10 1108 - Ecam 02 2023 0102
10 1108 - Ecam 02 2023 0102
10 1108 - Ecam 02 2023 0102
https://www.emerald.com/insight/0969-9988.htm
implementation of lean
construction: SEM analysis
Mohamed Saad Bajjou Received 19 February 2023
Revised 21 May 2023
Department of Industrial Engineering, ROSDM Research Team, 8 August 2023
LMAID – Laboratory of Applied Mathematics and Business Intelligence, ENSMR, Accepted 13 September 2023
Rabat, Morocco, and
Anas Chafi
Department of Industrial Engineering, Universite Sidi Mohamed Ben Abdellah,
Fes, Morocco
Abstract
Purpose – Lean construction (LC) consists of very effective techniques; however, its implementation varies
considerably from one industry to another. Although numerous lean initiatives do exist in the construction
industry, the research topic related to LC implementation is still unexplored due to the scarcity of validated
assessment frameworks. This study aims to provide the first attempt in developing a structural model for
successful LC implementation.
Design/methodology/approach – This study developed a Lean construction model (LCM) by critically
reviewing seven previous LC frameworks from different countries, defining 18 subprinciples grouped into 6
major principles and formulating testable hypotheses. The questionnaire was pre-tested with 12 construction
management experts and revised by 4 specialized academics. A pilot study with 20 construction units
enhanced content reliability. Data from 307 Moroccan construction companies were collected to develop a
measurement model. SPSS V. 26 was used for Exploratory Factor Analysis, followed by confirmatory factor
analysis using AMOS version 23. Finally, a structural equation model statistically assessed each construct’s
contribution to the success of LC implementation.
Findings – This work led to the development of an original LCM based on valid and reliable LC constructs,
consisting of 18 measurement items grouped into 6 LC principles: Process Transparency, People involvement,
Waste elimination, Planning and Continuous improvement, Client Focus and Material/information flow and pull.
According to the structural model, LC implementation success is positively influenced by Planning and Scheduling/
continuous improvement (β 5 0.930), followed by Elimination of waste (β 5 0.896). Process transparency ranks
third (β 5 0.858). The study demonstrates that all these factors are mutually complementary, highlighting a positive
relationship between LC implementation success and the holistic application of all LC principles.
Originality/value – To the best of the authors’ knowledge, this study is the first attempt to develop a statistically
proven model of LC based on structural equation modelling analysis, which is promising for stimulating
construction practitioners and researchers for more empirical studies in different countries to obtain a more
accurate reflection of LC implementation. Moreover, the paper proposes recommendations to help policymakers,
academics and practitioners anticipate the key success drivers for more successful LC implementation.
Keywords Lean construction, Successful implementation, Structural equation modelling (SEM),
Construction industry
Paper type Research paper
1. Introduction
Lean Manufacturing (LM) has proven to be a beneficial strategy far beyond its native sector
(i.e. the automotive industry) since it has been recently deployed in a wide variety of
industries such as construction (Bajjou and Chafi, 2021a; Braglia et al., 2022), healthcare Engineering, Construction and
Architectural Management
© Emerald Publishing Limited
0969-9988
Disclosure statement: No potential conflict of interest was reported by the author(s). DOI 10.1108/ECAM-02-2023-0102
ECAM (Gayer et al., 2021; Curatolo, 2014), aerospace (Amrani and Ducq, 2020) and textile (Hodge
et al., 2011). With the success of lean thinking in the manufacturing industry since the early
1990s, there have been notable efforts to extend this philosophy, also named LC, to the
construction sector. Researchers have reported several benefits of LC implementation such
as business performance (by improving sales, profitability and customer satisfaction),
operational performance (by enhancing productivity and minimizing project duration, cost
and quality defects), social performance (by improving the staff safety and reducing
prevailing health risks) and environmental performance (by minimization of energy waste,
solid materials waste, etc.).
The construction industry has recognized the benefits of implementing LC principles and
techniques on their overall performance. However, despite the widespread application of LC
tools and techniques in different countries, there is still a lack of a clear understanding of the
primary constructs and principles of LC (Bajjou et al., 2019; Bajjou and Chafi, 2018a, b). Most
construction companies have attempted to adopt LC based on their own interpretation of the
principles without any comprehensive measures to assess overall leanness. The lack of a
statistically validated LC model has resulted in a critical need for construction practitioners
and managers to further understand the current state of LC implementation. Although some
LC models have been developed in the literature such as Lean Construction Maturity Model
(Nesensohn et al., 2015), Lean Construction Concept Model (Jeni et al., 2013) and Lean
Construction Principles (Salem et al., 2006), they have not been statistically validated.
Empirical studies related to the development and validation of comprehensive LC models
have not been deeply addressed in the literature. Hence, the current research aims to address
this research gap by providing a reliable framework that can be used by construction
organizations to assess their overall leanness. The proposed framework will enhance the
understanding of LC implementation and its impact on construction performance by
providing a comprehensive and statistically validated measurement of global leanness.
The structural equation modelling (SEM) is a powerful multivariate method to
quantitatively estimate a set of interrelated relationships between latent constructs or
independent variables (Nawanir et al., 2018; Soni and Kodali, 2012). Although SEM is widely
adopted across many research fields such manufacturing industry (Barcia et al., 2022; Abu
et al., 2021), healthcare (Baral and Verma, 2021), the mining industry (Khaba and Bhar, 2018)
and so on, application in research related to construction management, especially those
related to LC, is still very limited. Therefore, the current work aims to develop and validate an
original LCM showing the key principles and practices leading to a more efficient
performance for construction activities using SEM techniques. To do so, a questionnaire
survey has been designed based on the variables extracted from the literature. Following,
pre-testing and semi-structured interviews were initiated. Input data for the analysis was
gathered from 307 construction companies. The survey responses were collected from
qualified professionals with great experience in the field of construction project management
to enhance the reliability of the study.
