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    Resin

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    Гнатюк Степан

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    © All Rights Reserved
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    Resin

    Uploaded by

    Гнатюк Степан
    6 views5 pages

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    resin

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    6 views5 pages

    Resin

    Uploaded by

    Гнатюк Степан

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    © All Rights Reserved
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    October 27, 2016

    46-0047-00 Bending Rubber Epoxy (2 Part)

    Description: 46-0047-00 Bending Rubber Epoxy adhesive is a multi-purpose, viscous material that is suitable for
    bonding a variety of materials, including metal, ceramic, and wood. The electrically insulating adhesive is easy to apply
    either manually by spatula and stiff brush or mechanically with meter/mix and coating equipment. 46-0047-00 Bending
    Rubber Epoxy adhesive cures at temperatures from 68°F (20°C) to 356°F (180°C) with no release of volatile constituents
    It qualifies to ABR 2-1079 and DAN 1284-01.

    Applications:
    ñ Metal
    ñ Ceramics
    ñ Wood
    ñ Vulcanized Rubber
    ñ Foams
    ñ Plastics

    Advantages:
    ñ Long open time
    ñ High shear and peel strength
    ñ Easy to apply
    ñ Good resistance to static and dynamic loads
    ñ Electrically insulating

    Typical Properties: Test Values(1)


    Property Test Method Resin Hardener
    Color/appearance Visual Creamy, Amber Liquid viscous/liquid
    Specific Gravity ASTM D-792 1.17 0.92
    Viscosity (cP)at 77èF (25èC ) ASTM D- 2393 50,000 35,000

    Typical mixed Property Test Method Test Values(1)


    Properties:
    Reaction Ratio (by weight) 100R/80H
    Reaction Ratio (by volume) 100R/100H
    Pot Life, hours at 77èF (25èC) ASTM D-2471 2
    (4.fl.oz. mass)
    Mixed viscosity (cP)at 77èF ASTM D- 2393 45,000
    (25èC)
    1Tested at 77°F (25°C)

    1
    October 27, 2016
    Recommend Temperature Handling Strength Minimum Cure Time
    Cure Schedules: 68°F (20°C) 12 hours 15 hours
    77°F (25°C) 7 hours 12 hours
    104°F (40°C) 2 hours 3 hours
    158°C (70°C) 30 minutes 50 minutes
    212°C (100°C) 6 minutes 10 minutes
    302°F (150°C) 4 minutes 5 minutes

    Typical cured Application of Adhesive


    properties: The resin/hardener mix is applied with a spatula to the pretreated and dry joint surfaces.
    A layer of adhesive 0.002 to 0.004-inches (0.05 to 0.10-mm) thick will normally impart the greatest lap shear strength to a
    joint. The joint components should be assembled and clamped as soon as the adhesive has been
    applied. Even contact throughout suffices to ensure proper cure.

    Standard Test Specimens


    Unless otherwise stated, the figures given below were all determined by testing standard specimens mad up by lap-
    jointing 4-inch x 1-inch x 0.06-inch (10cm x 2.5cm x 1.5mm) strips of aluminum. The joint area was 0.5 x 1-inch (12.5mm x
    2.5cm) in each case.

    Property Test Method Test Values(1)


    Lap Shear Strength, psi (MPa) ASTM D-1002

    Effects of cure time and temperature


    Cure Temperature Time
    77°F (25°C) 8 hours 710 (4.9)
    15 hours 1990 (13.7)
    24 hours 2130 (14.7)
    72 hours 2280 (15.7)
    5 days 2560 (17.6)
    158°F (70°C) 1 hour 3130 (21.5)
    2 hours 3410 (23.5)
    3 hours 3200 (22)
    212°F (100°C) 10 minutes 3700 (25.5)
    20 minutes 3980 (27.4)
    30 minutes 4120 (28.4)
    302 °F (150°C) 5 minutes 4270 (29.4)
    10 minutes 4410 (30.4)
    20 minutes 4410 (30.4)

    2
    October 27, 2016
    Property Test Method
    Lap Shear Strength, psi (MPa) ASTM D-1002

    Effects of Test Temperature


    (Load applied 10 minutes after specimens reach test temperature)
    Cure Cycle Test Temperature Test Values(1)
    5 days at 77°F (25°C) -76°F (-60°C) 2840 (19.5)
    -4°F (-20°C) 2840 (19.5)
    68°F (20°C) 2560 (17.6)
    104°F (40°C) 1420 (9.8)
    140°F (60°C) 570 (3.9)
    20 min at 212°F (100°C -76°F (-60°C) 3560 (24.5)
    -46°F (-20°C) 3410 (23.5)
    68°F (20°C) 3980 (27.4)
    104°F (40°C) 1990 (13.7)
    140°F (60°C) 1000 (6.9)
    1Tested at 77°F (25°C)

    Property
    Lap Shear Strength, psi (MPa)

    Effect of Immersion
    (Cure cycle 16 hours at 104°F (40°C). Immersion for 90 days in media listed.)

