36 Oil Flow Ind SCFR2 MY2013

OIL FLOW INDICATOR SCFR 2
 General Features
 Characteristics
The circulation indicators Series SCFR2‚ are designed to check the circulation of dielectric fluids, nor-
mally mineral oils, in the cooling installations of electric transformers. The possibility of using them with
other fluids and/or in other types of installation depends on the fluid in circulation and its compatibility
with the materials used in the construction of the device and must therefore be looked into in every case.
The dimensions, the assembly and all other characteristics are according to French standard NF C 52-
122. The circulation is indicated optically by an arrow that indicates on a dial the running (M) or the stop-
page (A) of the circulation pump and electrically by one or two electric contacts. The indicators Series
SCFR2‚ only show that the flow speed inside the pipeline has the required value. The optical indication
may not be proportional to the velocity.
The operation of the indicator Series SCFR2‚ is based on the dynamic thrust of the flowing oil on a detec-
tion paddle placed inside the pipe; the dimensions of the paddle depend on the diameter of the pipe. An
adjustment device allows the triggering point to be altered within certain limits, even after the indicator
has been mounted, in order to adapt it to the real flow conditions.
 Field of Use
The circulation indicators Series SCFR2‚ may be used with the following characteristic values:
pipeline diameter from 80 to 400 mm
flow speed from 0,5 to 3,0 m/sec
fluid mineral oil
pressure in the pipeline from 0,0 to 5,0 bar
working temperature from -20°C to +120°C
resistance to vibrations up to 3 g on all axes
resistance to shock up to 10 g on all axes
 Special Features

On the basis of the experience of the previous series, special features have been included in the design
of the circulation indicators Series SCFR2, aimed at simplifying the choice of the device, making inter-
changeability easy and allowing the user to modify the working characteristics, should he so desire.
• The diameter of the dial and the choice of colours for the dial and the arrow make the reading easy
even from distance;
• the construction in two separable parts, mounting flange with detection paddle and adjustment sys-
tem, and indicator with optical and electric indication, allows the indicator to be removed from the in-
stallation for repair or during shipment of the transformer while having with the pipeline still closed by
the flange. Therefore it is possible to modify or replace the indicator part of the device without having
to empty the plant;
• the transmission of the paddle movement is by magnetic transmission so as to guaranteeing a per-
fect seal;
• the adjustment system is simple and reliable; the adjustment can be made even after the device has
been mounted on the pipeline in order to adjust the indicator to the real operating conditions.
 Construction Features, Finish and Accessories

 Construction Features
With reference to drawing SCFR2-CROSS SECTION and its nomenclature, which also indicates the ma-
terials, the device is constructed as follows:
• flange 2.0 allows the device to be assembled on the pipe; the gasket in groove 2.1 assures the seal;
File : SCFR2 UNCONTROLLED COPY Rev. 4 dtd 22/03/11

• the adjustment assembly 2.2, fixed to flange 2.0 by four screws 2.3, includes one end of the mag-
netic transmission, the return spring 2.5 and the detection paddle 2.6;
• the indicating instrument 1.0 with the optical and electrical indication is mounted on flange 2.0 by the
screws 1.5 and the lateral screw 1.6;
• a terminal box 3.0, attached to the instrument 1.0 and closed by a cover 3.1, includes the terminal
board 3.2 which is used to connect the switch 3.3 to the external circuit as well as an earthing screw.
 Finish
In standard execution, all cast parts are protected by one coat of two-pack epoxy primer and one coat of
two-pack polyurethane paint, final colour RAL 7031 and screws and washer are in stainless steel; the
protection degree of the device is IP 55 and of the contacts IP 67. Therefore the device is suitable for fit-
ting in the open even in tropical climate and with high industrial pollution. Special versions are available
for particularly severe climatic and/or aggressive atmospheric conditions.
 Accessories
The device is supplied with its assembly gasket. A cable gland is supplied on request.
 Wiring Diagrams and Contact Performance