This work is intended to provide many benefits for construction practitioners by
identifying the key principles and subprinciples commonly applicable to successful LC
deployment. This pioneering study introduces a statistically proven model of LC using SEM
analysis, encouraging further empirical research in various countries to enhance
understanding of LC implementation. Furthermore, it offers valuable recommendations
for policymakers, academics and practitioners to address key success factors for LC
adoption.
The article is organized as follows: Section 2 reveals a systematic literature review on the
key components of the lean system based on previous LC frameworks, Section 3 outlines the
methodology applied to achieve the goals of this study, Section 4 presents a detailed analysis
of the validity and reliability of the developed model, Section 5 discusses the different
constructs of the LC model in comparison with other research and provide recommendation Lean
for a successful implementation. Finally, Section 6, conclusion, summarizes the research construction
findings and indicates limitations and future outlooks.
model
2. Literature review
LC is considered a socio-technical technique that is adopted to avoid waste and enhance
efficiency in resource use, to deliver quality products in time at a reduced cost and to add value
and to achieve more profitability (Erthal and Marques, 2022; Shrafat and Ismail, 2019; Sage
et al., 2012; Green and May 2005). LC focuses primarily on the elimination of resource
consumption that does not add value to the final product. There are seven main forms of waste
that LC seeks to address: overproduction, unnecessary inventory, defects, over-processing and
unnecessary movement (motions) (Womack and Jones, 1996). Other research suggested an
additional type of waste referred to as attitude waste, linked to the under-utilization of the
human resource capacity (Sarhan, 2017). Furthermore, recent studies have mentioned further
types of waste that are more critical to the construction industry than the manufacturing
industry, such as workplace accidents and making-do (Bajjou and Chafi, 2022; Bajjou et al.,
2017a). Using LC, the amount of waste in excess resources can be minimized or eliminated,
along with non-value-added activities and defective products. However, the effectiveness of LC
is closely linked to the way its principles are understood and then applied.
2.1 LC constructs
Construct is defined as a complex and abstract concept that cannot be directly measured
(Nawanir et al., 2018). This is not a directly observed variable and is frequently referred to as
a latent component. Constructs are classified into higher and lower-order constructs. The
higher-order construct is a statistical method for validating that a theoretical underlying
construct is loaded into a set of lower-order measurement components (also known as
manifest variables or observable indicators). To be able to assess the construct, a set of
measurable items must be involved that sufficiently reflect their underlying construct.
For the LC concept to be effective in eliminating activities that do not add value to the
process, product and, hence, to the final customer, there are some core principles and
practices that need to be implemented to achieve success in managing the change process.
The triumph of LC relies on the application of its constituent practices (Bajjou et al., 2019).
Although numerous research efforts have been devoted to identifying the primary LC
principles, researchers suggested different sets of practices for operationalizing the concept
of LC. The practices varied widely depending on the researchers’ backgrounds and the
method of conceptualization adopted.
As the concept is constantly evolving and expanding, developing consistent LC practices
is not straightforward. Based on an extensive literature review, this work attempted to
identify the set of LC practices that have been validated as effective components for
improving the performance of construction projects. A variety of conceptual, empirical and
qualitative studies were evaluated and used to elaborate the constructs of LC based on their
significant influence on the efficiency of the system. Hence, the models developed from 2003
to 2019 have been critically evaluated to extract the most commonly used practices that have
been demonstrated to be most effective. It is worth noting that academics and scholars vary
in their classification of the most common LC practices, reflecting background differences of
the authors, therefore, full agreement about this categorization is lacking.
In this study, we critically evaluated seven LCMs to extract the most commonly used
practices and identify the key and core principles of LC theory. These models are established
and developed in different countries that are known for their maturity and expertise in LC
ECAM deployment such USA (Salem et al., 2006), the UK (Nesensohn et al., 2015), Germany and
Brazil (Hofacker et al., 2008), Morocco (Bajjou et al., 2019) and Malaysia (Jeni et al., 2013).
Table 1 provides a summary of all the models reviewed in this work and indicates the
research methodology pursued in each study to identify the most appropriate LC principles
for the construction industry.
The goal of this review is to develop a comprehensive model that is based on the current
models. Accordingly, a rigorous analysis of the LC principles involved in the seven models
discussed in this study was performed to identify the key lacking principles in each model.
For instance, LCF ignores two principles, which are the elimination of waste and continuous
improvement (Johansen and Walter, 2007). LCMM ignores one principle: supply chain
management (Nesensohn et al., 2015); LCW ignores one principle: planning and continuous
improvement (Diekmann et al., 2003); LCP ignores two principles, which are supply chain
management and customer involvement (Salem et al., 2006); LCCM ignores one principle:
People Involvement (Jeni et al., 2013). As a result, these practices were subsequently clustered
into six related practices based on their similarity, as shown in Table 2. Through critical
analysis of the diverse models in the current work, we have determined six principles that
form the basis of the LC paradigm, namely: Process Transparency, People Involvement,
Waste Elimination, Planning and continuous Improvement, Client Involvement and Supply
Chain Management.
It is important to note that none of the previously developed models has validated the
results statistically based on reliable techniques such as functional analysis or SEM, which
increases the importance of the current paper to enrich the body of knowledge with an
original statically proven framework.
1 Bajjou et al. 2019 Lean Construction Develop a conceptual framework for the Evaluation of six existing • Customer focus
(2019) (Morocco) Conceptual successful implementation of LC models • People involvement
Framework (LCCF) • Waste elimination
• Supply
• Continuous improvement
• Quality
• Standardization
• Planning and scheduling
• Transparency
2 Nesensohn et al. 2016 Lean Construction Assess the maturity level of Interviews þ Focus Group • Learning
(2015) (United Maturity Model construction businesses and (FG) • Philosophy
Kingdom) (LCMM) differentiate between “mature” and • Leadership
“immature” organizations regarding the • People
implementation of LC • Outcomes and Outputs
• Processes and System
3 Jeni et al. (2013) 2013 Lean Construction Synthesize the most effective LC Literature review • Specify value
(Malaysia) Concept Model principles and practices • Flow
(LCCM) • Identify and map the value
stream
• Perfection/continuous
improvement
• Transparency
• Pull
• Process variability
4 Hofacker et al. 2008 Lean Construction- Assess the leanness and the quality of Mindmap and Brain- • Quality
(2008) (Germany Rating Model construction projects by using LCRM storming þ Evaluation of 4 • Waste Consciousness
and Brazil) (LCRM) existing models • Client Focus
• Material flow and pull
• Continuous improvement
• Organization/planning/
info flow
(continued )
construction
Review of lean
construction
frameworks
Table 1.
model
Lean
Table 1.
