HS 8OO

Translation
Original - lnstruction for use

Distributed by:

GED ADVAIICED Sm PRoDUCTS@

9.696.012 v 2.01
 ENGLISH

HS 8OO lntroduction Section {

Eß ENGLISH

Table of Contents
1 !NTRODUCT!ON............ ............. 3
1.1 Pnernce ........... 3

1.3 luponrnruT NorcE ......4

1.4 Snrery rNSTRUcroNS. ........ 5
2 BEFORE STARTING UP ............7
2.1 !rureruoeo usE.. .......7
2.2 CoruposrroN AND FUNcloN ......... 8
2.3 lrusrRuroN TNSTRUcIoNS AND coMMrssloNrNc .......... I
2.3.1 lnstallation..... ...........9
2.3.2 Commissioning.. .....9
3 CONFTGURATTON OF MACHTNE ........... 10
3.1 TeupennruRE CorurnolLER.. ..... 10
3,2 OpennrloN AND SEALING PRocESS ,.,.,11
3.3 Senltruc sEAM TEST - "SEAL CHEcK" .... 12
4 TROUBLESHOOTTNG........ ...... 13
4.1 TnousLesHoorNc cHEcKLrsr...... .. .. 13
5 MAINTENANGE ......... 15
5.1 Pnnrs Senuce ... 15
5.2 REPUCEMENT PART ORDERS- ALLoCATIoN oF ARTIcLE NUMBERS ... 17
5.3 ITTORUNrION ABOUT REPI.ACING WEARING AND SPARE PARTS ..... 1 9
6 TECHNICAL DATA ....20
1 Crncurr nruo Wrnrruc Dncnnu 230 V 50 H2...
6. .... 20
6.2 Crncurrnxo Wrnrruc Dncnnu 115 V 50/60 H2... ........21
6.3 SpecrrrcnroNs ...22
7 DECLARATION OF CONFORMITY ........23
.1 CE- DecmRArroN
7 .....23

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HS 8OO lntroduction Section {

1 !ntroduction
1.1 Preface
First of all we would like to thank you for purchasing the sealing machine.
ln these instructions you will find information about using the machine, servicing and care.

The sealing machine is a rotary sealer for packaging sealabte pouches and reels (SBSI).

Please read these operating instructions carefully before commissioning so that

you are familiar with the capabilities of the machine and you can make optimum
use of its functions.

\§/
t€D
Akays keep these instructions close to the machine.

1.2 Legend

A The exclamation mark in the triangle draws your attention to important notes in
the operating instructions, which must absolutely be observed.

This warning sign refers to measures that could result in danger to human
health if they are not observed. It is compulsory to observe it.

e Tips with a hand symbol next to them, which relate to daily practice.

I Sterile-Barrier-system

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HS 800 lntroduction Section I

1.3 lmportant notice

ln accordance with the intended use, the CE marking is displayed based on

the following EU directives:
20061 42lCE, 201 1/65CE and 200 41 108lCE.

Medical machine directive 93l42lCE is not applicable to sealing machines.

The limit values of IEC 60601-1 may not be applied in repeated electrica!
inspections.

The manufacturer accepts no liability whatsoever for damage caused by tests

in accordance with standards not listed in the Conformity Declaration.

!n the event of conversion work or interventions to the machine undertaken

without the express written permission of the manufacturer, the warranty shall
be deemed void and any liability for physical or material damage shall be
transferred to the operator.

Note
Because we are constantly improving our products, we
reserve the right to modify these operating instructions
and the functions described in them.

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HS 800 !ntroduction Section {

1.4 Safety instructions

1. Our products left the plant in perfect safety condition.

To maintain this condition, the content of these safety instructions as well as

type plates, labeling and safety instructions attached to the machine must be
observed while handling the machine (transport, storage, installation,
commissioning, operation and maintenance).

3 This machine is suitable for processing laminated films in the heat-sealing

process. See also chapter 2.1 "Designated use".

4 Please check the packaging and lodge a complaint for any damage with the
carrier or parce! service immediately before installing the machine.

5 Before commissioning, ensure that the machine does not show any evidence
of damage. ln case of doubt, contact the manufacturer or a service partner
authorized by the manufacturer.

