PROJECT NAME

CLIENT
LOGO
Document Number : REV

Divn/Dept PIPELINE Project Number:

Calculations for: Design of Weld Neck type Anchor flanges Calc. by SHD Date
Chd. by SSS Date

OBJECTIVE
I) Design of Weld Neck type Anchor flanges

Sr. No. Description Nomenclature Operation Inputs Units Source/Remark

A Inputs
A.1 Common Inputs
A.1.1 Pipe Characteristics
Outside Diameter Do 508 mm Project Specific
Wall Thickness tw 15.1 mm Project Specific
Inside Diameter Di 477.8 mm Project Specific
Steel Grade X52 Project Specific
Specified Minimum Yield Strength SMYSp 52000 psig Project Specific
SMYSp 358.54 MPa
A 1.3 Steel Properties
Young's Modulus Y 207000 MPa
Poisson's Ratio υ 0.3
0.0000115 to 0.0000127 - BPVC
Coefficient of Thermal expansion α 0.000012 mm/mm/°C
Sec - II Part D
Design Factor for Allowable Stress F 0.50
Longitudinal Joint Factor E 0.9
Temperature Derating Factor T 0 for gases only

A.1.2 Flange Characteristics

Flange Rating 600 Project Specified
Flange Material A694 F52 Project Specified
Specified Minimum Yield Strength SMYSf 52000 Psig Project Specified
SMYSf 358.54 Mpa
Allowable stress F x SMYSf 179.27 Mpa
Allowable Shear Strength 0.54 x SMYSf x E 174.25044 Mpa
Allowable Bending Strength 0.8 x SMYSf 286.832 Mpa
Maximum Allowable bearing stress 0.0142 x SMYSf 5.091268

Operational Characteristics
Fluid Pressure Po 5.52 Mpa Project Specific
Installation Temperature T1 7 °C Project Specific
Fluid Temperature T2 93 °C Project Specific
Corrosion Allowance CA 1.5 mm Project Specific
Corroded Wall thickness t 13.6 mm Project Specific
Corroded Pipe ID Di' 474.8 mm
Axial Load Fx 1605000 N Project Specific

` Calculations
Area of metal in the pipe Am = = 3.14/4 x (Do2 - Di'2) 25626.73 mm2
Thermal load at Max temp α x (T2-T1) x Y x Am 5474483.5571377 N
Load due to operating pressure (∏/4) x Di2 x Po 977350.590425495 N
Total Load L 6451834.14756319 N

Selection of flange using B16.5 and Flange Dimensions for NPS 20 Rating 600
Outside Diameter A 812.8 mm B16.5
Inside Diameter B 474.8 mm
Diameter of hub C 508 mm B16.5
Hub dia beginning of chamfer D 610 mm B16.5
Thickness of anchor flange t 88.9 mm B16.5
Hub Length h 51 mm
thickness of hub at small end g0 = (C-B)/2 16.6 mm
Hub Thickness at Pipe g1 = ((D-C)/2)+ g0 67.6 mm

Area of Annulus (Load Bearing area) Ab =(∏/4) x A2-C2 316185.47 mm2

Bearing stress Fx/Ab 5.07613463464317 Mpa
 PROJECT NAME
CLIENT
LOGO
Document Number : REV

Divn/Dept PIPELINE Project Number:

Calculations for: Design of Weld Neck type Anchor flanges Calc. by SHD Date
Chd. by SSS Date

Anchor Load Circle Diamenet N = (2/3) x ((A3 - C3)/(A2 - C2) 672.12 mm

Moment Arm hg = (N-C)/2 82.06 mm
Flange Moment M = (L x hg)/B 131708769.230769 N-mm

Flange Factor
K 1.71187868576243
T 1.624837531
U 4.206817309 ASME VIII-DIV 1 Appendix 2
Fig 2-7.1
Y 3.828212425 Using value of K
Z 2.056053253
g1/g0 4.07228915662651
ho = √B x go 88.7788263044742

ASME VIII-DIV 1 Appendix 2

F 0.775215771 Fig 2-7.1
Using value of g1/g0 & h/(√B*go)

ASME VIII-DIV 1 Appendix 2

V 0.099131067 Fig 2-7.2
Using value of g1/g0 & h/(√B*go)
ASME VIII-DIV 1 Appendix 2
f 5.027538244 Fig 2-7.6
Using value of g1/g0 & h/(√B*go)
e = F/ ho 0.00873198940861568
d = (U/V) x (ho) x (go2) 1038172.32292704
L = (((t x e)+1)/T)+(t3/d) 1.76996270348226

Stress Calculation
Longitudinal Hub Stress (SH) SH = (f x M)/(L x g12 x B) 172.425644173164 MPa
Radial Flange Stress (SR) SR = (((1.33 x t x e)+1)x M)/(L x t2 x B) 40.3046340236202 MPa
Tangential Flange Stress (ST) ST = ((Y x M)/(t2 x B))-(Z x SR) 51.4997224959459 MPa
(SH+SR)/2 106.365139098392
(SH+ST)/2 111.962683334555

Check for Allowable Stresses

SH < 1.5 x Sf SAFE
SR < Sf SAFE ASME VIII-DIV 1 Appendix 2
Clause 2.8
ST < Sf SAFE
ALLOWABLE FLANGE DESIGN
(SH+SR)/2 < Sf SAFE STRESSES
(SH+ST)/2 < Sf SAFE
 PROJECT NAME
CLIENT
LOGO
Document Number : REV

Divn/Dept PIPELINE Project Number:

Calculations for: Design of Weld Neck type Anchor flanges Calc. by SHD Date
Chd. by SSS Date