ECAM
No. Authors Year Model name Objectives Research methodology Principles
5 Johansen and 2007 Lean Construction Develop a LCF to evaluate the current Literature review • Management
Walter (2007) Framework (LCF) level of awareness of the lean • Behaviour
(Germany) construction principles among German • Planning/Control
contractors • Installation
• Procurement
• Supply
• Collaboration
• Design
6 Salem et al. 2006 Lean Construction Test the applicability and adaptability Case study • Process variability
(2006) (United Principles (LCP) of lean manufacturing techniques and • Continuous improvement
States) principles to the construction sector • Flow variability
• Transparency
7 Diekmann et al. 2003 Lean Construction Identify the most common lean Theoretical design • Eliminate Waste
(2003) (USA) Wheel construction principles and best • Culture/People
practices typically used by members of • Continuous Improvement
the Construction Industry Institute (CII) /Quality
• Standardization
• Customer Focus
Source(s): Authors’ own work
Bajjou Jeni Hofacker Johansen Salem
Lean
et al. Nesensohn et al. et al. and Walter et al. Diekmann construction
(2019) et al. (2015) (2013) (2008) (2007) (2006) et al. (2003) model
LCCF LCMM LCCM LCR LCF LCP LCW
Transparency 3 3 3 3 3 3 3
People 3 3 3 3 3 3
involvement
Waste 3 3 3 3 3 3
elimination
Planning and 3 3 3 3 3 3
continuous
improvement
Client focus 3 3 3 3 3 3 Table 2.
Supply chain 3 3 3 3 3 Main principles used in
management lean construction
Source(s): Authors’ own work models
teamwork, which are vital aspects of LC (Wang and Ma, 2014). With improved process
transparency, LC helps to reduce waste and variability in the construction process, which can
lead to cost savings and better project outcomes (Erol et al., 2017). Making information about
the construction process more visible and accessible, process transparency pinpoints
potential improvement areas and promotes project participants working together to
implement improvements. Moreover, LC is based on visual control methods (Li et al., 2019).
Visual tools such as Kanban boards, task boards and progress charts make the status of
projects, work in progress and project milestones easily understood by all stakeholders,
which provides a shared understanding of the project’s progress and delivery priorities
(Sacks et al., 2009; Tezel and Aziz, 2017). This aligns teams’ efforts and enables them to make
informed decisions, further strengthening the application of lean design principles. Overall,
process transparency is an important feature of the LC, as it helps to minimize waste,
facilitates communication and improves the decision-making system while reducing waste
and variability in the construction process. Hence, it could be concluded that process
transparency plays a significant role in the successful implementation of LC practices and
methodologies. When project teams adopt transparency in their processes, this has several
positive effects that contribute to the overall effectiveness and efficiency of LC. The
hypothesis below is proposed by considering the strong evidence provided by the literature
revealing that improved process transparency has a positive impact on LC implementation:
H1. The implementation of a lean construction strategy is positively related to the
adoption of process transparency.
2.2.2 People involvement. LC is a methodology that prioritizes customer value to optimize
workflows, minimize waste and improve efficiency (Mandujano et al., 2017). In the case of LC
projects, the employees’ initiative is greatly stimulated (Bajjou et al., 2019). Thus, each
participant in the project has a responsibility to be efficient and to develop his or her skills.
The human resources division can support this collective strategy of development by
strengthening staff skills through training programs as well as encourage their contributions
to problem-solving and proposing solutions by promoting the principles of teamwork and
mutual collaboration with the project’s stakeholders. According to Moradi and Sormunen
(2023), people commitment have a direct influence on the success of LC implementation at
three levels: (1) the individual level (motivations, traits and leadership), (2) the corporate level
(processes and readiness for change, capacity and work culture) and (3) the governance level
ECAM (codes and regulations and policies). The survey carried out by Sarhan et al. (2016) revealed
that top management involvement and leadership is the most important factor for successful
LC adoption in the Saudi Arabian construction industry. Demirkesen and Hasan Gokberk
(2022) indicated that the involvement of top and middle management in LC practices is the
most critical factor to take into consideration to facilitate and succeed in LC implementation.
Besides Watfa and Sawalha (2021) found that “Management Commitment and Involvement”
is the most essential factor for the successful implementation of LC in the United Arab
Emirates (UAE). Leaders must commit to LC principles and promote a culture of continuous
improvement to ensure successful implementation. People directly influence the success of
LC implementation at an individual level, including individual qualities, motivations and
leadership (Coffey, 2000). Employees must be committed to the principles of LC and
participate in the implementation process to ensure its success (Moradi and Sormunen, 2023).
Overall, the involvement of people is essential to the successful implementation of LC.
Managers must be fully committed to the principles of LC, and employees must be involved
in the implementation process to ensure its success. The development of an LC culture
through the promotion of training and research is essential to the successful implementation
of LC. The hypothesis below is formulated by considering the strong evidence provided by
the literature revealing that people involvement transparency has a positive impact on the
successful implementation of LC:
H2. The implementation of a lean construction strategy is positively related to the
adoption of people involvement.
