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    For Bhopal-22-06-24 (Final) - 240622 - 163256

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    rajinder_hpiph

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    For Bhopal-22-06-24 (Final) - 240622 - 163256

    Uploaded by

    rajinder_hpiph
    7 views45 pages

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    PPT for Bhopal-22-06-24 (Final)_240622_163256

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    7 views45 pages

    For Bhopal-22-06-24 (Final) - 240622 - 163256

    Uploaded by

    rajinder_hpiph

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    © All Rights Reserved
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    JINDAL SAW LIMITED

    Total Pipe Solutions

    Topic-1 :DUCTILE IRON PIPE & FITTINGS


    (Double Chamber Restrained Joint)

    Topic-2: SURGE ANALYSIS


    (Large Diameter Pipes)
    INDEX-TOPIC 1
    DOUBLE CHAMBER RESTRAINED JOINT- INTRODUCTION & IT’S REQUIREMENT

    DOUBLE CHAMBER RESTRAINED JOINT- DESIGN AND MANUFACTURING

    DOUBLE CHAMBER RESTRAINED JOINT- JOINTING & INSTALLATION

    RESTRAINED JOINT - PIPE LENGTH CALCULATION


    INDEX-TOPIC 2
    SURGE- INTRODUCTION

    SURGE - PUMPING MAIN ANALYSIS

    SURGE- GRAVITY MAIN ANALYSIS

    SURGE –SELECTION OF SURGE PROTECTION DEVICES


    JINDAL SAW LIMITED - DUCTILE IRON PIPE & FITTINGS

    Plant Jindal SAW Limited, India Jindal SAW Gulf LLC, UAE Jindal SAW Limited, India (Fitting Plant)
    Size Range DN 80 - DN 1200 DN 100 - DN 2200 DN 80 - DN 2200
    C Class & K Class C20, C25, C30, C40,
    C Class & K Class C20, C25, C30, C40, C50, K12 & K14 and other class as per IS 9523 &
    Class of pipes C50, C64, K7, K9, PP, PN20, PN 35 &
    C64, K7, K9, PP, PN20, PN 35 & FLCL International standard
    FLCL
    Push-on Socket and Spigot Joint, Self- Push-on Socket and Spigot Joint, Mechanical
    Push-on Socket and Spigot Joint, Self-anchored
    Joints anchored Restrained Joint -JSAW Lock & Joint (Collars), Self-anchored Restrained Joint
    Restrained Joint -JSAW Lock
    Flange Pipe -JSAW Lock, Flange Pipe, Puddle Pipes etc.
    ISO 2531, ISO 7186, BSEN 545, BSEN ISO 2531, ISO 7186, BSEN 545, BSEN 598,
    Confirming Standards ISO 2531, BSEN 545, BSEN 598, IS 9523.
    598, AS/NZS 2280, IS 8329 AS/NZS 2280

    Type of Linings SRC, OPC, BFSC, HAC & Seal Coat SRC, OPC, BFSC, HAC & Seal Coat OPC,BFSC, SRC, HAC

    Type of Coatings Zn & Zn-AI Coatings Zn & Zn-AI Coatings Zn Coatings

    Finishing Layer Blue/Red Epoxy or Black Bitumen Blue/Red Epoxy or Black Bitumen Blue/Red Epoxy or Black Bitumen

    External and Internal Polyurethane


    External and Internal Polyurethane Coatings as
    Special Coatings Coatings as per BS EN 15189 and BS FBE
    per BS EN 15189 and BS EN 15655
    EN 15655
    DOUBLE CHAMBER
    RESTRAINED JOINT
    INTRODUCTION & IT’S
    REQUIREMENTS
    NORMAL PUSH-ON JOINTS

    The Normal Push-on Joints are not axially restrained


    (does not provides significant restraint against longitudinal separation)
    RESTRAINED DOUBLE CHAMBER PIPES

