NGC 40 Slim

NGC-40-SLIM
Safety Temperature Limiter for use

with the RAYCHEM NGC-40 System
RESET
NGC-40 SAFETY TEMPERATURE LIMITER

STATUS TS1
NETWORK TS2
CURRENT TS3
TRIP
SET TRIP ALARM

CONFIG RESET RESET
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INDEX
1 Introduction��4
1.1 Certification.......................................................................................................... 4
1.2 Warranty............................................................................................................... 4
1.3 Limitation of warranty......................................................................................... 4
1.4 Exclusive remedies.............................................................................................. 4
1.5 Statement of compliance.................................................................................... 4
1.6 CE declaration of conformity.............................................................................. 5
1.7 Area of use .......................................................................................................... 6
1.8 Safety instructions............................................................................................... 6
1.9 Conformity with standards.................................................................................. 6
1.10 Approvals and certifications............................................................................. 6
2 Technical data��7
2.1 Product Description............................................................................................. 7
2.1.1 Tools Required.......................................................................................... 7
2.1.2 Additional Materials required.................................................................. 7
2.1.3 Kit Contents.............................................................................................. 7
2.1.4 General information................................................................................. 7
2.1.5 Measuring range...................................................................................... 7
2.1.6 Electromagnetic Compatibility................................................................ 7
2.1.7 Temperature Sensors............................................................................... 7
2.1.8 Alarm Relay............................................................................................... 7
2.1.9 Contactor Output Relay............................................................................ 8
2.1.10 Digital Input............................................................................................ 8
2.1.11 CAN Networking Port............................................................................. 8
2.1.12 Connection terminals............................................................................. 8
2.1.13 nVent RAYCHEM NGC-40 Safety Limiter.............................................. 8
2.1.14 n
Vent RAYCHEM NGC-40-SLIM accessories and
associated components...........................................................................8
2.1.15 Dimensions............................................................................................. 9
2.2 Mounting and wiring NGC-40-SLIM module..................................................... 10
3 Safety instructions for RAYCHEM NGC-40-SLIM��15

3.1 Safety function of temperature limiter in nVent RAYCHEM NGC-40-SLIM... 15
3.2 Area of use......................................................................................................... 15
3.3 Temperature limiter (schematic)...................................................................... 15
3.4 Reset Safety Temperature Limiter.................................................................... 16
3.5 Temperature setting secured and locked to prevent manipulation................ 16
3.6 Changing limiter set point................................................................................. 16
3.7 Procedure to write new temperature set point to limiter................................ 16
3.8 Functional test................................................................................................... 17
3.9 Functional test description............................................................................... 17
3.10 Functional test procedure............................................................................... 17
3.11 Test in the event of a fault............................................................................... 18
3.12 Safety Integrity level........................................................................................ 18
3.13 Safety integrity of the RAYCHEM NGC-40-SLIM hardware.......................... 18
3.14 PFDavg safety function................................................................................... 18
3.15 SIL related to SFF and HFT............................................................................. 19
3.16 Safety related system characteristics............................................................ 19
3.17 Response in operation and fault conditions.................................................. 19
nVent.com | 3

1 INTRODUCTION
Please read all instructional literature carefully and thoroughly before starting.
Refer to the inside front cover for the listing of Liabilities and Warranties.
NOTICE: The information contained in this document is subject to change without
notice. Please read these Operating Instructions before commissioning the
instrument. Keep the operating instructions in a place that is accessible to all
users at all times. Please assist us to improve these operating instructions, where
necessary. We are always grateful for your suggestions.
Should any difficulties arise during start-up, you are asked not to carry out any
unauthorized manipulations on the instrument as this could affect your warranty
rights! Please contact the nearest nVent subsidiary or the head office. If any
servicing is required, the instrument must be returned to the head office.
1.1 Certification
nVent certifies that this product meet its published specifications at the time of
shipment from the Factory.
1.2 Warranty
This nVent product is warranted against defects in material and workmanship for a
period of 12 months from the date of installation or 30 months maximum from the
date of shipment, whichever occurs first. During the warranty period, nVent will, at
its option, either repair or replace products that prove to be defective.
For warranty service or repair, this product must be returned to a service facility
designated by nVent. The Buyer shall prepay shipping charges to nVent and nVent
shall pay shipping charges to return the product to the Buyer. However, the Buyer
shall pay all shipping charges, duties, and taxes for products returned to nVent
from another country.
nVent warrants that the software and firmware designated by nVent for use with a
product will execute its programming instructions properly when installed on that
product. nVent does not warrant that the operation of the hardware, or software, or
firmware will be uninterrupted or error-free.
1.3 Limitation of warranty
The foregoing warranty shall not apply to defects resulting from improper or
inadequate maintenance by the Buyer, Buyer-supplied software or interfacing,
unauthorized modification or misuse, operation outside of the specifications for
the product, or improper installation.
NO OTHER WARRANTY IS EXPRESSED OR IMPLIED. NVENT DISCLAIMS THE
IMPLIED ARRANTIES OF MERCHANTA BILITY AND FITNESS FOR A
PARTICULAR PURPOSE.E.
1.4 Exclusive remedies
THE REMEDIES PROVIDED HEREIN ARE THE BUYER’S SOLE AND EXCLUSIVE
REMEDIES. NVENT SHALL NOT BE LIABLE FOR ANY DIRECT, INDIRECT, SPECIAL,
INCIDENTAL, OR CONSEQUENTIAL DAMAGES, WHETHER BASED ON CONTRACT,
TORT, OR ANY OTHER LEGAL THEORY.
1.5 Statement of compliance
This equipment has been tested and found to comply with the low voltage directive
2006/95/EC and the electromagnetic compatibility directive 2004/108/EC. These
limits are defined to provide reasonable protection against harmful interference
in a residential installation (technical data mentions industrial application).
This equipment generates uses and can radiate radio frequency energy and, if
not installed and used in accordance with the instructions, may cause harmful
interference to radio communications. However, there is no guarantee that
interference will not occur in a particular installation. If this equipment does cause
harmful interference to radio or television reception, which can be determined
by turning the equipment off and on, the user is encouraged to try to correct the
interference by one or more of the following measures:
• Reorientate or relocate the receiving antenna.
• Increase the separation between the equipment and receiver.
4 | nVent.com

• Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
• Consult the dealer or an experienced radio/TV technician for help.
1.6 CE declaration of conformity
EC Declaration of Conformity
EG Konformitätserklärung
CE Déclaration de Conformité
We / Wir / Nous,
PENTAIR THERMAL MANAGEMENT BELGIUM N.V.
Romeinse straat 14, 3001 Leuven / Belgium – Belgien - Belgique
Hereby declare that the products… / Erklären, dass die Produkte… / Déclarons, que les produits…
Electronic Temperature control System with Safety temperature limiter: Raychem NGC -40
Elektronischer Temperaturregelsysteme mit Sicherheitstemperatur Begrenzer: Raychem NGC -40
Thermostat électronique: Système avec limiteur de température de sécurité: Raychem NGC-40
Raychem NGC-40-SLIM
…which is the subject of this declaration, is in conformity with the following standard(s) or normative documents
…auf welche sich diese Erklärung bezieht, mit der/den folgenden Norm(en) oder normativen Dokumenten übereinstimmt
…auxquels cette déclaration se rapporte, sont conformes aux norme(s) ou aux documents normatifs suivants
Terms of the Directive(s) and Approval Data… Title and/or No. and date of issue of the standard /
Richtlinien, Normen und Zulassungen… Titel und/oder Nr. sowie Ausgabedatum der Norm /
Prescription de la directive et données de référence Titre et/ou No. ainsi que date d'émission des normes
d’approbation…
Immunity / Immunité /
Emission:
Verträglichkeit
2004/108/CE Electromagnetic compatibility
* EN 55014-1:2006 * EN 61000-6-2:2005
2004/108/EG Elektromagnetische Verträglichkeit
* EN 55011:2007 * EN 55014-2:1997
2004/108/EC Compatibilité électromagnétique
* EN/ IEC 61000-6-3:2006 EN/ IEC 61326:2002
EN / IEC 61326:2002
Harmonized standards are marked with (*)
The technical documentation required to demonstrate that the products meet the requirements of the above EC directives
has been compiled and is available for inspection by relevant enforcement authorities.
Die technische Dokumentation, die zur Gewährleistung der Einhaltung der EG Richtlinien benötigt wird, wurde erstellt und
liegt zur Überprüfung durch eine autorisierte Stelle bereit.
La documentation technique exigée pour démontrer que les produits répondent aux exigences des directives CE ci-
dessus a été compilée et est disponible pour l'inspection par des autorités chargées de l'application appropriée.
The CE mark was first applied in 2010.

nd
Leuven, December 2 , 2014
______________________
Gerry De Blick
Product Certification and Compliance
December 2nd, 2014 Page 1 of 1 ec doc ngc-40-slim rev 3 2-12-2014.doc
nVent.com | 5

1.7 Area of use
nVent RAYCHEM NGC-40-SLIM limiters are used for temperature limiting of
electrical heaters in industrial and potentially explosive atmospheres. The
RAYCHEM NGC-40-SLIM is a safety temperature limiter. RAYCHEM NGC-40-SLIM
units are approved for use in non-hazardous areas. Where needed the temperature
sensor of the unit can be placed in Zone 1, Zone 2, Zone 21 and Zone 22 when the
sensor is hazardous area approved.
1.8 Safety instructions
During operation, do not leave this Instruction Manual or other objects inside
the enclosure. Use the limiter only for its intended purpose and operate it only in
clean, undamaged condition. Do not make any modifications to the temperature
controller and limiter that are not expressly mentioned in this installation manual.
Whenever work is done on the temperature limiter, be sure to observe

the national safety and accident prevention regulations and the safety
instructions given in this Instruction Manual.
1.9 Conformity with standards
RAYCHEM NGC-40-SLIM units meet the requirements of the following functional
safety standards and are developed, manufactured and tested in accordance with
state-of-the-art engineering practice.
Title Comment Standard Explanation