6 Do not operate the machine if the power cable or the power plug is
damaged. Do not use the machine if it does not operate correctly or it is
damaged in any way. lf the mains cable or the machine have been
damaged, the machine must be repaired by the manufacturer or by one of
the manufacturer's authorized service partners.

7 The machine must be connected using the mains cable included in shipment
to a protective contact socket with a stable voltage. Operation on lT
networks is not permitted.

8 Please place the machine on a stable base.

9 The machine must not be installed and operated in

explosive areas.

10 lf the sealing machine is brought directly from a cold environment into a hot
environment, bedewing may occur. Wait unti! temperature equalization has
taken place.
Starting up the machine when it is bedewed causes danger to life!

11. Part changes and repairs must only be performed by the manufacturer or by
one of the manufacturer's authorized service partners.
But before remove the power plug from the socket.
12 Switch off the machine when it is not in use or remove the power plug from
the socket.

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HS 800 !ntroduction Section I

13. Before cleaning: Switch off the machine and remove the power ptug from
the socket.
Clean the machine only with a dry or damp soft cloth and a mild cleaning
agent. Do not allow any water to find its way into the machine. Caution!
Never wet clean the machine!!
14. Do not insert pointed or flat items into the import slot of the machine. This
can result in damage to the machine and instruments.

15. Do not insert items into the louvers of the machine. You may receive an
electric shock or the machine could be damaged.

16. Do not use the machine if you have any doubts about machine safety.

17. The machine must not be installed or operated by persons under 16 years of
age.

18. The machine must not be operated unsupervised.

19. It is forbidden to operate the machine under the influence of drugs or

alcohol.

20. Keep your hair,clothing and gloves away from moving parts.
Loos clothes, jewellery or Iong hair van be caught in moving parts.

21 Your appliance contains valuable materials which can be recovered or

recycled. Leave it at a local civic waste collection point. This appliance is
labeled in accordance with European Directive 2002196 EC concerning used
electrical and electronic appliances equipment-WEEE).
The directive determines the framework for the return and recycling of used
appliances as applicable throughout the EU.

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HS 800 Before Starting Up Section 2

2 Before starting Up
2.1 lntended use

The machine is intended only for commercial and industrial use and may only be used for the
intended use and with following materials.

Sealable materials
Pouches and reels in accordance with EN 868-5 and EN ISO 11607-1*
Paper pouches in accordance with EN 868-4*
Aluminum Iaminate film
* also with side gusset

The correct sealing temperature must be identified by means of test sealings.

The machine output depends on the condition of the sealing material used.

Non-sealable materials
Polyethylene film
Soft PVC film
Hard PVC foils
Polyamide film
Polypropylene film

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HS 800 Before Starting Up Section 2

2.2 Composition and function

Temperature Controller

Drive switch

Power switch

Adjustable sealing edge

setting
5-30 mm

Mains fuses

Power connection

Display

lnput and function

buttons

Sealing process

1 . After the sterilization packaging has been inserted, the feed process is started.
2. The sterilization packaging is now fed and the sealing seam area is heated up to the set
sealing temperature by the heating units located at the top and bottom. The sealing
temperature is monitored.
3. The sealing seam, which is now heated, is pressed together by the sealing rolter and
sealed.
4. The finished sterilization packaging is transported to the extraction side.
5. The sealing temperature remain saved after the machine is switched on or off, or after a
power failure (auto safe).

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HS 800 Before Starting Up Section 2

2.3 lnstallation instructions and commissioning

Prior to installation, read the safety notices in chapter 1.4

2.3.1 lnstallation
Place the machine on a horizontal surface.

O Please do not lift the machine by the in feed section.

@ The distance from the machine to a wall must be at least 200 mm.

2.3.2 Commissioning

Power switch
To switch on the machine, press the power switch on the left-hand side.

After a short self-test and after the selected sealing temperature has been reached, the
machine is operational.