2.2.3 Waste elimination. Eliminating process waste is a key element of the LC approach,
which aims to reduce waste and optimize workflows in construction projects (Kern et al.,
2015). Waste elimination in construction projects may lead to enhanced transport efficiency
leading to reduced emissions, a better supply of materials and a higher quality of work
(Dieste et al., 2019). Waste in construction can lead to increased costs, project delays and
inefficiency (Kern et al., 2015). LC is considered the most popular and successful strategy for
reducing waste in the construction industry nowadays. However, this principle has not been
well understood by construction practitioners. In particular, construction practitioners
commonly believe that waste is generally related to material waste, while non-value-added
activities such as wait, material handling, inventories, overproduction and transportation are
not considered waste, hence, not reduced (Khanh et al., 2014). Accordingly, reducing the
amount of non-value-added operations is a major strategy for improving construction
process productivity (Bajjou et al., 2017b). By addressing the eight types of waste in LC
(transportation, inventory, motion, waiting, overproduction, over-processing, defects and
unused skills), construction companies can reduce the duration of the project, optimize costs
and improve their profitability (Bajjou et al., 2017b). A study by the National Institute of
Standards and Technology in the UK showed that between 25 and 50% of waste reduction in
construction is due to LC philosophy (Vilasini et al., 2011). A case study of an executive office
building illustrated that LC implementation resulted in a 20% reduction in waste
(Nowotarski et al., 2019). Implementing three LC principles in a case study of a
reinforcement process (Bajjou and Chafi, 2021b) revealed a 17% reduction in cycle time, a
14% enhancement in process efficiency and a 41% improvement in process productivity.
Construction organizations may streamline their processes and boost production by
minimizing waste. LC can also improve safety on construction sites by eliminating waste and
optimizing workflows (Bajjou et al., 2017a). This is because waste can often lead to unsafe
working conditions, and optimizing workflows can help reduce the risk of accidents and
injuries. In conclusion, waste elimination is a critical component of LC and can contribute
positively to increased productivity, improved project outcomes, reduced costs and
improved safety on construction sites. The hypothesis below is given by considering the
strong evidence provided by the literature revealing that waste reduction has a positive Lean
impact on LC implementation: construction
H3. The implementation of a lean construction strategy is positively related to the model
adoption of waste elimination.
2.2.4 Planning and continuous improvement. Process planning is a project management
practice designed to optimize processes by using customer value to manage workflows and
minimize waste (Gao and Low, 2014). In the conventional planning framework, over half of
the planned construction work is not finished on time (Bajjou and Chafi, 2022; Daniel et al.,
2017). Ineffective planning occurs as a result of assigning construction activities without
considering the various factors that can influence the timely accomplishment of the schedule,
such as the availability of the necessary financial resources, the availability of workers and
materials and the assurance of safety conditions (Dupin, 2014). Implementing a lean planning
system is a crucial aspect of LC management (AlSehaimi et al., 2014; Daniel et al., 2017). The
last planner system (LPS) involves all team members learning about project constraints,
requirements and potential bottlenecks and then working to create a schedule that respects
these milestones. This collaborative approach can help reduce waste and improve planning
and scheduling. Process planning can help improve collaboration between team members,
ensuring that each team member is working toward the same goals and milestones. By using
LC project management software, teams can work more efficiently and collaborate more
effectively, regardless of their location. A study conducted in Nigeria to assess the
effectiveness of LPS in the building of 80 residential units revealed considerable
improvements in time management, leading to the completion of the project in 62 days
instead of 90, resulting in substantial cost savings (Adamu and Howell, 2012). LC is a culture
of continuous improvement, of which process planning and scheduling are key elements.
Continuous improvement is one of the most commonly used lean concepts to enhance
productivity and profitability (Savolainen et al., 2015). Continuous improvement plays a
crucial role in the success of LC by fostering a culture of efficiency and performance
improvement. Through continuous improvement practices, teams can optimize processes
and identify and address inefficiencies, leading to reduced waste, increased productivity and
improved project results. According to Salem et al. (2006), LC techniques such as LPS, huddle
meetings and first-run studies enabled a parking garage project to be completed three weeks
ahead of schedule and under budget. Although it may seem challenging to assign actionable
metrics to the continuous improvement principle, some lean practices and tools can have
measurable impacts. For instance, the PDCA approach has shown its adaptability to the
construction context; moreover, the monitoring of performance indicators/metrics is very
important to control the progress of the project and address the areas of weakness of the
company (Harris and McCaffer, 2013; Ferng and Price, 2005). Overall, process planning and
scheduling and continuous improvement are complementary elements of LC that can help
construction companies reduce waste, improve productivity and achieve reliable, predictable
workflows with better results in the future (Khanh et al., 2015; Hodge et al., 2011; Daniel et al.,
2017). Based on these points, the following hypothesis could be developed:
H4. The implementation of a lean construction strategy is positively related to the
adoption of planning and continuous improvement.
2.2.5 Client focus. Client focus is aimed at incorporating the customer into the supply chain,
by defining the required value and at the same time allowing flexible use of the company’s
resources such as materials, technologies, multi-skilled workforce and so on (Hofacker et al.,
2008). In addition, it maintains a high relationship with the customer allowing them to
execute operations with reduced waste and increased value (Issa, 2013). Customer
satisfaction results from the implementation of LC processes, which enable high-quality
ECAM products to be delivered on time and within budget (Bajjou et al., 2019). According to Dakhli
et al. (2016), there is a direct link between the time it takes to complete a project and a
company’s adoption of client focus concept. In addition, customer-focused LC projects are
three times more likely to be completed on time and twice as likely to end under budget (Aziz
and Mohamed Hafez, 2013). The basic principle of LC is customer value (Bae and Kim, 2007).