Functional Safety The temperature EN 61508-1 to 2
limiter meets SIL
2 functional safety
requirements
Electro Magnetic Complies to EN-61326:2002 Interference emission: Class B, immunity to
Compatibility applicable EU interference: to Industrial requirements
directives
New Approach Directives Harmonized Standards
Electrical Safety Low Voltage Test voltages according EN 60730-1 Automatic electrical controls for
Directive (LV) to household and similar use – Part 1: General
EN 60730-1 table 13.2 requirements
Low Voltage EN61010-1:2004 Safety requirements for electrical equipment
Directive (LV) for measurement, control and laboratory use –
Part 1: general requirements
2004/108/EC Electromagnetic EN61000-6-3:2006
compatibility (EMC) EN61000-6-2:2005
EN55011:2007
EN61010-1:2004
Vibration IEC 60068-2-6 Edition Frequency 10-55 Hz,@ 0.35MM(0 – Pk),Sweep
7.0 2007-12 Rate: 1O ct/Min, Total: 10 Sweep Cycles/Axis,
Duration: 49Min/Axis
Shock IEC 60068-2-27 Edition Acceleration 50g, half sine-wave, 11 msec
4 2008-02 duration 3 pulses in 6 directions
Table 1: Standards overview.
1.10 Approvals and certifications

Functional safety according to Baseefa 10SR0109 SIL 2 IEC 61508-1-1998 &
IEC 61508-2-2000
(Russia, Kazakhstan, Belarus)
For other countries contact your local nVent representative.
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2 TECHNICAL DATA
2.1 Product Description
The NGC-40-SLIM module is used as safety temperature limiter within the
NGC-40 control and monitoring system. The module has one output for the
contactor, one alarm output and one digital input. The alarm output can be used
to control an external annunciator. The digital input can be used for resetting the
limiter remotely. The module has 3 temperature inputs which can be used all in
case of a three phase heat-tracing system. The limiter is equipped as smart limiter
where the current measurements are done in the associated controller. The front
panel of the SLIM module has LED indicators for various status conditions.
The front panel also provides “Set Config”, “Trip Reset” and “Alarm Reset” buttons.
2.1.1 Tools Required
• Small flat-blade screwdriver
2.1.2 Additional Materials required
• Power supply 24 Vdc @100 mA per NGC-40-SLIM, CE Certified
• Custom built CAN cables with RJ-45 connections
• CAN Bus Termination Block (part nr.: 10392-043)
2.1.3 Kit Contents
Item Quantity Description
NGC-40-SLIM 1 Safety Temperature Limiter
INSTALL-171 1 RAYCHEM NGC-40-SLIM
installation instructions
2.1.4 General information
• Supply voltage 24 Vdc ± 10%
• Internal power consumption < 2.4 W per NGC-40-SLIM module
• Ambient operating temperature 0˚C to 65˚C (32˚F to 149˚F)
• Ambient storage temperature –40˚C to 75˚C (–40˚F to 167˚F)
• Environment PD2, CAT III
• Max. Altitude 2,000 m (6,562 ft)
• Humidity 5 – 90% non condensing
• Mounting Din Rail – 35 mm
2.1.5 Measuring range
Temperature range limiter from +70˚C to +500˚C (158˚F to 932˚F)
2.1.6 Electromagnetic Compatibility
2.1.6.1 Emissions
N 61000-6-3, Emission standard for residential, commercial and light
E
industrial environments
2.1.6.1 Immunity
EN 61000-6-2, Immunity standard for industrial environments
2.1.7 Temperature Sensors
Type: 1
00 Ω platinum RTD, 3-wire, α = 0.00385 ohms/ohm/˚C. Can be extended
with a 3-conductor shielded cable of 20 Ω maximum per conductor
Quantity: 3
per NGC-40-SLIM module
2.1.8 Alarm Relay
Dry contact relay (voltage free). Relay contact rated 250 V / 3 A, 50/60 Hz (CE).
Alarm relay is programmable. N0 or NC can be configured.
2.1.9 Contactor Output Relay.
Relay contact rated 250 V / 3 A, 50/60 Hz (CE)
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2.1.10 Digital Input
Digital input is used for resetting the safety temperature limiter remotely.
The Digital Input will be for connection to external dry (voltage free) contactor
or DC voltage. The input would be 5 – 24 VDC/1mA max with 100 ohms of loop
resistance and configured as active low.
2.1.11 CAN Networking Port

