Engineer

Name

Signature

Date
MINISTRY OF TRANSPORT,INFRASTRUCTURE , HOUSING &URBAN
DEVELOPMENT

KENYA RURAL ROADS AUTHORITY STATE DEPARTMENT OF INFRASTRUCTURE


RESIDENT
ENGINEER
P.O Box 2708-30100 ,Eldoret

NAME OF THE PROJECT


Road section
Date Reported TRF Date
Date of Testing TRF No
Date of sampling Date of laying
Sampling Location (Km) Weather
Sample Description Core Samples Source Sampled from the road
LABORATORY TEST REPORT
CORE ANALYIS FOR
ASPHALTIC CONCRETE - AC TYPE II -WEARING COURSE
Road name/Section CARRIAGE WAY

Laboratory Ref. No. Core No 1 Core No 2 Core No 3 Core No 4 Core No 5 Specifications Requirements
for AC Type II- Wearing Remarks
Core Sampling Point (KM) Km 46+650 OWP RHS 46+775 JOINT CL 46+900 OWP LHS 47+025 JOINT CL 47+125 CWP RHS Course
Test Property Unit Min Max
Core Thickness (mm) 39.9 34.3 39 35.8 41.1 35
Average Core Thickness (mm) 38.0
Core Binder content (%) 5.6 5.6 5.6 5.6 5.6 Designed Binder Content
Average Core Binder content (%) 5.6 5.6 %+-0.3%
Core Bulk Density (g/cc) 2.157 2.160 2.164 2.154 2.156
Average Core Bulk Density (g/cc) 2.158
Core Maximum Specific gravity g/cc 2.270 2.270 2.270 2.270 2.270
Core Voids (V.I.M) (%) 5.0 4.8 4.7 5.1 5.0
3 5
Average Core Voids (V.I.M) (%) 4.9
Voids in Minerals Aggregates
(%) 16.8 16.7 16.6 16.9 16.9 13
(V.M.A)
Voids Filled With Binder V.F.B (%) 70 71 72 70 70 65 75
Lab Marshall density (g/cc) 2.168 2.168 2.168 2.168 2.168
Core Relative Compaction (%) 99 100 100 99 99
Min 95
Average Core Relative Compaction (%) 99.6
Particle size distribution
Combined core grading 1-5
Total Wght taken (g) 751.3 725.6

Sieve Size (mm) Unit Wt retained Cum wgt passing % passing Wt retained % passing Min Max

20 (mm) 0 751.3 100 0.0 #REF! 100


14 (mm) 0 751.3 100 3.3 #REF! 90 100
10 (mm) 77.3 674.0 90 90.7 #REF! 70 95
6.3 (mm) 117.4 556.6 74 101.2 #REF! 55 85
4 (mm) 70 486.6 65 74.5 #REF! 46 75
2 (mm) 191.8 294.8 39 151.3 #REF! 35 60
1 (mm) 100.4 194.4 26 123.5 #REF! 25 45
0.425 (mm) 80.1 114.3 15 71.2 #REF! 14 32
0.3 (mm) 25.3 89.0 12 24.5 #REF! 11 27
0.15 (mm) 26.4 62.6 8 30.1 #REF! 6 17
0.075 (mm) 29.3 33.3 4 28.7 #REF! 3 8
<0.075 (mm) 33.3 0 26.6

GRADING REQUIREMENTS FOR AC CORES - AC WC 0/14MM TYPE II


Mix Ratio as Designed
100
Single size (mm) Percentages (%)
90

10/14mm 22% 80
70
6/10mm 13%
% Passing

60
0/6mm 65%
50
Filler 40
Binder 5.6 30
20
10
0
0.01 0.1 1 10 100
Sieve Size (mm)
Min Max Combined core grading 1-5

Designation For : CCCC Lab In Charge Material Technologist Resident Engineer


Name

Signature

Date

Remarks
Improvement to Bitumen Standard and Mantainance Jnct (104)-Dry's -Ainabkoi(JNCT) C53 -
Kapchorwa(JNCT53) Naiberi Road Project

State Department Of
Infrastructure
Materials testing & Research
Division
Kenya Rural Roads Authority
Binder content by Extraction
Location( KM)

Sample Wt.