The traditional method of construction always focuses on what the customer wants, but LC
recognizes that the customer needs more than just plans and specifications. To better
understand the customer’s needs, it is necessary to have an in-depth knowledge base
established in the early stages of planning. LC then brings together clients, engineers,
architects, contractors and subcontractors to optimize the process. Indeed, the work team not
only meets the customer’s needs but also provides advice and manages employment
expectations. In the LC project, managers should focus on improving the process of
delivering value to the customer rather than just focusing on the end product (Bygballe and
Ingemansson, 2014). By focusing on the process, construction companies can identify and
eliminate waste, which leads to increased efficiency and productivity. In summary, client
focus principle contributes positively to the implementation of LC in the following ways:
involves customers, engineers, architects, contractors and subcontractors to simplify the
process, builds deep trust with clients in the early planning stages and prioritizes customer
value to optimize construction processes. The hypothesis below is expressed in the light of
the solid literature evidence showing that client focus principle has a positive impact on the
successful implementation of LC:
H5. The implementation of a lean construction strategy is positively related to the
adoption of client focus.
2.2.6 Supply chain management. A key principle of LC is to achieve a continuous, reliable and
predictable workflow (Da et al., 2012). To do this, it is important to handle material and
information streams through a pull-flow system. Once the customer’s needs have been
identified, it is important to define the value stream, i.e. the sequence of activities required to
deliver the product or service to the customer (Sacks et al., 2009). In the construction field,
supply chain management enables the effective flow of materials and information amongst
contractors, clients, designers and suppliers, requiring the engagement of all participants
from project start to completion (Soni and Kodali, 2012; Irizarry et al., 2013; Dadhich et al.,
2014). The aim is to establish an efficient logistical flow to reduce unnecessary inventory,
ensuring only the required amount of materials/equipment needed for the construction
process. To achieve a continuous workflow, it is important to ensure that work processes run
smoothly and without interruption. By handling the flow of materials and information, LC
delivers a continuous, smooth and uninterrupted workflow of activities, leading to greater
efficiency and effectiveness in construction projects (Gayer et al., 2021). The research (Shrafat
and Ismail, 2019) revealed that both factors “Pull production/Kanban” and “Supplier just-in-
time” are essential to achieve better performance for Lean Projects. The hypothesis below is
provided by considering evidence provided by the literature revealing that this principle has
a positive impact on LC implementation:
H6. The implementation of a lean construction strategy is positively related to the
adoption of supply chain management.
Through a rigorous systematic review of the most reliable literature in the field of LC, we
have defined the most common subprinciples widely applied in the construction industry
worldwide, as shown in Table 3.
In addition, the above discussion provides the theoretical basis for the research
framework of this empirical research. It is hypothesized that the implementation of LC
strategy is positively related to six principles: Waste elimination, Planning and Scheduling/
Principle Sub-principles References
Lean
construction
Process transparency Visual management Irizarry et al. (2013), Tezel and Aziz (2017), Sacks model
et al. (2009)
Work place organization Barcia et al. (2022)
People involvement Training/Skills Development Banihashemi et al. (2017), Mpofu et al. (2017),
Choudhry (2017)
Teamwork Masai et al. (2015), Ko and Kuo (2015), Kissi et al.
(2016)
Waste elimination Value stream mapping (VSM) Harris and McCaffer (2013), Tjell and Bosch-
Sijtsema (2015), Sacks et al. (2009), Brady et al.
(2012)
Waste awareness/waste Erthal and Marques (2022), Balkhy et al. (2021)
consciousness
Environmental waste Dieste et al. (2020), Dieste et al. (2019), Inman and
reduction strategy Green (2018), Garza-Reyes et al. (2018)
Workplace accidents Demirkesen (2020), Ng et al. (2012), Love et al.
reduction strategy (2016), Forman (2013)
Planning and Last planner system Khanh et al. (2015), Aboseif and Rana (2020),
Continuous Daniel et al. (2017)
improvement Percent Plan Complete Jin (2013), Harris and McCaffer (2013), Hallman
indicator (PPC) (2013), Habchi et al. (2016)
Collaborative planning Daniel et al. (2017), Bajjou and Chafi (2020),
Bajjou et al. (2017a)
First-run studies (PDCA) Harris and McCaffer (2013), Salem et al. (2005), Li
et al. (2016)
Metrics(Productivity, Viana et al. (2012), Belhadi et al. (2018), Hughes
Quality, Safety) et al. (2004), Bajjou et al. (2019)
Customer focus Optimize Value/Value Wahab et al. (2013), Othman et al. (2014), Balkhy
identification et al. (2021)
Flexible resources Harris and McCaffer (2013), Salem et al. (2005,
2006)
Customer involvement Bajjou et al. (2019), Trigunarsyah (2017), Naji
et al. (2022)
Supply chain Just-in-time Pheng et al. (1998), Babalola et al. (2019), Goh and
management Goh (2019), Trivedi and Kumar (2014)
Pull system Sacks et al. (2009, 2010), Dieste et al. (2019), Gayer Table 3.
et al. (2021) Main subprinciples of
Source(s): Authors’ own work LC constructs
3. Research methodology
3.1 Conceptual model development and hypothesis formulation
The conceptual model serves as an essential foundation for empirical research, providing a
systematic framework for investigating relationships and making data-based predictions. In
this subsection, we focus on the methods used for developing the conceptual model, an
intricate process that plays an essential role in the design of empirical studies. Conceptual
model development involves the meticulous identification of pertinent variables and the
ECAM • Visual management
• Work place
organization
• Just-in-time
Process • Training/Skills
• Pull system transparency
Development
• Teamwork
H2
H6 • Value stream
mapping (VSM)
• Waste
• Optimize LC H3 awareness/waste
Value/Value
H5 consciousness
identification
• Environmental
• Flexible Waste
Client focus H4 elimination waste reduction
resources
strategy
• Customer
• Workplace
involvement
Planning &
accidents
Continuous reduction strategy
improvement
formulation of testable hypotheses. This subsection will outline the systematic approach
utilized in constructing the theoretical framework, drawing upon existing literature,
empirical evidence and logical reasoning.
(1) The first step of this study involved critically evaluating a variety of conceptual,
empirical, and qualitative studies to elaborate on the constructs of LC and identify the
most commonly used practices that significantly influence system efficiency. Models
developed between 2003 and 2019 were thoroughly examined to extract these
effective practices. It was important to note that there might be variations in the
classification of the most common LC practices among academics and scholars due to
their diverse backgrounds, leading to a lack of full agreement on this categorization.