Type: 2-wire isolated CAN-based peer to peer network. Isolated to 24 Vdc –
verified by 500 Vrms dielectric withstand test
• C onnection: Two 8-pin RJ-45 connectors (both may be used for Input or
Output connections)
• Protocol: Proprietary NGC-40
• Topology: Daisy chain, terminate with TTC, CAN termination block
(see Figure 8).
• Cable length: 10 m (33 ft) maximum
• Quantity: Up to 80 modules per network segment
• Address Unique, factory assigned
2.1.12 Connection terminals

Wiring terminals Cage clamp, 0.5 to 2.5 mm² (24 to 12 AWG)
Housing: Size 45.1 mm (1.78 in) wide x 87 mm (3.43 in)
high x 106.4 mm (4.2 in) deep outputs
• F orm-A 250 Vac/3A dry contact (voltage-free) alarm relay, programmable for
steady or flashing on alarm.
• Form-A 250 Vac/3A contactor coil drive relay. This output is used in
conjunction with the terminals to provide switched LINE voltage to an
external contactor coil.
2.1.13 RAYCHEM NGC-40 Safety Limiter

Product name: RAYCHEM NGC-40-SLIM
Part number: 1244-010700
2.1.14 RAYCHEM NGC-40-SLIM accessories and associated components

Product name Part number
RAYCHEM NGC-40-HTC 10730-003
RAYCHEM NGC-40-HTC3 10730-004
RAYCHEM NGC-40-IO 10730-001
RAYCHEM NGC-40-BRIDGE 10730-002
RAYCHEM NGC-40-PTM 10730-005
MONI-RMC-PS24 972049-000
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2.1.15 Dimensions
Front Top Bottom Back
45.1 45.1
B
45.1 45.1
C RESET

STATUS TS1
NETWORK TS2
CURRENT
D TS3
TRIP 106.4 106.4
SET TRIP ALARM

87 CONFIG RESET RESET 87
Figure 1: Dimensions RAYCHEM NGC-40-SLIM module
A: WIRING TERMINALS:
Term Limiter Module

1 Output relay
2 Output relay
3 Alarm relay
4 Alarm relay
5 --
6 TS1 common
7 TS1 sense
8 TS1 source
9 TS2 common
10 TS2 sense
11 TS2 source
12 TS3 common
13 TS3 sense
14 TS3 source
15 Digital In +
Table 2: Wiring terminals
B: CAN BUS/MODULE POWER
C: RESET
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D: STATUS - LEDS
State LED
Status Network Current TS 1 TS 2 TS 3 Trip
OFF No Power No current No alarm No alarm No alarm Not Tripped
RED Device-reset Tripped
alarm is
active
GRN Normal Flicker on Current
operation, no receipt of
internal faults CAN packet
YEL In Boot Flicker on
Loader mode transmission
of CAN
packet
Flash RED Internal Fault: TS 1sensor TS 2 sensor TS 3 sensor
• Lost failure alarm failure failure alarm
calibration alarm
Flash GRN
Flash YEL Tripper and
non-latching
Flash RED/ Factory
GRN unlock /
un-calibrated
Flash RED/
YEL
Flash YEL/
GRN
Table 3: LED status of RAYCHEM NGC-40-SLIM module
Note: For the SLIM module, when ALL LEDs are flashing red, the unit has lost
factory calibration, cannot be communicated with, and must be returned to the
factory for repair/replacement.
2.2 Mounting and wiring NGC-40-SLIM module
Mounting the NGC-40-SLIM
Each NGC-40-SLIM mounts on a DIN35 rail.
MOUNTING: Insert the rear bottom of the module into the DIN rail, then push up and Removal: Push the module upwards to
inwards to engage the clip. disengage the clip, than rotate the module
toward you.
2 2
1 1
Figure 2: Mounting RAYCHEM NGC-40-SLIM module onto DIN rail
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Power Supply/CAN
The power supply/CAN connector is an RJ-45 connector
Cable from another

module or power
supply
CAN termination here

if last one in chain
The CAN termination device must be installed in the

unused port of the last module.
Figure 3: Power via CAN cable connector

RTD Terminals
Sensor 1 Sensor 2 Sensor 3

RESET
Common 6 9 12
(white)
STATUS TS1
NETWORK TS2 Sense (red) 7 10 13
CURRENT TS3
Source (red) 8 11 14
TRIP
SET TRIP ALARM

CONFIG RESET RESET
The RTD field wires must be terminated on a panel-

mounted terminal block. The RTD cable shield from
the field terminal block to the HTC module should be
terminated at the earth ground bar located near the
module.
Figure 4: Temperature sensor connections to terminals
RESET

STATUS TS1
NETWORK TS2
CURRENT TS3
TRIP
SET TRIP ALARM

CONFIG RESET RESET
Contactor Relay
Contactor relay uses terminal 1 and 2, Form A, NO dry
contact, rated at 250 Vac max, 3 A.
Contact is energized & closed during normal
conditions and will open upon an trip or power failure
condition.
Figure 5: Contactor terminals