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HS 800 Gonfiguration Ghapter 3

3 Configuration of machine

3.1 Temperature Gontroller

o Temperature indicator

lndicator for motor starter relay

o I n @

I EU o I ndicator for temperature adjustment

@ Nominal temperature input

0 Value of temperature -1
ä3ooo @ Value of temperature +1

@o @

lmput of nominal temperature

Press key once

Kl
oo
I,Q

o00
Adjust temperature by pushing key .,o -,,o
Activate input 2xO
Kl
oo
I,Q,

ooo
Origina! adjustment factory-made :

Nominal temperature 180'C

Temperature unit "c

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HS 800 Gonfiguration Ghapter 3

3.2 Operation and sealing process

o The material to be sealed must be sealed according to the manufacturer's instructions.
o Set the pee! edge width:
After the locking machine has been loosened, the peel edge can be set by shifting the in
feed section variably between 5 mm and 30 mm. A sufficient protrusion must be available
between the sealing seam and the reel interface given on the extraction side (in
accordance with DIN 58953-7 min. 10 mm).

o Sterilization packaging must be inserted from the left-hand side, atways with the side to be
printed face down.
The drive is switched on automatically.

o Remove the sealed sterilization packaging and leave briefty to cool.

(p Sealable pouches and reels must only be filled toYoful! (DlN 58953-7). The limited
filling prevents a load that is too large from being placed on the sealing seams.

The correct sealing temperature must be identified by means of sealing tests.

Sealing must be performed in such a way that the sealing seam meets the quality
characteristics requirements of EN ISO 1 1607-2, even with varying material
thicknesses. The following quality characteristics must be met:

. lntact sealing across the entire sealing seam width

'. No channels or open seals
No punctures or tears
. No delamination or material separation

hawotest SEAL CHECK is considered suitable for checking these quatity

characteristics.. The hawotest SEAL CHECK seal indicatols are available
separately.

see the DGSV guideline for validation of the sealing process

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HS 8OO Gonfiguration Ghapter 3

3.3 Sealing seam test - "Seal Check"

Testing of the critical process parameters temperature and contact pressure with
''SEAL CHECK''.
This test should be performed before and after the daily working process and/or before/after
each load and can be documented routinely (DlN EN ISO 11607-2).

Before the test, the machine must be ready for use and the set temperature must have been
reached.

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HS 800 Troubleshooting Section 4

4 Troubleshooting
4.1 Troubleshooting checklist
The trouble shooting suggestion marced with a * may only be carried of a service partner
authorised by the manucaftuer.

Malfunction Possible cause Troubleshooting

Mains connection
- Mains cable not plugged in Check mains connection
and connect to another socket
if necessary

Machine does not switch on - Mains cable defective Replace mains cable
No data in the display
Mains fuse Replace mains fuse*
! ln case of repeated failure
you must have the machine
fuse checked

Tem perature controller defective Replace Temperature controller*

Set temperature too low lncrease set temperature (see page 10)

Temperature limitation active Reset the temperature limiter by

pushing down the pin
! ln case of repeated activation
you must have the machine
Machine not heating up checked

Temperature sensor Replace temperature sensor*

Heating element Check heating element and replace if

necessary*

Tem perature controller defective Replace Temperature controller

SST relav defective Replace SST relav*

Conveyor belt guide Replace PTFE belt on guide
unit (see page 19)
Uneven material feed
or Conveyor belt Replace conveyor belt
loud running noise - damaged Check belt tension
- no feed

Motor Replace motor*

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HS 800 Troubleshooting Section 4

Malfunction Possible cause Troubleshooting

Temperature too low lncrease temperature (see page 10)

sealing roller Replace the sealing roller*

Sealing seam does not hold / Sealing unit Set sealing unit clearance
is distorted - Distance between to 0.5 mm*
sealing units too larqe
Paper side of the packaging
Temperature too high Reduce temperature (see page 10)
discolored or side gusset
shrunk
No feed Conveyor belt
- damaged Replace conveyor belt
- no feed Check belt tension

Motor Replace motor*

Temperature control ler defect Replace Temperature controller*

Packaging stuck
Switch of the machine and
disconnect the power plug !

lnsert Transport rey O onto

axle @ and slowly turn to

the left until the packaging can
be removed from the right outlet
side of the machrne
2

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HS 800 Maintenance Section 5

5 Maintenance

Like all technical machines, your machine is also subject to technical wear.
ln order to guarantee continuous operationa! readiness, your machine should be inspected regularly by a
competent person and serviced at least once per year by the manufacturer or by one of the
manufacturer's authorized service partners.

PTFE strip
Maintenance for guide Pressure Toothed belt
chart die roller

At least every
3 months q q
& fi
Depending on
use, at least once
annualy f?
Legend:

flReprace

5.1 Parts Service

g
Simply order parts by fax:

o Please copy the following pages according to the parts required.