For the initial phase of the study, the focus was on seven LCMs established and
developed in countries renowned for their maturity and expertise in understanding
LC concepts, including the USA (Salem et al., 2006), the UK (Nesensohn et al., 2015),
Germany and Brazil (Hofacker et al., 2008), Morocco (Bajjou et al., 2019), and
Malaysia (Jeni et al., 2013).
(2) Secondly, we have defined the most common subprinciples applied in the
construction industry worldwide based on a systematic review of the most reliable
literature in the field of LC. The resulting conceptual model contains 18 subprinciples
grouped into 6 major principles, as shown in Figure 1. The developed framework Lean
includes only subprinciples that are widely employed in construction projects and construction
frequently cited by scholars, rendering them essential to every LC implementation.
model
(3) As a final step, the formulation of testable hypotheses in the development of the
conceptual model was a critical aspect of this study. Through a systematic approach,
we meticulously identified pertinent variables and their interrelationships, drawing
upon existing literature, empirical evidence and logical reasoning.
By elucidating this process, we aimed to enhance transparency, rigour and replicability in
our research methodology, ultimately contributing to the generation of insightful and
impactful findings. Figure 2 provides a comprehensive summary of the logical reasoning and
essential steps involved in developing the conceptual LC model.
To identify the main sub- A systematic review of the most Eighteen sub-principles
principles reliable literature in the field of grouped into seven major LC
LC principles
Figure 2.
To develop a conceptual model A logical reasoning the Comprehensive
interrelationships among variable Hypothetical model of LC overview of the key
and hypothesis
based on literatureevidences steps in developing the
reasoning LC conceptual model
Source(s): Authors’ own work
ECAM Literature review Pre-test of the questionnaire & selection of
administration methods
• Reviewing Seven models validated and tested in various
countries • The instrument was tested through semi-structured face-to-
• Determining the principle and sub-principles of LC face interviews with twelve experts with more than ten
• Grouping items years of professional experience.in construction
management. Then, the questionnaire was pre-tested and
• Developing a theoretical model of LC
revised by four academics specialized in conducting
• Elaboratind the first version of the questionnaire based on questionnaire surveys
variables extracted from the literature
• A pilot study among twenty construction units was also
conducted to improve content reliability of the
questionnaire first draft
• Method of Questionnaire Distribution: : By e-mail, Via
LinkedIn, face to face
Figure 3.
Main steps of the
research methodology
Source(s): Authors’ own work
and continuous improvement should be merged into one principle. In addition, the principle
of supply chain management has been rephrased as material and information flow and pull
to facilitate understanding by respondents.
Then, after making the suggested improvements, and testing and ensuring the
questionnaire’s face validity, we piloted it with 20 construction units. Based on comments
from the pilot study, specific descriptions have been added to improve the consistency of the
selected items. The first part was designed to collect demographic information such as
managerial status, education level and organization size; the second included 18 validated
items after the pretest stages, classified following 6 principles soliciting their perceptions of
the particular LC practices (Transparency, People involvement, Waste elimination, Planning
and Scheduling/Continuous improvement, Client Focus, and Material/information flow and
pull), as shown in Table 4.
The survey participants were instructed to rate their level of agreement or disagreement
on a five-point Likert scale as follows: 5: strongly agree, 4: agree, 3: neutral, 2: disagree and 1:
strongly disagree.
respondents were assured of their confidentiality and the anonymity of their organization.
The total number of questionnaires administered to the selected sample of respondents was
420. According to Balkhy et al. (2021), the required sample size would range between 267 and
383 participants, considering a confidence level of 95%, a margin of error between 5% and
6% and assuming an infinitely large population. There is no agreement on the size of the
sample to use for SEM. According to Naji et al. (2022), a sample size greater than 100, ideally
greater than 200 should be sufficient for developing a reliable model. Within seven months,
307 valid and complete responses were collected. This was enough to carry out the various
statistical tests, giving a response rate of 73%. It is worth noting that each completed
questionnaire represented one company, which is our research analysis unit.
Mechanical,
Electrical, and
Plumbing
activities
Public 26.3% Building
Private 47.1% 44.8%
52.9%
Large
26.8 %
Consultant
41.5%
Small
Contractor 49.3 %
58.5%
Meduim
Figure 4. 23.9 %
Distribution of the
sample in percentage
(Clustering of
organizations)
Source(s): Authors’ own work
Master’s
Figure 5. Degree 5-10 years
Distribution of the 55.9 % 13.4 %
sample in percentage
(Clustering of
individuals)
Source(s): Authors’ own work
It is important to point out that all the survey respondents are based in big Moroccan cities Lean
and that most of the respondents have a satisfactory level of education and professional construction
experience. About half of the participants have considerable construction experience and
management skills (49.5% have more than 10 years of work experience). Furthermore, they
model
are highly qualified (66.4% hold a Master or higher degree), which increases the reliability of
the results (55.9% hold a Master’s degree and 10.5% hold a PhD), as shown in Figure 5.
4. Data analysis
4.1 Descriptive statistics (preliminary analysis)
Descriptive statistics were used to assess the data distribution and suitability for further
analysis. Table 5 summarizes the MS and SDs for all 18 items. The selected items scored
notably high, ranging from 4.44 (Training and skills development) to 3.65 (pull system), well
above the midpoint (2.5) of the scale. These findings indicate strong agreement among
Moroccan construction professionals with the LC principles and subprinciples outlined in
this study, demonstrating awareness of the philosophy’s importance in enhancing the
performance of Moroccan construction projects. SD values oscillated from 0.905 (Teamwork)
to 1.124 (Just-in-time), reflecting a reasonable dispersion around the overall scale value mean.
Finally, the kurtosis and skewness for all items fell within the acceptable margins for
normality (skewness value < j3j and kurtosis <j8j, as suggested by Rodrigues et al. (2020).