Alarm via Digital Output
nVent.com | 11

RESET

STATUS TS1
NETWORK TS2
CURRENT TS3
TRIP
SET TRIP ALARM

CONFIG RESET RESET
Alarm relay using terminal 3 and 4,

Form A, NO dry contract, rated at 250V max, 3 A.
Contact is energized & open during normal
conditions and will close upon an alarm condition.
Figure 6: Alarm terminals
RESET

STATUS TS1
NETWORK TS2
CURRENT TS3
TRIP
SET TRIP ALARM

CONFIG RESET RESET
Trip reset (Digital Input)

Terminal 15 and 16.
100 Ω max loop resistance or 5-24 Vdc @ 1 mA
maximum
Figure 7: Trip reset digital input
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NGC-40 CAN Bus Connections for up to 10 Modules
Termination Termination
CAN / 24 Vdc CAN / 24 Vdc CAN / 24 Vdc CAN / 24 Vdc CAN / 24 Vdc
Block Block
CAN/Tem CAN/24 Vdc

Power/
Termination Module
IN OUT IN OUT IN OUT IN OUT IN OUT
Bridge HTC/HTC3 HTC/HTC3 HTC/HTC3 HTC/HTC3

Module or or or or
I/O I/O I/O I/O
80 Modules or or or or
100-240 Vac In 100-240 Vac In per bridge SLIM SLIM SLIM SLIM
Primary Supply* Redundant Supply*
24 Vdc 24 Vdc Module 1 Module 2 Module 3 Module 4 Module 10
+ +
20 modules – 20 modules –
per Power Supply per Power Supply
Optional redundant supply
* Power supply shall have a means for disconnect from line voltage
Figure 8: CAN network connections for up to 10 modules
Termination
Block
CAN/Tem CAN/24 Vdc

Power/
Termination Module

Module or or or or
I/O I/O I/O I/O
+ +
20 modules – –
per Power Supply
CAN / 24 Vdc
Termination
Block
CAN/Tem CAN/24 Vdc

Power/
Termination Module

Module or or or or
I/O I/O I/O I/O
per bridge SLIM SLIM SLIM SLIM
Module 1 Module 2 Module 3 Module 4 Module 10
nVent.com | 13

Termination
Block
CAN/Tem CAN/24 Vdc

Power/
Termination Module

Module or or or or
I/O I/O I/O I/O
+ +
20 modules – –
per Power Supply
CAN / 24 Vdc
CAN/Tem CAN/24 Vdc

Power/
Termination Module

Module or or or or
I/O I/O I/O I/O

CAN / 24 Vdc
CAN/Tem CAN/24 Vdc

Power/
Termination Module

Module or or or or
I/O I/O I/O I/O
+ +
20 modules – –
per Power Supply
CAN / 24 Vdc
Termination
Block
CAN/Tem CAN/24 Vdc

Power/
Termination Module

Module or or or or
I/O I/O I/O I/O
The location of the SLIM module is free to choose after the bridge module. Via
configuration tools the limiter will be linked to the associated controller.
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3 SAFETY INSTRUCTIONS FOR RAYCHEM NGC-40-SLIM
3.1 Area of use
Safety temperature limiters are required in all areas where thermal processes need
to be prevented from overheating, and where the system must be set to a safe
operating condition in the event of a fault.
Typical examples of such installations could be surface heating installations in
Hazardous area Zone 1
3.2 Safety function of temperature limiter in RAYCHEM NGC-40-SLIM
The safety function will invoke, when the permissible temperature limit is reached
or in case a fault occurs (such as probe break, probe short-circuit, component
failure, or supply failure) even when the process conditions are within the
permissible temperature range. In all these cases the equipment is immediately
switched off. If the fault is no longer present, than the safety temperature function
must be manually reset before the unit goes back to normal operation. RAYCHEM
NGC-40-SLIM units can be reset by means of a Trip Reset push button, an external
hardwired signal or via dedicated software. The output of the unit will only be
enabled when all conditions are safe; meaning that the temperature measured
by the limiter RTD has dropped below the limiter set point and when there are no
other faults being detected. In other words, the unit will only reset after the normal
operating conditions have returned.
3.3 Temperature limiter (schematic)
Functional Safety Limiter block diagram
Temperature Temp 1
Limiter
Input 1 Comparison Limiter Limiter
Relay
Latching LEDs
O utput
Temperature Temp 2
Input 2 Comparison
Limiter
Inputs
Temperature Temp 3
Input 3 Comparison
Limiter
O utput
Limiter
Setpoint
Limiter main support circuitry including processor
Figure 11: Safety Temperature Limiter block diagram
nVent.com | 15