Date of Testing
Sampling Time
CENTRIFUGE METHOD
Test No. 1 2 Mean

Wt. of Bituminous mix + bowl A 1986.4

Wt of Bowl B 1189.5

Wt. of Bituminous mix A-B 796.9

Wt. of aggt.+ bowl after extraction C 1940.4

Wt. of aggregate C-B 750.9

Wt. of filter paper + filler D 26.6

Wt. of filter paper E 25.4

Wt. of filler D-E 1.2

Total weight of aggregate (F) (C-B) +(D-E) 752.1

Wt. of Bitumen (G) (A-B)-F 44.8

Bitumen by wt. of total mix (%) 100G/(A-B) 5.62 5.6

Bitumen (Design)(%) 5.6

For CCCC Lab Incharge Project Materials Technologist Resident Engineer


MINISTRY OF TRANSPORT,INFRASTRUCTURE , HOUSING &URBAN DEVELOPMENT CONTRACTOR
The Third Engineering
Bureau of China City
Construction Group Co .Ltd
KENYA RURAL ROADS AUTHORITY STATE DEPARTMENT OF INFRASTRUCTURE
RESIDENT ENGINEER
P.O Box 2708-30100 ,Eldoret MATERIALS TESTING AND RESEARCH DIVISION
JUNCTION A104 -DRY,S-AINABKOI(JUNC C 53)-KAPCHORWA(JUNC C 53)-JUNC C54 (NAIBERI) RD
NAME OF THE PROJECT

Road section
Date Reported TRF Date
Date of Testing TRF No
Date of sampling Date laid
Sampling Location (Km) Weather
Sample Description Loose Mix Source Sampled from the road
LABORATORY TEST REPORT
ASPHALTIC CONCRETE MIX ANALYSIS - AC TYPE II -WEARING COURSE
Laboratory Ref. No.
Specifications Requirements for
Road name/Section AC TypeII- Wearing Course
Remarks
Sampling Point (KM) Km 0
Test Property Unit Min Max
Binder content (%) 5.8 5.6 %+-0.3% Designed Binder

Bulk Density (g/cc) 2.168


Marshall Stability (N) 7970 4000 9000
Flow value (mm) 3.4 3 5
Maximum Specific gravity (g/cc) 2.270
Voids in mix (V.I.M) (%) 4.5 3 5
Voids in Minerals Aggregates (V.M.A) (%) 16.8 13
Void Filled With Binder V.F.B (%) 73 65 75

Particle size distribution


Total Wght taken 765.2
Sieve Size (mm) Unit Wt retained Cum wgt passing % passing Min Max
20 (mm) 0 765.2 100 100
14 (mm) 22.7 742.5 97 90 100
10 (mm) 64.8 677.7 89 70 95
6.3 (mm) 101.4 576.3 75 55 85
4 (mm) 58.2 518.1 68 46 75
2 (mm) 176.2 341.9 45 35 60
1 (mm) 146.7 195.2 26 25 45
0.425 (mm) 80.7 114.5 15 14 32
0.300 (mm) 22.2 92.3 12 11 27
0.150 (mm) 29.2 63.1 8 6 17
0.075 (mm) 19.6 43.5 6 3 8
<0.075 (mm) 43.5
GRADING REQUIREMENT FOR AC WEARING COURSE 0/14,MM TYPE II
Mix Ratios as Designed 100
90
Single size (mm) Percentages
80
10/14mm 22% 70
% Passing

6/10mm 13% 60
50
0/6mm 65%
40
Filler 30
20
Binder 5.6
10
0
0.01 0.1 1 10 100
Sieve Size (mm)
0 Min Max