Therefore, the findings of the descriptive statistics were promising to proceed further with
more powerful data analysis techniques.
Table 5 indicates that the five items are: (1) Training (PI1) with MS 5 4.44, Teamwork
(PI2) with MS 5 4.39, (3) Collaborative planning (PS&CI3) with MS 5 4.37, (4) PPC charts
(PS&CI2) with MS 5 4.35 and (5) First run studies (PDCA) (PS&CI4) with MS 5 4.35. It is
worth noting that these factors belong mainly to two principles, which are People
involvement and Planning and Scheduling and continuous improvement. These results are
coherent with previous studies (Li et al., 2016; Ullah et al., 2017; Bajjou and Chafi, 2022; Bajjou
et al., 2019), showing that LC can only achieve great results and be properly applied if there is
workforce involvement with a collaborative planning system, especially based on the last
planner, and ensuring a continuous improvement wheel based on KPIs.
ECAM
N Minimum Maximum MS SD Skewness Kurtosis
Principles Sub-principles Statistic Statistic Statistic Statistic Std. Error Ranking Statistic Statistic Std. Error Statistic Std. Error
The obtained factor loadings for all items are greater than 0.5, which implies that the selected
items reflect their relevant attributes (Kim and Thanh Nguyen, 2018; Bajjou and Chafi, 2020).
Based on the results of the factor loadings, it can be inferred that as a whole, all items
correlate positively with the six underlying variables identified in this study. For the sample
adequacy measure KMO, the result of 0.946 is greater than 0.5, indicating sufficient
intercorrelation and is therefore considered acceptable (Balkhy et al., 2021; Ramadas et al.,
2016). In addition, with significance at 0.000, Bartlett’s test of sphericity rejected (at p < 0.001)
the hypothesis that the correlation matrix is an identity matrix with no relevant correlations
between the underlying set of variables (Mao et al., 2015; Le-Hoai et al., 2008; Colmenares,
2004). Both tests show a moderate level of suitability of the principal component analysis
(PCA) used in this analysis. PCA using a varimax rotation was performed to validate the
underlying construct of the developed framework. The varimax rotation analysis resulted in
an explained variance of approximately 65.074%. The explained variance is deemed
satisfactory as it exceeded the recommended minimum threshold of 60% (Din et al., 2011;
Kissi et al., 2016).
Figure 6.
Developed
measurement model
using AMOS V. 23
of Cronbach’s alpha were higher than the recommended level of 0.70, revealing a sufficient
internal consistency. The alpha values for the LC constructs vary between 0.710 and 0.923
and hence the reliability of the whole factors is acceptable. Moreover, Cronbach’s alpha of the
whole survey population’s responses is around 0.954 revealing overall model reliability as
well as a high internal consistency for all variables considered in this study.
4.5.1 Convergent validity. According to Hair et al., 2014, convergent validity was
estimated using average variance extracted (AVE), factor loading and composite reliability
(CR). The outcome of the CFA, as well as the measurement items’ properties, are reported in
Table 9. For the first-order constructs, all the factor loadings are higher than 0.60. As
importantly, the AVEs exhibit the variation in the multiple items that are explained by the
latent factors exceeding 0.5, which supports convergent validity (Nawanir et al., 2018; Naji
et al., 2022). Besides AVE and factor loading, CR is a vital convergent validity criterion to
ECAM Step1: Literature review
Step 6: Final
questionnaire with
307 valid responses
Figure 7.
Flowchart of the
content validity Step 7 : Data analysis
process
Source(s): Authors’ own work
PI PL&CI MF&P WE CF PT
PI 0.828
PL&CI 0.781 0.851
MF&P 0.481 0.675 0.784
WE 0.808 0.844 0.579 0.866
CF 0.614 0.761 0.732 0.746 0.827 Table 10.
PT 0.724 0.798 0.752 0.740 0.762 0.766 Discriminant Validity
Source(s): Authors’ own work results
ECAM
MEAN SD Rank PI WE PS&CI CF PT MF&P
PI 4.4121 0.85391 1 1
WE 4.1612 0.90887 2 0.693** 1
**
PS&CI 4.3153 0.82438 3 0.685 0.786** 1
** **
CF 4.0966 0.85457 4 0.524 0.671 0.703** 1
** ** **
PT 3.9658 0.93741 5 0.544 0.576 0.654 0.623** 1
** ** ** **
MF&P 3.7280 0.94806 6 0.393 0.492 0.578 0.595 0.571** 1
Table 11. Note(s): ** The correlation is significant at the 0.01 level (2-sided)
Pearson’s correlation
results Source(s): Authors’ own work
et al., 2018). As intended, nearly all correlations were significant at the 0.01 level (two-tailed);
99% confidence level. Furthermore, and most importantly, the correlation matrix did not
uncover any exceptionally correlated variables, with the highest correlation between the
main constructs being r 5 0.786. Evidence of common method bias is generally manifested
by very high correlations (r > 0.90) (Hong and Ghobakhloo, 2013). Therefore, these results
provide significant support for the content validity, convergent validity and discriminant
validity of the response measures and scales adopted in this study.
Figure 8.
Final structured model
ECAM
Hypothetical Standardized path Variance Std Significance
paths Hypothesis statement coefficients explained R2 error level Result
H1: LC → PT The implementation of a lean construction strategy is positively 0.858 0.737 0.068 *** Supported
related to the adoption of process transparency practices
H2: LC → PI The implementation of a lean construction strategy is positively 0.834 0.695 0.064 *** Supported
related to the adoption of transparency practices
H3: LC → WE The implementation of a lean construction strategy is positively 0.896 0.803 0.069 *** Supported
related to the adoption of transparency practices
H4: LC → The implementation of a lean construction strategy is positively 0.930 0.864 0.062 *** Supported
PS&CI related to the adoption of transparency practices
H5: LC → CF The implementation of a lean construction strategy is positively 0.834 0.695 0.066 *** Supported
related to the adoption of transparency practices
H6: LC → The implementation of a lean construction strategy is positively 0.731 0.535 0.070 *** Supported
MF&P related to the adoption of transparency practices
Note(s): All standardized path coefficient estimates are expected to be significant at p < 0.001
Source(s): Authors’ own work
as the interconnected nature of the system enables the synergy and interdependencies Lean
required for achieving successful implementation. Therefore, the literature underscores the construction
significance of embracing LC as a comprehensive system and warns against cherry-picking
specific components without considering their interconnectedness. Only when all the
model
components are utilized in harmony can organizations fully leverage the benefits offered
by LC.