3.4 Reset Safety Temperature Limiter
The safety temperature limiter is designed such that after the temperature limiter
has tripped the device needs to be reset manually. Resetting is possible only after
the normal, safe operating conditions have returned. In order to RESET the limiter
after it has tripped, the user needs to press the Trip Reset pushbutton as is shown
in Figure 12. Alternatively the safety temperature limiter can be reset via RAYCHEM
Supervisor, RAYCHEM TOUCH 1500. Refer to the operating manual of the specific
units for more detailed instructions on how to use these devices.
RESET

STATUS TS1
NETWORK TS2
CURRENT TS3
TRIP
SET TRIP ALARM

CONFIG RESET RESET
Figure 12: “Trip Reset” button

3.5 Temperature setting secured and locked to prevent manipulation
The lock out temperature (set point) of the safety temperature limiter must be
set in such a way that maximum T-class temperature cannot be exceeded. The
surface temperature of the heat-tracing cables is limited to the temperature
applicable in this T class -5 K for temperatures below or equal to 200°C or -10 K for
temperatures greater than 200°C. Refer to section 3.7 below for the procedure to
change the safety limiter set point. The safety temperature limiter operates totally
independent of the temperature control system and has its own temperature inputs
(RTD Limiter). In case of a defect to any part of the RAYCHEM NGC-40-SLIM unit
the device shall be de-energized before replacing the defective equipment.
3.6 Changing limiter set point
Changing the set point of the limiter requires the combination of the SET CONFIG
button on the SLIM and an external user interface.
3.7 Procedure to write new temperature set point to limiter
In order to write a new set point to the safety temperature limiter a safety
procedure needs to be followed. Changing the set point of the temperature limiter
requires the combination of the limiter “Set Config” button and a programming
device. For a programming device one can use; RAYCHEM Supervisor software or
the RAYCHEM TOUCH 1500.
The procedure to change the limiter set point is the same for all user interfaces.
The configuration software will write the new set point to the input buffer of the
RAYCHEM NGC-40-SLIM controller only when the “Set Config” button is pressed..
The limiter set point button needs to be activated within a certain time after the
buffer has been loaded with the new set point.
If the button has not been pressed before the programming window is elapsed,
the buffer will be emptied and the old value remains unchanged. Once the new set
point has been written the new, or in case the write procedure was not successful,
the old set point will be read back by the programming device as confirmation to
the user. After changing the limiter set point the user shall verify whether the set
point has been updated correctly. Each time after the limiter set point has been
altered a functional test as per paragraph 3.9 should be performed.
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3.8 Functional test
The RAYCHEM NGC-40-SLIM units meet the requirements of SIL2 (see paragraph
3.13 for more details) accordingly to IEC 61508-1:1998 and IEC 61508-2:2000.
In this standard it is stipulated that in order to guarantee safe and reliable
operation the units need to be subjected to a functional test at regular intervals.
In the case of the RAYCHEM NGC-40-SLIM this is set at 12 months (1 year)
intervals. These tests must be performed according to the guidelines provided.
When the operational lifetime has expired, the systems no longer conform to the
requirements of their SIL certification.
Type SIL level Proof check Unit Lifetime

interval
NGC-40-SLIM 2 1 year 25 years
Table 4: Functional test

Apart from the scheduled test intervals a functional test is to be performed after
every malfunction of the system and each time the limiter set point has been
changed.
3.9 Functional test description
In general the functional test always starts from the “normal” state, meaning that
there should not be any alarms present on the unit and the Limiter tripped LED
(“Trip”) on the display of the unit should not be lit. In case the Limiter tripped LED is
ON then the unit should be reset before the functional test is performed.
3.10 Functional test procedure
The following steps should be executed as part of the functional test. Repeat this
test for all sensors connected to the limiter module.
• Disconnect one of the leads of the temperature sensor of the limiter RTD.
• The red alarm LED “Trip” should light up and the output of the unit should
switch OFF.
• Re-establishing the sensor connection has no immediate effect. Switch off the
mains supply of the unit and leave the power off for one minute. Powering up
the unit again should not reset the limiter.
• After the Limiter “Trip Reset” button is been pressed, the Limiter Tripped alarm
will go away and switch the output on. (Assuming the measured temperature is
below the set point temperature and there are no other faults)
• Install a wire bridge, short cutting the limiter sensor terminals
switch OFF.
• Removing the wire bridge has no immediate effect.
• Switch off the mains supply of the unit and leave the power off for one minute.
Powering up the unit again should not reset the safety limiter.
• Only after the Limiter reset button has been pressed will the Limiter Tripped
alarm go away and switch the output on. (Assuming the measured temperature
is below the set point temperature and there are no other faults)
• Disconnect the RTD(s) from NGC-40-SLIM module.
switch OFF.
• Connect decade boxes to the RTD terminals to simulate the measured
temperature. (The decade box simulates the resistance of the PT100 sensor)
• Set each of the decade box resistance values below the trip point resistance
value (for a relationship between PT100 resistance value and temperature curve
see appendix A).
• Reset the limiter. The limiter trip alarm will go away and switch the output on.
• Increase the resistance of decade box 1 up till 5 degrees below the limiter trip
point. The limiter shall not trip.
• Increase the resistance of decade box 1 slowly to 5 degrees above the limiter
trip point.
switch OFF.
• Decrease the resistance of decade box 1 slowly to 5 degrees below the
limiter trip point.
nVent.com | 17

