NOME DO PROJETO: FOLHA:

ENEVA - PARNAIBA V - BOTTOMING CYCLE 1 de 2

Nº PROJETO

7600881083
Nº ANDRITZ

836688-502-007
COORDENADOR DO PROJETO Nº VEOLIA

Fábio Eduardo Rusch

CENTRIFUGA DECANTER D5L C30 BHP

00GDS10-AP053 / 00GDS10-AP054
Lista de Peças Sobressalentes para
Comissionamento
A DIVULGAÇÃO OU CÓPIA DESTE DOCUMENTO NÃO É PERMITIDA SEM A APROVAÇÃO POR ESCRITO PELA WORLEYPARSONS ENGENHARIA S/A OU PELO
ESTE DOCUMENTO É PREPARADO EXCLUSIVAMENTE PARA O USO DO CLIENTE DA WORLEYPARSONS.

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2 Atendimento à comentários LO FR FR - 18-Oct-19
1 Atendimento à comentários LO FR FR - 2-Oct-19
CLIENTE.

0 Emissão inicial LO FR FR - 16-Sep-19

REV. DESCRIÇÃO EXEC VERIF APROV CLIENTE DATA
Recommended spare part list - Commissioning/startup and 03 years operation
Document Nº 836688-502-007 rev.12

DECANTER MAINTENANCE - D2N to D5LX

MACHINE WORKING
NATURE OF THE WORK REQUIRED PARTS
TIME (T in hours)
Minimum spare parts allowing to dismount the scroll conveyor and replace bearings, 1x set of belts.
seals, and belts; 1x set of bearings.
Starter Kit It allows to: 1x set of seals.
(Recommended spare - Anticipate the usual minors issues on site during start-up and commissioning, including
parts) the firsts 2 years of operation.
- Put decanter back to operation after a machine inactivity on site longer than 6 months.

Set of ANDRITZ lubricant for 3000h operation. 2x cartridges of grease for the main bearings.
Regular lubrication of bearings must be done according to decanter user manuals 2x cartridges of grease for scroll bearing.
ANDRITZ Lubricant (Mandatory to follow instructions in the greasing table). 1x set of lubricant to fill the cyclo gearbox.
package It is recommended that the replacement of cyclo gearbox lubricant should be done by 1x set of lubricant to fill the redex module
For 3000h operation ANDRITZ field technician. (when applicable).
1x grease gun.

General inspection 1x set of lubricant

Control of wear to parts subjected to abrasion without removing the scroll 1x set of oil change seals
Every 2 years if Control of vibrations 1x set of lubricant for cyclo gearbox
T < 3000 H Control of condition of reducer without removing it
Control of condition and tension of belts
Replacement of lubricant of cyclo gearbox and scroll thrust bearing
General inspection 1x set of lubricant
Control of wear to parts subjected to abrasion without removing the scroll 1x set of oil change seals
Control of vibrations
3 000 H revision
Control of condition of reducer without removing it
Control of condition and tension of belts
Replacement of lubricant of cyclo gearbox and scroll thrust bearing
General inspection 1x set of lubricant
Control of wear to parts subjected to abrasion by removing the scroll 1x set of oil change seals
6 000 H revision Replacement of lubricant of cyclo gearbox and scroll thrust bearing 1x set of belts
Replacement of belts 1x set of feed side bearings
Replacement to the feed bearing 1x set of feed side seals
General inspection 1x set of lubricant
Control of wear to parts subjected to abrasion without removing the scroll 1x set of oil change seals
9 000 H revision Control of vibrations
(= 3000 H) Control of condition of reducer without removing it
Control of condition and tension of belts
Replacement of lubricant of cyclo gearbox and scroll thrust bearing
General inspection 1x set of lubricant
Control of wear to parts subjected to abrasion by removing the scroll 1x set of oil change seals
Replacement of lubricant of cyclo gearbox and scroll thrust bearing 1x set of belts
Replacement of belts 1x set of bearings
12 000 H revision
Mechanical repairs: 1x set of seals
- Replacement of bearings and seals 1x eccentric bearing (for gearbox)
- Revision of reducer gearbox 1x set of absorbers for main motor support
- Repair of belt tension system
General inspection 1x set of lubricant
Control of wear to parts subjected to abrasion without removing the scroll 1x set of oil change seals
15 000 H revision Control of vibrations
(= 3000 H) Control of condition of reducer without removing it
Control of condition and tension of belts
Replacement of lubricant of cyclo gearbox and scroll thrust bearing
General inspection 1x set of lubricant
Removal of screw and Control of parts subjected to abrasion 1x set of oil change seals
Replacement of lubricant of cyclo gearbox and scroll thrust bearing 1x set of belts
Replacement of belts 1x set of feed side bearings
18 000 H revision
Replacement to the feed bearing 1x set of feed side seals
Replacement of shock absorbers 1x set of shock absorbers
Replacement of front wall shaft and sleeve 1x front wall shaft
1x sleeve on screw hub
General inspection 1x set of lubricant
Control of wear to parts subjected to abrasion without removing the scroll 1x set of oil change seals
21 000 H revision Control of vibrations
(= 3000 H) Control of condition of reducer without removing it
Control of condition and tension of belts
Replacement of lubricant of cyclo gearbox and scroll thrust bearing
General inspection 1x set of lubricant
Control of wear to parts subjected to abrasion by removing the scroll 1x set of oil change seals
Replacement of lubricant of cyclo gearbox and scroll thrust bearing 1x set of belts
Replacement of belts 1x set of bearings
24 000 H revision Mechanical repairs: 1x set of seals
- Replacement of bearings and seals 1x eccentric bearing (for gearbox)
- Revision of reducer gearbox 1x scroll hub
- Repair of belt tension system 1x set of internal parts of reducer gearbox
- Change of piping of greasing system 1x set of absorbers and tensioning rods for
- Replacement of scroll hub main motor support
1x set of hoses for lubrication tube
After 24.000 hours, the contract starts as for a new machine, i.e : 27 000 H = 3 000 H ; 30 000 H = 6 000 H ; …