5. Discussions
The hypothesis regarding the relationship between LC and its principles was assessed and
then validated. Based on the clear significant interaction between the LC approach and the
six principles (Transparency, People involvement, Waste elimination, Planning and
Scheduling/Continuous improvement, Client Focus and Material/information flow and
pull), it is worth discussing the impact of the individual components on the successful
implementation of LC.
SFLc
EWc ¼ P (1)
SFLc
Construct Sum of
code Construct name SFL SFL EWs Ranking*
5.2 Recommendations
Many recommendations can be formulated for professionals in the construction sector based
on the results of this research. Implementing these recommendations should have a
beneficial impact on LC deployment. Some high-level academic and non-academic
professionals, as well as the authors’ own knowledge, contributed to many of the
recommendations outlined in this study based on their working experience. The
recommendations are presented below, categorized according to the groups of factors
identified and ranked according to the importance of those groups.
(1) Planning and Scheduling/continuous improvement:
� The LPS, which is central to the LC concept, may be effective in ensuring
collaborative planning and promoting effective coordination among project
stakeholders.
� Both the overall percentage of project completion (PCP) and individual PCP
charts for each trade are developed to track overall and individual progress and,
therefore, continuously improve performance by proposing effective solutions by
the multi-disciplinary team during weekly work planning (WWP) meetings.
� In addition to the PPC indicator, separate charts showing productivity, quality,
safety and environmental measures should be prepared, tracked and improved
during the planning and scheduling phase for the ongoing project or future
projects.
� The PDCA (Plan, Do, Chack, Act) approach is strongly recommended to
overcome blockages and constraints encountered in the field as well as to
continuously improve the performance indicators of the overall project.
(2) Elimination of waste:
� By applying the VSM (Value Stream Mapping), this technique allows managers
to “learn to see” flows. It is a systematic methodology for analysing and
optimizing flows, the objective of which is to improve the overall flow to reduce
transit cost and times and to achieve major improvements in inventory,
productivity and quality. It consists of mapping the added value of each step of a
process, from the client’s perspective (quality of products and services). The VSM
is the starting point for overall performance improvement. It allows identifying
the nature of the actions to be carried out to optimize globally the performance of
a flow and not only locally by effective actions
� Promote awareness of LC within the team of project partners. This can be done by
offering regular training and incentives to the team members for better results in
waste identification and waste reduction.
� In addition to focusing on economic performance, construction companies must
pay more attention to environmental and employee safety standards.
ECAM (3) Process Transparency:
� To achieve a better visual environment, construction staff is recommended to
apply the 5S methodology. This approach aims at achieving a clean and well-
organized working environment, clearly identifying the flows of material and
information, standardizing the operating modes and immediately detecting
anomalies.
� By adopting the visual Management approach, managers and operators can
track and display LC objectives and indicators through digital panels and charts.
In addition, this technique improves transparency on site and reduces the risk of
accidents by using visual signals.
(4) People Involvement:
� To achieve successful deployment of LC, construction firms need to integrate the
workforce into the management system as well as keep up with new production
practices. A high level of staff training, starting from the shop floor to the top
management, is necessary to minimize the risk of many common problems such
as an unqualified workforce, low productivity of employees and lack of
awareness of LC practices. Additionally, the training sessions generate a higher
degree of employee engagement and involvement in completing assignments on
time, along with increased staff motivation.
� In an LC approach, teamwork is fundamental, especially in the presence of
several collaborators (architect, contractor, subcontractor, supplier and owner)
with occasionally differing objectives. This practice favours the alignment of all
partners under mutually beneficial objectives.
(5) Client Focus:
� We recommend integrating the client in the identification of the real value from
the start of the project and maintaining active communication with all
stakeholders.
� System agility and flexibility in response to fluctuating demand or frequent
changes, especially in the building industry, is also highly recommended.
Therefore, managers should consider this aspect when designing the production
system.
(6) Material Flow and Pull:
� Implementation of a “just-in-time” (JIT) material procurement approach.
� Adopting a Pull system to control the product flow by minimizing work-in-
progress inventory (WIP) and only produce pulled “demanded” by the ultimate
client.
6. Conclusions
6.1 Theoretical and methodological implications
This research explores the critical components involved in Lean implementation in the
construction context. Based on a systematic review of the most reliable literature in the LC
field, we defined the most common subprinciples applied in the construction industry around
the world. The theoretical conceptual model developed contains 18 subprinciples classified
into six major principles: Waste Elimination, People Involvement, Planning and Continuous
Improvement, Client Involvement, Transparency and Material Flow and Pull. This model Lean
represents a solid foundation for other researchers to build and design a structured construction
questionnaire and then provide new answers to the limited number of empirical studies
performed in both developing and developed countries, especially those based on the SEM
model
approach. This new framework, beyond providing researchers with a new avenue to
strengthen the foundations of LC in construction, also opens up a broader debate on a
conceptual unified theory of LC. These foundations can be considered the main components
for future proposed frameworks, and the set of subconstructs can be appropriately adjusted
or improved according to the requirements of the problem. In addition, the research
encourages researchers to use the research methodology presented in Figure 3 to develop
more statically validated models of LC and, therefore, further explore the enablers, practices
and success factors associated with LC deployment. Additionally, researchers can use this
methodology to extract and model success factors in other industries such as automotive,
aerospace, services, healthcare, etc.
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