Fuel Pro 382 Service Part Numbers: Service Parts and Kits

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FUEL PRO® 382

SERVICE PART NUMBERS

SERVICE PARTS AND KITS


A 240023DAV Vent Cap Service Kit (vent cap and o-ring)
B 103100DAV Cover Service Kit (Collar, Spring, Vent Cap and A
Vent Cap O-ring - Collar o-ring not included)
C 103101DAV Cover with Red Stripe and Black Band (Collar,
Spring, Vent Cap and Vent Cap O-ring, Collar
o-ring) B
D 380056DAV Filter Spring
E 102425DAV Collar
F 380072DAV O-Ring Service Kit (Vent Cap/Cover)
G 101132DAV Check Valve Service Kit
(Ball, Spring, and Retainer)
F
G
D
H 103071DAV Check Valve Assembly (Body and Check Valve
Service Kit)
E

H
C
H 103209PAC Voss Check Valve Assembly (for PACCAR, 2017
and new only)

Housing is not a
H
service part.

H 103102DAV Voss Check Valve Assembly (for Navistar)


H

I 102008DAV Drain Valve (Threads: ½"‑14 NPT) G


J 103603DAV Combination Drain Kit K
(includes drain, dust cap and plug for use on units
with cover with black band. Part number for unit J
contains an "E". Replaces ESOC fitting 102844,
except on Freightliner Trucks.
K 382160NAV Check Valve Assembly with Hex Cap for Return I
Fuel Heat (for Navistar)
L 382162DAV Rebuild Kit: Includes: Cover Service Kit (Item B)
Collar Seal Check Valve, Drain Valve, Bottom Plate
L
Seal, Bottom Plate Bolts, and Instructions
Pre-heater, Overnight Heater, Wrench, Bottom Plate, and Water
in Fuel Sensor (WIF) information is on the following pages.

DAVCO Technology, LLC 1600 Woodland Drive, Saline, MI 48176-1629 800-328-2611 www.davco.com F3086 REV M
FUEL PRO® 382
SERVICE PART NUMBERS

PRE‑HEATER PARTS
102220DAV Pre‑heater Chassis Harness, Weather Pack Connector, 24"
Wire Lengths 24" and 180"

180"
102376DAV Pre‑heater Chassis Harness, Metri‑Pack Connector, 24"
Wire Lengths 24" and 180"

180"
102691DAV Kit includes: 103529-12VDC 195W PTC Pre‑heater,
Weather Pack Connector, ½"‑14 NPTF Threads, Harness
Length 19.31", seals, plug, and clamp, Pre‑heater Chassis
Harness, Weather Pack Connector, Lengths 24" and 180"

102692DAV Kit includes: 24VDC 195W PTC Pre‑heater, Weather Pack


Connector, ½"‑14 NPTF Threads, Harness Length 19.81"
(103505 - terracotta color connector), seals, and plug

102693DAV Kit includes: 12VDC 195W PTC Pre‑heater, Metri‑Pack


Connector, ½"‑14 NPTF Threads, Harness Length 19.81",
seals, and plug

102694DAV Kit includes: 12VDC 195W PTC Pre‑heater, Weather Pack


Connector, ½"‑14 NPTF Threads, Harness Length 19.81",
seals, and plug

103528DAV 12VDC 195W PTC Pre‑heater, Metri‑Pack Connector,


½"‑14 NPTF Threads, Harness Length 19.81"

103529DAV 12VDC 195W PTC Pre‑heater, Weather Pack Connector,


½"‑14 NPTF Threads, Harness Length 19.81"

103594DAV 12VDC 155W PTC Pre‑heater, Metri‑Pack Connector,


½"‑14 NPTF Threads, Harness Length 24.50"

*Note: Visit www.davco.com, Form F1263 for 12VDC and 24VDC Pre‑heater Parts for pre‑heaters installed prior to 2007. For Specific
OEM numbers for pre‑heaters, contact customer support at 1‑800‑328‑2611.

DAVCO Technology, LLC 1600 Woodland Drive, Saline, MI 48176-1629 800-328-2611 www.davco.com F3086 REV M
FUEL PRO® 382
SERVICE PART NUMBERS

OVERNIGHT HEATER PARTS


101868DAV 120VAC Overnight Heater Straight Cord,
Cord length: 72"
72"
102015DAV 120VAC Overnight Heater “Y” Cord, 84"
Cord lengths: 84" and 120"

120"

102145DAV 120VAC 75W Overnight Heater, ½"‑14 NPTF Threads

COLLAR WRENCHES
P/N 382002DAV P/N 380134DAV P/N 382152DAV

6" 6"
6"

Composite Wrench Metal Wrench Heavy Duty Wrench, ⅜" thick.