Designation For : CCCC Lab In Charge Material Technologist Resident Engineer


Name

Signature

Date

Remarks
Improvement to Bitumen Standard and Mantainance Jnct (104)-Dry's -Ainabkoi(JNCT) C53 -
Kapchorwa(JNCT53) Naiberi Road Project

State Department Of
The Third Engineering Bureau of
Infrastructure
China City Construction Group
Materials testing & Research
Co.Ltd
Division
Kenya Rural Roads Authority
Binder content by Extraction
Location(Km)
Sample Wt.
Sampling Time Date

CENTRIFUGE METHOD
Test No. 1 2 Mean

Wt. of Bituminous mix + bowl A 2012.1

Wt of Bowl B 1190.0

Wt. of Bituminous mix A-B 822.1

Wt. of aggt.+ bowl after extraction C 1965.0

Wt. of aggregate C-B 775.0

Wt. of filter paper + filler D 23.6

Wt. of filter paper E 22.4

Wt. of filler D-E 1.2

Total weight of aggregate (F) (C-B) +(D-E) 776.2

Wt. of Bitumen (G) (A-B)-F 45.9

Bitumen by wt. of total mix (%) 100G/(A-B) 5.58 5.6


5.6
Bitumen (Design)

For CCCC Lab Incharge Project Materials Technologist Resident Engineer


Request No.
UPGRADING TO BITUMEN STANDARD MAINTENANCE OF SOY-SEREKEA
KILIMANI-TURBO,JNCT(B14)NANGILI-ZIWAMACHINE-ZIWASIRIKWA&ZIWA
SIRIKWA -KEROTET-MAJI MAZURI-MOI'S BRIDGE ROAD
CONTRACT NO.RWC 553
3/11/2021
Date
Field Compaction test (Sand Replacement) ( BS
1377-4:1990) Sand Density 1226
KENYA RURAL ROADS AUTHORITY
Location(Km) KM 6+600-7+500
Layer T.S.G
Material Source 45+575 33+150 33+225
CL RHS CL

Chainage 6+700 6+800 7+200 7+300 7+400 7+500 7+186 4+880 4+940 125.0
Offset LHS CL RHS CL LHS CL RHS CL RHS 6000.0 6000.0
Depth Tested (mm) 150.0 140.0 140.0 140.0 130.0 150.0 150.0 140.0 140.0 1535.0 2035.0

Wt. of sand+cylinder before pouring (g) 6000.0 6000.0 6000.0 6000.0 6000.0 6000.0 6000.0 6000.0 6000.0 4465.0 3965.0

Wt. of sand+cylinder after pouring (g) 2120.0 2011.0 2006.0 2075.0 2140.0 2100.0 2004.0 2001 2081 26 15

Wt. of sand in cone + hole (g) 3880.0 3989.0 3994.0 3925.0 3860.0 3900.0 3996.0 3999.0 3919.0 0.0 1380.0 1372.0

Cylinder and Baseplate B1.A1 B1.A1 B1.B1 B1.B1 B1.B1 B1.B1 B1.B1 B1.B1 B1.B1 3085.0 2593.0

Wt. of sand in cone (g) 1375.0 1375.0 1375.0 1375.0 1375.0 1375.0 1375.0 1375.0 1375.0 3965.0 3530.0

Wt. of sand in hole (g) 2505.0 2614.0 2619.0 2550.0 2485.0 2525.0 2621.0 2624.0 2544.0 0.0 1.361

Wt. of excavated Material (g) 3840.0 4025.0 4160.0 3925.0 3835.0 3965.0 4021.0 4130.0 4062.0 0.0 1669.0

Ratio 1.533 1.540 1.588 1.539 1.543 1.570 1.534 1.574 1.597 #DIV/0!