• Reset the limiter. The limiter trip alarm will go away and switch the output on.
• After performing all functional tests reconnect the RTD sensor(s) to the NGC-40-
SLIM module and reset the limiter. The limiter trip alarm will go away and switch
the output on.
• 3.11 Test in the event of a fault
In the event of a system fault, the limiter switches off the load. This condition
is indicated by the LED “TRIP” which will light up. The fault is signalled
simultaneously by the alarm relay which changes state. Press the “TRIP RESET”
button (at least 2 sec) until the limiter tripped LED is off. If the safety circuit
remains open, the system and the RTD circuit have to be checked.
Press the “TRIP RESET” button again. If the limiter remains inhibited after pressing
the reset button the unit should be replaced.
3.12 Safety Integrity level
The safety integrity level of the RAYCHEM NGC-40-SLIM is SIL2. The SIL level can
be achieved by determining the following safety related parameters:
• PFDavg: The average probability of the hazardous failure of a safety function
when it is demanded;
• HFT: The hardware fault tolerance;
• S FF: The fraction of non-hazardous (i.e. safe) failures
See for details on the RAYCHEM NGC-40-SLIM table xx.
Type SIL level Proof check Unit lifetime

NGC-40-SLIM 2 1 year 25 years
Table 5: SIL level conformity matrix

3.13 Safety integrity of the RAYCHEM NGC-40-SLIM hardware
According to IEC 61508-2:2000, a distinction must be made between Type A
systems and type B systems. A sub-system can be viewed as a Type A system if,
for the components that are necessary in order to achieve the safety function:
• The failure mode of all components that are used is adequately defined, and
• The response of the sub-system in fault conditions can be completely
determined,
• Reliable failure data based on field experience are available for the sub-system,
to demonstrate that the assumed failure rates for recognized and unrecognized
hazardous failures can be achieved.
• A sub-system can be viewed as a Type B system if, for the components that are
necessary in order to achieve the safety function:
• The failure mode of at least one component that is used is not adequately
defined, or
• The response of the sub-system in fault conditions cannot be completely
determined, or
• No adequately reliable failure data based on field experience are available
for the subsystem, to support the assumed failure rates for recognized and
unrecognized hazardous failures.
The RAYCHEM NGC-40-SLIM corresponds to a Type A system.
3.14 PFDavg safety function
The limiter sensor, limiter electronics and the limiter relay together form the
safety related system that performs a safety function. The “average probability
of the hazardous failure of a safety function for the entire safety-related system”
(PFDavg) is usually divided among the subsystems. An external device
e.g. an external power contactor installed in a panel, is specific to the
installation, and shall, in accordance with the standards for the safety loop, be
considered separately.
18 | nVent.com

Type SIL Architecture Proof MTTR PFD avg. HTF SFF
level check (hrs)
interval
RAYCHEM SIL 2 1oo1D 1 year 24 3.918E- 0 94.65%
NGC-40-SLIM 03 (1oo1)
Table 6: Safety Integrity level

MTTR = Mean time to repair
3.15 SIL related to SFF and HFT
The following table presents the achievable safety integrity level (SIL), depending
on the safe failure fraction (SFF) and the hardware failure tolerance (HFT) for
Type A safety-related subsystems. Table 7 is valid for the RAYCHEM NGC-40-SLIM:
Safe failure fraction (SFF) Hardware fault tolerance (HFT) for Type A
0 1 2
SFF < 60% SIL 1 SIL 2 SIL 3
60 < SFF < 90 % SIL 2 SIL 3 SIL 4
90% < SFF < 99% SIL 3 SIL 4 SIL 4
99% < SFF SIL 3 SIL 4 SIL 4
Table 7: Relation SFF to HFT

3.16 Safety related system characteristics
The failure types of; sensor break, sensor short, sensor misconnected and random
hardware failure are permanently monitored.
3.17 Response in operation and fault conditions
The response in operation and fault conditions is described in the operating
manual. The necessary functional tests are described in paragraph 3.10 of this
operating manual. The test to be applied in a fault condition is described in
paragraph 3.11 of this operating manual. A functional test must be carried out
after commissioning, repair to the safety system, or an alteration of safety-related
parameters. If a fault is detected in the course of a functional test, then measures
must be implemented to restore the reliable functionality of the safety system.
This can, for instance, be achieved through replacement of the control unit. It
is recommended that the tests that have been carried out are all appropriately
documented.
IMPORTANT NOTICE
In case a failure of the safety system is detected either during operation or during
routine maintenance when executing a function test the unit should be switched
off and taken out of service. Defects in the safety system cannot be repaired in
the field. Defective units are to be replaced and returned to the manufacturer
for investigation. Please contact your nearest nVent representative for more
instructions. A list of worldwide representations can be found on the last page of
this document or on www.nVent.com.
nVent.com | 19