Page 16: Parts required for maintenance and wear
Page 16: Replacement parts

o Enter machine number.

o Enter machine model No.: 123456
o Enter name, address, fax number and order number. Type: HS 800
o Mark items required
o Enter quantity required.
o Sign order. (
qr ö! Eoirfiai$l
o Fax order. Iturlu.dtl.Ct
d6 !ta!2! d?
a:t., 0e
?tcüno.
It' UI

Page GB 15 9.696.012 v 2.01

To: Sender:

Fax no. +

Your order no. Date

Machine type Serial number

g Description Item no. Pieces

tr Pressure roller 2.230.026

tr Gear motor 230 V 1.212.005

tr Heating element 115V 200W 6.536.032

tr PTFE strip heating die 6.105.125

tr PTFE strip guide die 6.052.014

tr IEC cable feed with switch 6.562.009

tr Fuse element for 6.562.009 6.562.049

tr Power cable 230V 6.593.013

tr Power cable 1 15V 6.593.014

tr Switch Motor 6.562.006

tr SST relay 6.460.001

tr Temperature sensor 6.564.040

tr Digital temperature regulator 6.564.038

Transform er 115Vl230V
tr Only for 115V version 6.531.015

tr Over temperature cut out 6.564.018

tr Transport toothed belt 6.271.001

tr
tr
Signature
 ENGLISH

HS 8OO Maintenance Section 5

5.2 Replacement part orders- allocation of article numbers

Upper sealing die

Lower sealing die

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HS 8OO Maintenance Section 5

Upper guide rail

Lower guide rail

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HS 8OO Maintenance Section 5

5.3 lnformation about replacing wearing and spare parts

Ma i ntenance I nformation
! Please use only genuine replacement parts

Replacing PTFE strip and heating element

t Switch off machine and DISCONNET POWER PLUG

lf the heating elements and the PTFE ribbons need to be replaced, the heating jaws must be removed
completely, which causes additiona! adjustment. The job should only be performed by a skilled specialist;
otherwise we recommend sending the machine to the producer for performance.

Mai ntena nce I nformation ! Please use only genuine replacement parts

Replacing of the tooth belts

) Switch off machine and DISCONNET POWER PLUG !

1. Let machine cool down.

2. Lift off upper part of casing after removing the set screws.
3. Dismount upper guide rail completely.
4. Loose M13 hexagon screws at upper and lower guide rollers (tension rollers). Slacken the tooth
belts by moving the guide rollers.
5. Take off the tooth belts from the guide and drive ro!!ers.
6. Replace tooth belts.
7. Fasten M13 hexagon nuts slightly by hand.
8. Stretch the drive belts by moving of the guide rollers. The correct tension is reached when the tooth
belts can be lifted about approx. 15 mm at the centre. Tighten M13 hexagon screws.
CAUTION ! Belts that are too tight might cause damages at the bearings.
9. Remount upper guide rail and press it slightly down, so that the rai! has a pretension of 1 mm to the
drive belt. Mount and tighten the washer and nuts.
10. Start a test run; please be especially carefu! and do not grasp into the machine with the hands.
11. Contro! ground wire.
12. lf the machine runs to your satisfaction, remount upper casing and tighten the screws.
13. Reset machine into operation as described above.

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HS 8OO Technica! Data Section 6

6 Technica! Data
6.1 Circuit and Wiring Diagram 230 V 50 Hz
MainPower 230V 50Hz -
LNPE

I
J..

Fuse
2x 4AT

Mains Switch Gear Motor 1.212.005

6.562.009

Switch
Motor
6.562.006

SST relay
6.460.001

Over temperature
cut out
6.564.018
Heating Element
1 15V 200W

6.536.032
,l-'ll
:
F i
'It
l .