    JSAW –LOCK DI pipes are designed in such a way that


    individual pipes are connected using the lock system to
    form one complete system without need of welding,
    screwing, surface treatment or without having problem
    of loosening.
    The Restrained joint pipes are axially restrained.
    INTERNATIONAL & IS STANDARDS
    Sr. no. International Standard Description
    1 ISO 2531 Ductile iron pipes, fittings, accessories and their joints for water applications
    2 BS EN 545 Ductile iron pipes, fittings, accessories and their joints for water pipelines —
    Requirements and test methods
    3 ISO 7186 Ductile iron products for sewerage applications
    4 BS EN 598 Ductile iron pipes, fittings, accessories and their joints for sewerage
    pipelines — Requirements and test methods
    5 ISO 10804 Restrained joint systems for ductile iron pipelines — Design
    rules and type testing
    IS 8329:
    6.4 Restrained Joints
    The design of restrained joints for ductile iron pipelines and its requirements shall be subject to agreement
    between the purchaser and the manufacturer as agreed at the time of enquiry and order. Their spigot
    external diameters DE and their tolerances shall be in accordance with requirements of 15.
    RESTRAINED JOINT PIPES TO
    TAKE CARE THE
    UNBALANCING FORCE
    STRAIGHT PIPE
    Axial components acting on a plane perpendicular to the pipe through a straight
    section of the pipe are balanced internally by the force acting on each side of the
    plane.
    UNBALANCING FORCE
    In the case of a bend, the forces, PA, acting axially along each leg of the bend are not
    balanced. The vector sum of these forces is shown as T or Fr. This is the thrust force. To prevent
    separation of the joints, a reaction equal to and in the opposite direction of “T” or “Fr” must be
    established.
    RESULTANT FORCE
    Fx = PA(1- cos ɵ)

    Fy = PA sin ɵ
    2 2
    Fr= √(Fx) + (Fy)

    Fr= 2PA Sin (ɵ/2)


    UNBALANCED THRUST FORCES
    The unbalanced thrust forces are generated in following conditions:-
    o Change in directions
    o Thrust at Bends – Horizontal/Vertical
    o Thrust at a Tee of Wye
    o Thrust at a Reducer
    o Thrust at a Dead End or Valve.

    There are two ways to take care the unbalancing above thrust load:

    a) Thrust Block/ Concrete Block

    b) Restrained Pipe
    THRUST BLOCK
    Checks:
    Sliding,
    Overturning
    & SBC

    Resistance is provided by transferring the thrust force to the soil through the larger bearing
    area of the block such that the resultant pressure against the soil does not exceed the bearing
    strength of the soil.
    RESTRAINED LENGTH REQUIREMENT-HORIZONTAL BEND

    ɵ ɵ 𝟏 ɵ
    𝑷. 𝑨. 𝐬𝐢𝐧 = 𝑭𝒇 . 𝑳. 𝐜𝐨𝐬 + . 𝑹𝒔 . 𝑳. 𝐜𝐨𝐬
    𝟐 𝟐 𝟐 𝟐

    Restrained joints pipes works on the principal that the resultant of the unbalanced
    thrust forces should be safely transmitted to the soil through friction and bearing.
    PIPELINE ANCHORING ON SLOPE
    PIPELINE ANCHORING ON SLOPE

    Nos of Slope anchor can be reduced in case of use of Double chamber restrained Pipes.
    ADVANTAGES OF RESTRAINED JOINT
    ❑ Overall cost of restrained joint pipes and fittings is lower than concrete thrust
    block;

    ❑ Jointing of restrained pipes can be done in less time as compared to


    construction and curing of thrust block for a minimum period of 28 days;

    ❑ No risk of settlement in case of soil movement or settlement of soil;

    ❑ Restrained joint pipes are environmentally sustainable option as compared to


    concrete thrust block, which requires consumption of cement, steel, sand and
    need more space;
    DESIGN AND MANUFACTURING
    RESTRAINED DOUBLE CHAMBER PIPES

    JSAW –LOCK DI pipes are designed in such a way that


    individual pipes are connected using the lock system to
    form one complete system without need of welding,
    screwing, testing, surface treatment or without having
    problem of loosening.
    LOCKING CHAMBER & GASKET SEATING GROOVE
    JOINTING & INSTALLATION
    INSTALLATION- DOUBLE CHAMBER RESTRAINED PIPE
    1. Position the Socket 2. Cleaning the Socket 3. Gasket Insertion

    Position the Socket

    4. Lubrication
    INSTALLATION- SPIGOT PREPARATION
    5. Cleaning the Spigot 6. Lubrication
    INSTALLATION- ASSEMBLY

    Assembled Joint Lock Insertion

    • Nos. of Lock plates are different for different size of Pipes.


    WRAPPING BELT & SLACK

    All Lock Inserted


    Pull Back all the locking segment & Wrapping belt
    outside direction until they are in
    contact and pressed against the
    slope of the retaining chamber.
    Then wrap the wrapping belt
    around the outside periphery of
    locking segments

    Pull the pipe out of the joint until weld bead comes to rest
    against the segment (Remove Slack).
    PERMISSIBLE DEFLECTION
    • Deflect, if required, within the permissible limits.