    Media Test Values (1)


    Standard – As prepared 2560 (17.6)
    Acetone (30 days) 570 (3.9)
    Acetylene 430 (2.9)
    Gasoline 2410 (16.6)
    Ethyl Acetate (30 days) 570 (3.9)
    Acetic Acid 10 % Degraded
    Methanol Degraded
    Lubricating Oil – HD30 2560 (17.6)
    Kerosene Degraded
    Trichloroethylene Degraded
    Water at 68°F (20°C) 1420 (9.8)
    Water at 194°F (90°C) 430 (2.9)

    Lap Shear Strength, psi (MPa)

    Effect of Tropical Exposure


    (104° (40°C)/92% R.H.)
    Cure Cycle Exposure Time Test Values(1)
    16 hrs at 104°F (40°C) 0 days 2560 (17.6)
    10 days 2560 (17.6)
    30 days 1710 (11.8)
    60 days 1560 (10.7)
    90 days 570 (3.9)
    20 min at 212°F (100°C) 0 days 3980 (27.4)
    10 days 2560 (17.6)
    30 days 1710 (11.8)
    60 days 1560 (10.7)
    90 days 1280 (8.8)
    1Tested at 77°F (25°C)

    3
    October 27, 2016
    Lap Shear Strength, psi (MPa) Test Method

    Effect of Heat Aging ASTM D-1002


    (Cured 16 hours at 104°F (40°C)

    Aging Temperature Exposure Time Test Values(1)


    68°F (20°C) 0 days 2560(17.6)
    1 years 2560 (17.6)
    2 years 2280 (15.7)
    3 years 1710 (11.8)
    4 years 1990 (13.7)
    5 years 1990 (13.7)
    140°F (60°C) 3 days 2560 (17.6)
    10 days 2420 (16.6)
    30 days 2130 (14.7)
    176°F (80) 3 days 2130 (14.7)
    10 days 2130 (14.7)
    30 days 2130 (14.7)
    60 days 2130 (14.7)
    1 year 1280 (8.8)
    2 years 710 (4.9)
    3 years 710 (4.9)
    4 years 430 (2.9)
    5 years 280 (1.9)
    248°F (120°C) 3 days 2130 (14.7)
    10 days 2280 (15.7)
    30 days 2280 (15.7)
    60 days 2130 (14.7)

    Property

    Lap Shear Strength, psi (MPa)

    Tested on Metal Substrates


    (Cured 20 min at 212°F (100°C)

    Aging Temperature Substrate Thickness Test Values(1)


    (in./mm)
    Carbon Steel 0.039/1.0) 3840(26.4)
    Stainless Steel 0.039/1.0 3270 (22.5)
    Galvanized Steel2 0.06/1.5 1990 (13.7)
    Copper 0.06/1.5 3270 (22.5)
    Brass 0.06/1.5 2990 (20.6)
    1Tested at 77°F (25°C)
    ²Surface degreased only, not roughened

    Property
    Fatigue Strength, psi (MPa)
    Tested using a load frequency of 90 Hz and a 1 inch (25mm) joint overlap
    (Cured 20 min at 212°F (100°C)

    4
    October 27, 2016
    Fatigue Limit Load
    % Static Shear Strength Cycles to Failure(1)
    50 103 – 104
    40 104 – 105
    30 105 – 106
    25 105 – 106
    20 106 – 10
    15 107

    Property Test Method Test Values(1


    Ultimate Tensile Strength (psi) ASTM D-638 4800(33)
    Elongation (%) ASTM D-638 9
    Tg per DMA, °F (°C) ASTM D-4065 146 (63)
    Hardness (Shore D) ASTM D-2240 80
    Coefficient of Thermal Expansion ASTM E-831 8.5 x 10-5
    (in/in/°C)
    Roller Peel Test, pli (N/mm) ISO 4578 28 (4.9)
    1Tested at 77°F (25°C)

    Storage/Shelf Life: Epoxy resins and hardeners should be stored in a dry place in their original, sealed containers
    at temperatures from 10 – 100èF (16 – 38 èC). Material temperatures should be above 65°F (18°C) when mixing. After
    use, tightly reseal containers. Under these conditions, epoxy resins and hardeners will remain useable for 12 month from
    date of shipping from IEC.

    First Aid! Eyes and skin: Flush eyes with water for 15 minutes. Contact a physician if irritation
    persists. Wash skin thoroughly with soap and water. Remove and wash contaminated
    clothing before reuse.

    Inhalation: Remove subject to fresh air.

    Swallowing: Dilute by giving water to drink and contact a physician promptly. Never give
    anything to drink to an unconscious person.

    KEEP OUT OF REACH OF CHILDREN!


    FOR PROFESSIONAL AND INDUSTRIAL USE ONLY

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