Use with a ⅜" socket wrench drive.

DAVCO Technology, LLC 1600 Woodland Drive, Saline, MI 48176-1629 800-328-2611 www.davco.com F3086 REV M
FUEL PRO® 382
SERVICE PART NUMBERS

WATER‑IN‑FUEL (WIF) SENSOR PARTS


101017PAC One Pin WIF, ⅛"‑27 NPTF Thread

102512DAV Two Pin WIF, Deutsch Connector (gray), ½"‑20 UNF Threads,
Harness Length 3.36"

102521DAV Two Pin WIF, Deutsch Connector (black), ½"‑20 UNF Threads,
Harness Length 3.36"

102507DAV Two Pin WIF, M14‑2 Threads with Seal, Deutsch Connector
(Fleetguard and Bus Applications)

102519DAV Two Pin WIF, Metri‑Pack Connector, ½"‑20 UNF Threads,


Harness 17.5" (Freightliner)

102600DAV Two Pin WIF Wiring Harness 12"


(Used with 102512DAV and 102521DAV) Deutsch Connector,
Wire Lengths 12" and 72"

72"
102770DAV Two Pin WIF, Metri‑Pack Connector, ½"‑20 UNF Threads,
Harness Length 6.50" (Freightliner)

103111DAV Two Pin WIF, Tyco/AMP Connector, ½"‑20 UNF Threads,


Harness Length 3.25" (Paccar)

103445DAV Two Pin Digital WIF, AMP Connector, ½"‑20 UNF Threads,
Harness Length 7.25" (Navistar, replaces 102871DAV)

DAVCO Technology, LLC 1600 Woodland Drive, Saline, MI 48176-1629 800-328-2611 www.davco.com F3086 REV M
FUEL PRO® 382
SERVICE PART NUMBERS

BOTTOM PLATES FOR FLUID HEAT


382029‑23DAV “Universal" (All Ports are machined.)
Coolant Heat Ports (2), Threads: ⅜"‑18 NPTF
Pre‑heater Ports (2), Threads: ½"‑14 NPTF, plugs supplied
WIF Port, Threads: ½"‑20 UNF, plug supplied
Drain Port, Threads: ½"‑14 NPT (drain valve not supplied)
6 bolts, 1 square cut seal
382029SVCB Coolant Heat Ports (2), Threads: ⅜"‑18 NPTF
Pre‑heater Ports (2), Threads: ½"‑14 NPTF, plugs supplied
Drain Port, Threads: ½"‑14 NPT (drain valve not supplied)
6 bolts, 1 square cut seal

382029‑5SDAV Coolant Heat Ports (2), Threads: ⅜"‑18 NPTF


WIF Port, Threads: ½"‑20 UNF, plugs supplied
Drain Port, Threads: ½"‑14 NPT (drain valve not supplied)
6 bolts, 1 square cut seal

382029NAV (Navistar Bottom Plate)


Coolant Heat Ports, (2) Threads: 9/16"‑18 UNF
Pre‑heater Ports (2), Threads: ½"‑14 NPTF, plugs supplied
WIF Port, Threads: ½"‑20 UNF, plug supplied
Drain Port, Threads: ½"‑14 NPT (drain valve not supplied)
6 bolts, 1 square cut seal
382029-30DAV (Return Fuel Heat Bottom Plate)
*Return fuel port: Drain port: ½"-14 NPTF (Drain valve not included)
⅜"-18 UNF WIF Port, Threads: ½"‑20 UNF, plug supplied
382029-30NAV Pre‑heater Ports (2), Threads: ½"‑14 NPTF, plugs supplied
*Return fuel port: Overnight Heater Ports: Threads: ½"‑14 NPTF, plugs supplied
9⁄16"-18 UNF for 6 bolts, 1 square cut seal
Navistar

BOTTOM PLATE (BOLT‑ON) FOR FUEL PRO 382 WITHOUT FLUID HEAT
382027-28DAV Pre‑heater Ports (2), Threads: ½"‑14 NPTF, plugs supplied
WIF Port, Threads: ½"‑20 UNF, plug supplied,
WIF Port, Threads: M14, plug supplied,
Drain Port, Threads: ½"‑14 NPT (Drain valve not supplied)
6 bolts, 1 square cut seal

BOTTOM PLATE SEALS


101994DAV Seal, round, bottom collar
910005DAV Seal, square cut, bolt on

DAVCO Technology, LLC 1600 Woodland Drive, Saline, MI 48176-1629 800-328-2611 www.davco.com F3086 REV M

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