 Wiring diagrams
In the following table are shown all the standard wiring diagrams (special wiring diagrams are provided
on demand)
N° Pos.
WD Functional description of wiring diagram Operates at
Term. in NE
00 Without contacts, only optical indication
1-2 Open
F0 1 changeover contact for minimum flow minimum
1-3 Closed
1-2 Open
G0 1 changeover contact for maximum flow maximum
1-3 Closed
AA 1-2/4-5 Open
2 contacts for minimum flow minimum
BB 1-3/4-6 Closed
DD 1-2/4-5 Open
2 contacts for maximum flow maximum
EE 1-3/4-6 Closed
1-2 Open
1 changeover contact for minimum flow minimum
1-3 Closed
FG
4-5 Open
1 changeover contact for maximum flow maximum
4-6 Closed
WD = Wiring diagram code

N° Term. = Numbers that identify the terminals
Pos. in NE = State of the contact in normal exercise. Corresponds to maximum flow.

 Contact's Performance
 Standard Contact (ST)
Changeover micro switch contact worked mechanically
Degree of protection IP 67
Casing Poliester
Gasket Fluorosilicon rubber
Lever and push button Stainless steel
Contact's material Silver, nickel coated
7
Mechanical endurance of contact 1x10 cycles
Temperature range -40°C to +125°C
5
Standard power of interruption (1x10 cycles) AC 250V/5A - DC 125V/1A
Maximum power of interruption (1.000 cycles) DC 125V/1,5A
Isolation to mass at 20°C 2.500 V
Isolation of open contact at 20°C 1.500 V
Minimum and maximum current 0,1 - 10A
 Low Current Contact (BC)
Same performance as standard contact except:
Contact's material Gold
Operation range 1 to 100 mA - 4 to 30 V
 Electric circuitry
Degree of protection of instrument casing IP 55
Insulation to mass 2.500 V
Material of terminal board Tin coated brass
 Operation
The circulation indicators Series SCFR2 operate as follows:
• the oil flowing in the pipeline hits the detection paddle 2.6, thus causing the shaft on which it is
mounted to rotate by about 90°, against the force of the return spring 2.5;
• the dimension of the paddle is chosen according to the diameter of the pipe and the oil flow that it
should detect;
• the tension in the return spring 2.6¸ is pre-set at the factory in the centre of the adjustment range; the
set point may however be further adjusted by turning the adjustment assembly 2.2 after removing
the fixing screws 2.3; this adjustment can be made with the flange 2.0 mounted on the pipe;
• the magnetic transmission transmits the rotation of the paddle to the arrow and operates at the same
time the switches.
 Mounting, Adjustment and Maintenance

 Mounting
The circulation indicators Series SCFR2 operate within the operating conditions indicated in chapter 1.2.
The device is mounted on a flanged stub pipe, welded directly to the pipeline; the dimensions of the stub
pipe should be as indicated in drawing SCFR2 – GENERAL OVERWIEW.
To mount the device on the pipeline, separate the indicator 1.0 from the flange 2.0 by removing the lat-
eral screw 1.6 and rotating the instrument by about 10° anticlockwise so as to free the screws 1.5 from
their holes; then attach the flange 2.0 to the pipe by screws M8, with the assembly gasket in groove 2.1.
After having attached the flange to the pipe, assemble the instrument 1.0 on to the flange again and
check that the optical display is operating correctly by starting up and stopping the circulation pump.
If it is functioning correctly, carry out the electrical connection according to the desired wiring diagram.
If the optical or electrical indications are not correct, carry out the adjustment described later.
In order to make sure the signal paddle 2.6 is hit by the most uniform possible flow, avoid mounting the
device immediately downstream of bends, necks or other parts which could cause turbulence in the flow;
if this is impossible, the adjustment of the tension in the return spring 2.5, allows the indicator to be
adapted to the real flow conditions.