Europe, Middle East, Africa (Emea) Lietuva/Latvija/Eesti Suomi
Tel +32 16 213 511 Tel +370 5 2136633 Puh. 0800 11 67 99
Fax +32 16 213 603 Fax +370 5 2330084 [email protected]
[email protected] [email protected]
Sverige
België / Belgique Magyarország Tel +46 31 335 58 00
Tel +32 16 21 35 02 Tel +36 1 253 4617 [email protected]
Fax +32 16 21 36 03 Fax +36 1 253 7618
[email protected] [email protected] Türkiye
Tel +90 560 977 6467
Bulgaria Nederland Fax +32 16 21 36 04
Tel +359 5686 6886 Tel 0800 0224978 [email protected]
Fax +359 5686 6886 Fax 0800 0224993
[email protected] [email protected] United Kingdom
Tel 0800 969 013
Česká Republika Norge Fax 0800 968 624
Tel +420 602 232 969 Tel +47 66 81 79 90 [email protected]
[email protected] [email protected]
Worldwide Headquarters
Danmark Österreich Tel 800-545-6258
Tel +45 70 11 04 00 Tel +43 (2236) 860077 Tel 650-216-1526
[email protected] Fax +43 (2236) 860077-5 Fax 800-527-5703
[email protected] Fax 650-474-7711
Deutschland [email protected]
Tel 0800 1818205 Polska
Fax 0800 1818204 Tel +48 22 331 29 50
[email protected] Fax +48 22 331 29 51
[email protected]
España
Tel +34 911 59 30 60 Republic of Kazakhstan
Fax +34 900 98 32 64 Tel +7 495 926 1885
[email protected] Fax +7 495 926 18 86
[email protected]
France
Tél 0800 906045 РОССИЯ
Fax 0800 906003 Тел +7 495 926 18 85
[email protected] Факс +7 495 926 18 86
[email protected]
Hrvatska
Tel +385 1 605 01 88 Serbia and Montenegro
Fax +385 1 605 01 88 Tel +381 230 401 770
[email protected] Fax +381 230 401 770
[email protected]
Italia
Tel +39 02 577 61 51 Schweiz / Suisse
Fax +39 02 577 61 55 28 Tel 0800 551308
[email protected] Fax 0800 551309
[email protected]
nVent.com
©2018 nVent. All nVent marks and logos are owned or licensed by nVent Services GmbH or its affiliates. All other trademarks are the property of their respective owners.
nVent reserves the right to change specifications without notice.
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NGC-40-SLIM

Safety Temperature Limiter for use

NGC-40 SAFETY TEMPERATURE LIMITER

SET TRIP ALARM

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3 Safety instructions for RAYCHEM NGC-40-SLIM����������������������������������������������15

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The CE mark was first applied in 2010.

December 2nd, 2014 Page 1 of 1 ec doc ngc-40-slim rev 3 2-12-2014.doc

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Whenever work is done on the temperature limiter, be sure to observe

Title Comment Standard Explanation

Table 1: Standards overview.

1.10 Approvals and certifications

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2.1.11 CAN Networking Port

2.1.12 Connection terminals

2.1.13 RAYCHEM NGC-40 Safety Limiter

2.1.14 RAYCHEM NGC-40-SLIM accessories and associated components

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Front Top Bottom Back

NGC-40 SAFETY TEMPERATURE LIMITER

SET TRIP ALARM

Figure 1: Dimensions RAYCHEM NGC-40-SLIM module

Term Limiter Module

Table 2: Wiring terminals

B: CAN BUS/MODULE POWER

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Table 3: LED status of RAYCHEM NGC-40-SLIM module

Mounting the NGC-40-SLIM

Each NGC-40-SLIM mounts on a DIN35 rail.

Figure 2: Mounting RAYCHEM NGC-40-SLIM module onto DIN rail

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The power supply/CAN connector is an RJ-45 connector

Cable from another

CAN termination here

The CAN termination device must be installed in the

Figure 3: Power via CAN cable connector

Sensor 1 Sensor 2 Sensor 3

SET TRIP ALARM

The RTD field wires must be terminated on a panel-

Figure 4: Temperature sensor connections to terminals

NGC-40 SAFETY TEMPERATURE LIMITER

SET TRIP ALARM

Figure 5: Contactor terminals

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NGC-40 SAFETY TEMPERATURE LIMITER

SET TRIP ALARM

Alarm relay using terminal 3 and 4,

Figure 6: Alarm terminals

NGC-40 SAFETY TEMPERATURE LIMITER

SET TRIP ALARM

Trip reset (Digital Input)

Figure 7: Trip reset digital input

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CAN/Tem CAN/24 Vdc

3 Safety instructions for RAYCHEM NGC-40-SLIM��15