    • ( Permissible limit as recommended by Manufacturing Catalogue)


    RESTRAINED JOINT PIPE
    LENGTH CACULATION
    RESTRAINED LENGTH REQUIREMENT
    ɵ ɵ 𝟏 ɵ
    𝑷. 𝑨. 𝐬𝐢𝐧 = 𝑭𝒇 . 𝑳. 𝐜𝐨𝐬 + . 𝑹𝒔 . 𝑳. 𝐜𝐨𝐬
    𝟐 𝟐 𝟐 𝟐

    ɵ
    𝑺𝒇 . 𝑷. 𝑨. 𝒕𝒂𝒏
    𝐿= 2
    𝟏
    (𝑭𝒇 + 𝑹𝑺 )
    𝟐
    Unit Frictional Force Fs
    RESTRAINED LENGTH REQUIREMENT

    ɵ
    𝑺𝒇 ×𝟐×𝑷×𝑨×𝐭𝐚𝐧 𝟐
    L1= 𝟏 -L
    𝑭𝒇 + 𝑹𝒔
    𝟐

    AWWA M41 & ISO 21052


    SURGE
    INTRODUCTION-SURGE
    • Water hammer or surge or hydraulic transients is a phenomenon occurring in closed conduit or
    pipe flows, associated with Rapid changes in discharge in the pipe

    Change in velocity
    • Valve Closer & Opening
    Change in Pressure
    • Starting of Pumps
    • Stopping of Pumps Wave velocity Propagation
    • Power Failure
    • Single Pump Failure
    POWER FAILURE

    Power Failure

    Motor Speed Starts Dropping Rapidly

    Pump Discharge and Head Reduce

    Down surge pressure wave travels

    Up-surge pressure wave travels


    COLUMN SEPARATION
    Power Failure

    Motor Speed Starts Dropping Rapidly

    Pump Discharge and Head Reduce

    Down surge pressure wave travels

    Vapour pressure occurs at Peak of Alignment

    Pressure control at the location, it functions as a


    Column Separation Pseudo-Reservoir, segregating the flow upstream and
    downstream of the location
    PUMPING MAIN- STEADY STATE

    Maximum Pressure in Pipeline (Without Surge) < PFA (or AOP)


    PUMPING MAIN- HEAD CURVE (SURGE CONDITION)

    Maximum Pressure (Including Surge) in pipeline < PMA (or MOP)


    PUMPING MAIN- PRESSURE CURVE (SURGE CONDITION)

    Class of
    Pipes shall
    be decided
    based on the
    pressure and
    head profile;
    DESIGN OF DUCTILE IRON PIPE - HYDROSTATIC
    Gravity Main- Steady State

    Maximum Pressure in Pipeline (Without Surge) < PFA (or AOP)


    GRAVITY MAIN- HEAD CURVE (SURGE CONDITION)

    Maximum Pressure (Including Surge) in pipeline < PMA (or MOP)


    GRAVITY MAIN- PRESSURE CURVE (SURGE CONDITION)

    Class of
    Pipes shall
    be decided
    based on
    the
    pressure
    and head
    profile;
    SURGE PROTECTION DEVICE
    • Surge/Air Vessel

    • Zero Velocity valves

    • Air Cushion/ Vacuum breaker Valves

    • One way Surge Tanks

    • Control Valves/ By- Pass Valves


    TYPE TESTS - DI PIPES
    Tests Test requirements Test Conditions
    Positive internal Test Pressure : (1.5 x PFA + 5 ) Joint of maximum annulus,
    hydrostatic bar; aligned and withdrawn, with
    pressure Test duration: 2h; shear load
    No Visible leakage Joint of maximum annulus,
    deflected
    Negative internal Test pressure: -0.9 bar; Joint of maximum annulus,
    pressure Test duration: 2h; aligned and withdrawn, with
    Maximum pressure change shear load
    during test period: 0.09 bar Joint of maximum annulus,
    deflected
    TYPE TESTS -DI PIPES
    Tests Test requirements Test Conditions
    Cyclic internal 24 000 cycles; Joint of maximum annulus,
    hydraulic pressure Test pressure: between aligned and withdrawn, with
    PMA and (PMA – 5) bar shear load
    No visible leakage;
    THANK YOU

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