 Adjustment
The device is always supplied with the adjustment assembly set to position 3, so that it is possible to
both increase and decrease the load of the return spring 2.5 in order to set the device for a higher or
lower flow rate.
If the factory setting is not satisfactory adjust the setting as follows:
• remove the indicator 1.0 from flange 2.0 as described above, in order to get to the adjustment as-
sembly 2.2 fixed on the flange 2.0 by the four screws 2.3;
• remove the four screws 2.3; even if there is pressure in the pipe the adjustment assembly cannot
come off the flange 2.0; furthermore a gasket continues to guarantee the seal;
• turn the adjustment block until the notch 2.4 corresponds with one of the numbers on the flange, an-
ticlockwise to increase the force of the spring 2.5 and trigger the device at a higher flow rate, and
clockwise to have the opposite effect;
• replace the 4 screws 2.3 and the indicator 1.0 on the flange 2.0 and check that the adjustment made
has the desired effect otherwise make a further adjustment.
 Maintenance
The circulation indicators Series SCFR2 do not need periodic maintenance; however it is advisable to
check regularly that they are operating correctly by starting up and stopping the circulation pump and
checking that the optical and electrical display takes place as normal.
 Order Specifications
When ordering it is necessary to indicate the type of device according to the table in drawing SCFR2 –
GENERAL OVERWIEW, the diameter of the pipeline, the mounting position, type of contact (standard or
low current) and the required wiring diagram. Standard cable entry thread is ¾”; should another thread
be preferred and a cable gland be needed, this has to be mentioned in order.

Part denomination of drawing SCFR2-CROSS SECTION
Pos. Part denomination N° Material
1.0 Indicating instrument 1 Aluminium
1.1 Front glass holding rim 1 Aluminium
1.2 Front glass 1 Tempered glass

1.3 Dial 1 Aluminium
1.4 Arrow 1 Aluminium
1.5 Assembly screws of indicating instrument 1.0 on flange 2.0 4 Stainless steel
1.6 Lateral fixing screw 1 Stainless steel
2.0 Mounting flange 1 Aluminium

2.1 Gasket groove
2.2 Adjustment assembly 1 Brass
2.3 Fixing screws of adjustment assembly 2.2 4 Stainless steel

2.4 Adjustment mark
2.5 Return spring 1 Spring steel
2.6 Detection paddle 1 Brass
3.0 Electrical junction box 1 Aluminium
3.1 Junction box cover 1 Aluminium

3.2 Terminal board
3.3 Switch 1/2

36 Oil Flow Ind SCFR2 MY2013

Uploaded by

Copyright:

Available Formats

36 Oil Flow Ind SCFR2 MY2013

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

36 Oil Flow Ind SCFR2 MY2013

Uploaded by

Copyright:

Available Formats

OIL FLOW INDICATOR SCFR 2

 Special Features

 Construction Features, Finish and Accessories

File : SCFR2 UNCONTROLLED COPY Rev. 4 dtd 22/03/11

 Wiring Diagrams and Contact Performance

WD = Wiring diagram code

File : SCFR2 UNCONTROLLED COPY Rev. 4 dtd 22/03/11

 Mounting, Adjustment and Maintenance

File : SCFR2 UNCONTROLLED COPY Rev. 4 dtd 22/03/11

File : SCFR2 UNCONTROLLED COPY Rev. 4 dtd 22/03/11

Pos. Part denomination N° Material

1.0 Indicating instrument 1 Aluminium

1.1 Front glass holding rim 1 Aluminium

1.2 Front glass 1 Tempered glass

1.4 Arrow 1 Aluminium

2.0 Mounting flange 1 Aluminium

2.2 Adjustment assembly 1 Brass

2.3 Fixing screws of adjustment assembly 2.2 4 Stainless steel

2.5 Return spring 1 Spring steel

2.6 Detection paddle 1 Brass

3.0 Electrical junction box 1 Aluminium

3.1 Junction box cover 1 Aluminium

3.3 Switch 1/2

File : SCFR2 UNCONTROLLED COPY Rev. 4 dtd 22/03/11

You might also like