Bulk Density (kg/m3) 1879.4 1887.8 1947.4 1887.1 1892.0 1925.2 1880.9 1929.6 1957.6 44 41

104.90 90.60

Tin Number 45 54 53 46 49 78 43 32.00 29.00 95.80 83.40

Wt. of tin+wet soil (g) 282.8 305.0 296.1 261.5 249.1 299.4 304.00 297.4 302.1 33.1 35.7

Wt. of tin+ dry soil (g) 251.9 271.6 265.8 234.0 223.5 270.2 270.30 264.0 270.6 9.1 7.2

Wt .of tin 79.9 76.9 83.2 79.1 71.3 93.3 90.2 84.0 83.7 62.7 47.7

Wt. of moisture (g) 30.9 33.4 30.3 27.5 25.6 29.2 33.7 33.4 31.5 14.5 15.1

Wt. of dry soil (j-k) 172.0 194.7 182.6 154.9 152.2 176.9 180.1 180.0 186.9

Moisture content (1/m*100) % 18.0 17.2 16.6 17.8 16.8 16.5 18.7 18.6 16.9 16.9 16.9 16.9 16.9

0 0 0 0

O.M.C 20.9 20.9 20.9 20.9 20.9 20.9 20.9 20.9 20.9 0.0 1450.1

M.D.D (kg/m3) @100% 1590 1590 1590 1590 1590 1590 1590 1590 1590 86 90

Dry density (h/100+n)(kgm-3) 1593 1611 1670 1603 1620 1652 1584 1628 1675 #DIV/0! #DIV/0!

Relative Moisture Content (%) 86 82 79 85 80 79 90 89 81 125.0 125.0

Relative Field Compaction % @100% M.D.D 100 101 105 101 102 104 100 102 105

Depth of layer (mm) 150 140 145 140 140 150 150.0 140 140

Specification Layer Compaction % Moisture %


OGL 95 75-105
Fill 95/100 75-105
S/Grade 100 75-105
S/Base 95 85-105
Base 95 85-105

Remarks
MINISTRY OF ROADS AND TRANSPORT

STATE DEPARTMENT OF ROADS

MATERIAL TESTING AND RESEARCH DIRECTORATE

KENYA RURAL ROADS AUTHORITY


RESIDENT ENGINEER
(P.O Box 2708-30100,Eldoret

UPRADING TO BITUMEN STANDARD AND MAINTENANCE OF SOY-SEREKEA-KILIMANII-TURBO,JNCT(B14)


NAME OF THE PROJECT
NANGILI-ZIWAMACHINE -ZIWA SIRIKWA & ZIWA SIRIKWA -KEROTET-MAJI MAZURI-MOI'S BRIDGE
ROAD CONTACT NO 553

Road Section TURBO-SOY ROAD


Date reported 5/2/2024 Test No/Sampled No
Date tested 3/26/2024 Request Date 3/27/2024
Layer FEW TRF - Request No 1011
Location (Km) KM 13+220-13+340 Offset Position
Material description GRAVEL Additional information TURBO -SOY
Layer Layer Max. Dry Optimum Field Moisture
Offset Field Dry Density Relative Relative
CHAINAGE Thickness Thickness Density (MDD) Moisture Content Content
Position (FDD) Compaction Moisture content
Instructed Tested (T99) (OMC) (FMC)
(Km) (mm) (mm) (Kg/m3) (%) (Kg/m3) (%) (%) (%)
13+230 RHS 150 150 1506 27.5 1540.0 24.6 102 89
13+260 CL 150 150 1506 27.5 1518.0 22.1 101 80
13+290 LHS 150 150 1506 27.5 1500.0 25.8 100 94

#DIV/0!
4+880 CL 150 140 0 0 1625 18.6 #DIV/0! #DIV/0!
4+940 R.H.S 150 140 0 0 1672 16.9 #DIV/0! #DIV/0!
4+218 CL 150 0 0

Average Thickness /RC /RMC 150 102 85


Specification requirements 150 95-105 75-105
Comments and Remarks

Designation FOR: WEHAI TECHNICIAN MATERIALS TECHNOLOGIST RESIDENT ENGINEER Remarks

Name

Signature
Date

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