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HS 800 Technical Data Section 6

6.2 Circuit and Wiring Diagram 115V 50/60 Hz

Main Switch
Gear Motor 1.212.005
6.s62.009

brn
:'
!
!
!
I
i
i
8g L N
Transformer 1 15V i
!
Temperature
6.531 .015 !
I
i
Regulator
! 6.564.038
!
!
I
56 3 2
t -.-

rd

Switch
Motor Temperature
6.562.006 Sensor
6.564.040

SST relay
6.460.001

Over temperature 250'C

cut out
6.564.018
I
I

Heating Elemenü
115V2OOW i
6.s36.032 :
I
I

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HS 800 Technica! Data Section 6

6.3 Specifications
Connection data
Powerconnection tvl 230I 115
Power frequency t Hz I 50/60
Power consumption max. tWI 500
Mainfuse230V (115V) tAl 4 M (6.3AT)
Mechanic
Dimension Length lmm l 555
width 260
Heiqht 160
Weisht t kq I 15
Sealed edqe infinitelv adiustable I mm I 5-30
Sealinq seam width I mm I 12
Lenqth of sealinq seam I mm I unlimited
Process meter / Seali n
Sealing temperature max. [ 'C I 20 - 220
Temperature ranqes 1

Temperature{olerance I o/o
1 t2
Throuqhputrate lmlminl 10
Electronic und Communication
Protection class 1

Noise intensity t dB/ A

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HS 800 Declaration of Gonformity Section 7

7 Declaration of Conformity
7.1 CE- Declaration

Konformitätserklärung - Declaratlon of Conform ity

l-1;-r r u-l D6claration "CE' de Conformit6

Declaracci6n de conformidad de la C.E. 9.696.012C
74847 Obrigheim / Germany Dichiarazione di conformitä - Declaracäo de conformidade

Gültig ab: 01.02.2015 Seite 111

Valid from: Version 5.02

Hiermit erklären wir, dass die Folienschweissmaschinen:

Herewith we declare that the Foil sealing unit:
Par la prösente, nous döclarons que la gamme de Soudeuse de films plastique:
Por la presente certificamos que las mäquinas embolsadoras modelos:
Dichiariamo con la presente che le macchine per saldatura di fogli:
Por este meio se declara que as mäquinas de selagem de folhas de plästico:

HS 800
folgenden einschlägigen Bestimmungen und harmonisierten Normen entsprechen:
complies with the requirements of the following regulations and harmonised standards:
corresponde aux dispositions suivantes et standards harmonise:
objeto de esta Declaraciön cumpie con las siguientes disposiciones:
Sono conformi alle seguentidieposizioni in materia nonchö alle seguentie norme arrnonizzale:
corespondem äs sequintes determinagöes e normas harmon2adas:

EG - Maschinenrichtlinie 2OOO|42|EC
Machinery directive
Directive "CE'rel. aux machines
Directiva de Maquinaria de la CE
Direttiva CE sulle maccine nella versione
Directiva da UE relativa a maquinaria

EMV-Richtlinie EMC-directive 2014130tEU

Directive CEM Directiva da CEM
Direttiva CEM Directiva CEM

WEEE-Richtlinie WEEE-directive 2012t191EU

Directive WEEE Directiva de WEEE
Direttiva WEEE Directiva WEEE

RoHS-Richtlinie RoHS-directive 2011t65tEC

Directive RoHS Directiva de RoHS
Direttiva RoHS Directiva RoHS

Harmonisierte Normen Harmonized standards EN tSO 12100-1t2010 07 EN 60204-1t2007_06

Standard harmonise Las normas armonizadas EN rSO 12100-2t2010 07 EN 61000-6-1/2007_10
Norme armonizzale Normas harmonzidadas EN tSO 13857/2008 06 EN 6'1000-6-3/201 1_09

Verantwortliche Person für die Technischen Unterlagen siehe unten

Responsible person for technical documentation see below
La personne responsable pour la documentation technique est mentionnöe au-dessous

/ authorized officer
hawo GmbH, Obere Au 2. D-74847 Obrigheim. Germany

o
N
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This dffiI a|d the mlats ls@l aro
hawo GmbH T + 49 (0) 6261 t 9770-0 Amtsgericht Mannheim: HRB 441011 cGirdBd p.@delary arld colfidolid inlo.matim ol
IN Obere Au 2-4 F + 49 (0) 6261 I 977469 GeschäItsführer: hM ard d8d6lre to wu0Eized lrüv(lEb d
o dssmhallon. D.-ötEtbo. q cBryüE b p(oait (ed
o 74847 Obrigheim / Germany [email protected] Hans Wolf und Christian Wolf rxallot pri, sno @ert lry l|e€ GmbH.
www.hawo.com Firmensitz: Obrigheim 74647 Obri{reh. GrflE'y

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